A ship ballast water treatment and discharge device
By designing a support plate, drainage hopper, and transmission structure for the ship ballast water treatment device, the problems of sealing and filtration were solved, achieving efficient ballast water discharge and filtration treatment, and enhancing the stability and automatic cleaning capability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI COSCO SHIPPING HEAVY IND CO LTD
- Filing Date
- 2023-12-04
- Publication Date
- 2026-07-17
Smart Images

Figure CN117644962B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ship ballast water discharge technology, specifically a ship ballast water treatment and discharge device. Background Technology
[0002] Ships are a general term for all kinds of vessels. A ship is a means of transportation capable of navigating or anchoring on water for transport or operations. Depending on different usage requirements, they possess different technical specifications, equipment, and structural forms. A ship is a man-made means of transportation primarily operating in geographical waters. Furthermore, civilian ships are generally called boats, military ships are called warships, and small boats are called boats or dinghies; collectively, they are referred to as ships or vessels. Internally, they mainly include interior space, supporting structures, and drainage structures, and possess a propulsion system that utilizes external or internal energy sources.
[0003] Ballast water refers to the water and suspended matter added to a ship to control its list, trim, draft, stability, or stress. When a ship is loaded with cargo, ballast water can also be used to ballast and regulate the load between ballast tanks, determining a specific draft difference or equal draft to ensure smooth and safe navigation in specific waters.
[0004] When repairing a ship, ballast water needs to be discharged. Ballast water contains certain pollutants, and if it is discharged directly, it is easy to cause re-contamination. Therefore, it needs to be treated before discharge. Currently, when treating ballast water, the discharge device needs to be moved to the discharge outlet. Since the height of the ship's discharge outlet is relatively different and it is difficult to fit it to the discharge outlet, leakage is likely to occur during discharge. Summary of the Invention
[0005] The purpose of this invention is to provide a ship ballast water treatment and discharge device to solve the problems existing in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a ship ballast water treatment and discharge device, comprising a base, and further comprising:
[0007] A support plate is fixedly connected to the top of the base by a support column. A drainage hopper is fixedly connected to the top of the support plate by a fixing rod. A connecting pipe is connected to the top of the drainage hopper, and a sealing gasket is provided at the top of the connecting pipe.
[0008] Inside the drainage hopper, there is a filter screen for filtering ballast water. Above the filter screen and fixedly connected to the inner wall of the drainage hopper, there is a fixed plate. Inside the fixed plate, there is a rotating rod. At the bottom end of the rotating rod, there is a cleaning plate for cleaning the filter screen.
[0009] A drain pipe is connected to the bottom of the drain hopper, and the interior of the drain hopper is provided with a transmission structure for driving the rotating rod to rotate.
[0010] The folded plate and the movable plate are respectively movably connected to the left and right sides inside the support plate. The top of the folded plate is fixedly connected to the arc plate, and the two ends of the arc plate are fixed to the push plate. The other end of the push plate is fixed to the sealing gasket.
[0011] A pressure plate fixed to the bottom of the movable plate, wherein the bottom of the pressure plate is provided with a clamping structure;
[0012] Below the support plate is a drive structure for moving the movable plate and the folding plate.
[0013] Preferably, the transmission structure includes a straight rod rotatably connected inside the drainage hopper, several force-applying plates fixed around the surface of the straight rod, a drive wheel fixed to one end of the straight rod, a driven wheel connected to the drive wheel via a belt, a movable rod rotatably connected inside one side of the drainage hopper, a first bevel gear fixed to one end of the movable rod, and a second bevel gear fixed to the top of the rotating rod, wherein the other side of the first bevel gear meshes with the second bevel gear.
[0014] Preferably, the drive structure includes a motor fixed to the bottom of the support plate, a gear fixed to the output shaft of the motor, and a plurality of teeth fixed to opposite sides of the movable plate and the folding plate, wherein the gear meshes with the movable plate and the folding plate through the teeth.
[0015] Preferably, the clamping structure includes a limiting rod movably connected to the front and rear sides of the pressure plate, a stop plate fixed to one end of the limiting rod, and a spring sleeved on the surface of the limiting rod, wherein the two ends of the spring are respectively fixed to the pressure plate and the stop plate.
[0016] Preferably, the force-applying plate is arc-shaped, and the surface of the force-applying plate has a groove.
[0017] Preferably, a sliding plate is fixedly connected to the opposite side of the movable plate and the folding plate, and the surface of the sliding plate is movably connected to the interior of the support plate.
[0018] Preferably, the connecting pipe is a flexible hose, and its extension length is the same as the movement distance of the folded plate.
[0019] Preferably, the cleaning plate is inclined, and the inclination angle is in contact with the top surface of the filter screen.
[0020] Preferably, the left side of the drainage hopper is connected to a discharge port, and the discharge port is inclined downwards.
[0021] Preferably, the bottom of the base is provided with a placement groove, and the abutment plate and the pressure plate are both located inside the placement groove.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0023] This invention, through the driving structure, enables the folded plate to move upward, and also moves the arc plate, push plate, and movable plate together, so that the sealing gasket comes into contact with the discharge port of the ship's ballast water, thereby improving the sealing performance during discharge. At the same time, it also drives the movable plate to move downward, so that the abutment plate comes into contact with the ground, thereby improving the stability during placement. Furthermore, during the discharge process, the transmission structure enables the rotating rod and cleaning plate to rotate, thereby facilitating the automatic cleaning of the top surface of the filter screen and improving the effect of subsequent filtration treatment. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the three-dimensional structure in this invention;
[0025] Figure 2 This is a top view of the structure in this invention;
[0026] Figure 3 This is a schematic diagram of the right-side structure in this invention;
[0027] Figure 4 This is a schematic diagram of the structure viewed from below in this invention;
[0028] Figure 5 This is a partial cross-sectional structural diagram of the present invention;
[0029] Figure 6 This is a partial structural diagram of the present invention;
[0030] Figure 7 For the present invention Figure 5 A magnified view of a portion of point A in the middle.
[0031] In the diagram: 1. Base; 2. Support plate; 3. Drain hopper; 4. Sealing gasket; 5. Connecting pipe; 6. Filter screen; 7. Drain pipe; 8. Fixing plate; 9. Rotating rod; 10. Transmission structure; 101. Straight rod; 102. Force plate; 103. Driving wheel; 104. Driven wheel; 105. Movable rod; 106. First bevel gear; 107. Second bevel gear; 11. Cleaning plate; 12. Discharge port; 13. Push plate; 14. Movable plate; 15. Folding plate; 16. Drive structure; 161. Motor; 162. Gear; 163. Tooth; 17. Slide plate; 18. Clamping structure; 181. Limiting rod; 182. Clamping plate; 183. Spring; 19. Pressure plate; 20. Arc plate. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Please see Figure 1-7 A ballast water treatment and discharge device for ships includes a base 1. A support plate 2 is fixedly connected to the top of the base 1 via a support column. A drainage hopper 3 is fixedly connected to the top of the support plate 2 via a fixing rod. A connecting pipe 5 is connected to the top of the drainage hopper 3. A sealing gasket 4 is provided at the top end of the connecting pipe 5. A filter screen 6 for filtering ballast water is provided inside the drainage hopper 3. A fixing plate 8 is fixedly connected above the filter screen 6 and to the inner wall of the drainage hopper 3. A rotating rod 9 is rotatably connected inside the fixing plate 8. A cleaning plate 11 for cleaning the filter screen 6 is fixed at the bottom end of the rotating rod 9. The bottom of the drainage hopper 3 is connected to... The drain pipe 7 is provided. The inside of the drain hopper 3 is equipped with a transmission structure 10 for driving the rotating rod 9 to rotate. The left and right sides of the support plate 2 are respectively movably connected to the folded plate 15 and the movable plate 14. The top of the folded plate 15 is fixedly connected to the arc plate 20. The two ends of the arc plate 20 are fixed with push plates 13. The other end of the push plate 13 is fixed to the sealing gasket 4. The bottom end of the movable plate 14 extends into the interior of the base 1 and is fixed with a pressure plate 19. The bottom of the pressure plate 19 is provided with a pressing structure 18. The bottom of the support plate 2 is provided with a drive structure 16 for driving the movable plate 14 and the folded plate 15 to move.
[0034] The transmission structure 10 includes a straight rod 101, a force-applying plate 102, a driving wheel 103, a driven wheel 104, a movable rod 105, a first bevel gear 106, and a second bevel gear 107. The straight rod 101 is rotatably connected inside the drainage hopper 3. There are several force-applying plates 102, all of which are fixed around the surface of the straight rod 101. The driving wheel 103 is fixed to one end of the straight rod 101 and is connected to the driven wheel 104 via a belt. One side of the driven wheel 104 is fixed to one end of the movable rod 105, and the other end of the movable rod 105 extends to the drainage hopper 3. The bucket 3 is fixed inside and to one side of the first bevel gear 106. The other side of the first bevel gear 106 meshes with the second bevel gear 107. The bottom of the second bevel gear 107 is fixed to the top of the rotating rod 9. Thus, during the discharge of ballast water, the downward force of the water flow can drive the force plate 102, the straight rod 101 and the drive wheel 103 to rotate. At the same time, the driven wheel 104 is driven to rotate through the belt, which in turn drives the movable rod 105 and the first bevel gear 106 to rotate, thereby driving the second bevel gear 107 and the rotating rod 9 to rotate.
[0035] The drive structure 16 includes a motor 161, a gear 162, and teeth 163. The motor 161 is fixed to the bottom of the support plate 2. The output shaft of the motor 161 is fixed to one side of the gear 162. There are several teeth 163, which are fixed at equal intervals on the opposite sides of the movable plate 14 and the folding plate 15. The gear 162 meshes with the movable plate 14 and the folding plate 15 through the teeth 163. Thus, when the sealing gasket 4 and the pressure plate 19 are moved, the motor 161 can be started, which drives the gear 162 to rotate. At the same time, the teeth 163 drive the folding plate 15 to move upward, while the movable plate 14 moves downward.
[0036] The clamping structure 18 includes a limiting rod 181, a stop plate 182, and a spring 183. There are several limiting rods 181, and they are all movably connected to the front and rear sides of the pressure plate 19. The stop plate 182 is fixed to the bottom end of the pressure plate 19. The spring 183 is sleeved on the surface of the limiting rod 181. The two ends of the spring 183 are fixed to the pressure plate 19 and the stop plate 182 respectively. As the pressure plate 19 moves, it can drive the stop plate 182 to move together. When the stop plate 182 contacts the ground, if the sealing gasket 4 has not yet contacted the ship's drain outlet, it can continue to drive the sealing gasket 4 to move, so that the sealing gasket 4 is tightly fitted to the ship's drain outlet.
[0037] The force-applying plate 102 is arc-shaped, and the surface of the force-applying plate 102 has grooves, so that the water flow can apply force to the force-applying plate 102, making it easier to drive the force-applying plate 102 to rotate in one direction.
[0038] Slide plates 17 are fixedly connected to the opposite sides of movable plate 14 and folded plate 15. The surface of slide plates 17 is movably connected to the inside of support plate 2, so as to provide auxiliary support for movable plate 14 and folded plate 15 and maintain their stability when they move inside support plate 2.
[0039] The connecting pipe 5 is a flexible hose, and its extension length is the same as the movement distance of the folded plate 15. This will not affect the contact between the sealing gasket 4 and the ballast water drainage port of the ship, thereby improving the sealing performance when in contact with the ship.
[0040] The cleaning plate 11 is inclined, and the angle of inclination is close to the top surface of the filter screen 6. This allows the cleaning plate 11 to better clean the impurities on the surface of the filter screen 6 when it rotates, so as to facilitate subsequent filtration.
[0041] The left side of the drainage hopper 3 is connected to the discharge port 12, which is inclined downwards, so that the cleaned impurities can flow out from the discharge port 12, thus facilitating the unified treatment of the outflowing impurities.
[0042] The bottom of the base 1 is provided with a placement groove, and the abutment plate 182 and the pressure plate 19 are both located inside the placement groove, so that the movement of the base 1 will not be affected when it is not in use.
[0043] Working principle: In use, first move the device to the ballast water outlet of the ship, then start the motor 161, which drives the gear 162 to rotate. Simultaneously, the gear 163 drives the folding plate 15 and the movable plate 14 to move. The folding plate 15 moves upward, causing the arc-shaped plate 20 and the push plate 13 to move, bringing the sealing gasket 4 into contact with the ballast water outlet of the ship. Meanwhile, the movable plate 14 moves downward, causing the pressure plate 19 to move downward, bringing the bottom abutment 182 of the pressure plate 19 into contact with the ground, thereby improving the device's performance during ballast water discharge. After the ballast water enters the interior of the drainage hopper 3, it can be filtered through the filter screen 6 and discharged through the drain pipe 7. After a long period of filtration, the surface of the filter screen 6 will be adsorbed with a large number of impurity particles. In order to improve the filtration effect, as the ballast water continues to be discharged, the transmission structure 10 will drive the rotating rod 9 to rotate, and at the same time drive the cleaning plate 11 to rotate, so that the cleaning plate 11 cleans the surface of the filter screen 6. The cleaned impurities will be discharged through the discharge port 12.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ship ballast water treatment and discharge device, comprising a base (1), characterized in that, Also includes: A support plate (2) is fixedly connected to the top of the base (1) by a support column. A drainage hopper (3) is fixedly connected above the support plate (2) by a fixing rod. A connecting pipe (5) is connected to the top of the drainage hopper (3). A sealing gasket (4) is provided at the top of the connecting pipe (5). A filter screen (6) for filtering ballast water is provided inside the drainage hopper (3). A fixing plate (8) is fixedly connected above the filter screen (6) and to the inner wall of the drainage hopper (3). A rotating rod (9) is rotatably connected inside the fixing plate (8). A cleaning plate (11) for cleaning the filter screen (6) is fixed at the bottom end of the rotating rod (9). A drain pipe (7) is connected to the bottom of the drain hopper (3), and a transmission structure (10) for driving the rotating rod (9) to rotate is provided inside the drain hopper (3). The folded plate (15) and movable plate (14) are respectively movably connected to the left and right sides inside the support plate (2). The top of the folded plate (15) is fixedly connected to the arc plate (20), and the two ends of the arc plate (20) are fixed with push plates (13). The other end of the push plate (13) is fixed to the sealing gasket (4). A pressure plate (19) is fixed at the bottom of the movable plate (14), and a clamping structure (18) is provided at the bottom of the pressure plate (19). Below the support plate (2) is a drive structure (16) for moving the movable plate (14) and the folded plate (15).
2. The ship ballast water treatment and discharge device according to claim 1, characterized in that: The transmission structure (10) includes a straight rod (101) rotatably connected inside the drainage bucket (3), several force-applying plates (102) fixed around the surface of the straight rod (101), a drive wheel (103) fixed at one end of the straight rod (101), a driven wheel (104) connected to the drive wheel (103) via a belt, a movable rod (105) rotatably connected inside one side of the drainage bucket (3), a first bevel gear (106) fixed at one end of the movable rod (105), and a second bevel gear (107) fixed at the top of the rotating rod (9). The other side of the first bevel gear (106) meshes with the second bevel gear (107).
3. The ship ballast water treatment and discharge device according to claim 1, characterized in that: The drive structure (16) includes a motor (161) fixed to the bottom of the support plate (2), a gear (162) fixed to the output shaft of the motor (161), and a number of teeth (163) fixed to the opposite side of the movable plate (14) and the folding plate (15), respectively. The gear (162) meshes with the movable plate (14) and the folding plate (15) through the teeth (163).
4. The ship ballast water treatment and discharge device according to claim 1, characterized in that: The clamping structure (18) includes a limiting rod (181) movably connected to the front and rear sides of the pressure plate (19), a stop plate (182) fixed to one end of the limiting rod (181), and a spring (183) sleeved on the surface of the limiting rod (181). The two ends of the spring (183) are fixed to the pressure plate (19) and the stop plate (182) respectively.
5. A ship ballast water treatment and discharge device according to claim 2, characterized in that: The force-applying plate (102) is arc-shaped, and the surface of the force-applying plate (102) is provided with grooves.
6. A ship ballast water treatment and discharge device according to claim 1, characterized in that: The movable plate (14) and the folding plate (15) are both fixedly connected to the opposite side of the sliding plate (17), and the surface of the sliding plate (17) is movably connected to the inside of the support plate (2).
7. A ship ballast water treatment and discharge device according to claim 1, characterized in that: The connecting pipe (5) is a flexible hose, and its extension length is the same as the movement distance of the folded plate (15).
8. A ship ballast water treatment and discharge device according to claim 1, characterized in that: The cleaning plate (11) is inclined, and the angle of inclination is in contact with the top surface of the filter screen (6).
9. A ship ballast water treatment and discharge device according to claim 1, characterized in that: The left side of the drainage hopper (3) is connected to a discharge port (12), and the discharge port (12) is inclined downwards.
10. A ship ballast water treatment and discharge device according to claim 4, characterized in that: The bottom of the base (1) is provided with a placement groove, and the abutment plate (182) and the pressure plate (19) are both located inside the placement groove.