Dustless clean workshop ground construction device and construction method thereof

CN117703043BActive Publication Date: 2026-09-22CHINA COAL NO 3 CONSTR (GRP) CORP LTD +1
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Patent Information

Application Number
CN202311662772.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2026-09-22
Estimated Expiration
2043-11-30

AI Technical Summary

Technical Problem

在对地面进行环氧树脂喷涂的过程中,由于墙体的不规则性,喷涂设备无法对此位置的喷涂路径较好的适配,导致部分地面与墙体的接触位置无法达到喷涂标准

Benefits of technology

1.通过设置柔性带以及第一控制组件,支撑座在第一驱动组件的作用下移动并牵引柔性带移动,第一控制组件控制多个支撑座移动至与墙体接触,支撑座与墙体接触停止后使得柔性带被牵引形成与墙体适配的形状,然后喷头沿柔性带弯曲方向移动,以适配不规则的喷涂区域;

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Abstract

The application discloses a dust-free clean factory floor construction device and a construction method thereof, and belongs to the field of factory construction. The device comprises a vehicle body provided with universal wheels. A spray head for spraying floor materials is arranged on the vehicle body. A plurality of supporting seats are slidably arranged on the vehicle body. Flexible belts for limiting the moving path of the spray head are arranged on the supporting seats. The spray head is slidably arranged on the flexible belts. A first driving assembly for driving the supporting seats to move is arranged on the vehicle body. A second driving assembly for driving the spray head to move is arranged on the vehicle body. A first control assembly for controlling the moving distance of the supporting seats is arranged on the vehicle body. The application has the effect that the operator can conveniently spray and construct the position where part of the floor contacts the wall.
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Description

Technical Field

[0001] This application relates to the field of factory construction, and in particular to cleanroom floor construction equipment and methods. Background Technology

[0002] Clean environments are essential in clean production processes, especially in electronics factories, medical device factories, cosmetic factories, and laboratories, so cleanrooms need to be built.

[0003] During the construction of cleanrooms, the floor is typically treated with epoxy resin to ensure high wear resistance and load-bearing capacity. Epoxy flooring also provides dustproof, anti-slip, and static electricity dissipation functions, and is easy to maintain and clean. However, during the epoxy resin spraying process, due to the irregularity of the walls, the spraying equipment cannot properly adapt the spraying path to certain locations, resulting in some areas where the floor and walls meet the spraying standards. Summary of the Invention

[0004] To facilitate operators in spraying coatings on areas where the floor and walls meet, this application provides a cleanroom floor coating device and its construction method.

[0005] The cleanroom floor construction device provided in this application adopts the following technical solution: A cleanroom floor construction device includes a vehicle body equipped with casters, a spray nozzle for spraying floor materials on the vehicle body, several support seats slidably mounted on the vehicle body, flexible belts on the support seats for restricting the movement path of the spray nozzles, the spray nozzles slidably mounted on the flexible belts, a first drive assembly for driving the support seats to move, a second drive assembly for driving the spray nozzles to move, and a first control assembly for controlling the movement distance of the support seats.

[0006] By adopting the above technical solution, when it is necessary to touch up the area where the ground and the wall meet, the operator moves the vehicle closer to the wall. Then, the first drive component drives the support base closer to the wall. After the nozzle moves to the spraying position with the support base, the first control component controls multiple support bases to stop moving in sequence, so that the positions of multiple support bases are adapted to the shape of the wall. As the flexible belt moves with the support base, the flexible belt is pulled into a shape adapted to the wall. Then, the first drive component drives the nozzle to move. The nozzle moves along the bending direction of the flexible belt, so that the nozzle can fully touch up the area where the wall and the ground meet. By setting up the flexible belt and the first control component, the support base moves under the action of the first drive component and pulls the flexible belt to move. The first control component controls multiple support bases to move to contact the wall. After the support base stops contacting the wall, the flexible belt is pulled into a shape adapted to the wall. Then, the nozzle moves along the bending direction of the flexible belt to adapt to the irregular spraying area.

[0007] Preferably, the first drive assembly includes a sleeve and a drive screw. The sleeve is slidably inserted into the vehicle body, and the end of the sleeve away from the vehicle body is fixedly connected to the support seat. The drive screw is rotatably installed in the vehicle body and passes into the sleeve. The drive screw is threadedly engaged with the sleeve. A third drive assembly for driving the drive screw to rotate is provided on the vehicle body.

[0008] By adopting the above technical solution, after the vehicle body moves to a certain position, the third drive component causes the drive screw to rotate, the drive screw rotation causes the sleeve to move, the sleeve movement causes the support seat to move, and after reaching the designated position, the first control component causes the support seat to stop moving, so that the flexible belt is pulled to form a shape that fits the wall.

[0009] Preferably, the third drive assembly includes a first motor and a first spur gear. The first motor is disposed in the vehicle body, the first spur gear is fixedly sleeved on the output end of the first motor, and a second spur gear is disposed on the drive screw. The first spur gear and the second spur gear mesh with each other.

[0010] By adopting the above technical solution, the first motor starts, drives the first spur gear to rotate, the rotation of the first spur gear causes the second spur gear to rotate, the rotation of the second spur gear causes the drive screw to rotate, the rotation of the drive screw causes the sleeve to move, and the movement of the sleeve causes the support to move.

[0011] Preferably, the first control component includes a telescopic rod and a control rod. One end of the telescopic rod is fixedly connected to the drive screw, and the other end of the telescopic rod is fixedly connected to a connecting rod. The second spur gear is fixedly sleeved on the connecting rod. The control rod is slidably disposed in the vehicle body. A first slide groove is provided in the vehicle body for sliding cooperation with the control rod. The end of the control rod located in the vehicle body is sleeved on the connecting rod. The connecting rod is rotatably connected to the control rod. A first return spring is fixedly connected to the control rod. The end of the first return spring away from the control rod is fixedly connected to the inner sidewall of the first slide groove. A second control component for controlling the movement of the control rod is provided on the vehicle body.

[0012] By adopting the above technical solution, during the process of the support seat moving towards the wall, after the support seat contacts the wall, the second control component causes the control rod to move, the control rod to move, the connecting rod to move, the connecting rod to move, the second spur gear to move, the second spur gear to move away from the first spur gear, and after the first spur gear disengages from the second spur gear, the first spur gear can no longer drive the second spur gear to rotate, thus stopping the movement of the drive screw and its corresponding support seat. The telescopic rod can ensure that the second spur gear can move while maintaining the driving effect on the drive screw.

[0013] Preferably, the second control component includes a push rod that abuts against the wall, the push rod slidably passing through the support base, a second return spring fixedly connected to the push rod, the end of the second return spring away from the push rod being fixedly connected to the support base, the end of the push rod away from the support base passing through the vehicle body, a plurality of first locking blocks passing through the push rod, a second sliding groove for sliding engagement of the first locking blocks being formed on the push rod, a third return spring fixedly connected to the first locking blocks, the end of the third return spring away from the first locking blocks being fixedly connected to the inner sidewall of the second sliding groove; A second locking block is inserted through the control rod, and a third sliding groove is opened inside the control rod for sliding cooperation with the second locking block. A fourth return spring is fixedly connected to the second locking block, and the end of the fourth return spring away from the second locking block is fixedly connected to the inner side wall of the third sliding groove. The first locking block can abut against the second locking block. The side walls of the first locking block and the second locking block that are close to each other are provided with inclined surfaces. A third control component for controlling the movement of the second locking block is provided on the vehicle body.

[0014] By adopting the above technical solution, the first motor drives the first spur gear to rotate, the rotation of the first spur gear causes the second spur gear to rotate, the rotation of the second spur gear causes the connecting rod to rotate, the rotation of the connecting rod causes the telescopic rod to rotate, the rotation of the telescopic rod causes the drive screw to rotate, the rotation of the drive screw causes the sleeve to move, the movement of the sleeve causes the support seat to move, and when the support seat moves towards the wall, the push rod moves with the support seat. At this time, the first locking block and the inclined surface of the second locking block are in contact. The second locking block pushes the first locking block to slide in the second slide groove and compresses the third return spring. The first locking block will not cause the second locking block to move. The push rod first contacts the wall, and the wall pushes the push rod to move until the support seat and the push rod simultaneously contact the wall. At this time, the push rod moves towards the vehicle body. Since the first and second locking blocks are not in contact at an inclined plane at this time, the first locking block will push the second locking block to move. The movement of the second locking block causes the control lever to move, which in turn causes the connecting rod to move. The movement of the connecting rod causes the second spur gear to move, and the second spur gear moves away from the first spur gear. At this time, the support seat stops moving. When the support seat needs to move towards the vehicle body, the third control component releases the restriction on the second locking block. The second locking block moves under the action of the fourth return spring. The second locking block moves within the third slide and away from the first locking block. At this time, the control lever returns to the initial position under the action of the first return spring, and the second spur gear re-meshes with the first spur gear. When the first motor reverses, the support seat can return to the initial position.

[0015] Preferably, the third control component includes a first cylinder and a limiting rod. The first cylinder is fixedly connected to the vehicle body, and a support plate is fixedly connected to the output end of the first cylinder. The limiting rod is fixedly connected to the support plate, and the end of the limiting rod away from the support plate passes through the control rod. The end of the limiting rod inside the control rod abuts against the second locking block. The sidewalls of the limiting rod and the second locking block that are close to each other are provided with inclined surfaces. The limiting rod slides in cooperation with the inner sidewall of the third slide groove.

[0016] By adopting the above technical solution, when the support seat needs to move towards the vehicle body, the first cylinder drives the support plate to move. The movement of the support plate causes the limiting rod to move. The limiting rod moves away from the second locking block. After the second locking block loses the limiting effect of the limiting rod, it moves under the action of the fourth return spring. The second locking block moves in the third slide groove and moves away from the first locking block. At this time, the control rod returns to the initial position under the action of the first return spring. The second spur gear re-meets the first spur gear. When the first motor reverses, the support seat can return to the initial position. When the second locking block needs to re-contact the first locking block, the first cylinder starts. The first cylinder pushes the support plate and the limiting rod to move towards the second locking block. The second locking block moves under the action of the inclined surface of the limiting rod. The second locking block moves in the third slide groove to the outside of the control rod and can re-contact the first locking block.

[0017] Preferably, a first auxiliary wheel is fixedly connected to the support base, the first auxiliary wheel passes through the flexible belt, a first limiting groove is provided in the flexible belt for sliding cooperation with the first auxiliary wheel, a sliding seat is slidably disposed on the flexible belt, the nozzle is disposed on the sliding seat, a second limiting groove is provided on the flexible belt for sliding cooperation with the sliding seat, a take-up wheel is rotatably mounted on the vehicle body, a torsion spring is provided at the connection between the vehicle body and the take-up wheel, and the end of the flexible belt away from the support base is wound around the take-up wheel.

[0018] By adopting the above technical solution, the first auxiliary wheel can help the support seat to pull the shape of the flexible belt and reduce wear. The second limiting groove can improve the stability of the sliding seat when it moves. The winding wheel and the torsion spring can keep the flexible belt in a taut state. When the flexible belt is pulled, part of the flexible belt on the winding wheel extends out to prevent the flexible belt from breaking due to its length under the traction of the support seat.

[0019] Preferably, the second driving assembly includes a driving wheel, a second auxiliary wheel is rotatably mounted on the sliding seat, the second auxiliary wheel slides in cooperation with the second limiting groove, the driving wheel is disposed on the sliding seat, a first tensioning wheel is slidably disposed on the sliding seat, the driving wheel is fixedly sleeved on the first tensioning wheel, a second motor is disposed on the sliding seat, a first pulley is fixedly sleeved on the output end of the second motor, a second tensioning wheel is disposed on the sliding seat, a transmission belt is wound around the first tensioning wheel, the first pulley, and the second tensioning wheel, and a third motor is fixedly connected to the sliding seat, the output end of the third motor is fixedly connected to the nozzle.

[0020] By adopting the above technical solution, after the support seat moves, the second motor starts and drives the first pulley to rotate. The rotation of the first pulley causes the transmission belt to run, which in turn causes the first tension wheel and the second tension wheel to rotate. The rotation of the first tension wheel causes the drive wheel to rotate, which in turn causes the sliding seat to move along the second limiting groove. The nozzle then moves to spray the recoating area. The first tension wheel can keep the drive wheel and the second limiting groove in close contact to prevent the sliding seat from slipping during movement. The second auxiliary wheel can support the sliding seat to prevent it from jamming. The third motor can control the angle of the nozzle to adapt to different working conditions.

[0021] This application also provides a method for constructing cleanroom flooring, employing the following technical solution: S1. Determine the cleanroom's purification level and area: Based on usage requirements and production processes, determine the cleanroom's purification level and area size; S2. Develop a construction plan, including detailed planning of functional zoning, ventilation systems, air purification equipment, and flooring materials for each area, to ensure compliance with construction standards; S3. Carry out wall and ceiling renovations, and strengthen the sealing of the ceiling; S4. Clean the ground and apply EPOXY primer and intermediate coat. Grind and clean thoroughly before application. After application, all installed equipment should be blown clean. S5. Determine the area between the ground and the wall that needs to be repainted with EPOXY, move the vehicle to the repainting area, and move the vehicle closer to the wall; S6. Start the first motor until all support seats stop moving, start the second motor to move the nozzle along the flexible belt, and spray EPOXY multiple times on the recoating area until the standard is met.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. By setting up a flexible belt and a first control component, the support base moves under the action of the first drive component and pulls the flexible belt to move. The first control component controls multiple support bases to move to contact the wall. After the support bases stop contacting the wall, the flexible belt is pulled to form a shape that fits the wall. Then the nozzle moves along the bending direction of the flexible belt to adapt to the irregular spraying area. 2. By setting up a take-up reel, the take-up reel and torsion spring can maintain the tension of the flexible belt. When the flexible belt is pulled, part of the flexible belt on the take-up reel extends out to prevent the flexible belt from breaking due to its length under the traction of the support seat. 3. By setting the first tensioning wheel, the first tensioning wheel can keep the drive wheel in close contact with the second limiting groove, preventing the sliding seat from slipping during movement. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the cleanroom floor construction device according to an embodiment of this application.

[0024] Figure 2 yes Figure 1 A schematic diagram of the structure at point A in the middle.

[0025] Figure 3 This is a schematic diagram of the winding reel in an embodiment of this application.

[0026] Figure 4 This is a schematic diagram of the structure of the first driving component according to an embodiment of this application.

[0027] Figure 5 yes Figure 4 A schematic diagram of the structure at point B.

[0028] Figure 6 yes Figure 5 A schematic diagram of the structure at point C.

[0029] Explanation of reference numerals in the attached figures: 1. Vehicle body; 11. Nozzle; 12. Support base; 13. Flexible belt; 2. First drive assembly; 21. Sleeve; 22. Drive screw; 23. First motor; 24. First spur gear; 25. Second spur gear; 3. First control assembly; 31. Telescopic rod; 32. Control rod; 321. First slide groove; 33. Connecting rod; 34. First return spring; 35. Push rod; 351. Second return spring; 36. First locking block; 361. Third return spring; 3 7. Second locking block; 371. Fourth return spring; 4. Third control component; 41. First cylinder; 42. Limiting rod; 43. Support plate; 44. First auxiliary wheel; 441. First limiting groove; 45. Sliding seat; 451. Second limiting groove; 46. Rewinding wheel; 5. Second drive component; 51. Drive wheel; 52. Second auxiliary wheel; 53. First tensioning wheel; 54. Second motor; 55. Second tensioning wheel; 56. First pulley; 57. Third motor. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0031] This application discloses a construction device for cleanroom flooring. (Refer to...) Figure 1 The cleanroom floor construction equipment includes vehicle body 1.

[0032] Reference Figure 1 as well as Figure 2 The vehicle body 1 is horizontally positioned, and several omnidirectional wheels are installed at the bottom of the vehicle body 1. Several support seats 12 are provided on the vehicle body 1, and the support seats 12 are spaced apart along the length of the vehicle body 1. A flexible belt 13 is provided at the bottom of the support seat 12, and the support seats 12 are all connected to the flexible belt 13.

[0033] Reference Figure 3 A take-up reel 46 is rotatably installed inside the vehicle body 1. A torsion spring is provided at the connection between the take-up reel 46 and the vehicle body 1. The end of the flexible belt 13 away from the support seat 12 is wound around the take-up reel 46, and the end of the flexible belt 13 away from the take-up reel 46 is sealed.

[0034] Reference Figure 2 A first limiting groove 441 is provided on the side wall of the flexible belt 13 near the support base 12, and the first limiting groove 441 is arranged along the length direction of the flexible belt 13. A first auxiliary wheel 44 is fixedly connected to the bottom of the support base 12, and the first auxiliary wheel 44 slides and engages with the inner side wall of the first limiting groove 441.

[0035] Reference Figure 2A sliding seat 45 is slidably disposed on the side wall of the flexible belt 13 away from the first auxiliary wheel 44, and a nozzle 11 is disposed on the sliding seat 45. A third motor 57 is fixedly connected to the side wall of the sliding seat 45 away from the first auxiliary wheel 44, and the output end of the third motor 57 is fixedly connected to the nozzle 11. A second limiting groove 451 is formed on the flexible belt 13 along its length direction, and the sliding seat 45 slides in engagement with the second limiting groove 451. A second auxiliary wheel 52 is rotatably mounted on the sliding seat 45, and the second auxiliary wheel 52 slides in engagement with the inner side wall of the second limiting groove 451.

[0036] Reference Figure 2 A second drive assembly 5 is provided on the sliding seat 45, and the second drive assembly 5 includes a drive wheel 51. A first tensioning wheel 53 is slidably disposed on the top of the sliding seat 45, and the drive wheel 51 is fixedly sleeved on the bottom end of the first tensioning wheel 53. A second motor 54 is fixedly connected to the sliding seat 45, and a first pulley 56 is fixedly sleeved on the output end of the second motor 54. A second tensioning wheel 55 is provided on the sliding seat 45, and a transmission belt is wound around the first pulley 56, the first tensioning wheel 53, and the second tensioning wheel 55.

[0037] Reference Figure 1 as well as Figure 2 The second motor 54 starts and drives the first pulley 56 to rotate. The rotation of the first pulley 56 causes the transmission belt to run, which in turn causes the first tension wheel 53 and the second tension wheel 55 to rotate. The rotation of the first tension wheel 53 causes the drive wheel 51 to rotate, which in turn causes the sliding seat 45 to move along the second limiting groove 451. The nozzle 11 then moves to spray the touch-up area. The first tension wheel 53 can keep the drive wheel 51 in close contact with the second limiting groove 451 to prevent the sliding seat 45 from slipping during movement. The second auxiliary wheel 52 can support the sliding seat 45 to prevent it from jamming. The third motor 57 can control the angle of the nozzle 11 to adapt to different working conditions.

[0038] Reference Figure 4 A first drive assembly 2 is provided on the vehicle body 1. The first drive assembly 2 includes a sleeve 21 and a drive screw 22. The sleeve 21 is fixedly connected to the side wall of the support base 12 near the vehicle body 1, and the end of the sleeve 21 away from the support base 12 passes into the vehicle body 1. The sleeve 21 and the support base 12 correspond one-to-one. The drive screw 22 is rotatably installed in the vehicle body 1, and the drive screw 22 passes into the sleeve 21. The drive screw 22 and the sleeve 21 are threaded together.

[0039] Reference Figure 4 as well as Figure 5A third drive assembly is installed on the vehicle body 1, comprising a first motor 23 and a first spur gear 24. The first motor 23 is located inside the vehicle body 1, and the first spur gear 24 is fixedly mounted on the output end of the first motor 23. A second spur gear 25 is mounted on the drive screw 22, and the first spur gear 24 and the second spur gear 25 mesh with each other. When the first motor 23 is started, it drives the first spur gear 24 to rotate. The rotation of the first spur gear 24 causes the second spur gear 25 to rotate, which in turn causes the drive screw 22 to rotate. The rotation of the drive screw 22 causes the sleeve 21 to move, and the movement of the sleeve 21 causes the support base 12 to move.

[0040] Reference Figure 4 as well as Figure 5 A first control assembly 3 is provided on the vehicle body 1. The first control assembly 3 includes a telescopic rod 31 and a control rod 32. The telescopic rod 31 is fixedly connected to the end of the drive screw 22 near the second spur gear 25. A connecting rod 33 is fixedly connected to the end of the telescopic rod 31 away from the drive screw 22. The second spur gear 25 is fixedly sleeved on the connecting rod 33. The control rod 32 is horizontally inserted into the vehicle body 1. A first sliding groove 321 is formed in the vehicle body 1 along the length direction of the control rod 32. The control rod 32 is slidably connected to the inner sidewall of the first sliding groove 321. The end of the control rod 32 located in the vehicle body 1 is sleeved on the connecting rod 33, and the control rod 32 and the connecting rod 33 are rotatably connected. A first return spring 34 is fixedly connected to the sidewall of the control rod 32 away from the connecting rod 33. The end of the first return spring 34 away from the control rod 32 is fixedly connected to the inner sidewall of the first sliding groove 321.

[0041] Reference Figure 4 as well as Figure 6 A second control component is provided on the vehicle body 1, which includes a push rod 35. The push rod 35 is slidably mounted on the support seat 12, and the end of the push rod 35 away from the support seat 12 is inserted into the vehicle body 1. A second return spring 351 is fixedly connected to the end of the push rod 35 near the support seat 12, and the end of the second return spring 351 away from the push rod 35 is fixedly connected to the support seat 12.

[0042] Reference Figure 4 as well as Figure 6 A plurality of first locking blocks 36 are provided on the end of the push rod 35 located inside the vehicle body 1, and the plurality of first locking blocks 36 are spaced apart along the length direction of the push rod 35. A second sliding groove is provided on the push rod 35 along its width direction, and the first locking blocks 36 slide and engage with the inner sidewall of the second sliding groove. A third return spring 361 is fixedly connected to the end of the first locking block 36 located in the second sliding groove, and the end of the third return spring 361 away from the first locking block 36 is fixedly connected to the inner end wall of the second sliding groove.

[0043] Reference Figure 4 as well as Figure 6A second locking block 37 is inserted through the end of the control lever 32 near the support base 12. A third sliding groove is formed inside the control lever 32, and the second locking block 37 slides and engages with the inner wall of the third sliding groove. A fourth return spring 371 is fixedly connected to the end of the second locking block 37 located inside the third sliding groove. The end of the fourth return spring 371 away from the second locking block 37 is fixedly connected to the inner wall of the third sliding groove. The end of the second locking block 37 located outside the control lever 32 abuts against the first locking block 36. The sidewalls of the second locking block 37 and the first locking block 36 that are close to each other are provided with inclined surfaces.

[0044] Reference Figure 4 , Figure 5 as well as Figure 6 The first motor 23 drives the first spur gear 24 to rotate, the rotation of the first spur gear 24 causes the second spur gear 25 to rotate, the rotation of the second spur gear 25 causes the connecting rod 33 to rotate, the rotation of the connecting rod 33 causes the telescopic rod 31 to rotate, the rotation of the telescopic rod 31 causes the driving screw 22 to rotate, the rotation of the driving screw 22 causes the sleeve 21 to move, the movement of the sleeve 21 causes the support seat 12 to move, when the support seat 12 moves toward the wall, the push rod 35 moves with the support seat 12, at this time the first locking block 36 contacts the inclined surface of the second locking block 37, the second locking block 37 pushes the first locking block 36 to slide in the second slide groove and compress the third return spring 361, the first locking block 36 will not cause the second locking block 37 to move; Push rod 35 first contacts the wall. The wall pushes push rod 35 to move until support base 12 and push rod 35 simultaneously contact the wall. Push rod 35 then moves towards vehicle body 1. Since the first locking block 36 and the second locking block 37 are not in contact at an inclined plane at this time, the first locking block 36 will push the second locking block 37 to move. The movement of the second locking block 37 causes control rod 32 to move. The movement of control rod 32 causes connecting rod 33 to move. The movement of connecting rod 33 causes the second spur gear 25 to move. The second spur gear 25 moves away from the first spur gear 2. 4. At this time, the support seat 12 stops moving. When the support seat 12 needs to move towards the vehicle body 1, the third control component 4 releases the restriction on the second locking block 37. The second locking block 37 moves under the action of the fourth return spring 371. The second locking block 37 moves in the third slide groove and moves away from the first locking block 36. At this time, the control lever 32 returns to the initial position under the action of the first return spring 34. The second spur gear 25 re-meshes with the first spur gear 24. When the first motor 23 reverses, the support seat 12 can return to the initial position.

[0045] Reference Figure 6A third control component 4 is provided on the vehicle body 1. The third control component 4 includes a first cylinder 41 and a limiting rod 42. The cylinder is fixedly connected to the side wall of the vehicle body 1 near the support seat 12, and the output end of the cylinder is fixedly connected to a support plate 43. Each limiting rod 42 corresponds to a support seat 12, and several limiting rods 42 are fixedly connected to the support plate 43. The end of the limiting rod 42 away from the support plate 43 passes into the control rod 32, and the end of the limiting rod 42 inside the control rod 32 abuts against the second locking block 37. The side walls of the limiting rod 42 and the second locking block 37 that are close to each other are provided with inclined surfaces.

[0046] Reference Figure 5 as well as Figure 6 When the support seat 12 needs to move towards the vehicle body 1, the first cylinder 41 drives the support plate 43 to move. The movement of the support plate 43 causes the limiting rod 42 to move. The limiting rod 42 moves away from the second locking block 37. After the second locking block 37 loses the limiting effect of the limiting rod 42, the second locking block 37 moves under the action of the fourth return spring 371. The second locking block 37 moves in the third slide groove and moves away from the first locking block 36. At this time, the control rod 32 returns to the initial position under the action of the first return spring 34. The second spur gear 25 re-meets the first spur gear 24. When the first motor 23 reverses, the support seat 12 can return to the initial position. When the second locking block 37 needs to re-contact the first locking block 36, the first cylinder 41 is activated. The first cylinder 41 pushes the support plate 43 and the limiting rod 42 to move towards the second locking block 37. The second locking block 37 moves under the action of the inclined surface of the limiting rod 42. The second locking block 37 moves in the third slide groove to the outside of the control rod 32 and can re-contact the first locking block 36.

[0047] This application also discloses a method for constructing cleanroom floors. The method of using the cleanroom floor construction device includes the following steps: S1. Determine the cleanroom's purification level and area: Based on usage requirements and production processes, determine the cleanroom's purification level and area size; S2. Develop a construction plan, including detailed planning of functional zoning, ventilation systems, air purification equipment, and flooring materials for each area, to ensure compliance with construction standards; S3. Carry out wall and ceiling renovations, and strengthen the sealing of the ceiling; S4. Clean the ground and apply EPOXY primer and intermediate coat. Grind and clean thoroughly before application. After application, all installed equipment should be blown clean. S5. Determine the area between the ground and the wall that needs to be repainted with EPOXY. Move vehicle 1 to the repainting area and move vehicle 1 closer to the wall. S6. Start the first motor 23 until all support seats 12 stop moving, start the second motor 54 to make the nozzle 11 move along the direction of the flexible belt 13, and spray EPOXY multiple times on the recoating area until the standard is met.

[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cleanroom floor construction device, comprising a vehicle body (1) equipped with casters, wherein the vehicle body (1) is provided with a spray nozzle (11) for spraying floor materials, characterized in that: A plurality of support seats (12) are slidably disposed on the vehicle body (1). A flexible belt (13) for limiting the movement path of the nozzle (11) is disposed on the support seat (12). The nozzle (11) is slidably disposed on the flexible belt (13). A first drive assembly (2) for driving the support seat (12) to move is disposed on the vehicle body (1). A second drive assembly (5) for driving the nozzle (11) to move is disposed on the vehicle body (1). A first control assembly (3) for controlling the movement distance of the support seat (12) is disposed on the vehicle body (1). The first drive assembly (2) includes a sleeve (21) and a drive screw (22). The sleeve (21) is slidably inserted into the vehicle body (1). The end of the sleeve (21) away from the vehicle body (1) is fixedly connected to the support seat (12). The drive screw (22) is rotatably installed in the vehicle body (1). The drive screw (22) is inserted into the sleeve (21). The drive screw (22) is threadedly engaged with the sleeve (21). A third drive assembly for driving the drive screw (22) to rotate is provided on the vehicle body (1). The third drive assembly includes a first motor (23) and a first spur gear (24). The first motor (23) is disposed inside the vehicle body (1). The first spur gear (24) is fixedly sleeved on the output end of the first motor (23). A second spur gear (25) is disposed on the drive screw (22). The first spur gear (24) and the second spur gear (25) mesh with each other. The first control component (3) includes a telescopic rod (31) and a control rod (32). One end of the telescopic rod (31) is fixedly connected to the drive screw (22), and the other end of the telescopic rod (31) is fixedly connected to a connecting rod (33). The second spur gear (25) is fixedly sleeved on the connecting rod (33). The control rod (32) is slidably disposed inside the vehicle body (1). A first sliding groove (321) is provided inside the vehicle body (1) for sliding cooperation with the control rod (32). The control lever (32) located inside the vehicle body (1) is sleeved on the connecting rod (33). The connecting rod (33) is rotatably connected to the control lever (32). A first return spring (34) is fixedly connected to the control lever (32). The end of the first return spring (34) away from the control lever (32) is fixedly connected to the inner wall of the first slide groove (321). A second control component for controlling the movement of the control lever (32) is provided on the vehicle body (1).

2. The cleanroom floor construction device according to claim 1, characterized in that: The second control component includes a push rod (35) that abuts against the wall. The push rod (35) is slidably mounted on the support base (12). A second return spring (351) is fixedly connected to the push rod (35). The end of the second return spring (351) away from the push rod (35) is fixedly connected to the support base (12). The end of the push rod (35) away from the support base (12) is inserted into the vehicle body (1). A plurality of first locking blocks (36) are mounted on the push rod (35). A second sliding groove is provided on the push rod (35) for sliding engagement of the first locking blocks (36). A third return spring (361) is fixedly connected to the first locking blocks (36). The end of the third return spring (361) away from the first locking blocks (36) is fixedly connected to the inner wall of the second sliding groove. The control lever (32) is provided with a second locking block (37). The control lever (32) is provided with a third sliding groove for sliding cooperation with the second locking block (37). A fourth return spring (371) is fixedly connected to the second locking block (37). The end of the fourth return spring (371) away from the second locking block (37) is fixedly connected to the inner side wall of the third sliding groove. The first locking block (36) can abut against the second locking block (37). The side walls of the first locking block (36) and the second locking block (37) that are close to each other are provided with inclined surfaces. The vehicle body (1) is provided with a third control component (4) for controlling the movement of the second locking block (37).

3. The cleanroom floor construction device according to claim 2, characterized in that: The third control component (4) includes a first cylinder (41) and a limiting rod (42). The first cylinder (41) is fixedly connected to the vehicle body (1). A support plate (43) is fixedly connected to the output end of the first cylinder (41). The limiting rod (42) is fixedly connected to the support plate (43). The end of the limiting rod (42) away from the support plate (43) passes into the control rod (32). The end of the limiting rod (42) inside the control rod (32) abuts against the second locking block (37). The side walls of the limiting rod (42) and the second locking block (37) that are close to each other are provided with inclined surfaces. The limiting rod (42) slides and cooperates with the inner side wall of the third slide groove.

4. The cleanroom floor construction device according to claim 1, characterized in that: A first auxiliary wheel (44) is fixedly connected to the support base (12). The first auxiliary wheel (44) passes through the flexible belt (13). A first limiting groove (441) for sliding cooperation with the first auxiliary wheel (44) is provided in the flexible belt (13). A sliding seat (45) is slidably arranged on the flexible belt (13). The nozzle (11) is arranged on the sliding seat (45). A second limiting groove (451) for sliding cooperation with the sliding seat (45) is provided on the flexible belt (13). A take-up wheel (46) is rotatably installed on the vehicle body (1). A torsion spring is provided at the connection between the vehicle body (1) and the take-up wheel (46). The end of the flexible belt (13) away from the support base (12) is wound around the take-up wheel (46).

5. The cleanroom floor construction device according to claim 4, characterized in that: The second drive assembly (5) includes a drive wheel (51), a second auxiliary wheel (52) is rotatably mounted on the sliding seat (45), the second auxiliary wheel (52) slides and engages with the second limiting groove (451), the drive wheel (51) is disposed on the sliding seat (45), a first tensioning wheel (53) is slidably disposed on the sliding seat (45), the drive wheel (51) is fixedly sleeved on the first tensioning wheel (53), a second motor (54) is disposed on the sliding seat (45), a first pulley (56) is fixedly sleeved on the output end of the second motor (54), a second tensioning wheel (55) is disposed on the sliding seat (45), a transmission belt is wound on the first tensioning wheel (53), the first pulley (56) and the second tensioning wheel (55), and a third motor (57) is fixedly connected to the sliding seat (45), the output end of the third motor (57) is fixedly connected to the nozzle (11).

6. A method for constructing cleanroom flooring, based on the cleanroom flooring construction apparatus according to any one of claims 1-5, characterized in that: Includes the following steps: S1. Determine the cleanroom's purification level and area: Based on usage requirements and production processes, determine the cleanroom's purification level and area size; S2. Develop a construction plan, including detailed planning of functional zoning, ventilation systems, air purification equipment, and flooring materials for each area, to ensure compliance with construction standards; S3. Carry out wall and ceiling renovations, and strengthen the sealing of the ceiling; S4. Clean the ground and apply EPOXY primer and intermediate coat. Grind and clean thoroughly before application. After application, all installed equipment should be blown clean. S5. Determine the area between the ground and the wall that needs to be coated with EPOXY. Move the vehicle (1) to the area to be coated and move the vehicle (1) closer to the wall. S6. Start the first motor (23) until all support seats (12) stop moving, start the second motor (54) so ​​that the nozzle (11) moves along the direction of the flexible belt (13), and spray EPOXY multiple times on the recoating area until the standard is met.

Citation Information

Patent Citations

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