A mesh processing system and a mesh processing method thereof

Abstract

This invention relates to the field of product processing technology, and more specifically, to a mesh processing system and method, comprising a first texture processing device, a second texture processing device, and a rotary transition conveying device located between the discharge end of the first texture processing device and the feed end of the second texture processing device; wherein: the first texture processing device includes a first frame and a first cutting mechanism and a first conveying mechanism mounted on the first frame, the first cutting mechanism being located above the first conveying mechanism, and the cutting direction of the first cutting mechanism being parallel to the conveying direction of the first conveying mechanism; a first guiding mechanism is provided at the conveying surface of the first conveying mechanism, and a first magnetic ramp mechanism is provided below the conveying surface of the first conveying mechanism. This invention can perform mesh processing on the surface of products according to production needs, reducing scrap rate, improving mesh processing efficiency, and increasing production capacity.

Description

Technical Field

[0001] This invention relates to the field of product processing technology, and more specifically, to a mesh processing system and a mesh processing method thereof. Background Technology

[0002] In the production workshop, for magnetic core products, due to process requirements, a crisscrossing grid structure needs to be created on the surface of the magnetic core products. The existing grid processing method involves manually cutting the magnetic core products longitudinally and then cutting them transversely, which is cumbersome and inefficient. Furthermore, because the magnetic core products are thin sheets less than 5mm thick and have hard and brittle characteristics, workers are prone to breaking or chipping the core products during handling, resulting in a high scrap rate. Moreover, the specifications of the grid processed on the surface of the magnetic core products, such as the spacing and depth, vary depending on the different application scenarios of the magnetic core products. Manually processing the grid makes it difficult to ensure that magnetic core products with the same production requirements produce grids of the same specifications, resulting in low grid processing efficiency and low production capacity. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a mesh processing system and mesh processing method that can perform mesh processing on the surface of products according to production needs, reduce scrap rate, improve mesh processing efficiency and increase production capacity.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0005] A mesh processing system is provided, including a first texture processing device, a second texture processing device, and a rotary transition conveying device located between the discharge end of the first texture processing device and the feed end of the second texture processing device; wherein: the first texture processing device includes a first frame and a first cutting mechanism and a first conveying mechanism disposed on the first frame, the first cutting mechanism is located above the first conveying mechanism, and the cutting direction of the first cutting mechanism is parallel to the conveying direction of the first conveying mechanism; a first guiding mechanism is provided at the conveying surface of the first conveying mechanism, and a first magnetic ramp mechanism is provided below the conveying surface of the first conveying mechanism.

[0006] This invention includes a mesh processing system. A first texture processing device is used to perform a first horizontal or vertical cutting and grooving on the product to be processed. Then, a rotary transition conveyor device allows the product that has completed the first cutting and grooving to rotate at a certain angle and be conveyed to a second texture processing device for a second cutting and grooving, thus completing the processing of the mesh product. The cutting direction of the first cutting mechanism is set parallel to the conveying direction of the first conveying mechanism, so that the product can be cut and grooved during continuous conveying, improving work efficiency. The first magnetic ramp mechanism is set to ensure that the product does not shift during the cutting and grooving process, improving cutting accuracy.

[0007] Preferably, the first magnetic ramp mechanism includes a first magnetic platform assembly, a second magnetic platform assembly, and a third magnetic platform assembly arranged sequentially along the conveying direction of the first conveying mechanism, and the first magnetic platform assembly, the second magnetic platform assembly, and the third magnetic platform assembly are all detachably connected to the fixed end of the first conveying mechanism; the second magnetic platform assembly is arranged parallel to the conveying surface of the first conveying mechanism, the first magnetic platform assembly is inclined downward from the end closer to the second magnetic platform assembly to the end farther away from the second magnetic platform assembly, and the third magnetic platform assembly is inclined downward from the end closer to the second magnetic platform assembly to the end farther away from the second magnetic platform assembly; the first cutting mechanism is located directly above the second magnetic platform assembly.

[0008] Preferably, the first cutting mechanism includes a main shaft, on which cutting blades and separator rings are alternately connected, and a bearing connection assembly is also connected to the main shaft, the bearing connection assembly being mounted on the first frame; the first cutting mechanism further includes a first drive assembly connected to the main shaft.

[0009] Preferably, the first frame includes a frame body and a base plate connected to the frame body. A first height adjustment seat, a second height adjustment seat, and a third height adjustment seat are connected to the frame body. The first height adjustment seat is located above the second height adjustment seat. The main drive end of the first drive assembly is mounted on the first height adjustment seat. The bearing connection assembly is mounted on the second height adjustment seat. The first conveying mechanism is mounted on the third height adjustment seat.

[0010] Preferably, the first conveying mechanism includes a first substrate and a first conveyor belt mechanism mounted on the first substrate, wherein the driven end of the first conveyor belt mechanism is connected to the first substrate through a tensioning structure; the first conveying mechanism further includes a support member and a first height adjustment structure, wherein one end of the first substrate is mounted on the first frame through the support member, and the other end is connected to the first frame through the first height adjustment structure; the first substrate is provided with a notch structure, and the first magnetic ramp mechanism is connected to the first substrate and located at the notch structure.

[0011] Preferably, the first guiding mechanism includes a first guide plate and a second guide plate disposed on both sides of the conveying surface of the first conveyor belt mechanism, and the first guide plate and the second guide plate are both connected to the first base plate through a first position adjustment structure.

[0012] Preferably, the rotary transition conveying device includes a second base plate and a non-uniform speed conveyor belt mechanism mounted on the second base plate. A third guide mechanism is provided on the second base plate along the conveying direction of the non-uniform speed conveyor belt mechanism. The third guide mechanism includes a fifth guide plate and a sixth guide plate located on both sides of the conveying surface of the non-uniform speed conveyor belt mechanism. Both the fifth and sixth guide plates are connected to the second base plate via a third position adjustment structure. The fifth guide plate includes a first inclined guide section and a first straight guide section connected to the first inclined guide section. A stop bar is provided at the connection between the first inclined guide section and the first straight guide section. The non-uniform speed conveyor belt mechanism includes a second conveyor belt mechanism and a third conveyor belt mechanism arranged in parallel, and the conveying speeds of the second and third conveyor belt mechanisms are different.

[0013] Preferably, the first texture processing device further includes a first cooling mechanism, the cooling end of the first cooling mechanism facing the cutting end of the first cutting mechanism; the second texture processing device further includes a second cooling mechanism, the cooling end of the second cooling mechanism facing the processing end of the second texture processing device.

[0014] Preferably, the mesh processing system further includes a discharge groove connected to the discharge end of the second texture processing device, the discharge groove being inclined downward from one end near the second texture processing device to the end away from the second texture processing device.

[0015] The present invention also includes a mesh processing method applied to the above-mentioned mesh processing system, wherein the rotary transition conveyor is a 90° rotary transition conveyor, and the method includes the following steps:

[0016] S1. Cutting depth adjustment: Adjust the distance between the cutting end of the first cutting mechanism and the conveying surface of the first conveying mechanism according to production needs; similarly, adjust the distance of the second texture processing device as well.

[0017] S2. Magnetic force adjustment: Adjust the distance between the conveying surfaces of the first magnetic ramp mechanism and the first conveying mechanism according to the magnetic characteristics of the product to be processed, and adjust the slope setting of the first magnetic ramp mechanism; similarly, magnetic adjustment is also performed on the second texture processing device;

[0018] S3. Guide spacing adjustment: Adjust the guide spacing of the first guide mechanism according to the length of the product to be processed, so that the guide spacing of the first guide mechanism matches the length of the product to be processed; similarly, adjust the guide spacing of the second texture processing device according to the width of the product to be processed.

[0019] S4. Mesh Processing: The products to be processed are arranged sequentially at the feed end of the first conveying mechanism, and then the first texture processing device, the second texture processing device, and the rotary transition conveying device are started; the products to be processed are processed in the first direction at the first texture processing device to obtain a unidirectional texture product; the unidirectional texture product is rotated 90° by the rotary transition conveying device and then conveyed to the second texture processing device for processing in the second direction to obtain a mesh product.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] This invention relates to a mesh processing system and method. A first texture processing device performs a first horizontal or vertical cutting and grooving on the product to be processed. Then, a rotary transition conveyor allows the product, after the first cutting and grooving, to rotate at a certain angle and be conveyed to a second texture processing device for a second cutting and grooving, completing the mesh product processing. The cutting direction of the first cutting mechanism is parallel to the conveying direction of the first conveying mechanism, allowing the product to be cut and grooved continuously during transport, improving work efficiency. The inclined arrangement of the first and third magnetic table assemblies ensures that the product to be processed can be smoothly conveyed on the first conveying mechanism while preventing displacement during the cutting and grooving process, improving cutting accuracy. The cutting depth of the first cutting mechanism can be adjusted by the third height adjustment seat and the first height adjustment structure on the first frame. The detachable arrangement of the first, second, and third magnetic table assemblies allows for adjustment of the magnetic force on the product by the first magnetic ramp mechanism. The first guide mechanism allows for adjustment of the guide spacing, improving processing efficiency and production capacity. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a mesh processing system according to the present invention;

[0023] Figure 2 This is a schematic diagram of the structure of the first conveying mechanism and the first magnetic ramp mechanism of the present invention;

[0024] Figure 3 This is an exploded view of the first conveying mechanism and the first magnetic ramp mechanism of the present invention;

[0025] Figure 4 This is a schematic diagram of the internal structure of the first conveying mechanism, the first magnetic ramp mechanism, and the first guiding mechanism of the present invention.

[0026] Figure 5 This is a schematic diagram of the structure of the first guiding mechanism of the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of the first cutting mechanism of the present invention;

[0028] Figure 7 This is a schematic diagram of the structure of the first frame of the present invention;

[0029] Figure 8 This is a front view of the first frame of the present invention;

[0030] Figure 9 This is a schematic diagram of the rotary transition conveying device of the present invention;

[0031] Figure 10 This is a diagram showing the usage state of the rotary transition conveying device of the present invention;

[0032] Figure 11 This is a diagram showing the usage state of a mesh processing system according to the present invention;

[0033] Figure 12 for Figure 11 Enlarged schematic diagram of section I;

[0034] Figure 13 for Figure 11 An enlarged schematic diagram of section J in the middle;

[0035] Figure 14 This is a flowchart of a mesh processing method for a mesh processing system according to the present invention.

[0036] The markings in the diagram are explained below:

[0037] 100-First texture processing device; 110-First frame; 111-Frame body; 112-Base plate; 113-First height adjustment seat; 1131-First mounting seat; 1132-Height adjustment sleeve; 114-Second height adjustment seat; 1141-U-shaped frame; 1142-Second mounting seat; 1143-First oblong hole; 1144-Pressure plate; 115-Third height adjustment seat; 1151-Third mounting seat; 1152-Second oblong hole; 120-First cutting mechanism; 121-Spindle; 122-Cutting blade; 123-Separating ring; 124-Blind hole bearing end cap; 125-Open hole bearing end cap; 126-Clamping component; 1261-Pressure ring; 1262-Spindle nut. 127-First drive assembly, 1271-Motor, 1272-Driving synchronous pulley, 1273-Driven synchronous pulley, 128-Protective shell, 130-First conveying mechanism, 131-First base plate, 1311-Notch structure, 1312-Mounting plate, 1313-First connecting plate, 1314-Second connecting plate, 1315-Threaded hole, 132-First conveyor belt mechanism, 1321-Conveyor belt, 1322-Driving pulley, 1323-Driven pulley, 1324-Second drive assembly, 1325-Tensioning structure, 133-Support member, 134-First height adjustment structure, 140-First magnetic ramp mechanism, 141-First magnetic platform assembly, 142-Second magnetic platform assembly, 143 - Third magnetic platform assembly, 144- Anti-wear belt, 145- Second height adjustment structure, 150- First guide mechanism, 151- First guide plate, 152- Second guide plate, 153- First position adjustment structure, 1531- Adjustment plate, 1532- Third oblong hole, 160- First cooling mechanism, 161- Water tank, 170- First moving frame, 171- Moving frame body, 172- Roller, 173- Support leg, 174- Third height adjustment structure, 200- Second texture processing device, 210- Second frame, 220- Second cutting mechanism, 230- Second conveying mechanism, 240- Second magnetic ramp mechanism, 250- Second guide mechanism, 251- Third guide plate, 25 2-Fourth guide plate, 253-Second position adjustment structure, 260-Second cooling mechanism, 270-Second moving frame, 300-Rotary transition conveyor device, 310-Second base plate, 320-Uneven speed conveyor belt mechanism, 321-Second conveyor belt mechanism, 322-Third conveyor belt mechanism, 330-Third guide mechanism, 331-Fifth guide plate, 3311-First inclined inlet section, 3312-First straight guide section, 3313-Stop bar, 332-Sixth guide plate, 3321-Second inclined inlet section, 3322-Second straight guide section, 333-Third position adjustment structure, 400-Outlet groove, 500-Product to be processed, 600-Single-direction textured product, 700-Grid product. Detailed Implementation

[0038] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only, representing schematic diagrams rather than actual physical objects, and should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0039] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0040] Example 1

[0041] like Figures 1 to 13 The diagram shows a first embodiment of a mesh processing system according to the present invention, including a first texture processing device 100, a second texture processing device 200, and a rotary transition conveying device 300 located between the discharge end of the first texture processing device 100 and the feed end of the second texture processing device 200; wherein:

[0042] The first texture processing device 100 includes a first frame 110 and a first cutting mechanism 120 and a first conveying mechanism 130 disposed on the first frame 110. The first cutting mechanism 120 is located above the first conveying mechanism 130, and the cutting direction of the first cutting mechanism 120 is parallel to the conveying direction of the first conveying mechanism 130. A first guiding mechanism 150 is provided at the conveying surface of the first conveying mechanism 130, and a first magnetic ramp mechanism 140 is provided below the conveying surface of the first conveying mechanism 130.

[0043] The first texture processing device 100 can be used to perform a first horizontal or vertical cutting and grooving on the product to be processed. Then, the product that has completed the first cutting and grooving is rotated at a certain angle and transported to the second texture processing device 200 for a second cutting and grooving, thus completing the processing of the mesh product. The cutting direction of the first cutting mechanism 120 is set parallel to the conveying direction of the first conveying mechanism 130, so that the product can be cut and grooved during continuous conveying, improving work efficiency. The first magnetic ramp mechanism 140 is set to ensure that the product does not shift during the cutting and grooving process, improving cutting accuracy. The mesh processing system of the present invention can be applied to the mesh processing of the surface of magnetic core products.

[0044] like Figures 2 to 4 As shown, the first magnetic ramp mechanism 140 includes a first magnetic platform assembly 141, a second magnetic platform assembly 142, and a third magnetic platform assembly 143 arranged sequentially along the conveying direction of the first conveying mechanism 130. All three assemblies are detachably connected to the fixed end of the first conveying mechanism 130. In this embodiment, the second magnetic platform assembly 142 and the conveying surface of the first conveying mechanism 130 are arranged parallel to each other. The first magnetic platform assembly 141 is inclined downwards from the end closest to the second magnetic platform assembly 142 to the end furthest from the second magnetic platform assembly 142, and the third magnetic platform assembly 143 is also inclined downwards from the end closest to the second magnetic platform assembly 142 to the end furthest from the second magnetic platform assembly 142. The first cutting mechanism 120 is located directly above the second magnetic platform assembly 142.

[0045] During the conveying process of the magnetic core product in the first conveying mechanism 130, when it is in the stage of the first magnetic stage assembly 141, the magnetic core product will be subjected to gradually increasing magnetic force; when it is in the stage of the second magnetic stage assembly 142, the magnetic core product can be stably cut and slotted; and when it is in the stage of the third magnetic stage assembly 143, the magnetic core product will be subjected to gradually decreasing magnetic force. The magnetic core product can be smoothly transitioned at both the inlet and outlet of the first conveying mechanism 130.

[0046] like Figure 3 and Figure 4As shown, the first magnetic platform assembly 141, the second magnetic platform assembly 142, and the third magnetic platform assembly 143 constitute a magnetic ramp assembly. An anti-wear strip 144 is positioned directly above the magnetic ramp assembly, and is located below the conveying surface of the first conveying mechanism 130. In this embodiment, the anti-wear strip 144 is a steel strip with a thickness of 0.2 mm. The length of the steel strip is greater than or equal to the length of the magnetic ramp assembly, thus achieving wear protection for the entire magnetic ramp assembly. It should be noted that the steel strip can be magnetically attracted by the magnetic ramp assembly, preventing the magnetic ramp assembly from directly contacting the first conveying mechanism 130 and causing unnecessary wear.

[0047] like Figure 2 and Figure 3 As shown, the first magnetic stage assembly 141 is connected to the fixed end of the first conveying mechanism 130, the second magnetic stage assembly 142 is connected to the fixed end of the first conveying mechanism 130, and the third magnetic stage assembly 143 is connected to the fixed end of the first conveying mechanism 130 via a second height adjustment structure 145. The second height adjustment structure 145 can be used to adjust the spacing between the conveying surfaces of the first magnetic stage assembly 141, the second magnetic stage assembly 142, and the third magnetic stage assembly 143 and the first conveying mechanism 130, thereby adjusting the magnetic force between each magnetic stage assembly and the magnetic core product. Specifically, the first magnetic stage assembly 141 includes a magnet mounting plate and a permanent magnet assembly mounted on the magnet mounting plate. The second height adjustment structure 145 includes adjusting screws located at the four corners of the magnet mounting plate, and the magnet mounting plate is connected to the fixed end of the first conveying mechanism 130 via the adjusting screws. In this embodiment, the permanent magnet assembly is an electroplated neodymium iron boron permanent magnet. It should be noted that the structures of the second magnetic stage assembly 142 and the third magnetic stage assembly 143 are similar to or the same as the structure of the first magnetic stage assembly 141.

[0048] like Figures 2 to 4As shown, the first conveying mechanism 130 includes a first substrate 131 and a first conveyor belt mechanism 132 mounted on the first substrate 131. The driven end of the first conveyor belt mechanism 132 is connected to the first substrate 131 through a tensioning structure 1325. The first conveying mechanism 130 also includes a support member 133 and a first height adjustment structure 134. One end of the first substrate 131 is mounted on the first frame 110 through the support member 133, and the other end is connected to the first frame 110 through the first height adjustment structure 134. The first substrate 131 is provided with a notch structure 1311. The first magnetic ramp mechanism 140 is connected to the first substrate 131 and located at the notch structure 1311. Specifically, the first substrate 131 is provided with threaded holes 1315 on both sides. The first magnetic platform assembly 141 is connected to the first substrate 131, the second magnetic platform assembly 142 is connected to the first substrate 131, and the third magnetic platform assembly 143 is connected to the first substrate 131 through the second height adjustment structure 145 and the threaded holes 1315.

[0049] like Figure 3 , Figure 4 and Figure 12 As shown, the support member 133 is a support rod protruding from the first substrate 131, and the support rod is connected to the lower surface of the first substrate 131; the first substrate 131 is also provided with a first connecting plate 1313 on both sides, and the first height adjustment structure 134 is a first adjusting screw, which is threadedly connected to the first connecting plate 1313.

[0050] like Figures 2 to 4 As shown, the first conveyor belt mechanism 132 includes a driving wheel 1322 and a driven wheel 1323. The driving wheel 1322 and the driven wheel 1323 are connected by a conveyor belt 1321. A second drive assembly 1324 is connected to the driving wheel 1322; in this embodiment, the second drive assembly 1324 is a second synchronous belt pulley mechanism. In this embodiment, the driving wheel 1322 is connected to one end of the first base plate 131 via a mounting plate 1312, and the driven wheel 1323 is connected to the other end of the first base plate 131 via a mounting plate 1312. Specifically, the axle of the driven wheel 1323 is connected to the mounting plate 1312 via a tensioning structure 1325. The tensioning structure 1325 can be used to adjust the tension of the first conveyor belt mechanism 132. An anti-wear belt 144 is located between the portion of the conveyor belt 1321 used to carry the magnetic core product and the magnetic ramp assembly.

[0051] like Figures 3 to 5As shown, the first guiding mechanism 150 includes a first guide plate 151 and a second guide plate 152 disposed on both sides of the conveying surface of the first conveyor belt mechanism 132. Both the first guide plate 151 and the second guide plate 152 are connected to the first base plate 131 via a first position adjustment structure 153. The first position adjustment structure 153 can be used to adjust the distance between the first guide plate 151 and the second guide plate 152. In this embodiment, the first position adjustment structure 153 includes an adjustment plate 1531, which has a third oblong hole 1532. Adjustment plates 1531 are connected to both the first guide plate 151 and the second guide plate 152. The first guide plate 151 and the second guide plate 152 are arranged parallel to each other, and the extension direction of the third oblong hole 1532 is perpendicular to the extension directions of the first guide plate 151 and the second guide plate 152. Figure 3 As shown, the first substrate 131 has second connecting plates 1314 on both sides for connecting to the first guide mechanism 150. Both the first guide plate 151 and the second guide plate 152 are connected to the second connecting plates 1314 by bolts passing through the third oblong hole 1532. It should be noted that, as... Figures 1 to 3 As shown, both ends of the first guide plate 151 and both ends of the second guide plate 152 abut against the upper surface of the mounting plate 1312, and the mounting plate 1312 protrudes slightly from the first substrate 131 in the height direction, so that there are gaps between the first guide plate 151 and the first substrate 131, and between the second guide plate 152 and the first substrate 131, and the conveyor belt 1321 can transport and run in the gaps.

[0052] like Figure 6As shown, the first cutting mechanism 120 includes a main shaft 121, on which cutting blades 122 and partition rings 123 are alternately connected. Bearing connection assemblies are also connected to both ends of the main shaft 121, and these assemblies are mounted on a first frame 110. The first cutting mechanism 120 also includes a first drive assembly 127 connected to the main shaft 121. The alternating arrangement of the cutting blades 122 and partition rings 123 allows control over the grooving specifications of the first cutting mechanism 120, ensuring that the produced products meet production requirements. In this embodiment, the alternating arrangement of the cutting blades 122 and partition rings 123 constitutes a cutting structure. Both ends of the cutting structure are pressed against the main shaft 121 by clamping members 126. The clamping member 126 includes a pressure ring 1261 and a main shaft nut 1262. The pressure ring 1261 is sleeved on the main shaft 121 and located at both ends of the cutting structure. The main shaft nut 1262 is threadedly connected to the main shaft 121 and abuts against the pressure ring 1261, thus locking the pressure ring 1261. The bearing connection assembly includes a blind-hole bearing end cap 124 and an open-hole bearing end cap 125. The blind-hole bearing end cap 124 is connected to and covers the first end of the spindle 121. The open-hole bearing end cap 125 is connected to a position on the spindle 121 near the second end, and the opening in the open-hole bearing end cap 125 allows the second end of the spindle 121 to be driven by the first drive assembly 127. In this embodiment, both the blind-hole bearing end cap 124 and the open-hole bearing end cap 125 are mounted on the first frame 110.

[0053] like Figure 6 and Figure 7 As shown, the first drive assembly 127 is a first synchronous belt pulley mechanism, which includes a driving synchronous pulley 1272, a driven synchronous pulley 1273, a synchronous belt, and a motor 1271. The driving synchronous pulley 1272 is connected to the driven synchronous pulley 1273 via the synchronous belt. The driven synchronous pulley 1273 is connected to the main shaft 121, and the driving synchronous pulley 1272 is connected to the motor 1271. The motor 1271 is mounted on the first frame 110.

[0054] like Figure 1 and Figure 11 As shown, the first cutting mechanism 120 also includes a protective shell 128, and the first drive assembly 127 is located inside the protective shell 128. Specifically, the protective shell 128 has an arched structure, and the driving synchronous pulley 1272, the driven synchronous pulley 1273 and the synchronous belt can all be covered by the protective shell 128, which can prevent the first drive assembly 127 from being accidentally touched, causing the cutting mechanism 1 to fail to operate.

[0055] like Figure 7 and Figure 8As shown, the first frame 110 includes a frame body 111 and a base plate 112 connected to the frame body 111. A first height adjustment seat 113, a second height adjustment seat 114, and a third height adjustment seat 115 are connected to the frame body 111. The first height adjustment seat 113 is located above the second height adjustment seat 114. The base of the motor 1271 is mounted on the first height adjustment seat 113, the bearing connection assembly is mounted on the second height adjustment seat 114, and the first conveying mechanism 130 is mounted on the third height adjustment seat 115.

[0056] Specifically, the first height adjustment seat 113 includes a first mounting seat 1131 and a height adjustment sleeve 1132. The first mounting seat 1131 is connected to the top of the frame body 111 via the height adjustment sleeve 1132, and the base of the motor 1271 is mounted on the first mounting seat 1131. The height adjustment sleeve 1132 can be used to adjust the height distance between the first mounting seat 1131 and the frame body 111, and thus can be used to adjust the tension of the first synchronous belt pulley mechanism. It should be noted that the height adjustment sleeve 1132 is prior art and will not be described in detail here.

[0057] Specifically, the main frame 111 is a gantry structure, with the first conveying mechanism 130 located between the gantry structures, allowing the first cutting mechanism 120 to be positioned above the first conveying mechanism 130. A second height adjustment seat 114 is provided on each side of the gantry structure, with blind-hole bearing end caps 124 and open-hole bearing end caps 125 respectively mounted on the two second height adjustment seats 114. Each second height adjustment seat 114 includes a U-shaped frame 1141, a second mounting seat 1142, and a pressure plate 1144. The U-shaped frame 1141 is connected to the gantry structure via the second mounting seat 1142. The second mounting seat 1142 has a first oblong hole 1143 extending vertically, and the second mounting seat 1142 is connected to the gantry structure via bolts passing through the first oblong hole 1143. The pressure plate 1144 is located directly above the U-shaped frame 1141 and is connected to the upper part of the gantry structure. When the first cutting mechanism 120 is mounted on the U-shaped frame 1141, the second mounting base 1142 can be adjusted to clamp the first cutting mechanism 120 between the U-shaped frame 1141 and the pressure plate 1144, and the first cutting mechanism 120 can be stably mounted on the first frame 110. In this embodiment, the blind hole bearing end cap 124 and the open hole bearing end cap 125 are respectively mounted on the U-shaped frames 1141 on both sides of the gantry structure.

[0058] Specifically, the third height adjustment seat 115 includes a third mounting seat 1151, with one third mounting seat 1151 on each side of the gantry structure. Each third mounting seat 1151 is L-shaped, with a second oblong hole 1152 on one side of the L-shape extending vertically. The L-shape structure is connected to the gantry structure via bolts passing through the second oblong hole 1152. Two support members 133 on the first base plate 131 are respectively mounted on the two L-shaped structures. Figure 12 As shown, one end of the first substrate 131 is mounted on the third mounting base 1151 via a support member 133, and the other end of the first substrate 131 is connected to the base plate 112 via a first height adjustment structure 134. The distance between the first conveying mechanism 130 and the first cutting mechanism 120 can be adjusted via the first height adjustment structure 134 and the third mounting base 1151.

[0059] like Figure 9 As shown, the rotary transition conveyor 300 includes a second base plate 310, an unequal speed conveyor belt mechanism 320 mounted on the second base plate 310, and a third guide mechanism 330 provided on the second base plate 310 along the conveying direction of the unequal speed conveyor belt mechanism 320.

[0060] The third guiding mechanism 330 includes a fifth guide plate 331 and a sixth guide plate 332 located on both sides of the conveying surface of the non-uniform speed conveyor belt mechanism 320. Both the fifth guide plate 331 and the sixth guide plate 332 are connected to the second base plate 310 through a third position adjustment structure 333. The third position adjustment structure 333 can be used to adjust the distance between the fifth guide plate 331 and the sixth guide plate 332. In this embodiment, the arrangement length of the fifth guide plate 331 is equal to or approximately equal to the conveying length of the non-uniform speed conveyor belt mechanism 320. The fifth guide plate 331 includes a first inclined guide section 3311 and a first straight guide section 3312 connected to the first inclined guide section 3311. Specifically, the first inclined guide section 3311 is inclined outward from the end near the first straight guide section 3312 to the end away from the first straight guide section 3312. It should be noted that "outward" refers to the direction towards the outside of the non-uniform speed conveyor belt mechanism 320. A stop bar 3313 is provided at the connection between the first inclined guide section 3311 and the first straight guide section 3312. The stop bar 3313 protrudes inward. It should be noted that "inward" refers to the direction towards the inner side of the non-uniform speed conveyor belt mechanism 320. In this embodiment, the structure of the sixth guide plate 332 is similar to that of the fifth guide plate 331. The sixth guide plate 332 includes a second inclined guide section 3321 and a second straight guide section 3322 connected to the second inclined guide section 3321. The sixth guide plate 332 is arranged near the discharge end of the non-uniform speed conveyor belt mechanism 320, and the distance between the first straight guide section 3312 and the second straight guide section 3322 is the width distance of the magnetic core product. In this embodiment, the third position adjustment structure 333 has the same structure as the first position adjustment structure 153.

[0061] like Figure 9 As shown, the non-uniform speed conveyor belt mechanism 320 includes a second conveyor belt mechanism 321 and a third conveyor belt mechanism 322 arranged in parallel, and the conveying speeds of the second conveyor belt mechanism 321 and the third conveyor belt mechanism 322 are different. The different conveying speeds can be used to achieve a 90° rotation of the magnetic core product while it is being conveyed.

[0062] In this embodiment, the mesh processing system may also include a control device. The first cutting mechanism 120 and the first conveying mechanism 130 are both electrically connected to the control device, enabling the cutting operation of the first cutting mechanism 120 and the conveying operation of the first conveying mechanism 130 to be controlled by the control device. Specifically, the motor 1271 of the first drive assembly 127 and the second drive assembly 1324 of the first conveyor belt mechanism 132 are both electrically connected to the control device. The mesh processing system may also include multiple position sensors electrically connected to the control device. The cutting position of the first cutting mechanism 120 and the height of the first conveying mechanism 130 can be acquired by position information collected from the position sensors located at corresponding positions. In this embodiment, the control device may be a PLC controller or a microcontroller.

[0063] Example 2

[0064] This embodiment is similar to Embodiment 1, except that, as Figure 1 and Figure 11 As shown, in this embodiment, the first texture processing device 100 further includes a first cooling mechanism 160, the cooling end of the first cooling mechanism 160 facing the cutting end of the first cutting mechanism 120.

[0065] The first cooling mechanism 160 includes a water tank 161, a conduit, and a water source. A first frame 110 is connected to the water tank 161. Specifically, a base plate 112 is connected to the bottom of the water tank 161. The conveyor belt 1321, drive wheel 1322, and driven wheel 1323 of the first conveying mechanism 130 are all located within the water tank 161. One end of the conduit is connected to the water source, and the other end faces the cutting blade 122. The water flowing out of the conduit can be collected by the water tank 161 and recycled. Specifically, a ball valve is connected to the bottom of the water tank 161, allowing water in the water tank 161 to be discharged through the ball valve. The first cooling mechanism 160 is designed to prevent the magnetic core product from cracking due to excessively high cutting temperatures. In this embodiment, the protective shell 128 is detachably snapped onto the side wall of the water tank 161.

[0066] To enable the magnetic core product to smoothly transition between the first texture processing device 100 and the rotary transition conveyor 300, a transition plate is connected to the top of the side wall of the water tank 161 near the rotary transition conveyor 300. The transition plate can be used for the transition between the first conveying mechanism 130 and the non-uniform speed conveyor belt mechanism 320.

[0067] like Figure 11 As shown, the first texture processing device 100 also includes a first movable frame 170 connected to the first cooling mechanism 160. The first movable frame 170 includes a movable frame body 171 and a plurality of rollers 172 connected to the movable frame body 171. A support leg 173 is also connected to the movable frame body 171 via a third height adjustment structure 174. Specifically, the movable frame body 171 is connected to the bottom of the water tank 161. The third height adjustment structure 174 includes a second adjusting screw, which is threadedly connected to the movable frame body 171. The support leg 173 is connected to the bottom end of the second adjusting screw. When it is necessary to fix the first movable frame 170, the support leg 173 can be brought into contact with the ground by rotating the second adjusting screw. It should be noted that the rollers 172 can also be universal wheels with a self-locking function.

[0068] In order to enable the rotary transition conveyor 300 to be at the same height as the discharge end of the first texture processing device 100 and the feed end of the second texture processing device 200, the rotary transition conveyor 300 also includes a third movable frame, which is connected to the second substrate 310, and the structure of the third movable frame is the same as or similar to that of the first movable frame 170.

[0069] Example 3

[0070] This embodiment is similar to Embodiment 1 or 2, except that, as Figure 1 and Figure 11 As shown, in this embodiment, the mesh processing system also includes an outlet groove 400 connected to the discharge end of the second texture processing device 200. The outlet groove 400 is inclined downward from one end near the second texture processing device 200 to the end away from the second texture processing device 200.

[0071] Example 4

[0072] This embodiment is similar to any of embodiments 1 to 3, except that, as Figure 1 , Figure 11 and Figure 13 As shown, in this embodiment, the second texture processing device 200 includes a second frame 210 and a second cutting mechanism 220 and a second conveying mechanism 230 disposed on the second frame 210. The second cutting mechanism 220 is located above the second conveying mechanism 230. A second guiding mechanism 250 is provided at the conveying surface of the second conveying mechanism 230, and a second magnetic ramp mechanism 240 is provided below the conveying surface of the second conveying mechanism 230. The cutting direction of the second cutting mechanism 220 is parallel to the conveying direction of the second conveying mechanism 230. In this embodiment, the second frame 210 has the same or similar structure as the first frame 110, the second conveying mechanism 230 has the same or similar structure as the first conveying mechanism 130, the second magnetic ramp mechanism 240 has the same or similar structure as the first magnetic ramp mechanism 140, and the second guiding mechanism 250 has the same or similar structure as the first guiding mechanism 150. The second guiding mechanism 250 includes a third guiding plate 251 and a fourth guiding plate 252, both of which are connected to the fixed end of the second conveying mechanism 230 via a second position adjustment structure 253. When the first texture processing device 100 is used to process longitudinal textures, the second texture processing device 200 is used to process transverse textures. In this case, the distance between the first guiding plate 151 and the second guiding plate 152 is adjusted to a distance suitable for the length of the magnetic core product, and the distance between the third guiding plate 251 and the fourth guiding plate 252 is adjusted to a distance suitable for the width of the magnetic core product. It should be noted that the distance between the first straight guiding section 3312 and the second straight guiding section 3322 is also adjusted to a distance suitable for the width of the magnetic core product.

[0073] In this embodiment, the second texture processing device 200 further includes a second cooling mechanism 260, the cooling end of which faces the cutting end of the second cutting mechanism 220. In this embodiment, the structure of the second cooling mechanism 260 is the same as or similar to that of the first cooling mechanism 160, and the second frame 210 is also disposed within the water tank of the second cooling mechanism 260. The guide groove 400 is connected to the outer wall of the water tank of the second cooling mechanism 260.

[0074] In order to enable the magnetic core product to smoothly transition between the second texture processing device 200 and the rotary transition conveyor 300, and to smoothly transition between the second texture processing device 200 and the guide groove 400, a transition plate is also connected to the top of the water tank side wall of the second cooling mechanism 260.

[0075] like Figure 11 As shown, a second movable frame 270 is also provided at the bottom of the second cooling mechanism 260, and the structure of the second movable frame 270 is the same as or similar to that of the first movable frame 170.

[0076] Example 5

[0077] like Figure 14 The illustration shows an embodiment of a mesh processing method according to the present invention, applied to the mesh processing system described in any of embodiments 1 to 4, wherein the rotary transition conveyor 300 is a 90° rotary transition conveyor, and the method includes the following steps:

[0078] S1. Cutting depth adjustment: Adjust the distance between the cutting end of the first cutting mechanism 120 and the conveying surface of the first conveying mechanism 130 according to production needs; similarly, adjust the distance of the second texture processing device 200 as well.

[0079] Specifically, production requirements include cutting depth. The height of the first conveying mechanism 130 is adjusted via the second oblong hole 1152 and the first height adjustment structure 134, thereby achieving the desired distance between the cutting blade 122 and the conveyor belt 1321. Similarly, the distance between the cutting end of the second cutting mechanism 220 and the conveying surface of the second conveying mechanism 230 is adjusted via the second frame 210 to complete the adjustment of the cutting depth. Figure 8 , Figure 12 and Figure 13 As shown. It should be noted that production requirements also include the cutting spacing; the size of the cutting spacing can be adjusted by replacing the separator rings 123 with different specifications.

[0080] S2. Magnetic force adjustment: Adjust the distance between the conveying surfaces of the first magnetic ramp mechanism 140 and the first conveying mechanism 130 according to the magnetic characteristics of the product to be processed 500, and adjust the slope setting of the first magnetic ramp mechanism 140; similarly, magnetic adjustment is also performed on the second texture processing device 200.

[0081] Specifically, the product to be processed 500 is a magnetic core product to be processed. The position of the first magnetic ramp mechanism 140 is adjusted according to the magnetic characteristics of the magnetic core product to be processed. The distance between the permanent magnet assembly and the conveyor belt 1321 is adjusted by the second height adjustment structure 145, and the tilt of the first magnetic platform assembly 141 and the third magnetic platform assembly 143 is adjusted by the second height adjustment structure 145. Similarly, the second magnetic ramp mechanism 240 is also adjusted accordingly.

[0082] S3. Guide spacing adjustment: Adjust the guide spacing of the first guide mechanism 150 according to the length of the product to be processed 500 so that the guide spacing of the first guide mechanism 150 matches the length of the product to be processed 500; similarly, adjust the guide spacing of the second texture processing device 200 according to the width of the product to be processed 500.

[0083] Specifically, the distance between the first guide plate 151 and the second guide plate 152 is adjusted according to the length of the product 500 to be processed, and the distance between the third guide plate 251 and the fourth guide plate 252 is adjusted according to the width of the product 500 to be processed. The distance between the fifth guide plate 331 and the sixth guide plate 332 is also adjusted according to the width of the product 500 to be processed.

[0084] S4. Mesh Processing: The products to be processed 500 are arranged sequentially at the feed end of the first conveying mechanism 130. Then, the first texture processing device 100, the second texture processing device 200, and the rotary transition conveying device 300 are started. The products to be processed 500 are processed in the first direction at the first texture processing device 100 to obtain a unidirectional texture product 600. The unidirectional texture product 600 is rotated 90° by the rotary transition conveying device 300 and then conveyed to the second texture processing device 200 for processing in the second direction to obtain a mesh product 700.

[0085] Specifically, the first texture processing device 100, the second texture processing device 200, and the rotary transition conveyor 300 can be started by the control device. The unidirectional textured product 600 obtained by the processing of the product to be processed 500 by the first texture processing device 100 is a magnetic core product with longitudinal texture. The grid product 700 obtained by the processing of the magnetic core product with longitudinal texture by the second texture processing device 200 is a magnetic core product with grid.

[0086] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A mesh processing system, characterized in that, The device includes a first texture processing device (100), a second texture processing device (200), and a rotary transition conveying device (300) located between the discharge end of the first texture processing device (100) and the feed end of the second texture processing device (200); wherein: the first texture processing device (100) includes a first frame (110) and a first cutting mechanism (120) and a first conveying mechanism (130) disposed on the first frame (110), the first cutting mechanism (120) is located above the first conveying mechanism (130), and the cutting direction of the first cutting mechanism (120) is parallel to the conveying direction of the first conveying mechanism (130); a first guiding mechanism (150) is provided at the conveying surface of the first conveying mechanism (130), and a first magnetic ramp mechanism (140) is also provided below the conveying surface of the first conveying mechanism (130); The first magnetic ramp mechanism (140) includes a first magnetic platform assembly (141), a second magnetic platform assembly (142), and a third magnetic platform assembly (143) arranged sequentially along the conveying direction of the first conveying mechanism (130), and the first magnetic platform assembly (141), the second magnetic platform assembly (142), and the third magnetic platform assembly (143) are all detachably connected to the fixed end of the first conveying mechanism (130); the second magnetic platform assembly (142) and the conveying surface of the first conveying mechanism (130) are arranged parallel to each other, the first magnetic platform assembly (141) is inclined downward from the end near the second magnetic platform assembly (142) to the end away from the second magnetic platform assembly (142), and the third magnetic platform assembly (143) is inclined downward from the end near the second magnetic platform assembly (142) to the end away from the second magnetic platform assembly (142); the first cutting mechanism (120) is located directly above the second magnetic platform assembly (142).

2. The mesh processing system according to claim 1, characterized in that, The first cutting mechanism (120) includes a main shaft (121), on which cutting blades (122) and separator rings (123) are alternately connected. A bearing connection assembly is also connected to the main shaft (121), which is mounted on the first frame (110). The first cutting mechanism (120) also includes a first drive assembly (127) connected to the main shaft (121).

3. The mesh processing system according to claim 2, characterized in that, The first frame (110) includes a frame body (111) and a base plate (112) connected to the frame body (111). A first height adjustment seat (113), a second height adjustment seat (114), and a third height adjustment seat (115) are connected to the frame body (111). The first height adjustment seat (113) is located above the second height adjustment seat (114). The main drive end of the first drive assembly (127) is mounted on the first height adjustment seat (113). The bearing connection assembly is mounted on the second height adjustment seat (114). The first conveying mechanism (130) is mounted on the third height adjustment seat (115).

4. The mesh processing system according to claim 1, characterized in that, The first conveying mechanism (130) includes a first substrate (131) and a first conveyor belt mechanism (132) mounted on the first substrate (131). The driven end of the first conveyor belt mechanism (132) is connected to the first substrate (131) through a tensioning structure (1325). The first conveying mechanism (130) also includes a support member (133) and a first height adjustment structure (134). One end of the first substrate (131) is mounted on the first frame (110) through the support member (133), and the other end is connected to the first frame (110) through the first height adjustment structure (134). The first substrate (131) is provided with a notch structure (1311). The first magnetic ramp mechanism (140) is connected to the first substrate (131) and located at the notch structure (1311).

5. The mesh processing system according to claim 4, characterized in that, The first guiding mechanism (150) includes a first guide plate (151) and a second guide plate (152) disposed on both sides of the conveying surface of the first conveyor belt mechanism (132). The first guide plate (151) and the second guide plate (152) are both connected to the first base plate (131) through a first position adjustment structure (153).

6. The mesh processing system according to claim 1, characterized in that, The rotary transition conveying device (300) includes a second base plate (310) and a non-uniform speed conveyor belt mechanism (320) mounted on the second base plate (310). A third guide mechanism (330) is provided on the second base plate (310) along the conveying direction of the non-uniform speed conveyor belt mechanism (320). The third guide mechanism (330) includes a fifth guide plate (331) and a sixth guide plate (332) located on both sides of the conveying surface of the non-uniform speed conveyor belt mechanism (320). Both the fifth guide plate (331) and the sixth guide plate (332) are connected by a third position adjustment structure. 333) is connected to the second substrate (310); the fifth guide plate (331) includes a first inclined guide section (3311) and a first straight guide section (3312) connected to the first inclined guide section (3311), and a baffle (3313) is provided at the connection between the first inclined guide section (3311) and the first straight guide section (3312); the non-uniform speed conveyor belt mechanism (320) includes a second conveyor belt mechanism (321) and a third conveyor belt mechanism (322) arranged in parallel, and the conveying speeds of the second conveyor belt mechanism (321) and the third conveyor belt mechanism (322) are different.

7. The mesh processing system according to any one of claims 1 to 6, characterized in that, The first texture processing device (100) further includes a first cooling mechanism (160), the cooling end of the first cooling mechanism (160) facing the cutting end of the first cutting mechanism (120); the second texture processing device (200) further includes a second cooling mechanism (260), the cooling end of the second cooling mechanism (260) facing the processing end of the second texture processing device (200).

8. The mesh processing system according to any one of claims 1 to 6, characterized in that, It also includes a discharge channel (400) connected to the discharge end of the second texture processing device (200), the discharge channel (400) being inclined downward from one end near the second texture processing device (200) to the other end away from the second texture processing device (200).

9. A mesh processing method applied to the mesh processing system according to any one of claims 1 to 8, characterized in that, The rotary transition conveyor (300) is a 90° rotary transition conveyor, and the method includes the following steps: S1. Cutting depth adjustment: Adjust the distance between the cutting end of the first cutting mechanism (120) and the conveying surface of the first conveying mechanism (130) according to production needs; similarly, adjust the distance of the second texture processing device (200); S2. Magnetic force adjustment: Adjust the first magnetic ramp mechanism according to the magnetic characteristics of the product to be processed (500). The distance between (140) and the conveying surface of the first conveying mechanism (130), and the slope setting of the first magnetic ramp mechanism (140) are adjusted; similarly, the magnetic adjustment is also performed on the second texture processing device (200); S3. Guide spacing adjustment: Adjust the guide spacing of the first guide mechanism (150) according to the length of the product to be processed (500) so that the guide spacing of the first guide mechanism (150) matches the length of the product to be processed (500); similarly, adjust the guide spacing of the second texture processing device (200) according to the width of the product to be processed (500); S4. Mesh processing: The products to be processed (500) are arranged in sequence at the feed end of the first conveying mechanism (130), and then the first texture processing device (100), the second texture processing device (200) and the rotary transition conveying device (300) are started; the products to be processed (500) are processed in the first direction at the first texture processing device (100) to obtain a single-direction texture product (600); the single-direction texture product (600) is rotated 90° by the rotary transition conveying device (300) and then conveyed to the second texture processing device (200) for processing in the second direction to obtain a mesh product (700).

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