Electric orthopedic press
Patent Information
- Application Number
- CN202311808153.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2043-12-26
AI Technical Summary
[0002]随着科技的不断发展和进步,自动化生产已然成为目前工业生产的主流,在毛坯加工形成零部件的生产过程中,由于烧结冷却后毛坯会发生形变,还需要进一步控制毛坯的结构尺寸,则需要选择不同的成型模具和成型压机对其进行整形加工,而现有整形压机需要将毛坯逐个地放入整形模中整形后驱动压机进行整形,精度低,加工速度慢,生产效率低下,无法满足企业的大规模生产需求
[0006] 1. The present invention has a novel structure and reasonable design. It is equipped with a blank feeding mechanism, a camera detection mechanism, an upper mold mechanism, a shaping middle mold, a support mold frame, a lower mold mechanism, a mold locking mechanism, a blank feeding device, and a blank discharging device. The present invention can complete a series of automated tasks such as automatic blank feeding, automatic front and back detection of blanks, automatic blank stamping and shaping, and automatic finished product discharge. It has a high degree of automation, high control precision, and high speed, which can effectively improve the forming quality of finished products, greatly improve production efficiency, and meet the needs of large-scale production of enterprises.
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Figure CN117696683B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automation equipment technology, and more specifically, to an electric shaping press. Background Technology
[0002] With the continuous development and progress of science and technology, automated production has become the mainstream of industrial production. In the production process of forming parts from blanks, the blanks will deform after sintering and cooling. It is necessary to further control the structural dimensions of the blanks. Different forming molds and forming presses are required to shape them. However, existing forming presses require blanks to be placed into the forming mold one by one for shaping before driving the press for shaping. This results in low precision, slow processing speed, and low production efficiency, which cannot meet the needs of large-scale production of enterprises. Summary of the Invention
[0003] The purpose of this invention is to overcome the above-mentioned defects in the prior art and provide an electric forming press that can complete a series of automated tasks such as automatic feeding of blanks, automatic front and back detection of blanks, automatic stamping and shaping of blanks, and automatic unloading of finished products. It has a high degree of automation, high control precision, and high speed, and can effectively improve the forming quality of finished products.
[0004] To achieve the above objectives, the present invention provides an electric forming press, comprising a frame, a blank feeding mechanism for supplying blanks, a camera inspection mechanism for visually inspecting the front and back of the blanks, an upper die mechanism for stamping the blanks from above, a forming middle die for positioning and shaping the blanks, a support mold frame for supporting and fixing the forming middle die, a lower die mechanism for stamping the blanks from below, a mold locking mechanism for closing the forming middle die, a blank feeding device for pushing the blanks in, and a blank discharging device for pushing the blanks out. The blank feeding mechanism is movably disposed on one side of the top surface of the frame, and the forming middle die is fixedly disposed on the other side of the top surface of the frame via the support mold frame. The discharge end of the blank feeding mechanism is connected to the inlet end of the forming middle die. The camera detection mechanism is positioned on the side of the blank feeding mechanism along the feeding direction of the blank feeding mechanism. The upper die mechanism is vertically and flexibly positioned at the upper end of the support die frame, and the lower die mechanism is vertically and flexibly positioned at the lower end of the support die frame. The locking die mechanism is fixedly positioned on one side of the support die frame. The output part of the locking die mechanism can extend into the forming die and realize the closing of the forming die. The blank feeding device is perpendicular to the blank feeding mechanism and located on one side of the forming die. The blank discharging device is parallel to the blank feeding mechanism and located on the other side of the forming die. When the locking die mechanism is activated to close the forming die, the upper die mechanism and the lower die mechanism can respectively press the blank from the upper and lower sides and squeeze the blank into the forming die to realize the stamping and shaping of the blank.
[0005] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0006] 1. The present invention has a novel structure and reasonable design. It is equipped with a blank feeding mechanism, a camera detection mechanism, an upper mold mechanism, a shaping middle mold, a support mold frame, a lower mold mechanism, a mold locking mechanism, a blank feeding device, and a blank discharging device. The present invention can complete a series of automated tasks such as automatic blank feeding, automatic front and back detection of blanks, automatic blank stamping and shaping, and automatic finished product discharge. It has a high degree of automation, high control precision, and high speed, which can effectively improve the forming quality of finished products, greatly improve production efficiency, and meet the needs of large-scale production of enterprises.
[0007] 2. The present invention adopts a structure in which the upper and lower mold mechanisms are floating and the forming middle mold is fixed. The upper and lower punches press against each other, which can achieve bidirectional pressing on the blank and better control the product density. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0009] Figure 1 This is a schematic diagram of the structure of an electric shaping press provided in an embodiment of the present invention;
[0010] Figure 2 This is a partial structural schematic diagram of an electric shaping press provided in an embodiment of the present invention;
[0011] Figure 3 This is a schematic diagram of the blank feeding mechanism and camera detection mechanism of an electric shaping press provided in an embodiment of the present invention;
[0012] Figure 4 This is a schematic diagram of the support mold frame of an electric shaping press provided in an embodiment of the present invention;
[0013] Figure 5 This is a schematic diagram of the structure of the insert plate of an electric shaping press provided in an embodiment of the present invention;
[0014] Figure 6 This is a schematic diagram of the structure of the forming die of an electric forming press provided in an embodiment of the present invention. Figure 1 ;
[0015] Figure 7 This is a schematic diagram of the structure of the forming die of an electric forming press provided in an embodiment of the present invention. Figure 2 ;
[0016] Figure 8 This is an exploded view of the forming die of an electric forming press provided in an embodiment of the present invention. Figure 1 ;
[0017] Figure 9 This is an exploded view of the forming die of an electric forming press provided in an embodiment of the present invention. Figure 2 ;
[0018] Figure 10 This is an enlarged schematic diagram of the forming die of an electric forming press provided in an embodiment of the present invention;
[0019] Figure 11 This is a schematic diagram of the forming die and locking mechanism of an electric forming press provided in an embodiment of the present invention;
[0020] Figure 12 This is a schematic diagram of the upper and lower die mechanisms of an electric shaping press provided in an embodiment of the present invention;
[0021] Figure 13 This is a cross-sectional schematic diagram of the upper and lower die mechanisms of an electric shaping press provided in an embodiment of the present invention;
[0022] Figure 14 This is an enlarged schematic diagram of the receiving box of an electric shaping press provided in an embodiment of the present invention. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] Please refer to Figure 1 The present invention provides an electric forming press, including a frame 1, a blank feeding mechanism 2 for feeding blanks, a camera detection mechanism 3 for visually inspecting the front and back of the blanks, an upper die mechanism 4 for punching the blanks from above, a forming middle die 5 for positioning and shaping the blanks, a support die frame 6 for supporting and fixing the forming middle die 5, a lower die mechanism 7 for punching the blanks from below, a mold locking mechanism 8 for closing the forming middle die 5, a blank feeding device 61 for pushing the blanks in, and a blank discharging device 62 for pushing the blanks out, etc. The components of this embodiment will be described in detail below with reference to the accompanying drawings.
[0025] like Figure 1 and Figure 2 As shown, the blank feeding mechanism 2 is movably disposed on one side of the top surface of the frame 1, and the forming die 5 is fixedly disposed on the other side of the top surface of the frame 1 by means of the supporting die frame 6. The discharge end of the blank feeding mechanism 2 is connected to the inlet end of the forming die 5. The camera detection mechanism 3 is disposed on the side of the blank feeding mechanism 2 along the feeding direction of the blank feeding mechanism 2. The upper die mechanism 4 is movably disposed on the upper part of the supporting die frame 6, and the lower die mechanism 7 is movably disposed on the lower part of the supporting die frame 6. The mold locking mechanism 8 is fixedly disposed on one side of the supporting die frame 6. The output part of the mold locking mechanism 8 can extend into the forming die 5 and realize the mold closing of the forming die 5. The blank feeding device 61 is perpendicular to the blank feeding mechanism 2 and located on one side of the forming die 5. The blank discharge device 62 is parallel to the blank feeding mechanism 2 and located on the other side of the forming die 5.
[0026] In practice, when the clamping mechanism 8 closes the forming die 5, the upper die mechanism 4 and the lower die mechanism 7 can press the blank from the upper and lower sides respectively and squeeze the blank into the forming die 5 to achieve the stamping and shaping of the blank.
[0027] like Figure 3 As shown, the blank feeding mechanism 2 can be movably set on one side of the frame 1 via the translation lifting platform 21. The blank feeding mechanism 2 includes a feeding vibrating disc 22, a direct vibration feeding track 23 and a direct vibration feeder 24. The vibrating disc 22 and the direct vibration feeder 24 are both set on the top surface of the translation lifting platform 21. The discharge port of the feeding vibrating disc 22 is connected to the inlet of the direct vibration feeding track 23. The direct vibration feeder 24 is located at the bottom of the direct vibration feeding track 23.
[0028] Preferably, the camera inspection mechanism 3 may include two camera supports 31, two lenses 32 and two CCD inspection cameras 33, with the CCD inspection cameras 33 mounted downwards on their respective camera supports 31, and the lenses 32 mounted on their respective CCD inspection cameras 33.
[0029] like Figures 4 to 7As shown, the forming mold 5 may include a pad 51, an insert plate 52, a first forming module 53, a second forming module 54, a mold locking push block 55, a first spring 551, a mold locking slider 56, a second spring 561, a locking wedge block 57, a first positioning block 58, and a second positioning block 59. The pad 51 is fixedly mounted on the fixing plate 63 in the middle of the supporting mold frame 6, and the insert plate 52 is fixedly mounted on the pad 51. The insert plate 52 has a first forming groove 521, a second forming groove 522, a third wedge groove 523, and a fourth opening groove 524 that are connected in sequence. The first forming groove 521 and the second forming groove 522 are both rectangular structures and their corners are connected. One side of the third wedge groove 523 is connected to the corner of the second forming groove 522. The other side of the third wedge groove 523 is connected to the fourth opening groove 524. The fourth opening groove 524 is set as a strip structure and its opening is opened on the outer side wall of the insert plate 52. The first forming module 53 is engaged in the first forming groove 521. The front ends of the second forming module 54 and the locking push block 55 are engaged and movably disposed in the second forming groove 522. A forming through hole 50 for blank forming is formed between the first forming module 53 and the second forming module 54. The locking wedge block 57 abuts against the inner walls of both sides of the third wedge groove 523. A sliding space for the locking slider 56 is formed between the locking push block 55 and the locking wedge block 57. The two side walls of the locking slider 56 are in contact with the end side wall of the locking push block 55 and the inclined side wall of the locking wedge block 57, respectively.
[0030] like Figure 8 and Figure 9 As shown, the two side walls of the mold-locking push block 55 can be respectively provided with first spring mounting holes 552, and the first spring 551 is located in the two first spring mounting holes 552 and abuts against the inner walls of the two sides of the second forming groove 522. The front end of the mold-locking slider 56 can be provided with a second spring mounting hole 562, and the second spring 561 is located in the second spring mounting hole 562 and abuts against the inner wall of the second forming groove 522.
[0031] like Figure 7 and Figure 10As shown, the top surface of the first molding module 53 may be recessed with a feeding channel 531. The recessed surface of the insert plate 52 located on one side of the feeding channel 531 is level with the bottom surface of the feeding channel 531. The first positioning block 58 and the second positioning block 59 are respectively arranged side by side on the recessed surface and located on one side of the feeding channel 531. A pushing channel 591 is formed between the first positioning block 58 and the second positioning block 59. An infeed channel 581 is formed between the first positioning block 58 and the outer wall of the first molding module 59. The infeed channel 581, the pushing channel 591 and the feeding channel 531 are arranged in a "T" shape and are interconnected. An infeed groove 525 is opened on the side of the insert plate 52 near the blank feeding mechanism 2. The infeed groove 525 is connected to the infeed channel 581. An outlet groove 526 is opened on the side of the insert plate 52 away from the blank feeding mechanism 2. The bottom surface of the outlet groove 526 is inclined downward.
[0032] In this embodiment, the mold-locking mechanism 8 may include a mold-locking drive motor 81 and a mold-locking push rod 82. The mold-locking push rod 82 is arranged in a strip-shaped structure and is adapted to the shape of the fourth opening slot 524 and extends into the fourth opening slot 524. The mold-locking drive motor 81 is fixedly mounted on one side of the insert plate 52 by a motor mounting plate. The end of the mold-locking push rod 82 is connected to the output part of the mold-locking drive motor 81 for transmission. The front end of the mold-locking push rod 82 is wedge-shaped.
[0033] In specific implementation, the mold-locking drive motor 81 can drive the mold-locking push rod 82 to move in the radial direction along the fourth opening slot 524, so that the front inclined surface of the mold-locking push rod 82 contacts the end inclined surface of the mold-locking slider 56 and pushes the mold-locking slider 56 to move inward to squeeze the mold-locking push block 55, which enables the second molding module 53 and the first molding module 54 to achieve mold closing.
[0034] like Figure 11 As shown, the blank feeding device 61 may include a propulsion cylinder 611 and a propulsion plate 612. The propulsion cylinder 611 is fixedly mounted on one side of the push channel 591 on the insert plate 52 via a propulsion cylinder seat. The propulsion plate 612 is connected to the output shaft of the propulsion cylinder 611 via a drive.
[0035] In specific implementation, the discharge end of the direct vibration feeding track 23 can extend into the feed groove 525 of the insert plate 52 and connect with the feed channel 581. The propulsion cylinder 611 can drive the propulsion plate 612 to extend into the push channel 591 and move forward, pushing the direct vibration feeding track 23 to transport the blank at the junction of the feed channel 581 and the feed channel 531 to the feed channel 531, thereby pushing the blank to the shaping through hole 50 position between the first forming module 53 and the second forming module 54.
[0036] like Figure 14As shown, this embodiment may also include a receiving box 9. The two sides of the receiving box 9 are fixedly installed on the column 11 of the frame 1 by fasteners 91 and located on the discharge end side of the forming mold 5. The inner wall of the receiving box 9 near the discharge groove 526 of the insert plate 52 is inclined and is connected to the opening of the discharge groove 526.
[0037] Preferably, the blank discharge device 62 may include an ejector cylinder 621 and an ejector plate 622. The ejector cylinder 621 is fixedly mounted on one side of the discharge groove 526 near the insert plate 52 via an ejector cylinder mounting seat. During operation, the ejector cylinder 621 can drive the ejector plate 622 to move on the surface of the insert plate 52, pushing the blank that has been shaped and ejected by the lower die mechanism 7 from the surface of the insert plate 52 to the discharge groove 526, thereby pushing the shaped blank to fall into the receiving box 9.
[0038] In order to prevent the blank after shaping from shifting and falling when it is pushed out by the ejector plate 622, this embodiment is also provided with a cover plate 511. The cover plate 511 covers the insert plate 52 and has an opening groove on the cover plate 511 that corresponds to the direction from the shaping through hole 50 to the discharge groove 526.
[0039] like Figure 12 and Figure 13 As shown, the upper die mechanism 4 may include an upper die lifting drive motor 41, an upper die lead screw guide plate 42, an upper die lead screw 43, an upper die lead screw nut 44, an upper die lifting cylinder 45, a load cell 46, an upper punch block 47, an upper punch plate 48, and a forming upper punch head 49. The upper die lifting drive motor 41 is connected to the upper end of the upper die lead screw 43 through an upper die motor coupling 411. The upper die lead screw 43 is threadedly connected to the upper die lead screw nut 44, and the lower end of the upper die lead screw 43 passes through the upper die lead screw guide plate 42 and extends into the upper die lifting cylinder 45. The top of the lifting cylinder 45 is fixedly connected to the bottom of the upper die screw guide plate 42. The load cell 46 and the upper punch block 47 are connected and fixedly installed at the bottom of the upper die lifting cylinder 45. The upper punch plate 48 is movably sleeved on the support mold frame 6 and located above the fixed plate 63. The upper punch block 47 is fixedly installed on the top of the upper punch plate 48. The forming upper punch 49 is fixedly installed at the bottom of the upper punch plate 48 facing downward. The forming upper punch 49 can move downward under the drive of the upper die lifting drive motor 41 and be inserted into the forming through hole 50 of the insert plate 52.
[0040] Furthermore, the lower die mechanism 7 may include a lower die lifting drive motor 71, a lower die screw guide plate 72, a lower die screw 73, a lower die screw nut 74, a lower die lifting cylinder 75, a lower punch block 76, a lower punch plate 77, and a forming lower punch head 78. The lower die lifting drive motor 71 is connected to the lower end of the lower die screw 73 through a lower die motor coupling 711. The lower die screw 73 is threadedly connected to the lower die screw nut 74, and the upper end of the lower die screw 73 passes through the lower die screw guide plate 72 and extends into the lower die lifting cylinder 75. The bottom of the lower die lifting cylinder 75 is fixedly connected to the top of the lower die lead screw guide plate 72. The lower punch block 76 is fixedly installed on the top of the lower die lifting cylinder 75. The lower punch plate 77 is movably sleeved on the support mold frame 6 and located below the fixed plate 63. The lower punch block 76 is fixedly installed at the bottom of the lower punch plate 77. The forming lower punch 78 is fixedly installed at the bottom of the lower punch plate 77 with its shape facing upward. The forming lower punch 78 can move upward under the drive of the lower die lifting drive motor 71 and be inserted into the shaping through hole 50 of the insert plate 52.
[0041] It should be noted that in this embodiment, each cylinder, motor, and sensor can be connected to the controller via wires, and the controller can control the action. The controller can be a computer, control panel, control cabinet, or other commonly available control devices.
[0042] The working principle of this invention is as follows:
[0043] During operation, after the blank is output from the vibrating feeding disc, a camera inspection mechanism checks for appearance defects on both sides of the blank. Defect-free blanks can enter the linear vibrating feeding track, which keeps the blank in a uniform orientation as it enters the junction of the feeding channel and the infeed channel of the forming die. A propulsion cylinder drives a propulsion plate to push the blank into the feeding channel, further advancing it to the forming through-hole position between the first and second forming modules. Then, the mold-locking drive motor drives the mold-locking push rod to move radially along the fourth opening slot, causing the inclined surface of the front end of the mold-locking push rod to contact the inclined surface of the end of the mold-locking slider. Pressure is applied, pushing the mold-locking slider inward to compress the mold-locking push block, thereby closing the mold between the second and first forming modules. At the same time, the upper die lifting drive motor drives the forming upper punch to move downward, and the lower die lifting drive motor drives the forming lower punch to move upward. The blank is then squeezed into the forming through hole of the forming die by the upper and lower forming punches, realizing the size control of the blank forming. After the forming is completed, the clamping drive motor drives the clamping push rod to exit the fourth opening slot. Under the elastic action of the second spring, the clamping slide moves backward, and at the same time, the clamping push block opens under the elastic action of the first spring. The lower die lifting drive motor drives the forming lower punch to push out the formed blank product. Finally, the ejection cylinder drives the ejection plate to move the ejected blank from the surface of the insert plate to the discharge slot until it falls into the receiving box, thus completing one stamping and forming action.
[0044] In summary, this invention can complete a series of automated tasks, including automatic feeding of blanks, automatic front and back detection of blanks, automatic stamping and shaping of blanks, and automatic unloading of finished products. It has a high degree of automation, high control precision, and high speed, which can effectively improve the forming quality of finished products, greatly improve production efficiency, and meet the needs of large-scale production of enterprises.
[0045] The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present invention shall be considered equivalent substitutions and shall be included within the protection scope of the present invention.
Claims
1. An electric shaping press, characterized in that: The system includes a frame (1), a blank feeding mechanism (2) for supplying blanks, a camera inspection mechanism (3) for visually inspecting the front and back of the blanks, an upper die mechanism (4) for stamping the blanks from above, a shaping die (5) for positioning and shaping the blanks, a support mold frame (6) for supporting and fixing the shaping die (5), a lower die mechanism (7) for stamping the blanks from below, a mold locking mechanism (8) for closing the shaping die (5), a blank feeding device (61) for pushing the blanks in, and a blank discharging device (62) for pushing the blanks out. The blank feeding mechanism (2) is movably disposed on one side of the top surface of the frame (1), and the shaping die (5) is fixedly disposed on the other side of the top surface of the frame (1) through the support mold frame (6). The discharge end of the blank feeding mechanism (2) is connected to the inlet end of the shaping die (5). The camera inspection mechanism (3) runs along the blank feeding mechanism. (2) The feeding direction is set on the side of the blank feeding mechanism (2). The upper mold mechanism (4) is movably set at the upper end of the support mold frame (6). The lower mold mechanism (7) is movably set at the lower end of the support mold frame (6). The mold locking mechanism (8) is fixedly set on one side of the support mold frame (6). The output part of the mold locking mechanism (8) can extend into the forming mold (5) and realize the mold closing of the forming mold (5). The blank feeding device (61) The blank feeding mechanism (2) is set perpendicularly to the blank feeding mechanism (2) and located on one side of the forming die (5). The blank discharge device (62) is set parallel to the blank feeding mechanism (2) and located on the other side of the forming die (5). When the mold locking mechanism (8) is activated to close the forming die (5), the upper die mechanism (4) and the lower die mechanism (7) can press the blank from the upper and lower sides respectively and squeeze the blank into the forming die (5) to realize the stamping and shaping of the blank. The forming mold (5) includes a pad (51), an insert plate (52), a first forming module (53), a second forming module (54), a mold locking push block (55), a first spring (551), a mold locking slider (56), a second spring (561), a locking wedge block (57), a first positioning block (58), and a second positioning block (59). The pad (51) is fixedly mounted on a fixing plate (63) in the middle of the support mold frame (6). The insert plate (52) is fixedly mounted on the pad (51). The insert plate (52) is divided into four sections: a first forming groove (521), a second forming groove (522), a third wedge groove (523), and a fourth opening groove (524), which are connected in sequence. The first forming groove ( Both the first molding module (521) and the second molding groove (522) are rectangular structures and their corners are connected. One side of the third wedge-shaped groove (523) is connected to the corner of the second molding groove (522), and the other side of the third wedge-shaped groove (523) is connected to the fourth opening groove (524). The fourth opening groove (524) is a strip structure and its opening is located on the outer side wall of the insert plate (52). The first molding module (53) is engaged in the first molding groove (521). The front ends of the second molding module (54) and the locking push block (55) are engaged and movably disposed in the second molding groove (522). The two side walls of the locking push block (55) are respectively provided with first spring mounting holes (552) recessed inward. The first spring (551) is located in two first spring mounting holes (552) and abuts against the inner walls of the two sides of the second forming groove (522). A forming through hole (50) for blank forming is formed between the first forming module (53) and the second forming module (54). The locking wedge (57) abuts against the inner walls of the two sides of the third wedge groove (523). A sliding space for the locking slider (56) is formed between the locking push block (55) and the locking wedge (57). The two sides of the locking slider (56) are in contact with the end side wall of the locking push block (55) and the inclined side wall of the locking wedge (57), respectively. A second spring mounting hole (562) is opened at the front end of the locking slider (56). The second spring (561) is located in the second spring mounting hole (562) and abuts against the inner wall of the second molding groove (522). The top surface of the first molding module (53) is recessed with a feeding channel (531). The recessed surface of the insert plate (52) located on one side of the feeding channel (531) is level with the bottom surface of the feeding channel (531). The first positioning block (58) and the second positioning block (59) are respectively arranged side by side on the recessed surface and located on one side of the feeding channel (531). A pushing channel (591) is formed between the first positioning block (58) and the second positioning block (59). An infeed channel (581) is formed between the first positioning block (58) and the outer wall of the first molding module (53).The feeding channel (581), pushing channel (591), and feeding channel (531) are arranged in a T-shape and interconnected. A feeding groove (525) is provided on the side of the insert plate (52) closest to the blank feeding mechanism (2), and the feeding groove (525) is connected to the feeding channel (581). A discharge groove (526) is provided on the side of the insert plate (52) away from the blank feeding mechanism (2), and the bottom surface of the discharge groove (526) is inclined downwards.
2. The electric shaping press according to claim 1, characterized in that: The mold clamping mechanism (8) includes a mold clamping drive motor (81) and a mold clamping push rod (82). The mold clamping push rod (82) is arranged in a strip-shaped structure and is adapted to the shape of the fourth opening slot (524) and extends into the fourth opening slot (524). The mold clamping drive motor (81) is fixedly arranged on one side of the insert plate (52) through a motor mounting plate. The end of the mold clamping push rod (82) is connected to the output part of the mold clamping drive motor (81) for transmission. The front end of the mold clamping push rod (82) is wedge-shaped. The mold clamping drive motor (81) can drive the mold clamping push rod (82) to move in the radial direction of the fourth opening slot (524), so that the inclined surface of the front end of the mold clamping push rod (82) contacts the inclined surface of the end of the mold clamping slider (56) and pushes the mold clamping slider (56) to move inward to squeeze the mold clamping push block (55), so that the second molding module (54) and the first molding module (53) can achieve mold closing.
3. The electric shaping press according to claim 1, characterized in that: The blank feeding device (61) includes a propulsion cylinder (611) and a propulsion plate (612). The propulsion cylinder (611) is fixedly mounted on one side of the push channel (591) on the insert plate (52) via a propulsion cylinder seat. The propulsion plate (612) is connected to the output shaft of the propulsion cylinder (611). The propulsion cylinder (611) can drive the propulsion plate (612) to extend into the push channel (591) and move forward, pushing the blank conveyed to the junction of the feed channel (581) and the feed channel (531) to move into the feed channel (531), thereby pushing the blank to the position of the shaping through hole (50) between the first forming module (53) and the second forming module (54).
4. The electric shaping press according to claim 1, characterized in that: The blank feeding mechanism (2) is movably mounted on one side of the frame (1) via a translation lifting platform (21). The blank feeding mechanism (2) includes a feeding vibrating disc (22), a direct vibration feeding track (23), and a direct vibration feeder (24). The vibrating disc (22) and the direct vibration feeder (24) are both mounted on the top surface of the translation lifting platform (21). The discharge port of the feeding vibrating disc (22) is connected to the inlet of the direct vibration feeding track (23). The direct vibration feeder (24) is located at the bottom of the direct vibration feeding track (23). The discharge end of the direct vibration feeding track (23) extends into the inlet groove (525) of the insert plate (52) and is connected to the inlet channel (581).
5. An electric shaping press according to claim 1, characterized in that: The camera inspection mechanism (3) includes two camera brackets (31), two lenses (32) and two CCD inspection cameras (33). The CCD inspection cameras (33) are respectively mounted downward on their respective camera brackets (31), and the lenses (32) are respectively mounted on their respective CCD inspection cameras (33).
6. The electric shaping press according to claim 1, characterized in that: The upper mold mechanism (4) includes an upper mold lifting drive motor (41), an upper mold lead screw guide plate (42), an upper mold lead screw (43), an upper mold lead screw nut (44), an upper mold lifting cylinder (45), a load cell (46), an upper punch block (47), an upper punch plate (48), and a forming upper punch (49). The upper mold lifting drive motor (41) is connected to the upper end of the upper mold lead screw (43) through an upper mold motor coupling (411). The upper mold lead screw (43) is threadedly connected to the upper mold lead screw nut (44), and the lower end of the upper mold lead screw (43) extends through the upper mold lead screw guide plate (42) into the upper mold lifting cylinder (45). The top of the lowering cylinder (45) is fixedly connected to the bottom of the upper die screw guide plate (42). The load cell (46) and the upper punch block (47) are connected and fixedly installed at the bottom of the upper die lifting cylinder (45). The upper punch plate (48) is movably sleeved on the support mold frame (6) and located above the fixed plate (63). The upper punch block (47) is fixedly installed at the top of the upper punch plate (48). The forming upper punch (49) is fixedly installed at the bottom of the upper punch plate (48) facing downward. The forming upper punch (49) can move downward under the drive of the upper die lifting drive motor (41) and be inserted into the forming through hole (50) of the insert plate (52).
7. The electric shaping press according to claim 1, characterized in that: The lower die mechanism (7) includes a lower die lifting drive motor (71), a lower die screw guide plate (72), a lower die screw (73), a lower die screw nut (74), a lower die lifting cylinder (75), a lower punch block (76), a lower punch plate (77), and a forming lower punch head (78). The lower die lifting drive motor (71) is connected to the lower end of the lower die screw (73) through a lower die motor coupling (711). The lower die screw (73) is threadedly connected to the lower die screw nut (74), and the upper end of the lower die screw (73) passes through the lower die screw guide plate (72) and extends into the lower die lifting cylinder (75). The bottom of the mold lifting cylinder (75) is fixedly connected to the top of the lower mold lead screw guide plate (72). The lower punch block (76) is fixedly installed on the top of the lower mold lifting cylinder (75). The lower punch plate (77) is movably sleeved on the support mold frame (6) and located below the fixed plate (63). The lower punch block (76) is fixedly installed at the bottom of the lower punch plate (77). The forming lower punch (78) is fixedly installed at the bottom of the lower punch plate (77) facing upward. The forming lower punch (78) can move upward under the drive of the lower mold lifting drive motor (71) and be inserted into the shaping through hole (50) of the insert plate (52).
8. The electric shaping press according to claim 1, characterized in that: It also includes a receiving box (9), which is fixedly installed on the column (11) of the frame (1) by fasteners (91) on both sides and located on the discharge end side of the forming mold (5). The receiving box (9) is inclined on the inner wall of the discharge groove (526) of the insert plate (52) and is connected to the opening of the discharge groove (526).
9. An electric shaping press according to claim 8, characterized in that: The blank discharge device (62) includes a push-out cylinder (621) and a push-out plate (622). The push-out cylinder (621) is fixedly mounted on one side of the discharge groove (526) near the insert plate (52) by a push-out cylinder mounting seat. The push-out cylinder (621) can drive the push-out plate (622) to move on the surface of the insert plate (52), pushing the blank that has been shaped and pushed out by the lower die mechanism (7) from the surface of the insert plate (52) to the discharge groove (526), thereby pushing the shaped blank to fall into the receiving box (9).
Citation Information
Patent Citations
Shaping jig for metallurgical products
CN211758471U
Shaping device
CN219597736U