An automatic ferrule assembly mechanism and method

Abstract

The application discloses an automatic assembling mechanism and method for iron, which comprises a rack body, an iron clamp is arranged on the rack body, the iron clamp is used for clamping iron, the iron clamp can move transversely along the rack body, a stagger mechanism is arranged on one side of the iron clamp, and an iron taking mechanism is arranged on the other side of the iron clamp, the stagger mechanism is used for pushing the iron in the iron clamp to the iron taking mechanism; an iron suction mechanism is arranged on the side, away from the stagger mechanism, of the iron taking mechanism, a loading mechanism is arranged on one side of the iron suction mechanism, the iron suction mechanism can move along the horizontal or vertical direction of the rack body, the iron suction mechanism is used for moving the iron to the loading mechanism, the direction error of the iron in the assembling process is avoided, the correctness in the assembling process is improved, manual operation is not needed, the operation difficulty of the manual operation is reduced, the assembling speed and the assembling efficiency are improved, and the assembling quality and the assembling consistency of the product are improved.

Description

Technical Field

[0001] This invention belongs to the field of parts assembly technology, and relates to an automatic assembly mechanism and method for Hertzite. Background Technology

[0002] In the field of product manufacturing, the assembly process of the yoke of electromagnet products is a very important step. Whether the yoke of the electromagnet product is assembled properly and whether the correct orientation of the yoke is ensured are related to the quality of the product and is an important factor in the production process that produces defective products.

[0003] In traditional electromagnet assembly production, operators manually assemble the yoke. Before assembly, it is necessary to distinguish the front and back of the yoke to ensure that it is not assembled incorrectly. The chamfer features of the yoke are small, making it difficult for personnel to distinguish them, resulting in low assembly efficiency. Summary of the Invention

[0004] The purpose of this invention is to solve the problems in the prior art where electromagnets are mainly assembled manually, the yoke is easily installed backwards, and the assembly efficiency is low. This invention provides an automatic electromagnet assembly mechanism and method.

[0005] To achieve the above objectives, the present invention employs the following technical solution:

[0006] An automatic assembly mechanism for ferroelectric materials includes a frame body, on which a ferroelectric clip is provided for holding ferroelectric materials. The ferroelectric clip is capable of moving laterally along the frame body. A misalignment mechanism is provided on one side of the ferroelectric clip, and a ferroelectric material picking mechanism is provided on the other side. The misalignment mechanism is used to push the ferroelectric materials in the ferroelectric clip to the ferroelectric material picking mechanism.

[0007] The ferrous iron picking mechanism is provided with a ferrous iron suction mechanism on the side away from the misalignment mechanism, and a loading mechanism is provided on the side of the ferrous iron suction mechanism.

[0008] The ferroalloy picking mechanism is capable of moving along the frame body in a horizontal or vertical direction. The ferroalloy picking mechanism is used to move the ferroalloy to the loading mechanism, which is used to assemble the ferroalloy.

[0009] A further improvement of the present invention is that:

[0010] Several erg-iron magazines are arranged side by side. A slider is provided at the lower end of the erg-iron magazine, and a corresponding slide rail is provided at the lower end of the slider. The slider can slide along the slide rail.

[0011] It also includes a misalignment cylinder, the drive end of which is connected to a slider, and the misalignment cylinder is used to drive the erbium magazine to move.

[0012] The ferroalloy loading mechanism includes a vertical plate and a horizontal plate. The vertical plate is fixed to the side of the ferroalloy magazine, and the horizontal plate is located at the upper end of the vertical plate. The horizontal plate is used to place the ferroalloy.

[0013] A sensor is installed on the ferrous iron feeding mechanism to detect whether the ferrous iron on the ferrous iron feeding mechanism is in place.

[0014] The lower end of the ferrous iron absorption mechanism is connected to the first moving mechanism, which can drive the ferrous iron absorption mechanism to move away from or near the ferrous iron picking mechanism.

[0015] A second moving mechanism is provided at the lower end of the first moving mechanism, and the second moving mechanism can drive the first moving mechanism to move up and down.

[0016] The second moving mechanism is connected to the third moving mechanism, which is capable of moving laterally along the frame body. The moving direction of the third moving mechanism is perpendicular to the moving direction of the first moving mechanism.

[0017] The third moving mechanism includes a moving mechanism support plate, the second moving mechanism is disposed on the side wall of the moving mechanism support plate, and a moving slide rail is disposed at the lower end of the moving mechanism support plate, and the moving mechanism support plate is slidably connected to the moving slide rail.

[0018] The loading mechanism includes a product carrier, and a product clamping block is provided below the product carrier;

[0019] The product carrier and the product clamping block work together to clamp the product to be assembled.

[0020] A clamping element is provided above the product carrier, which is used to clamp the ferrite to be assembled and the product.

[0021] The clamping component is a clamping cylinder.

[0022] An automated assembly method for ferrophosphate includes the following steps:

[0023] The eccentric iron is placed in the eccentric iron magazine, the eccentric iron magazine moves the eccentric iron to the position corresponding to the misalignment mechanism, and the misalignment mechanism pushes the eccentric iron in the eccentric iron magazine onto the eccentric iron picking mechanism.

[0024] The ferroelectric pick-up mechanism picks up the ferroelectric material and moves it to the loading mechanism by moving it back and forth and up and down, thus completing the assembly of the ferroelectric material with the product.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] This invention discloses an automatic assembly mechanism for ferroelectric materials. Based on the characteristics of ferroelectric assembly, this mechanism is designed with a ferroelectric magazine, a misalignment mechanism, a ferroelectric material picking mechanism, a ferroelectric suction mechanism, and a loading mechanism that are connected and cooperate in sequence. The direction and path of ferroelectric assembly are predetermined, avoiding the problem of directional errors in ferroelectric assembly, improving the accuracy of the assembly process. Furthermore, by eliminating the need for manual operation, the difficulty of manual operation is reduced, the assembly speed and efficiency are improved, and the assembly quality and consistency of the product are enhanced.

[0027] Furthermore, in this invention, several ergette magazines are arranged side by side, which can sequentially and cyclically complete the assembly of multiple ergettes, thereby improving assembly efficiency. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is an overall structural diagram of the present invention;

[0030] Figure 2 This is a side view of the present invention.

[0031] Wherein: 1-Frame body; 2-Eergot magazine; 3-Misalignment mechanism; 4-Eergot picking mechanism; 5-Eergot suction mechanism; 6-Loading mechanism; 7-Moving mechanism support plate; 8-Sensor; 9-Product carrier; 10-Product clamping block; 11-Pressure cylinder; 12-First moving mechanism; 13-Second moving mechanism; 14-Third moving mechanism; 15-Product to be assembled; 16-Misalignment cylinder. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0035] In the description of the embodiments of the present invention, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of the invention is in use, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0036] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0037] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention according to the specific circumstances.

[0038] The present invention will now be described in further detail with reference to the accompanying drawings:

[0039] See Figures 1 to 2 This invention discloses an automatic ferroalloy assembly mechanism, including a frame body 1. A ferroalloy magazine 2 is provided on the frame body 1 to hold ferroalloys. The ferroalloy magazine 2 can move laterally along the frame body 1. A misalignment mechanism 3 is provided on one side of the ferroalloy magazine 2, and a ferroalloy picking mechanism 4 is provided on the other side. The misalignment mechanism 3 is used to push the ferroalloys in the ferroalloy magazine 2 to the ferroalloy picking mechanism 4. A ferroalloy suction mechanism 5 is provided on the side of the ferroalloy picking mechanism 4 away from the misalignment mechanism 3, and a loading mechanism 6 is provided on the side of the ferroalloy suction mechanism 5. The ferroalloy suction mechanism 5 can move along the frame body 1 in a horizontal or vertical direction and is used to move the ferroalloys to the loading mechanism 6.

[0040] Furthermore, in this embodiment, several ergite magazines 2 are arranged side by side. The ergite magazines 2 can hold the ergite to be assembled. The lower end of the ergite magazine 2 is connected to a slider, and the lower end of the slider is slidably connected to a slide rail. A misalignment cylinder 16 is also installed on the frame body 1. The drive end of the misalignment cylinder 16 is connected to the slider. The misalignment cylinder 16 pushes the slider to move, thereby driving the ergite magazine 2 to move.

[0041] The ferroic iron magazine 2 can slide along the slide rail. When the ferroic iron magazine 2 moves to the position corresponding to the misalignment mechanism 3, the misalignment mechanism 3 can push the ferroic iron inside the ferroic iron magazine 2, so that the ferroic iron moves to the ferroic iron picking mechanism 4.

[0042] Furthermore, in this embodiment, the specific structure of the misalignment mechanism 3 is as follows: a drive cylinder is installed on the frame body 1, the drive cylinder is connected to the misalignment mechanism 3, and when the drive end of the drive cylinder pushes the misalignment mechanism 3 to move forward, the misalignment mechanism 3 pushes the ferrite.

[0043] Furthermore, in this embodiment, the side wall of the ferroalloy picking mechanism 4 is fixed to the frame body 1, and a platform is provided at the upper end of the ferroalloy picking mechanism 4 for placing the pushed-out ferroalloy. A sensor 8 is provided on the side wall of the ferroalloy picking mechanism 4 for detecting whether the ferroalloy on the ferroalloy picking mechanism 4 is in place.

[0044] Furthermore, in this embodiment, the ferroic iron absorbing mechanism 5 is correspondingly arranged with the ferroic iron feeding mechanism 4, and the principle of the ferroic iron absorbing mechanism 5 absorbing ferroic iron is as follows:

[0045] A vent is provided on the ferrophosphate absorption mechanism 5. The ferrophosphate absorption mechanism 5 is connected to a vacuum suction device. By drawing air into or sucking air into the vent, the ferrophosphate absorption mechanism 5 can absorb ferrophosphate.

[0046] Furthermore, in this embodiment, the ferrous iron absorbing mechanism 5 is slidably connected to the first moving mechanism 12, and the first moving mechanism 12 moves laterally, so that the ferrous iron absorbing mechanism 5 moves away from or closer to the ferrous iron picking mechanism 4.

[0047] The lower end of the first moving mechanism 12 is connected to the second moving mechanism 13, and the second moving mechanism 13 can drive the first moving mechanism 12 to move up and down.

[0048] The second moving mechanism 13 is connected to the third moving mechanism 14, and the specific structure is as follows:

[0049] The third moving mechanism 14 includes a moving mechanism support plate 7. The second moving mechanism 13 is fixed on the side wall of the moving mechanism support plate 7. The lower end of the moving mechanism support plate 7 is slidably connected to a moving slide rail. The moving mechanism support plate 7 can move horizontally along the moving slide rail. The moving direction of the moving mechanism support plate 7 is perpendicular to the moving direction of the first moving mechanism 12, ensuring the cooperation of the first moving mechanism 12, the second moving mechanism 13 and the third moving mechanism 14, realizing the movement cooperation of the ferroelectric suction mechanism 5 in six directions: front-back, left-right and up-down, ensuring that the ferroelectric is accurately moved to the product.

[0050] Furthermore, in this embodiment, the specific structure of the loading mechanism 6 is as follows:

[0051] It includes a fixed plate, on which a clamping cylinder 11, a product carrier 9, and a product clamping block 10 are installed sequentially from top to bottom. When the product carrier 9 and the product clamping block 10 cooperate to clamp the product to be assembled, the ferrite pick-up mechanism 5 moves the ferrite to the position corresponding to the product through multiple directions. Then, the clamping cylinder 11 applies downward force to assemble the product and the ferrite.

[0052] Furthermore, this embodiment also discloses an automated assembly method for ferrophosphate, comprising the following steps:

[0053] Fill the yoke magazine 2 with yoke irons (one cavity with the chamfer facing up, and the other cavity with the chamfer facing down).

[0054] The yoke clip 2, filled with yoke iron, is mounted onto the yoke misalignment mechanism.

[0055] When the equipment is running, the product carrier 9 containing the product 15 to be assembled is placed in a fixed position, the product clamping block 10 clamps the product 15 to be assembled, and the yoke iron picking mechanism 5 moves to the position corresponding to the yoke iron picking mechanism 4 under the combined action of the first moving mechanism 12, the second moving mechanism 13 and the third moving mechanism 14.

[0056] The misalignment mechanism 3 pushes a yoke iron onto the yoke iron taking-up mechanism 4;

[0057] After sensor 8 detects the yoke, the yoke picking mechanism 5 moves down to pick up the yoke.

[0058] The yoke pick-up mechanism 5 loads the yoke into the product under the combined action of the first moving mechanism 12, the second moving mechanism 13 and the third moving mechanism 14, and repeats the above actions to assemble the second yoke into the product.

[0059] After the yoke is assembled, the clamping cylinder 11 presses down to press the yoke into the fixed position of the product.

[0060] The method and mechanism disclosed in this invention replace manual assembly of yokes. Through the cooperation of several units, the early movement and conveying of yokes are realized, the assembly direction of yokes is restricted, the efficiency of yoke assembly is improved, the correctness of yoke assembly is guaranteed, and the automatic assembly of yokes for multiple products can be completed.

[0061] The above are merely preferred embodiments of the present invention and are not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. An automatic assembly mechanism for ferrophosphate, characterized in that, Includes a frame body (1), on which a ferroelectric clip (2) is provided. The ferroelectric clip (2) is used to hold ferroelectric. The ferroelectric clip (2) can move laterally along the frame body (1). A misalignment mechanism (3) is provided on one side of the ferroelectric clip (2), and a ferroelectric picking mechanism (4) is provided on the other side. The misalignment mechanism (3) is used to push the ferroelectric in the ferroelectric clip (2) to the ferroelectric picking mechanism (4). The ferrous iron picking mechanism (4) is provided with a ferrous iron suction mechanism (5) on the side away from the misalignment mechanism (3), and a loading mechanism (6) is provided on the side of the ferrous iron suction mechanism (5). The ferroalloy picking mechanism (5) can move along the frame body (1) in a horizontal or vertical direction. The ferroalloy picking mechanism (5) is used to move the ferroalloy to the loading mechanism (6), which is used to assemble the ferroalloy. The ferroalloy feeding mechanism (4) includes a vertical plate and a horizontal plate. The vertical plate is fixed to the side of the ferroalloy magazine (2), and the horizontal plate is located at the upper end of the vertical plate. The horizontal plate is used to place the ferroalloy. A sensor (8) is provided on the ferrous iron feeding mechanism (4), and the sensor (8) is used to detect whether the ferrous iron on the ferrous iron feeding mechanism (4) is in place; The loading mechanism (6) includes a product carrier (9), and a product clamping block (10) is provided below the product carrier (9). The product carrier (9) and the product clamping block (10) work together to clamp the product to be assembled; A clamping member is provided above the product carrier (9), which is used to clamp the ferrite to be assembled and the product. The clamping component is a clamping cylinder (11).

2. The automatic assembly mechanism for ferroelectric materials according to claim 1, characterized in that, Several Hertzite cartridges (2) are arranged side by side. A slider is provided at the lower end of the Hertzite cartridge (2), and a corresponding slide rail is provided at the lower end of the slider. The slider can slide along the slide rail.

3. The automatic assembly mechanism for ferrophosphate according to claim 2, characterized in that, It also includes a misaligned cylinder (16), the drive end of which is connected to a slider, and the misaligned cylinder (16) is used to drive the erbium magazine (2) to move.

4. The automatic assembly mechanism for ferrophosphate according to claim 1, characterized in that, The lower end of the ferrous iron absorption mechanism (5) is connected to the first moving mechanism (12). The first moving mechanism (12) can drive the ferrous iron absorption mechanism (5) to move, so that the ferrous iron absorption mechanism (5) moves away from or close to the ferrous iron material taking mechanism (4). The first moving mechanism (12) is provided with a second moving mechanism (13) at its lower end. The second moving mechanism (13) can drive the first moving mechanism (12) to move up and down. The second moving mechanism (13) is connected to the third moving mechanism (14), which is capable of moving laterally along the frame body (1). The moving direction of the third moving mechanism (14) is perpendicular to the moving direction of the first moving mechanism (12).

5. The automatic assembly mechanism for ferroelectric materials according to claim 4, characterized in that, The third moving mechanism (14) includes a moving mechanism support plate (7), the second moving mechanism (13) is disposed on the side wall of the moving mechanism support plate (7), the lower end of the moving mechanism support plate (7) is provided with a moving slide rail, and the moving mechanism support plate (7) is slidably connected to the moving slide rail.

6. A method for automatic assembly of ferrophosphates, employing the automatic ferrophosphate assembly mechanism according to any one of claims 1-5, characterized in that, Includes the following steps: The ferrite is placed in the ferrite magazine (2), the ferrite magazine (2) moves the ferrite to the position corresponding to the misalignment mechanism (3), and the misalignment mechanism (3) pushes the ferrite in the ferrite magazine (2) onto the ferrite picking mechanism (4); The ferrite pick-up mechanism (5) picks up the ferrite and moves it to the loading mechanism (6) by moving it back and forth and up and down, thus completing the assembly of the ferrite with the product.

Images