Intelligent material taking type warehouse system and material positioning method

Abstract

The application relates to the technical field of warehousing, and discloses an intelligent material taking type warehousing system which comprises an identification module, a labeling module, a monitoring module, a positioning module, a stacking module, a statistical module, an analysis module and a warning module; the output end of the identification module is electrically connected with the input end of the labeling module; the output end of the labeling module is electrically connected with the input end of the positioning module; and the output end of the positioning module is electrically connected with the input end of the stacking module. The labeling module is used for labeling different brands of mobile phones with different colors, the monitoring module and the identification module are used for recording the flow of the mobile phones of different brands, a video monitoring unit is used for drawing the destination route of the mobile phone conveying process, a weight sensing unit is used for monitoring the overall weight of the mobile phone storage warehouse, and a history memory unit is used for backing up the operation history of the destination drawing unit and the weight sensing unit, so that the mobile phone positioning is realized.

Description

Technical Field

[0001] This invention relates to the field of warehousing technology, specifically to an intelligent material handling warehousing system and a material positioning method. Background Technology

[0002] Warehousing is the storage and safekeeping of goods and items in warehouses. Warehousing is a comprehensive facility that centrally reflects the activity of materials in a factory, serving as a transit point connecting production, supply, and sales, and playing a vital supporting role in promoting production efficiency. In the distribution process, warehousing involves the temporary storage of products and items during production due to pre-orders or market forecasts. Simultaneously, clear and accurate reports, documents, and accounting information are generated around the physical activities of warehousing; therefore, warehousing is a unified process of logistics, information flow, and document flow.

[0003] Currently, smartphones are high-value goods, and various brands are widely sold in department stores. When upstream suppliers ship goods, the quantity of smartphones from different brands is often not the same. Furthermore, the lack of unique box numbers for upstream suppliers' goods leads to the mixing of smartphones, which hinders subsequent warehousing and inventory management. Warehouse management is difficult, prone to errors, and inefficient, significantly impacting production and subsequent warehousing processes. To address these issues, existing solutions typically rely on manual management of inbound and outbound operations and picking. This is costly, inefficient, error-prone, and unable to track the whereabouts of goods in real time. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an intelligent material picking warehousing system and material positioning method, which solves the problems of high labor costs, low efficiency, and susceptibility to errors in manual management of inbound and outbound operations and picking, as well as the inability to track the whereabouts of goods in real time.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an intelligent material handling warehousing system, comprising an identification module, a labeling module, a monitoring module, a positioning module, a palletizing module, a statistics module, an analysis module, and an alert module. The output terminal of the identification module is electrically connected to the input terminal of the labeling module, the output terminal of the labeling module is electrically connected to the input terminal of the positioning module, the output terminal of the positioning module is electrically connected to the input terminal of the palletizing module, the output terminal of the palletizing module is electrically connected to the input terminal of the statistics module, the output terminal of the statistics module is electrically connected to the input terminal of the analysis module, and the output terminal of the analysis module is electrically connected to the input terminal of the alert module.

[0006] Preferably, the recognition module includes a shooting unit, a color analysis unit, and a conveying control unit. The shooting unit takes pictures of mobile phones of different brands during the conveying process using a camera device. The color analysis unit analyzes and processes the colors on the color cards of different brands of mobile phones. The conveying control unit controls the direction of mobile phone conveying based on the analysis and processing results of the color analysis unit.

[0007] Preferably, the labeling module includes a classification unit, a color card pasting unit, and a recording unit. The classification unit classifies mobile phones of different brands according to different colors. The color card pasting unit pastes color cards according to the color classification results of the classification unit. The recording unit records and backs up the results of pasting and classification.

[0008] Preferably, the monitoring module includes a video monitoring unit, an image capture unit, and a quantity sensing unit. The video monitoring unit performs comprehensive monitoring of the entire workflow, the image capture unit processes the delivery of mobile phones of different brands and colors, and the quantity sensing unit senses and calculates the delivery quantity of mobile phones of different brands.

[0009] Preferably, the positioning module includes a destination map unit, a weight sensing unit, and a history memory unit. The destination map unit is a unit that draws the destination route of the mobile phone transportation process through a video monitoring unit. The weight sensing unit monitors and processes the overall weight of the mobile phone storage warehouse. The history memory unit performs operation history backup processing for the entire destination map unit and the weight sensing unit.

[0010] Preferably, the palletizing module includes a stacking unit, a pushing unit, and a fixing unit. The stacking unit uses a robotic arm to grab and stack the mobile phones. The pushing unit uses a telescopic rod to push the stacked mobile phones neatly. The fixing unit compresses and fixes the mobile phones in the entire storage compartment.

[0011] Preferably, the statistics module includes a brand quantity recording unit, a color card usage quantity unit, and a sales quantity unit. The brand quantity recording unit records the total quantity of different brands of mobile phones, the color card usage quantity unit records the quantity of color cards used for different colors, and the sales quantity unit summarizes the number of mobile phones sold in different months.

[0012] Preferably, the analysis module includes a chart drawing unit and an optimization processing unit. The chart drawing unit displays the sales volume of mobile phones in different months using charts, and the optimization processing unit analyzes the results of the chart display to optimize the best sales plan.

[0013] Preferably, the warning module includes an information reminder unit and a delisting processing unit. The information reminder unit sends out-of-stock or shortage reminders via SMS messages, and the delisting processing unit removes the product from the online platform based on out-of-stock feedback.

[0014] Preferably, a material positioning method for an intelligent picking-type warehousing system includes the following steps: Step 1: Apply different colored labels to mobile phones of different brands using the labeling module; Step two: In conjunction with the monitoring and recognition modules, process the movement records of mobile phones of different brands; Step 3: The labeling module applies different colors of labels to mobile phones of different brands. This, combined with the monitoring and recognition modules, records the movement of mobile phones of different brands. The video monitoring unit of the monitoring module provides comprehensive monitoring of the entire workflow. The image capture unit processes the transport of mobile phones of different brands with different colors. The quantity sensing unit senses and calculates the quantity of mobile phones transported for different brands. The video monitoring unit of the positioning module maps the route of the mobile phone transport process. The weight sensing unit monitors the overall weight of the mobile phone storage warehouse. The history memory unit backs up the operation history of the entire route map unit and the weight sensing unit, thereby enabling mobile phone positioning.

[0015] Working principle: The labeling module applies different colors to mobile phones of different brands. This, combined with the monitoring and recognition modules, records the movement of mobile phones of different brands. The video monitoring unit of the monitoring module provides comprehensive monitoring of the entire workflow. The image capture unit processes the transport of mobile phones of different brands with different colors. The quantity sensing unit senses and calculates the quantity of mobile phones transported for different brands. The video monitoring unit of the positioning module maps the route of the mobile phone transport process. The weight sensing unit monitors the overall weight of the mobile phone storage warehouse. The history memory unit backs up the operation history of the entire route mapping unit and the weight sensing unit, thereby enabling mobile phone positioning.

[0016] This invention provides an intelligent material handling storage system and a material positioning method. It has the following beneficial effects: This invention uses a labeling module to apply different colors of labels to mobile phones of different brands. It works in conjunction with a monitoring module and an identification module to record the movement of mobile phones of different brands. The video monitoring unit of the positioning module draws the route of the mobile phones during transportation. The weight sensing unit monitors the overall weight of the mobile phone storage warehouse. The history memory unit backs up the operation history of the entire route map unit and the weight sensing unit, thereby enabling mobile phone positioning. Attached Figure Description

[0017] Figure 1 This is a diagram of the warehousing system of the present invention; Figure 2 This is a schematic diagram of the monitoring module of the present invention; Figure 3 This is a schematic diagram of the labeling module of the present invention; Figure 4 This is a schematic diagram of the positioning module of the present invention; Figure 5 This is a schematic diagram of the palletizing module of the present invention; Figure 6 This is a schematic diagram of the statistical module of the present invention; Figure 7 This is a schematic diagram of the analysis module of the present invention; Figure 8 This is a schematic diagram of the warning module of the present invention. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0019] Please see the appendix Figure 1 -Appendix Figure 8 This invention provides an intelligent material handling warehousing system, including an identification module, a labeling module, a monitoring module, a positioning module, a palletizing module, a statistics module, an analysis module, and an alert module. The output of the identification module is electrically connected to the input of the labeling module, the output of the labeling module is electrically connected to the input of the positioning module, the output of the positioning module is electrically connected to the input of the palletizing module, the output of the palletizing module is electrically connected to the input of the statistics module, the output of the statistics module is electrically connected to the input of the analysis module, and the output of the analysis module is electrically connected to the input of the alert module.

[0020] The recognition module includes a shooting unit, a color analysis unit, and a conveying control unit. The shooting unit takes pictures of mobile phones of different brands during the conveying process using a camera device. The color analysis unit analyzes and processes the colors on the color cards of different brands of mobile phones. The conveying control unit controls the direction of mobile phone conveying based on the analysis and processing results of the color analysis unit.

[0021] The labeling module includes a classification unit, a color card affixing unit, and a recording unit. The classification unit categorizes mobile phones of different brands according to their corresponding colors. The color card affixing unit affixes color cards according to the color classification results from the classification unit. The recording unit records and backs up the results of the affixing and classification processes.

[0022] The monitoring module includes a video monitoring unit, an image capture unit, and a quantity sensing unit. The video monitoring unit provides comprehensive monitoring of the entire workflow, the image capture unit processes the delivery of mobile phones of different brands and colors, and the quantity sensing unit senses and calculates the delivery quantity of mobile phones of different brands.

[0023] The positioning module includes a destination map unit, a weight sensing unit, and a history memory unit. The destination map unit is a unit that draws the destination route of the mobile phone during the transportation process through the video monitoring unit. The weight sensing unit monitors and processes the overall weight of the mobile phone storage warehouse. The history memory unit performs operation history backup processing for the entire destination map unit and the weight sensing unit.

[0024] The palletizing module includes a stacking unit, a pushing unit, and a fixing unit. The stacking unit uses a robotic arm to grab and stack the mobile phones. The pushing unit uses a telescopic rod to push the stacked mobile phones neatly. The fixing unit compresses and fixes the mobile phones in the entire storage compartment.

[0025] The statistics module includes a brand quantity recording unit, a color card usage quantity unit, and a sales quantity unit. The brand quantity recording unit records the total quantity of mobile phones from different brands. The color card usage quantity unit records the quantity of color cards used for different colors. The sales quantity unit summarizes the number of mobile phones sold in different months.

[0026] The analysis module includes a charting unit and an optimization unit. The charting unit displays the sales volume of mobile phones in different months, while the optimization unit analyzes the results of the charts to optimize the best sales strategy.

[0027] The alert module includes an information reminder unit and a delisting processing unit. The information reminder unit sends out-of-stock or shortage reminders via SMS, while the delisting processing unit removes items from the online platform based on out-of-stock feedback.

[0028] A material positioning method for an intelligent picking-type warehousing system includes the following steps: Step 1: Apply different colored labels to mobile phones of different brands using the labeling module; Step two: In conjunction with the monitoring and recognition modules, process the movement records of mobile phones of different brands; Step 3: The video monitoring unit of the positioning module draws the route of the mobile phone transportation process, the weight sensing unit monitors the overall weight of the mobile phone storage warehouse, and the history memory unit backs up the operation history of the entire route map unit and the weight sensing unit, thereby locating the mobile phone.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent picking warehouse system, comprising an identification module, a labeling module, a monitoring module, a positioning module, a stacking module, a statistical module, an analysis module and a warning module, characterized in that: The output of the identification module is electrically connected to the input of the labeling module, the output of the labeling module is electrically connected to the input of the positioning module, the output of the positioning module is electrically connected to the input of the palletizing module, the output of the palletizing module is electrically connected to the input of the statistics module, the output of the statistics module is electrically connected to the input of the analysis module, and the output of the analysis module is electrically connected to the input of the warning module. The recognition module includes a shooting unit, a color analysis unit, and a conveying control unit. The shooting unit takes pictures of mobile phones of different brands during the conveying process using a camera device. The color analysis unit analyzes and processes the colors on the color cards of different brands of mobile phones. The conveying control unit controls the direction of mobile phone conveying based on the analysis and processing results of the color analysis unit. The labeling module includes a classification unit, a color card pasting unit, and a recording unit. The classification unit classifies mobile phones of different brands according to different colors. The color card pasting unit pastes color cards according to the color classification results of the classification unit. The recording unit records and backs up the results of pasting and classification. The monitoring module includes a video monitoring unit, an image capture unit, and a quantity sensing unit. The video monitoring unit performs comprehensive monitoring of the entire workflow, the image capture unit processes the delivery of mobile phones of different brands with different colors, and the quantity sensing unit senses and calculates the delivery quantity of mobile phones of different brands. The positioning module includes a destination map unit, a weight sensing unit, and a history memory unit. The destination map unit is a unit that draws the destination route of the mobile phone transportation process through a video monitoring unit. The weight sensing unit monitors and processes the overall weight of the mobile phone storage warehouse. The history memory unit performs operation history backup processing for the entire destination map unit and the weight sensing unit. The palletizing module includes a stacking unit, a pushing unit, and a fixing unit. The stacking unit uses a robotic arm to grab and stack the mobile phones. The pushing unit uses a telescopic rod to push the stacked mobile phones neatly. The fixing unit compresses and fixes the mobile phones in the entire storage compartment. The statistics module includes a brand quantity recording unit, a color card usage quantity unit, and a sales quantity unit. The brand quantity recording unit records the total quantity of different mobile phone brands. The color card usage quantity unit records the quantity of color cards used for different colors. The sales quantity unit summarizes the number of mobile phones sold in different months. The analysis module includes a charting unit and an optimization processing unit. The charting unit displays the sales volume of mobile phones in different months, and the optimization processing unit analyzes the results of the chart display to optimize the best sales plan. The warning module includes an information reminder unit and a delisting processing unit. The information reminder unit sends out-of-stock or shortage reminders via SMS messages, and the delisting processing unit removes the product from the online platform based on out-of-stock feedback.

2. A material positioning method for an intelligent material handling warehousing system, characterized in that: The application of the intelligent material handling warehousing system according to claim 1 includes the following steps: Step 1: Apply different colored labels to mobile phones of different brands using the labeling module; Step two: In conjunction with the monitoring and recognition modules, process the movement records of mobile phones of different brands; Step 3: The video monitoring unit of the positioning module draws the route of the mobile phone transportation process, the weight sensing unit monitors the overall weight of the mobile phone storage warehouse, and the history memory unit backs up the operation history of the entire route map unit and the weight sensing unit, thereby locating the mobile phone.

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