一种利用挤出式增材制造超硬复合材料制品的方法

By using extrusion additive manufacturing, the problems of mold limitations and high residual stress in traditional high-temperature and high-pressure methods have been solved, enabling low-temperature forming and efficient production of complex-shaped ultra-hard composite materials, which is suitable for small-batch customized products.

CN117646130BActive Publication Date: 2026-07-17CENT SOUTH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2022-08-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional high-temperature and high-pressure methods for preparing superhard composite materials suffer from limitations such as mold constraints, difficulty in realizing complex structures, high residual stress, and low production efficiency, making it difficult to meet the rapid production needs of customized products.

Method used

A high-performance superhard composite material is prepared by using an extrusion additive manufacturing method, which involves mixing a binder phase, superhard raw material powder and organic polymer to prepare feed particles, followed by extrusion, debinding and sintering and high-temperature and high-pressure full densification.

Benefits of technology

It enables the forming of complex shapes of ultra-hard composite materials at lower temperatures, reducing residual stress, improving production efficiency, and making it suitable for the development of small-batch new products.

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Abstract

本发明涉及超硬复合材料增材制造技术,具体涉及一种采用挤出式增材制造超硬复合材料的方法。所述超硬复合材料在制备时所用原料包括粘结相、超硬原料粉末和有机高分子;所述粘结相、超硬原料粉末和有机高分子通过混合和破碎的方法制备成喂料颗粒,经过挤出式增材制造方法成形后脱脂烧结,最后通过高温高压全致密化,得到超硬复合材料。本发明通过材料配比、打印工艺和策略的选择,并结合脱脂烧结、高温高压方法可以获得性能优越的超硬复合材料。本发明可省去模具成本,打印工艺低温可控,可用于制备形状结构复杂的产品,缩短研发周期,便于大规模的工业化应用。
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