Mass welding equipment

By designing automated mass welding equipment, the automated supply and welding of micro LED carrier boards were realized, solving the problem of low automation in existing technologies and improving production efficiency and equipment flexibility.

CN117697134BActive Publication Date: 2026-07-17SHENZHEN HYMSON LASER INTELLIGENT EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHENZHEN HYMSON LASER INTELLIGENT EQUIP CO LTD
Filing Date
2023-12-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the manufacturing process of micro LED display panels, the low level of automation in the welding station for supplying the carrier board results in low production efficiency.

Method used

Design a mass welding device that includes a loading and unloading module and a welding main module. The device uses a robotic arm component to automate the supply of carrier plates, a carrier plate buffer component for temporary storage, and a laser welding component to weld micro LEDs onto the substrate. The modular design facilitates assembly and disassembly.

Benefits of technology

The automation level of carrier plate supply has been improved, ensuring the smooth progress of the welding process and increasing production efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a mass welding device. The mass welding device includes: a loading and unloading module, comprising a first cabinet and multiple loading hopper assemblies and a robotic arm assembly located within the first cabinet, each loading hopper assembly storing a first carrier plate; and a welding main module, comprising a second cabinet and carrier plate buffer assemblies, a pressing assembly, a substrate fixture, and a laser welding assembly located within the second cabinet. The second cabinet is connected to the first cabinet. The carrier plate buffer assemblies can temporarily store the first carrier plates picked up from the loading hopper assemblies by the robotic arm assembly. The pressing assembly can adsorb the first carrier plate from the carrier plate buffer assemblies and press the first carrier plate to the substrate. The laser welding assembly is used to weld light-emitting diodes (LEDs) on the first carrier plate to the substrate. The first cabinet and the second cabinet are detachably connected. According to the embodiments of the present invention, the mass welding device can achieve automated supply of carrier plates with LEDs, facilitating improved production efficiency.
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Description

Technical Field

[0001] This invention relates to the field of display device manufacturing, and particularly to a mass welding device. Background Technology

[0002] Micro-LEDs (Micro Light Emitting Diodes) are a type of self-emissive display technology that can reduce pixel size to the micrometer level and achieve high integration on a chip. They offer potential advantages in terms of ultra-high resolution and pixel density.

[0003] In related technologies, the manufacturing process of micro-LED display panels requires transferring micro-LEDs from a carrier board to a substrate and then massively soldering the micro-LEDs to the substrate. However, the current process of supplying carrier boards to the soldering station has a low degree of automation, resulting in low production efficiency. Summary of the Invention

[0004] This invention provides a mass welding device that enables automated supply of carrier boards with light-emitting diodes, thereby improving production efficiency.

[0005] This invention provides a mass welding device, comprising: a loading and unloading module, including a first cabinet and multiple loading hopper components and a robotic arm component located within the first cabinet, each loading hopper component storing a first carrier plate, the first carrier plate having multiple light-emitting diodes; and a welding main module, including a second cabinet and a carrier plate buffer component, a pressing component, a substrate fixture, and a laser welding component located within the second cabinet, the second cabinet being connected to the first cabinet, the substrate fixture capable of carrying a substrate, the carrier plate buffer component capable of temporarily storing the first carrier plate grasped by the robotic arm component from the loading hopper component, the pressing component capable of adsorbing the first carrier plate from the carrier plate buffer component and pressing the first carrier plate to the substrate, and the laser welding component for welding the light-emitting diodes on the first carrier plate to the substrate, so that the first carrier plate transforms into the second carrier plate after participating in the welding process, wherein the first cabinet and the second cabinet are detachably connected.

[0006] According to the foregoing embodiments of the present invention, the loading and unloading module further includes a plurality of unloading hopper components, each of the unloading hopper components being used to store the second carrier plate, the first cabinet and the second cabinet being spliced ​​together along a first transverse direction, the robotic arm component and the carrier plate buffer component being arranged opposite each other along the first transverse direction, the plurality of loading hopper components and the plurality of unloading hopper components being arranged semi-surrounding the robotic arm component, and the plurality of loading hopper components and the plurality of unloading hopper components being arranged symmetrically to each other.

[0007] According to any of the foregoing embodiments of the present invention, each of the feeding hopper assemblies includes a first lifting frame and a feeding clip, the feeding clip including a plurality of first storage slots arranged longitudinally, the first storage slots being used to store the first carrier plate, the feeding clip being disposed on the first lifting frame, and the first lifting frame being capable of driving the feeding clip to rise and fall; each of the unloading hopper assemblies includes a second lifting frame and a unloading clip, the unloading clip including a plurality of second storage slots arranged longitudinally, the second storage slots being used to store the second carrier plate, the unloading clip being disposed on the second lifting frame, and the second lifting frame being capable of driving the unloading clip to rise and fall.

[0008] According to any of the foregoing embodiments of the present invention, the carrier plate buffer assembly includes: a support frame; a first adsorption fixture and a second adsorption fixture, which are mounted on the support frame. The first adsorption fixture is used to adsorb the first carrier plate, and the second adsorption fixture is used to adsorb and receive the second carrier plate that has detached from the pressing assembly.

[0009] According to any of the foregoing embodiments of the present invention, the carrier plate buffer assembly further includes: a linear drive member connected to the support frame, the linear drive member being capable of driving the support frame to move along a second lateral direction, the second lateral direction being perpendicular to the first lateral direction.

[0010] According to any of the foregoing embodiments of the present invention, the carrier plate buffer assembly further includes: a rotation drive, wherein the first adsorption fixture is connected to the support frame via the rotation drive, and the rotation drive is used to drive the first adsorption fixture to rotate relative to the support frame.

[0011] According to any of the foregoing embodiments of the present invention, the loading and unloading module further includes an edge-finding component, which is located between two of the plurality of loading hopper components. After the robotic arm component picks up the first carrier plate from the loading hopper component, it moves the first carrier plate to the edge-finding component. After the edge-finding component corrects the edge of the first carrier plate, the robotic arm component moves the first carrier plate to the carrier plate buffer component.

[0012] According to any of the foregoing embodiments of the present invention, the robotic arm assembly includes: a first drive arm and a second drive arm; a clearance frame disposed on the first drive arm; a first gripping arm and a second gripping arm, wherein the first gripping arm is mounted on the clearance frame, the first drive arm is capable of driving the first gripping arm to move, the second gripping arm is mounted on the second drive arm, the second drive arm is capable of driving the second gripping arm to move, the first gripping arm and the second gripping arm are arranged longitudinally, the second drive arm is capable of passing through the clearance frame, and the first gripping arm and the second gripping arm are capable of gripping the first carrier plate or the second carrier plate respectively.

[0013] According to any of the foregoing embodiments of the present invention, both the first gripping arm and the second gripping arm include two symmetrically arranged finger portions, which can connect to the two circumferential sides of the first carrier plate or the second carrier plate to grip the first carrier plate or the second carrier plate. The two finger portions are integrated with through-beam sensors, which can detect whether the first carrier plate or the second carrier plate is gripped between the two finger portions.

[0014] According to any of the foregoing embodiments of the present invention, the robotic arm assembly further includes: a hopper empty detection sensor, connected to one of the first gripping arm and the second gripping arm, wherein the hopper empty detection sensor is capable of detecting whether the feeding hopper assembly is empty.

[0015] According to an embodiment of the present invention, a mass welding device includes a welding main module and a loading / unloading module. The loading / unloading module includes a first cabinet and multiple loading hopper assemblies and a robotic arm assembly located within the first cabinet. The welding main module includes a second cabinet and a carrier plate buffer assembly, a pressing assembly, a substrate fixture, and a laser welding assembly located within the second cabinet. The pressing assembly, substrate fixture, and laser welding assembly enable the pressing of the first carrier plate and the substrate, as well as the welding of light-emitting diodes. By providing the loading hopper assembly and the robotic arm assembly, the first carrier plate can be continuously and automatically supplied to the welding main module. The carrier plate buffer assembly can temporarily store the first carrier plate and cooperate with the robotic arm assembly, ensuring smooth connection of carrier plate transfer between the loading / unloading module and the welding main module, improving the degree of automated carrier plate supply, and facilitating increased production efficiency. In this embodiment of the present invention, the first cabinet and the second cabinet are detachably connected, allowing the loading / unloading module and the welding main module to be modularly assembled and disassembled, making the assembly of the mass welding device more flexible. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0017] Figure 1 This is a perspective view of an embodiment of the mass welding equipment of the present invention;

[0018] Figure 2 This is a top view schematic diagram of an embodiment of the mass welding equipment of the present invention;

[0019] Figure 3This is a partial three-dimensional schematic diagram of the loading and unloading module in one embodiment of the mass welding equipment of the present invention;

[0020] Figure 4 This is a three-dimensional schematic diagram of a carrier plate buffer assembly in one embodiment of the mass welding equipment of the present invention;

[0021] Figure 5 This is a three-dimensional schematic diagram of the robotic arm component in one embodiment of the mass welding equipment of the present invention.

[0022] Explanation of reference numerals in the attached figures:

[0023] 100-Loading / Unloading Module;

[0024] 110 - First cabinet;

[0025] 120 - Feeding hopper assembly; 121 - First lifting frame; 122 - Feeding magazine;

[0026] 130 - Robotic arm assembly; 131a - First drive arm; 131b - Second drive arm; 132 - Avoidance frame; 133a - First gripping arm; 133b - Second gripping arm; 1331 - Finger section; 134 - Hopper empty detection sensor;

[0027] 140 - Material unloading bin assembly; 141 - Second lifting frame; 142 - Material unloading magazine;

[0028] 150-Edge Finding Component;

[0029] 200 - Welding main body module;

[0030] 210 - Second cabinet;

[0031] 220 - Carrier plate buffer assembly; 221 - Support frame; 222 - Linear drive component; 223 - First adsorption fixture; 224 - Second adsorption fixture; 225 - Rotary drive component;

[0032] 230 - Press-fit assembly;

[0033] 240-Substrate fixture;

[0034] 250-Laser welding assembly;

[0035] X - First horizontal direction; Y - Second horizontal direction; Z - Vertical direction.

[0036] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and the accompanying drawings. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0038] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0039] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this invention.

[0040] Figure 1 This is a perspective view of an embodiment of the mass welding equipment of the present invention. Figure 2 This is a top view schematic diagram of an embodiment of the mass welding equipment of the present invention. Figure 2 To illustrate the internal structure of the mass welding equipment, a portion of its top structure is shown transparently. The mass welding equipment includes a loading / unloading module 100 and a welding main module 200.

[0041] The loading / unloading module 100 includes a first cabinet 110 and multiple loading bin assemblies 120 and a robotic arm assembly 130 located within the first cabinet 110. Each loading bin assembly 120 is used to store a first carrier plate, which has multiple light-emitting diodes (LEDs). In this embodiment, the LEDs are micro LEDs (Micro-LEDs).

[0042] The welding main module 200 includes a second cabinet 210 and a carrier plate buffer assembly 220, a pressing assembly 230, a substrate fixture 240, and a laser welding assembly 250 located in the second cabinet 210. The second cabinet 210 is connected to the first cabinet 110. The substrate fixture 240 can carry the substrate. The carrier plate buffer assembly 220 can temporarily store the first carrier plate picked up by the robot arm assembly 130 from the feeding bin assembly 120. The pressing assembly 230 can adsorb the first carrier plate from the carrier plate buffer assembly 220 and press the first carrier plate to the substrate. The laser welding assembly 250 is used to weld the light-emitting diodes on the first carrier plate to the substrate, so that the first carrier plate is transformed into the second carrier plate after participating in the welding process.

[0043] The first carrier plate has multiple light-emitting diodes (LEDs). When the pressing assembly 230 presses the first carrier plate and the substrate together, the first carrier plate and the substrate are aligned, and the multiple LEDs on the first carrier plate are also aligned with preset positions on the substrate. In the welding process, the laser welding assembly 250 welds the multiple LEDs to the substrate. After the welding process, when the pressing assembly 230 adsorbs the first carrier plate and pulls it away from the substrate, the LEDs originally located on the first carrier plate are separated from the first carrier plate, so that the LEDs on the first carrier plate have been peeled off and removed, that is, the first carrier plate becomes the second carrier plate.

[0044] In this embodiment, the first cabinet 110 and the second cabinet 210 are detachably connected.

[0045] According to an embodiment of the present invention, a mass welding device includes a welding main module 200 and a loading / unloading module 100. The loading / unloading module 100 includes a first cabinet 110 and multiple loading hopper assemblies 120 and a robotic arm assembly 130 located within the first cabinet 110. The welding main module 200 includes a second cabinet 210 and a carrier plate buffer assembly 220, a pressing assembly 230, a substrate fixture 240, and a laser welding assembly 250 located within the second cabinet 210. The pressing assembly 230, the substrate fixture 240, and the laser welding assembly 250 are capable of pressing the first carrier plate and the substrate together and welding light-emitting diodes. By setting up the feeding hopper assembly 120 and the robotic arm assembly 130, the first carrier plate can be continuously and automatically supplied to the welding main module 200. The carrier plate buffer assembly 220 can temporarily store the first carrier plate and cooperate with the robotic arm assembly 130, ensuring smooth connection of carrier plate transfer between the loading / unloading module 100 and the welding main module 200, improving the degree of automation of carrier plate supply, and facilitating improved production efficiency. In the mass welding equipment of this embodiment, the first cabinet 110 and the second cabinet 210 are detachably connected, allowing the loading / unloading module 100 and the welding main module 200 to be modularly assembled and disassembled, making the assembly of the mass welding equipment more flexible.

[0046] Figure 3This is a partial perspective view of the loading / unloading module 100 in one embodiment of the mass welding equipment of the present invention. In some embodiments, the loading / unloading module 100 further includes multiple unloading hopper components 140. Each unloading hopper component 140 is used to store a second carrier plate. The first cabinet 110 and the second cabinet 210 are spliced ​​along a first horizontal direction X, and the robot arm component 130 and the carrier plate buffer component 220 are arranged opposite each other along the first horizontal direction X. In this embodiment, the first horizontal direction X is any direction parallel to the ground; in one example, the first horizontal direction X is the length direction of the mass welding equipment. Multiple loading hopper components 120 and multiple unloading hopper components 140 are arranged semi-circularly around the robot arm component 130, and the multiple loading hopper components 120 and multiple unloading hopper components 140 are arranged symmetrically to each other.

[0047] In some embodiments, the first cabinet 110 and the second cabinet 210 have openings on their facing sides. The opening of the first cabinet 110 communicates with the internal cavity of the first cabinet 110, and the opening of the second cabinet 210 communicates with the internal cavity of the second cabinet 210. The size and shape of the opening on the side of the first cabinet 110 correspond to the size and shape of the opening on the side of the second cabinet 210. When the first cabinet 110 and the second cabinet 210 are joined along the first transverse direction X, the openings on the side of the first cabinet 110 and the openings on the side of the second cabinet 210 align with each other, so that the first cabinet 110 and the second cabinet 210 are combined into a single cabinet structure, and the internal cavity of the first cabinet 110 communicates with the internal cavity of the second cabinet 210.

[0048] In this embodiment, there are two feeding hopper components 120 and two discharging hopper components 140. In other embodiments, there may be three, four or other quantities of feeding hopper components 120 and discharging hopper components 140.

[0049] In the above embodiments, the loading and unloading module 100 includes multiple loading hopper components 120 and multiple unloading hopper components 140, thereby enabling automated loading and unloading of carrier plates through the robotic arm component 130, ensuring the orderly execution of welding processes in mass welding equipment.

[0050] In some embodiments, each loading hopper assembly 120 includes a first lifting frame 121 and a loading clip 122. The loading clip 122 includes a plurality of first storage slots arranged along the longitudinal direction Z, the first storage slots being used to store first carrier plates. In this embodiment, the longitudinal direction Z is perpendicular to the ground; in one example, the longitudinal direction Z is the height direction of the mass welding equipment. The loading clip 122 is disposed on the first lifting frame 121, and the first lifting frame 121 can drive the loading clip 122 to rise and fall. In the above embodiment, the loading clip 122 can store a plurality of first carrier plates, and the first lifting frame 121 can drive the loading clip 122 to rise and fall, so that the target first carrier plate can be aligned with the robotic arm assembly 130, facilitating the robotic arm assembly 130 to grasp the first carrier plate.

[0051] In some embodiments, each unloading hopper assembly 140 includes a second lifting frame 141 and an unloading clip 142. The unloading clip 142 includes a plurality of second storage slots arranged longitudinally along the Z direction. The second storage slots are used to store the second carrier plate. The unloading clip 142 is disposed on the second lifting frame 141, which is capable of lifting and lowering the unloading clip 142. The second lifting frame 141 is capable of lifting and lowering the unloading clip 142, so that the robotic arm assembly 130 can store the second carrier plate into the target second storage slot.

[0052] Figure 4 This is a perspective view of a carrier plate buffer assembly 220 in one embodiment of the mass welding equipment of the present invention. In some embodiments, the carrier plate buffer assembly 220 includes a support frame 221, a first adsorption fixture 223, and a second adsorption fixture 224. The first adsorption fixture 223 and the second adsorption fixture 224 are mounted on the support frame 221. The first adsorption fixture 223 is used to adsorb the first carrier plate, and the second adsorption fixture 224 is used to adsorb and receive the second carrier plate detached from the pressing assembly 230.

[0053] In some embodiments, the first adsorption fixture 223 and the second adsorption fixture 224 can be connected to a negative pressure generating device, thereby adsorbing the corresponding carrier plate under negative pressure.

[0054] In the above embodiments, the carrier plate buffer assembly 220 includes a first adsorption fixture 223 and a second adsorption fixture 224, that is, the carrier plate buffer assembly 220 is a dual-station carrier plate buffer assembly 220. The first adsorption fixture 223 can adsorb the first carrier plate, and the second adsorption fixture 224 can adsorb the second carrier plate, which makes the carrier plate transfer process between the loading / unloading module 100 and the welding main body module 200 more time-saving, optimizes the process cycle, and thus improves production efficiency.

[0055] In some embodiments, the carrier plate buffer assembly 220 further includes a linear drive 222 connected to the support frame 221. The linear drive 222 is capable of driving the support frame 221 to move along a second transverse direction Y, which is perpendicular to the first transverse direction X. In some embodiments, the linear drive 222 is a linear motor module. In this embodiment, the second transverse direction Y is also a direction parallel to the ground and perpendicular to the first transverse direction X. In one example, the second transverse direction Y is the width direction of the mass welding equipment.

[0056] In the above embodiment, the linear drive 222 drives the support frame 221 to move along the second transverse Y, so that the carrier plate buffer assembly 220 can more easily switch the positions of the first adsorption fixture 223 and the second adsorption fixture 224, and switch its loading and unloading modes more quickly.

[0057] In some embodiments, the carrier plate buffer assembly 220 further includes a rotary drive 225. The first adsorption fixture 223 is connected to the support frame 221 via the rotary drive 225. The rotary drive 225 is used to drive the first adsorption fixture 223 to rotate relative to the support frame 221. In some embodiments, the rotary drive 225 is a rotary motor module. By providing the rotary drive 225, the angle of the first carrier plate can be corrected before pressing, which facilitates the accurate alignment of the first carrier plate with the substrate.

[0058] like Figure 2 , Figure 3 In some embodiments, the loading / unloading module 100 further includes an edge-finding component 150. The edge-finding component 150 is located between two of the plurality of loading bin components 120. After the robotic arm component 130 picks up the first carrier plate from the loading bin component 120, it moves the first carrier plate to the edge-finding component 150. After the edge-finding component 150 corrects the edge of the first carrier plate, the robotic arm component 130 moves the first carrier plate to the carrier plate buffer component 220.

[0059] Figure 5This is a perspective view of the robotic arm assembly 130 in one embodiment of the mass welding equipment of the present invention. In some embodiments, the robotic arm assembly 130 includes a first drive arm 131a, a second drive arm 131b, a clearance frame 132, a first gripping arm 133a, and a second gripping arm 133b. The clearance frame 132 is disposed on the first drive arm 131a. In this embodiment, the clearance frame 132 has a C-shaped frame structure. A first gripping arm 133a and a second gripping arm 133b are mounted on a clearance frame 132. A first drive arm 131a can drive the first gripping arm 133a to move. The second gripping arm 133b is mounted on a second drive arm 131b and can drive the second gripping arm 133b to move. The first gripping arm 133a and the second gripping arm 133b are arranged along the longitudinal direction Z. The second drive arm 131b can pass through the clearance frame 132. The first gripping arm 133a and the second gripping arm 133b can respectively grip the first carrier plate or the second carrier plate.

[0060] In some embodiments, the first gripping arm 133a can grip both the first carrier plate and the second carrier plate; the second drive arm 131b can grip both the first carrier plate and the second carrier plate.

[0061] In some embodiments, the first gripping arm 133a is used to grip one of the first carrier plate and the second carrier plate, and the second drive arm 131b is used to grip the other of the first carrier plate and the second carrier plate.

[0062] In the above embodiment, the robotic arm assembly 130 includes a first drive arm 131a, a second drive arm 131b, a first gripping arm 133a, and a second gripping arm 133b. The first drive arm 131a can drive the first gripping arm 133a to move, and the second drive arm 131b can drive the second gripping arm 133b to move. The first gripping arm 133a and the second gripping arm 133b can respectively grip the first carrier plate or the second carrier plate, so that the robotic arm assembly 130 has higher carrier plate gripping and conveying efficiency. By setting the avoidance frame 132, the interference between the first gripping arm 133a and the second gripping arm 133b during movement can be avoided, ensuring that the two gripping arms of the robotic arm assembly 130 move and operate efficiently.

[0063] In some embodiments, both the first gripping arm 133a and the second gripping arm 133b include two symmetrically arranged finger portions 1331. The two finger portions 1331 can connect to the two circumferential sides of the first or second carrier plate to grip the first or second carrier plate. Each finger portion 1331 integrates a through-beam sensor capable of detecting whether the first or second carrier plate is being gripped between the two finger portions 1331. In some embodiments, the finger portions 1331 are adsorbed onto the first or second carrier plate via a vacuum adsorption structure.

[0064] In the above embodiment, the through-beam sensor feeds back different signals when there is a carrier plate between the two finger parts 1331 and when there is no carrier plate, so that the state of whether the first gripping arm 133a and the second gripping arm 133b gripping the carrier plate can be known in real time, which facilitates the control of the robotic arm assembly 130.

[0065] In some embodiments, the robotic arm assembly 130 further includes a hopper empty detection sensor 134. The hopper empty detection sensor 134 is connected to one of the first gripping arm 133a or the second gripping arm 133b, and can detect whether the loading hopper assembly 120 is empty. In this embodiment, the hopper empty detection sensor 134 is connected to the side of the first gripping arm 133a opposite to the finger portion 1331. By setting the hopper empty detection sensor 134, it is possible to promptly and accurately detect when the loading hopper assembly 120 is empty, ensuring the orderly loading and unloading process of the mass welding equipment.

[0066] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made under the concept of the present invention using the description and drawings of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A mass welding equipment, characterized in that, include: The loading and unloading module includes a first cabinet and multiple loading bin components and robotic arm components located within the first cabinet. Each loading bin component is used to store a first carrier plate, and the first carrier plate has multiple light-emitting diodes. The welding main module includes a second cabinet and a carrier plate buffer assembly, a pressing assembly, a substrate fixture, and a laser welding assembly located within the second cabinet. The second cabinet is connected to the first cabinet, and the first and second cabinets are spliced ​​together along a first transverse direction. The substrate fixture can carry the substrate. The carrier plate buffer assembly can temporarily store the first carrier plate grasped by the robotic arm assembly from the feeding hopper assembly. The pressing assembly can adsorb the first carrier plate from the carrier plate buffer assembly and press the first carrier plate to the substrate. The laser welding assembly is used to weld the light-emitting diodes on the first carrier plate to the substrate, so that the first carrier plate becomes the second carrier plate after participating in the welding process. The first cabinet and the second cabinet are detachably connected; The loading and unloading module further includes multiple unloading hopper components, each of which is used to store a second carrier plate. The robotic arm component and the carrier plate buffer component are arranged opposite each other along the first transverse direction. The multiple loading hopper components and the multiple unloading hopper components are arranged semi-circularly around the robotic arm component, and the multiple loading hopper components and the multiple unloading hopper components are arranged symmetrically to each other. The carrier plate buffer assembly includes: a support frame, a first adsorption fixture and a second adsorption fixture, a linear drive component, and a rotary drive component. A first adsorption fixture and a second adsorption fixture are mounted on the support frame. The first adsorption fixture is used to adsorb the first carrier plate, and the second adsorption fixture is used to adsorb and receive the second carrier plate that has detached from the pressing assembly. A linear drive unit is connected to the support frame, and the linear drive unit is capable of driving the support frame to move along a second lateral direction, which is perpendicular to the first lateral direction. The first adsorption fixture is connected to the support frame via the rotary drive component, which drives the first adsorption fixture to rotate relative to the support frame.

2. The mass welding equipment as described in claim 1, characterized in that, Each of the feeding hopper assemblies includes a first lifting frame and a feeding clip. The feeding clip includes a plurality of first storage slots arranged longitudinally. The first storage slots are used to store the first carrier plate. The feeding clip is disposed on the first lifting frame, and the first lifting frame can drive the feeding clip to move up and down. Each of the feeding hopper assemblies includes a second lifting frame and a feeding clip. The feeding clip includes a plurality of second storage slots arranged longitudinally for storing the second carrier plate. The feeding clip is disposed on the second lifting frame, and the second lifting frame is capable of driving the feeding clip to rise and fall.

3. The mass welding equipment as described in claim 1, characterized in that, The loading and unloading module also includes an edge-finding component, which is located between two of the multiple loading hopper components. After the robotic arm component picks up the first carrier plate from the loading hopper component, it moves the first carrier plate to the edge-finding component. After the edge-finding component corrects the edge of the first carrier plate, the robotic arm component moves the first carrier plate to the carrier plate buffer component.

4. The mass welding equipment as described in claim 1, characterized in that, The robotic arm assembly includes: First drive arm and second drive arm; A clearance frame is disposed on the first drive arm; A first gripping arm and a second gripping arm are provided. The first gripping arm is mounted on the avoidance frame. The first drive arm can drive the first gripping arm to move. The second gripping arm is mounted on the second drive arm. The second drive arm can drive the second gripping arm to move. The first gripping arm and the second gripping arm are arranged longitudinally. The second drive arm can pass through the avoidance frame. The first gripping arm and the second gripping arm can respectively grip the first carrier plate or the second carrier plate.

5. The mass welding equipment as described in claim 4, characterized in that, Both the first gripping arm and the second gripping arm include two symmetrically arranged finger portions. The two finger portions can connect to the two circumferential sides of the first carrier plate or the second carrier plate to grip the first carrier plate or the second carrier plate. The two finger portions integrate through-beam sensors, which can detect whether the first carrier plate or the second carrier plate is gripped between the two finger portions.

6. The mass welding equipment as described in claim 4, characterized in that, The robotic arm assembly also includes: A hopper empty detection sensor is connected to one of the first gripping arm and the second gripping arm. The hopper empty detection sensor can detect whether the feeding hopper assembly is empty.