Roofing curved laminated honeycomb profiled sheet and method of assembly

Abstract

The application provides a roof arc-shaped stacked honeycomb modeling plate and an assembling method, relates to the technical field of building curtain walls, and comprises a honeycomb aluminum plate, a transverse aluminum component, a longitudinal aluminum component and an aluminum batten. One end of the transverse aluminum component is connected with the honeycomb aluminum plate through a first connecting assembly; the longitudinal aluminum component is connected with the other end of the transverse aluminum component through a second connecting assembly; and the aluminum batten is connected with the longitudinal aluminum component through a third connecting assembly. The novel roof arc-shaped stacked honeycomb modeling plate provided by the application adopts an aluminum honeycomb plate and an aluminum batten supporting system with good rigidity, has high precision, can reduce the welding amount of the roof, has strong bearing capacity, good corrosion resistance and convenient installation.

Description

Technical Field

[0001] This invention relates to the field of building curtain wall technology, specifically to a roof arc-shaped stacked honeycomb panel and its assembly method. Background Technology

[0002] Building roofs typically use aluminum panels, GRC panels, and other similar materials as decorative surfaces. Generally, these decorative surfaces can only be installed close to the main roof structure, resulting in relatively limited design options that fail to meet the aesthetic and functional requirements of the building. Furthermore, the decorative roof surface often uses steel keel as a supporting structure, with welding as the primary method of connection. This results in a large amount of welding work, necessitating additional consideration of fire prevention measures. Since the decorative surface is located outside the roof waterproofing layer, the steel keel requires a high level of corrosion resistance, especially regarding rust prevention at welded joints, a problem that traditional techniques cannot ignore. Traditional building roof designs generally involve first arranging the keel and then installing the panels, leading to low construction efficiency, high labor costs, and unsuitability for projects with tight deadlines.

[0003] Because the unfolded area of ​​building roofs is generally large, existing technical solutions have poor installation accuracy and limited adjustment range, making it difficult to achieve smooth curved surface shapes with large-area overlapping. Summary of the Invention

[0004] This invention provides a roof arc-shaped stacked honeycomb panel and its assembly method. It adopts an aluminum honeycomb panel with good rigidity and an aluminum keel support system, which has high precision, easy-to-ensure appearance quality, reduces the amount of roof welding, has strong load-bearing capacity, good corrosion resistance, and is easy to install. It maximizes factory production, reduces on-site workload, lowers costs, and shortens the construction period.

[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0006] An embodiment of the present invention provides a roof arc-shaped stacked honeycomb panel, comprising:

[0007] Honeycomb aluminum panels;

[0008] A horizontal aluminum component, one end of which is connected to the honeycomb aluminum panel via a first connecting assembly;

[0009] A longitudinal aluminum component, the other end of which is connected to the other end of the transverse aluminum component via a second connecting assembly;

[0010] The aluminum keel is connected to the longitudinal aluminum component via a third connecting assembly.

[0011] Optionally, the first connecting assembly includes a connecting plate and a corner bracket; the connecting plate is connected to the honeycomb aluminum plate by rivets; one end of the connecting plate is connected to the corner bracket by rivets; and the other end of the corner bracket is connected to one end of the transverse aluminum member by rivets.

[0012] Optionally, one end of the transverse aluminum component is connected to the honeycomb aluminum panel, and the other end is connected to the longitudinal aluminum component; the transverse aluminum component is provided with a crossbar, and the crossbar is connected to the three transverse aluminum components by rivets.

[0013] Optionally, the second connecting component includes an adapter; the end of the transverse aluminum member away from the honeycomb aluminum plate is inserted into the adapter and connected by bolts; the adapter is connected to the longitudinal aluminum member by bolts.

[0014] Optionally, the third connecting component includes a U-shaped component, a π-shaped component, and an adjusting bolt; the π-shaped component is fixed to the aluminum keel by bolts; the adjusting bolt passes through the π-shaped component and abuts against the aluminum keel; the U-shaped component and the π-shaped component are connected by bolts.

[0015] Optionally, the third connecting component further includes an arc-shaped adjusting profile and a clamping profile; the arc-shaped adjusting profile is arranged around the longitudinal aluminum member and connected by rivets; the longitudinal aluminum member is inserted into the U-shaped part and fixed by the clamping profile.

[0016] Optionally, the π-shaped component has an arc-shaped bolt hole.

[0017] This invention also provides a method for assembling a roof arc-shaped stacked honeycomb panel, comprising:

[0018] Connect the honeycomb aluminum panel to the connecting plate;

[0019] The horizontal aluminum components are fixed to the vertical aluminum components through adapters, and arranged to form an arc-shaped stacked curved surface.

[0020] The longitudinal aluminum components are combined with the curved adjustable profile and then placed inside the aluminum alloy U-shaped part to complete the assembly.

[0021] The above-described solution of the present invention has at least the following beneficial effects:

[0022] The curved, stacked honeycomb roof panel of this invention utilizes a rigid aluminum honeycomb panel and aluminum keel support system, giving the entire roof structure high load-bearing capacity and stability. The connecting components allow for three-dimensional adjustment of the honeycomb panel angle, ensuring high installation precision and strong adaptability to deviations. Furthermore, the connection system uses screws and bolts, ensuring safe and reliable mechanical connections and significantly reducing welding. The aluminum alloy keel honeycomb panel is prefabricated and assembled in the factory, then transported to the site for overall installation. The honeycomb panel units are stacked to form a smooth, curved shape according to architectural design requirements. This system can be flexibly applied to roofs based on different building roof characteristics. Attached Figure Description

[0023] Figure 1 This is a structural schematic diagram of the roof arc-shaped stacked honeycomb panel of the present invention;

[0024] Figure 2 The roof arc-shaped stacked honeycomb panel of the present invention Figure 1 Exploded view;

[0025] Figure 3 This is a schematic diagram of the arc shape of the roof arc-shaped stacked honeycomb panel of the present invention;

[0026] Figure 4 This is an enlarged view of point A of the roof arc-shaped stacked honeycomb panel of the present invention;

[0027] Figure 5 The roof arc-shaped stacked honeycomb panel of the present invention Figure 4 Side view;

[0028] Figure 6 The roof arc-shaped stacked honeycomb panel of the present invention Figure 4 Top view.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Honeycomb aluminum panel; 2. Horizontal aluminum components; 3. Vertical aluminum components; 4. Aluminum keel; 21. Crossbar; 211. Connecting plate; 212. Angle bracket; 311. Adapter; 411. U-shaped component; 412. π-shaped component; 413. Adjusting bolt; 414. Arc-shaped adjusting profile; 415. Clamping profile; 4121. Arc-shaped bolt hole. Detailed Implementation

[0031] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0032] like Figures 1 to 6 As shown, an embodiment of the present invention provides a roof arc-shaped stacked honeycomb panel, comprising:

[0033] Honeycomb aluminum panel 1;

[0034] A transverse aluminum component 2, one end of which is connected to the honeycomb aluminum panel 1 via a first connecting assembly;

[0035] The longitudinal aluminum component 3 is connected to the other end of the transverse aluminum component 2 via a second connecting assembly.

[0036] The aluminum keel 4 is connected to the longitudinal aluminum component 3 via a third connecting assembly.

[0037] In this embodiment, the use of a rigid aluminum honeycomb panel 1 and aluminum keel 4 support system gives the entire roof structure high load-bearing capacity and stability. The aluminum honeycomb panel 1 is lightweight, high-strength, and rigid, effectively bearing roof loads such as wind pressure, while also exhibiting good corrosion resistance to ensure the roof's service life. The aluminum keel 4, as a support system, provides uniform support force, ensuring even distribution throughout the roof structure and reducing problems caused by excessive local stress. The connecting components of the transverse aluminum members 2, longitudinal aluminum members 3, and aluminum keel securely fix the aluminum honeycomb panel 1, giving it good wind pressure resistance. Suitable for buildings under various climatic conditions, the honeycomb aluminum panel 1 has high rigidity and good surface flatness, and can be made into large sizes with many shape combinations. It can adapt to the roof slope of the stacked arc honeycomb panel roof shape. The stacked arrangement can achieve effective water blocking and drainage, and can also present a good night view effect when combined with decorative lighting. The aluminum keel 4 and honeycomb aluminum panel 1 are prefabricated and assembled in the factory and transported to the site for overall installation, realizing the maximum degree of factory production. The honeycomb aluminum panel units form a stacked, smooth curved shape according to the architectural shape requirements, and can be flexibly applied to the roof according to different building roof characteristics.

[0038] In an optional embodiment of the present invention, the first connecting component includes a connecting plate 211 and a corner bracket 212; the connecting plate 211 is connected to the honeycomb aluminum plate 1 by rivets; one end of the connecting plate 211 is connected to one end of the corner bracket 212 by rivets; and the other end of the corner bracket 212 is connected to one end of the transverse aluminum member 2 by rivets.

[0039] In this embodiment, the first connecting component serves to connect the honeycomb aluminum panel 1 and the transverse aluminum component 2. The connecting plate 211 is connected to the honeycomb aluminum panel 1 by rivets and has a pre-set groove for applying structural adhesive, which can enhance the strength of the connection. One end of the corner bracket 212 is also connected to the connecting plate 211 by rivets, and the other end is connected to the transverse aluminum component 2 by rivets. The mechanical connection by rivets is safe and reliable, which greatly reduces the amount of welding. It can ensure a tight connection between the honeycomb aluminum panel 1 and the transverse aluminum component 2, increase the stability and wind pressure resistance of the overall structure, and also simplify the installation process and improve construction efficiency.

[0040] In an optional embodiment of the present invention, the transverse aluminum component 2 has three members, one end of which is connected to the honeycomb aluminum plate 1 and the other end of which is connected to the longitudinal aluminum component 3; the transverse aluminum component 2 is provided with a crossbar 21, and the crossbar 21 is connected to the three transverse aluminum components 2 by rivets.

[0041] In this embodiment of the invention, the transverse aluminum component 2 has three members. The upper ends are connected to the two ends and the middle of the honeycomb aluminum panel 1 through connecting plates 211, and the lower ends are fixed to the longitudinal aluminum component through adapters. The aluminum alloy support is three-dimensionally adjustable, which can adapt to different deviations and height requirements, making the support highly adaptable and flexible. The transverse aluminum component 2 is triangular, which can increase the strength and stability of the structure. The setting of the crossbar 21 can enhance the stability and load-bearing capacity of the transverse aluminum component 2, making the entire structure more robust. The connection between the crossbar and the transverse aluminum component is made by rivets, which can ensure a firm connection and prevent loosening, thereby improving the stability and safety of the overall structure. It can effectively prevent the components from loosening or falling off during use, ensuring the stability and safety of the structure. The triangular system formed by the transverse aluminum components 2 can be added or removed along the direction of component 3 according to the stress requirements.

[0042] In an optional embodiment of the present invention, the second connecting component includes an adapter 311; the end of the transverse aluminum member 2 away from the honeycomb aluminum plate 1 is inserted into the adapter 311 and connected by bolts; the adapter 311 and the longitudinal aluminum member 2 are connected by bolts.

[0043] In this embodiment, the second connecting component serves to connect the transverse aluminum component 2 and the longitudinal aluminum component 2. Through the adapter 311 and bolt connection, the transverse aluminum component 2 and the longitudinal aluminum component 2 can be firmly connected, which enhances the stability and load-bearing capacity of the entire structure. Furthermore, the use of bolt connection instead of welding facilitates installation and maintenance, and improves the reliability and service life of the overall structure.

[0044] In an optional embodiment of the present invention, the third connecting component includes a U-shaped component 411, a π-shaped component 412, and an adjusting bolt 413; the π-shaped component 412 is fixed to the aluminum keel 4 by bolts; the adjusting bolt 413 passes through the π-shaped component 412 and abuts against the aluminum keel 4; the U-shaped component 411 and the π-shaped component 412 are connected by bolts; the π-shaped component 412 has an arc-shaped bolt hole 4121.

[0045] In this embodiment, the U-shaped component 411 and the π-shaped component 412 fixed on the aluminum keel 4 are connected by bolts, which ensures that the connector is firmly fixed on the aluminum keel and achieves the purpose of consolidation of the connection node. The bottom end of the adjusting bolt 413 abuts against the aluminum keel 4. By rotating the adjusting bolt 413, the length of the lower end of the adjusting bolt 413 can be adjusted, thereby adjusting the height of the honeycomb aluminum panel structure system. Fine adjustments and adjustments can be made as needed to ensure the stability and accuracy of the entire connection system. By machining rotatable arc-shaped bolt holes 4121 on the π-shaped component 412, the angle of the honeycomb aluminum panel unit in the plane can be adjusted. Fine adjustments and adjustments can be made as needed to ensure the accuracy of the structure.

[0046] In an optional embodiment of the present invention, the third connecting component further includes an arc-shaped adjusting profile 414 and a clamping profile 415; the arc-shaped adjusting profile 414 is arranged around the longitudinal aluminum member 3 and connected by rivets; the longitudinal aluminum member 3 is inserted into the U-shaped member 411 and fixed by the clamping profile 415.

[0047] In this embodiment, the arc-shaped adjustment profile 414 and the clamp profile 415 serve to adjust and fix the components. The arc-shaped adjustment profile 414 is arranged around the longitudinal aluminum component 3 and connected by rivets, allowing adjustment of the position and angle of the connector to adapt to different installation requirements. By fixing the arc-shaped adjustment profile 414, the tilt angle can be adjusted to accommodate roof slope and installation deviations. After the angle is adjusted, the clamp profile 415 is inserted into the U-shaped component 411 by fixing the longitudinal aluminum component 3 and is fixed by the clamp profile 415, thus fixing the connector and ensuring its stability and safety. The arc-shaped adjustment profile 414 and the clamp profile 415 improve the flexibility and convenience of installation, while also enhancing the stability and safety of the connector, ensuring its stability and reliability during use.

[0048] Embodiments of the present invention also provide a method for assembling a roof arc-shaped stacked honeycomb panel, comprising:

[0049] Connect the honeycomb aluminum panel 1 to the connecting plate 211;

[0050] The transverse aluminum component 2 is fixed to the longitudinal aluminum component 3 via the adapter 311, and arranged to form an arc-shaped stacked curved surface;

[0051] The longitudinal aluminum component 3 is combined with the arc-shaped adjusting profile 411 and then placed inside the aluminum alloy U-shaped part 411 to complete the assembly.

[0052] In this embodiment, the specific construction and assembly process is as follows: First, after the assembled honeycomb aluminum panel 1, horizontal aluminum components 2, and vertical aluminum components 3 are assembled in the factory, they are transported to the site for installation. Horizontal aluminum components 2 are fixed to vertical aluminum components 3 with bolts. Honeycomb aluminum panels 1 of different sizes are arranged to form an arc-shaped stacked surface. Aluminum alloy U-shaped parts 411 and π-shaped parts 412 fixed to the roof aluminum keel 4 are fixed with bolts. The height of the honeycomb aluminum panel structure system is adjusted by adjusting bolts 413. Vertical aluminum components 3 and arc-shaped adjustment profiles 414 are combined and placed inside aluminum alloy U-shaped parts 411. The tilt angle is adjusted by fixing the arc-shaped adjustment profiles 414. After the angle is adjusted, aluminum alloy clamp profiles 415 are used for on-site fixation. Rotatable bolt holes are machined on the aluminum alloy π-shaped parts 412 to adjust the angle of the honeycomb aluminum panel unit in the plane.

[0053] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A roof arched stacked honeycomb panel, characterized in that, include: Honeycomb aluminum panel (1); A horizontal aluminum component (2), one end of which is connected to the honeycomb aluminum panel (1) via a first connecting assembly; The longitudinal aluminum component (3) is connected to the other end of the transverse aluminum component (2) via a second connecting assembly. The aluminum keel (4) is connected to the longitudinal aluminum component (3) via a third connecting assembly; The first connecting component includes a connecting plate (211) and a corner bracket (212). The connecting plate (211) is connected to the honeycomb aluminum plate (1) by rivets; The connecting plate (211) is connected to one end of the corner bracket (212) by a rivet; The other end of the corner bracket (212) is connected to one end of the transverse aluminum component (2) by a rivet; One end of the transverse aluminum component (2) is connected to the honeycomb aluminum plate (1), and the other end is connected to the longitudinal aluminum component (3); A crossbar (21) is provided on the transverse aluminum component (2), and the crossbar (21) is connected to the three transverse aluminum components (2) by rivets; The second connection component includes an adapter (311); The transverse aluminum component (2) is inserted into the adapter (311) at the end away from the honeycomb aluminum plate (1) and is connected by bolts; The adapter (311) is connected to the longitudinal aluminum component (2) by bolts; The upper end of the horizontal aluminum component (2) is connected to both ends and the middle of the honeycomb aluminum plate (1) through a connecting plate (211), and the lower end of the horizontal aluminum component (2) is fixed to the vertical aluminum component through a connector (311); the horizontal aluminum component (2) is triangular. The third connecting assembly includes a U-shaped component (411), a π-shaped component (412), and an adjusting bolt (413). The π-shaped component (412) is fixed to the aluminum keel (4) by bolts; The adjusting bolt (413) passes through the π-shaped part (412) and abuts against the aluminum keel (4); The U-shaped part (411) and the π-shaped part (412) are connected by bolts.

2. The roof arc-shaped stacked honeycomb panel according to claim 1, characterized in that, The third connecting component also includes an arc-shaped adjusting profile (414) and a clamping profile (415). The arc-shaped adjusting profile (414) is arranged around the longitudinal aluminum component (3) and connected by rivets; The longitudinal aluminum component (3) is inserted into the U-shaped component (411) and fixed by the clamp profile (415).

3. The roof arc-shaped stacked honeycomb panel according to claim 1, characterized in that, The π-shaped component (412) has an arc-shaped bolt hole (4121).

4. A method for assembling a roof arched stacked honeycomb panel, characterized in that, The roof arc-shaped stacked honeycomb panel is the roof arc-shaped stacked honeycomb panel as described in any one of claims 1 to 3, and the method includes: Connect the honeycomb aluminum plate (1) to the connecting plate (211); The transverse aluminum component (2) is fixed to the longitudinal aluminum component (3) through the adapter (311) and arranged to form an arc-shaped stacked curved surface; After combining the longitudinal aluminum component (3) with the arc-shaped adjustment profile (411), it is placed inside the aluminum alloy U-shaped part (411) to complete the assembly.

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