A water vapor environment fretting apparatus
Patent Information
- Application Number
- CN202311713471.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2043-12-13
AI Technical Summary
在实际应用中,现有的水汽微动磨损试验设备存在以下不足:1.试验效率低,每次只能对一个试样进行模拟磨损和检测,由于试验过程很长,对于多数据点获取和分析的材料试验分析,需要进行漫长的试验;2.试样装载复杂,为了降低试样装载时不可避免的位置误差带来的不利影响,需要进行复杂的试验装载处理,且效果不好;3.设备通用性差,为了提高试验的准确性,试验设备对试样的形状进行了具体限定,根据试样的形状进行了针对性的夹具设计,设备对于试样的形状具有高度选择性
[0015]The water vapor environment micro-motion wear device of the present invention, through comprehensive structural design, uses a multi-load clamping module to clamp multiple samples in a water vapor environment, and sets up a main drive module, a wear module and an auxiliary drive module to achieve linear and circumferential composite wear, which is suitable for a variety of test scenarios; through the base frame, water vapor supply module, circulation filtration module and top box, water vapor and test fluid are circulated, filtered and utilized, thereby achieving efficient and precise micro-motion wear of multiple samples in a water vapor environment.
Smart Images

Figure CN117705624B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of online material performance testing instruments, and in particular to a micro-wear device for a water vapor environment. Background Technology
[0002] With the continuous optimization and adjustment of energy construction and application structures, nuclear power has become an important direction for current and future development. Pipelines and materials used in the nuclear power field need to operate under water vapor and complex loads, placing special requirements on their performance. Fretting wear testing equipment in water vapor environments is used to characterize the wear performance of samples by simulating specific service scenarios. In practical applications, existing water vapor fretting wear testing equipment has the following shortcomings: 1. Low testing efficiency: only one sample can be simulated and tested at a time. Due to the long testing process, material testing and analysis requiring multiple data points necessitates lengthy experiments; 2. Complex sample loading: to reduce the adverse effects of unavoidable positional errors during sample loading, complex loading procedures are required, but the results are not ideal; 3. Poor equipment versatility: to improve testing accuracy, the testing equipment has specific limitations on the sample shape, requiring targeted fixture design based on the sample shape, resulting in high selectivity for the sample shape.
[0003] Therefore, how to provide a high-efficiency, accurate and highly applicable micro-wear device for water vapor environments has become an urgent technical problem to be solved. Summary of the Invention
[0004] In view of this, in order to overcome the shortcomings of the prior art, the present invention aims to provide a micro-motion wear device for a water vapor environment.
[0005] This invention provides a micro-motion wear device for a water vapor environment, comprising a base frame, a main drive module, a multi-load clamping module, a wear module, an auxiliary drive module, a water vapor supply module, a circulating filter module, and a top housing. The main drive module is fixedly mounted on the top of one side of the base frame. The multi-load clamping module is fixedly connected to the main drive module and mounted on the top of the other side of the base frame. The auxiliary drive module is located inside the base frame. The wear module is fixedly connected to the auxiliary drive module and mounted below the multi-load clamping module. The water vapor supply module is fixed through the base frame and communicates with the multi-load clamping module. The top housing is fixedly mounted on the outside of the multi-load clamping module. The bottom of the top housing is slidably assembled with the top of one side of the base frame. The circulating filter module is fixed through the base frame and communicates with both the top housing and the water vapor supply module.
[0006] Preferably, in the water vapor environment micro-motion wear device of the present invention, the multi-load clamping module includes a clamp loading plate and multiple clamps. The clamp loading plate includes a loading plate body and multiple loading pipes integrally connected to the loading plate body and distributed in a ring on the outer side of the loading plate body. The loading plate body is generally ring-shaped. Multiple loading plate assembly slots are evenly arranged on the outer side of the loading plate body. The interior of the loading plate body is provided with an annular fluid channel, multiple first radial fluid channels and multiple second radial fluid channels. The multiple first radial fluid channels and the second radial fluid channels are respectively distributed along the axial circumference of the loading plate body. One end of the first radial fluid channel is connected to the annular fluid channel, and the other end of the first radial fluid channel is connected to the fluid interface arranged in a ring on the inner side of the loading plate body. One end of the second radial fluid channel is connected to the annular fluid channel, and the other end of the second radial fluid channel is connected to the loading pipe.
[0007] Preferably, in the water vapor environment micro-motion wear device of the present invention, a plurality of clamp assembly grooves are arranged in a ring inside the loading tube, a positioning cavity is provided at the end of the loading tube near the main body of the loading plate, and a plurality of positioning holes are uniformly arranged at the bottom of the inner wall of the loading tube near the positioning cavity.
[0008] Preferably, in the water vapor environment micro-motion wear device of the present invention, the clamp includes a clamp body and a clamping end integrally connected to the clamp body. The outer side of the end of the clamp body is provided with a plurality of fixing protrusions in an annular shape. A plurality of positioning posts are provided on the fixing protrusions in a corresponding manner. The positioning posts are matched with the positioning holes of the loading tube. A plurality of curved through grooves are provided in an annular shape on the clamping end. The inner wall of the clamping end is wavy.
[0009] Preferably, in the water vapor environment micro-motion wear device of the present invention, the main drive module includes a lead screw, a first cylinder, a first movable seat, a first motor, and a clamp. The lead screw and the first cylinder are vertically arranged parallel to each other on the upper part of the base frame. The first movable seat is movably sleeved on the lead screw. The bottom of the first movable seat is fixedly connected to the output end of the first cylinder. The first motor is fixedly mounted on the first movable seat. One end of the clamp is fixedly connected to the output end of the first motor. The other end of the clamp is fixedly assembled with the multi-load clamping module.
[0010] Preferably, in the water vapor environment micro-motion wear device of the present invention, the wear module includes a second motor and a wear disk, and the wear disk is fixedly connected to the output end of the second motor.
[0011] Preferably, in the water vapor environment micro-motion wear device of the present invention, the auxiliary drive module includes a second cylinder, a second movable seat, and a movable sealing plate. The bottom of the second movable seat is provided with a first slide rail protrusion, and the bottom of the movable sealing plate is provided with a second slide rail protrusion. The second cylinder is fixedly mounted on a bottom fixing frame inside the base frame. One side of the bottom fixing frame is provided with a first slide rail that matches the first slide rail protrusion. The second movable seat is assembled on the first slide rail through the first slide rail protrusion. The movable sealing plate, which is sealed on the upper outer side of the wear module, is mounted on an upper fixing frame of the base frame. The upper fixing frame is provided with a second slide rail that matches the second slide rail protrusion at the bottom of the movable sealing plate.
[0012] Preferably, in the water vapor environment micro-motion wear device of the present invention, the top box is generally in the shape of a hollow disc with an open bottom. A box assembly hole is provided on the side wall of one end of the top box. A sliding assembly wall is integrally connected to the bottom of the side wall of the top box. A plurality of third slide rail protrusions are provided on the sliding assembly wall. The top box is slidably assembled on the sealing slide rail wall of the base frame. A plurality of third slide rails matching the third slide rail protrusions are provided on the sealing slide rail wall.
[0013] Preferably, in the water vapor environment micro-motion wear device of the present invention, the water vapor supply module includes a material box, a feeding pump, a first material pipe, a second material pipe, a liquid distribution plate, and a plurality of third material pipes. The feeding pump is fixedly mounted on the base frame. One end of the feeding pump is connected to the material box located inside the base frame through the first material pipe, and the other end of the feeding pump is connected to the liquid distribution plate located inside the jacket through the second material pipe. The liquid distribution plate is connected to the multi-load clamping module through the plurality of third material pipes.
[0014] Preferably, in the water vapor environment micro-motion wear device of the present invention, the circulating filtration module includes a first collection box, a second collection box, a circulating pump, a filter valve, and a third collection box. The first collection box is vertically located on one side of the base frame, the second collection box is located at the bottom of the base frame, a filter insert is provided at the connection between the first and second collection boxes, the circulating pump is located above the second collection box, one end of the circulating pump is connected to the second collection box through a fourth material pipe, and the other end of the circulating pump is connected to the water vapor supply module through a fifth material pipe. The third collection box is located on one side of the second collection box, the filter valve is located at the end where the circulating pump is connected to the fifth material pipe, one end of the filter valve is connected to the fifth material pipe, and the other end of the filter valve is connected to the third collection box. An inclined plate is provided inside the third collection box, and a filter residue channel is provided on one side of the third collection box.
[0015] The water vapor environment micro-motion wear device of the present invention, through comprehensive structural design, uses a multi-load clamping module to clamp multiple samples in a water vapor environment, and sets up a main drive module, a wear module and an auxiliary drive module to achieve linear and circumferential composite wear, which is suitable for a variety of test scenarios; through the base frame, water vapor supply module, circulation filtration module and top box, water vapor and test fluid are circulated, filtered and utilized, thereby achieving efficient and precise micro-motion wear of multiple samples in a water vapor environment. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of a fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of another fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the multi-load clamping module in the water vapor environment fretting wear device according to an exemplary embodiment of the present invention; Figure 4 This is a partial cross-sectional structural diagram of the loading disc body in the water vapor environment fretting wear device according to an exemplary embodiment of the present invention; Figure 5 This is a partial cross-sectional view of the loading pipe in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention; Figure 6 This is a schematic diagram of the fixture in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention; Figure 7 This is a cross-sectional structural diagram of the clamp in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention; Figure 8 This is a partial structural schematic diagram of a fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention; Figure 9 This is a schematic diagram of the top housing in the water vapor environment fretting wear device according to an exemplary embodiment of the present invention; Figure 10 This is another partial structural schematic diagram of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention; Figure 11 This is another structural schematic diagram of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention; Figure 12 This is a schematic diagram of the liquid distribution plate in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention; Figure 13 This is another partial structural schematic diagram of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention; In the diagram, 1-base frame, 2-main drive module, 3-multi-load clamping module, 4-wear module, 5-auxiliary drive module, 6-water vapor supply module, 7-circulating filter module, 8-top housing, 21-lead screw, 22-first cylinder, 23-first moving seat, 24-first motor, 25-jacket, 31-clamp loading plate, 32-clamp, 311-loading plate body, 312-loading pipe, 3111-loading plate assembly slot, 3112-annular fluid channel, 3113-first radial fluid channel, 3114-second radial fluid channel, 313-fluid interface, 3121-clamp assembly slot, 3122-positioning cavity, 3123-positioning hole, 321-clamp body, 322-clamping end, 323-fixing protrusion, 324-positioning post, 325-curved through groove, 41-second motor, 42-wear plate 51 - Second cylinder; 52 - Second movable seat; 53 - Movable sealing plate; 521 - First slide rail protrusion; 531 - Second slide rail protrusion; 11 - Bottom fixing frame; 111 - First slide rail; 12 - Upper fixing frame; 121 - Second slide rail; 61 - Material box; 62 - Feed pump; 63 - First feed pipe; 64 - Second feed pipe; 65 - Distributor plate; 66 - Third feed pipe; 651 - Distributor plate inlet pipe; 652 -Distribution tray outlet pipe, 71-First collection box, 72-Second collection box, 73-Filter insert plate, 74-Circulation pump, 75-Fourth material pipe, 76-Fifth material pipe, 77-Filter valve, 78-Third collection box, 781-Inclined plate, 782-Filter residue channel, 81-Side wall, 82-Sliding assembly wall, 83-Box assembly hole, 821-Third slide rail protrusion, 13-Sealed slide rail wall, 131-Third slide rail. Detailed Implementation
[0018] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
[0019] It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other; and, based on the embodiments of this disclosure, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this disclosure.
[0020] It should be noted that various aspects of embodiments within the scope of the appended claims are described below. It will be apparent that the aspects described herein can be embodied in a wide variety of forms, and any particular structure and / or function described herein is merely illustrative. Based on this disclosure, those skilled in the art will understand that one aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects set forth herein can be used to implement the device and / or practice the method. Additionally, this device and / or method can be implemented using structures and / or functionalities other than one or more of the aspects set forth herein.
[0021] Figure 1 This is a schematic diagram of a fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 1 As shown, the water vapor environment micro-motion wear device of this embodiment includes a base frame 1, a main drive module 2, a multi-load clamping module 3, a wear module 4, an auxiliary drive module 5, a water vapor supply module 6, a circulating filter module 7, and a top housing 8. Specifically, the main drive module 2 is fixedly installed on the top of one side of the base frame 1, the multi-load clamping module 3 is fixedly connected to the main drive module 2 and installed on the upper side of the other side of the base frame 1, the auxiliary drive module 5 is installed inside the base frame 1, the wear module 4 is fixedly connected to the auxiliary drive module 5 and installed below the multi-load clamping module 3, the water vapor supply module 6 is fixed through the base frame 1 and communicates with the multi-load clamping module 3, the top housing 8 is fixedly installed on the outside of the multi-load clamping module 3, the bottom of the top housing 8 is slidably assembled with the top of one side of the base frame 1, and the circulating filter module 7 is fixed through the base frame 1 and communicates with the top housing 8 and the water vapor supply module 6 respectively.
[0022] Figure 2 This is a schematic diagram of the structure of another fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention. Figure 3 This is a schematic diagram of the structure of the multi-load clamping module in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 2 and Figure 3 As shown, as an optional example, the multi-load clamping module 3 includes a clamp loading plate 31 and multiple clamps 32. The clamp loading plate 31 includes a loading plate body 311 and multiple loading tubes 312 that are integrally connected to the loading plate body 311 and are distributed in a ring on the outer side of the loading plate body 311. The loading plate body 311 is generally ring-shaped, and multiple loading plate assembly slots 3111 are evenly arranged on the outer side of the loading plate body 311.
[0023] Figure 4 This is a partial cross-sectional schematic diagram of the loading disk body in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention. Figure 5This is a partial cross-sectional schematic diagram of the loading pipe in a fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention. Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the loading tray body 311 has an annular fluid channel 3112, multiple first radial fluid channels 3113, and multiple second radial fluid channels 3114 inside. The multiple first radial fluid channels 3113 and the second radial fluid channels 3114 are distributed along the axial circumference of the loading tray body 311. One end of the first radial fluid channel 3113 is connected to the annular fluid channel 3112, and the other end of the first radial fluid channel 3113 is connected to the fluid interface 313 annularly arranged on the inner side of the loading tray body 311. One end of the second radial fluid channel 3114 is connected to the annular fluid channel 3112, and the other end of the second radial fluid channel 3114 is connected to the loading tube 312. The loading tube 312 has multiple clamping assembly slots 3121 annularly arranged inside. The end of the loading tube 312 near the loading tray body 311 has a positioning cavity 3122. Multiple positioning holes 3123 are evenly arranged on the bottom of the inner wall of the loading tube 312 near the positioning cavity 3122.
[0024] Figure 6 This is a schematic diagram of the fixture in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention. Figure 7 This is a cross-sectional structural diagram of the clamp in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 6 and Figure 7 As shown, the clamp 32 includes a clamp body 321 and a clamping end 322 integrally connected to the clamp body 321. Multiple fixing protrusions 323 are arranged annularly on the outer side of the end of the clamp body 321. Multiple positioning posts 324 are correspondingly arranged on each fixing protrusion 323, and the positioning posts 324 match the positioning holes 3123 of the loading tube 312. Multiple curved through grooves 325 are arranged annularly on the clamping end 322, and the inner wall of the clamping end 322 is wavy. In this embodiment, the curved through grooves 325 give the clamping end 322 higher clamping elasticity and clamping force. The wavy arrangement inside the clamping end 322 allows the clamp 32 to clamp samples of different shapes, including but not limited to strip-shaped, rod-shaped, spherical, and irregularly shaped samples.
[0025] It should be noted that the clamp 32 in this embodiment can be quickly fixedly assembled in the loading tube 312 of the loading tray body 311, and can be quickly pulled out from the loading tube 312. Specifically, the fixing protrusion 323 of the clamp 32 holding the sample is aligned with the clamp assembly groove 3121 arranged in an annular shape inside the loading tube 312. Then, the clamp 32 is pushed into the bottom of the loading tube 312. In this embodiment, the total height of the fixing protrusion 323 and the positioning post 324 is not greater than the height of the positioning cavity 3122 provided at the end of the loading tube 312 near the loading disk body 311. That is, the fixing protrusion 323 and the positioning post 324 can rotate in the positioning cavity 3122. By rotating the clamp 32, the positioning post 324 is slid into the positioning hole 3123 of the loading tube 312, thereby achieving the fixed assembly of the clamp 32. Correspondingly, when it is necessary to pull out the clamp 32, the clamp 2 is pushed up to make the positioning post 324 slide out from the positioning hole 3123, and the clamp 2 is rotated to make the fixing protrusion 323 slide into the clamp assembly groove 3121, so that the clamp can be quickly pulled out.
[0026] As an optional example, such as Figure 1 and Figure 2 As shown, in the water vapor environment micro-motion wear device of this embodiment, the main drive module 2 includes a lead screw 21, a first cylinder 22, a first movable seat 23, a first motor 24, and a clamp 25. The lead screw 21 and the first cylinder 22 are vertically arranged parallel to each other on the upper part of the base frame 1. The first movable seat 23 is movably sleeved on the lead screw 21. The bottom of the first movable seat 23 is fixedly connected to the output end of the first cylinder 22. The first motor 24 is fixedly mounted on the first movable seat 23. One end of the clamp 25 is fixedly connected to the output end of the first motor 24, and the other end of the clamp 25 is fixedly assembled with the multi-load clamping module 3.
[0027] Figure 8 This is a partial structural schematic diagram of a fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 1 , Figure 2 and Figure 8As shown, the wear module 4 includes a second motor 41 and a wear disc 42, with the wear disc 42 fixedly connected to the output end of the second motor 41. The auxiliary drive module 5 includes a second cylinder 51, a second movable seat 52, and a movable sealing plate 53. The bottom of the second movable seat 52 is provided with a first slide rail protrusion 521, and the bottom of the movable sealing plate 53 is provided with a second slide rail protrusion 531. The second cylinder 51 is fixedly mounted on a bottom fixing frame 11 inside the base frame 1. One side of the bottom fixing frame 11 is provided with a first slide rail 111 that matches the first slide rail protrusion 521. The second movable seat 52 is assembled onto the first slide rail 111 via the first slide rail protrusion 521. The movable sealing plate 53, which is sealed on the upper outer side of the wear module 4, is mounted on an upper fixing frame 12 of the base frame 1. The upper fixing frame 12 is provided with a second slide rail 121 that matches the second slide rail protrusion 531 at the bottom of the movable sealing plate 53. When the auxiliary drive module 5 is activated, the wear module 4 moves along the bottom fixed frame 11 and the upper fixed frame 12 under the driving action of the auxiliary drive module 5.
[0028] Figure 9 This is a schematic diagram of the top housing in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention. Figure 10 This is another partial structural schematic diagram of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 1 , Figure 2 , Figure 9 and Figure 10 As shown, the top box 8 is generally in the shape of a hollow disc with an open bottom. A box assembly hole 83 is provided on the side wall 81 at one end of the top box 8. The box assembly hole 83 is used to fix and assemble with the jacket 25. Optionally, in actual application, a bearing is provided between the box assembly hole 83 and the jacket 25. When the device is running, the top box 8 remains stationary when the jacket 25 rotates under the action of the bearing.
[0029] The top housing 8 has a sliding mounting wall 82 integrally connected to the bottom of its side wall 81. Multiple third slide rail protrusions 821 are provided on the sliding mounting wall 82. The top housing 8 is slidably mounted on the sealed slide rail wall 13 of the base frame 1. Multiple third slide rails 131 that match the third slide rail protrusions 821 are provided on the sealed slide rail wall 13. When the main drive module 2 moves vertically, the top housing 8 also moves vertically along the sealed slide rail wall 13 simultaneously.
[0030] Figure 11 This is another structural schematic diagram of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 1 , Figure 2 and Figure 11As shown, the water vapor supply module 6 includes a material box 61, a feeding pump 62, a first material pipe 63, a second material pipe 64, a liquid distribution plate 65, and multiple third material pipes 66. The feeding pump 62 is fixedly mounted on the base frame 1. One end of the feeding pump 62 is connected to the material box 61 located inside the base frame 1 through the first material pipe 63, and the other end of the feeding pump 62 is connected to the liquid distribution plate 65 located inside the jacket 25 through the second material pipe 64. The liquid distribution plate 65 is connected to the multi-load clamping module 3 through multiple third material pipes 66. Figure 12 This is a schematic diagram of the liquid distribution plate in the fretting wear device for a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 12 As shown, the liquid distribution plate 65 is generally a hollow cylinder. A liquid distribution plate inlet pipe 651 communicating with the internal cavity of the liquid distribution plate 65 is provided on the bottom side of the liquid distribution plate 65. Multiple liquid distribution plate outlet pipes 652 are provided on a plane on one side of the liquid distribution plate 65. The liquid distribution plate outlet pipes 652 are matched with the fluid interface 313 which is annularly arranged on the inner side of the loading plate body 311. One end of the third material pipe 66 is connected to the liquid distribution plate outlet pipe 652, and the other end of the third material pipe 66 is connected to the fluid interface 313. The liquid distribution plate inlet pipe 651 is connected to the second material pipe 64.
[0031] Figure 13 This is another partial structural schematic diagram of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention, as shown below. Figure 1 , Figure 2 , Figure 11 and Figure 13As shown, the circulating filtration module 7 includes a first collection box 71, a second collection box 72, a circulating pump 74, a filter valve 77, and a third collection box 78. The first collection box 71 is vertically located on one side of the base frame 1. The second collection box 72 is located at the bottom of the base frame 1. A filter insert plate 73 is provided at the connection between the first collection box 71 and the second collection box 72. The circulating pump 74 is located above the second collection box 72. One end of the circulating pump 74 is connected to the second collection box 72 through a fourth feed pipe 75, and the other end of the circulating pump 74 is connected to the water and steam supply module 6 through a fifth feed pipe 76. The third collection box 78 is located on one side of the second collection box 72. The filter valve 77 is located at the end where the circulating pump 74 is connected to the fifth feed pipe 76. One end of the filter valve 77 is connected to the fifth feed pipe 76, and the other end of the filter valve 77 is connected to the third collection box 78. An inclined plate 781 is provided inside the third collection box 78, and a filter residue channel 782 is provided on one side of the third collection box 78. In the water vapor environment micro-motion wear device of this embodiment, the filter plate 73 is used to perform preliminary separation and filtration of the mixed fluid flowing out from the first collection box 71, retaining large solid particles on the filter plate 73, which can be cleaned by pulling out the filter plate 73. The filter valve 77 of this embodiment is used to separate and filter the mixed fluid drawn from the second collection box 72 by the circulating pump 74. The separated liquid flows back to the collection box 61 through the fifth feed pipe 76, and the separated solid particles are discharged into the third collection box 78. In this embodiment, the inclined plate 781 of the third collection box 78 facilitates the discharge of solid particles through the filter residue channel 782.
[0032] The application principle of the fretting wear device in a water vapor environment according to an exemplary embodiment of the present invention is as follows: The test specimen is held by clamp 32 and assembled in clamp loading plate 31. The wear module 4 is adjusted to be directly below the multi-load clamping module 3 by activating the second cylinder 51. The position of the multi-load clamping module 3 in the vertical direction is adjusted by the first cylinder 22 to meet the processing requirements. Simultaneously, the feed pump 62 and circulation pump 74 are activated. The feed pump 62 feeds the test water in the material tank 61 into the clamp loading plate 31 through the second material pipe 64, the liquid distribution plate 65 and the third material pipe 66, and then into the annular fluid channel 3112 through the first radial fluid channel 3113, and into the loading pipe 312 through the second radial fluid channel 3114, acting on the specimen held by clamp 32. Then, the first motor 24 and the second motor 41 are activated simultaneously to start the water vapor environment fretting wear on the specimen. In this embodiment, the wear rate of the specimen can be controlled by controlling the rotation speed of the first motor 24 and the second motor 41 to achieve wear on multiple specimens. It should be noted that in one exemplary application scenario, when the multi-load clamping module 3 is adjusted to the processing position, the first motor 24 can be turned off and the second motor 41 can be turned on to test a single sample clamped by the multi-load clamping module 3. In another exemplary application scenario, the second cylinder 51 can be turned on simultaneously with the first motor 24 and the second motor 41, causing the wear module 4 to reciprocate linearly under the action of the auxiliary drive module 5, thereby realizing the wear module 4 to perform linear and circumferential composite wear on the sample clamped by the multi-load clamping module 3. The test water and the solids generated by wear can form a mixed fluid, which is filtered, separated and circulated by the circulation filter module 7, so that the solid particles are discharged and the liquid flows back to the water vapor supply module. It should be noted that the water vapor environment micro-motion wear device of this embodiment has the characteristics of high efficiency, accuracy and versatility, and is especially suitable for online linkage and batch testing scenarios.
[0033] The water vapor environment micro-motion wear device of this embodiment achieves rapid clamping of multiple samples in a water vapor environment through the multi-load clamping module 3. The main drive module 2, wear module 4 and auxiliary drive module 5 are set to achieve linear and circumferential composite wear, which is suitable for a variety of test scenarios. The base frame 1, water vapor supply module 6, circulation filtration module 7 and top box 8 realize the circulation filtration and utilization of water vapor and test fluid, thereby achieving efficient and precise micro-motion wear of multiple samples in a water vapor environment.
[0034] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A fretting wear device for a water vapor environment, characterized in that, The device includes a base frame, a main drive module, a multi-load clamping module, a wear module, an auxiliary drive module, a water vapor supply module, a circulating filtration module, and a top housing. The main drive module is fixedly mounted on the top of one side of the base frame. The multi-load clamping module is fixedly connected to the main drive module and mounted on the top of the other side of the base frame. The auxiliary drive module is located inside the base frame. The wear module is fixedly connected to the auxiliary drive module and mounted below the multi-load clamping module. The water vapor supply module is fixed to the base frame and communicates with the multi-load clamping module. The top housing is fixedly mounted on the outside of the multi-load clamping module, and the bottom of the top housing is slidably assembled to the top of one side of the base frame. The circulating filtration module is fixed to the base frame and communicates with both the top housing and the water vapor supply module. The multi-load clamping module includes a clamp loading plate and multiple clamps. The clamp loading plate includes a loading plate body and multiple loading pipes integrally connected to the loading plate body and distributed in a ring on the outer side of the loading plate body. The loading plate body is generally ring-shaped, and multiple loading plate mounting slots are evenly arranged on the outer side of the loading plate body. The interior of the loading plate body is provided with... The system includes an annular fluid channel, multiple first radial fluid channels, and multiple second radial fluid channels. These channels are distributed along the circumference of the loading disk body. One end of each first radial fluid channel communicates with the annular fluid channel, and the other end of each first radial fluid channel communicates with a fluid interface annularly located on the inner side of the loading disk body. One end of each second radial fluid channel communicates with the annular fluid channel, and the other end of each second radial fluid channel communicates with the loading pipe. The auxiliary drive module includes a second cylinder, a second movable seat, and a movable sealing plate. The bottom of the second movable seat has a first slide rail protrusion, and the bottom of the movable sealing plate has a second slide rail protrusion. The second cylinder is fixedly mounted on a bottom mounting frame inside the base frame. One side of the bottom mounting frame has a first slide rail that matches the first slide rail protrusion. The second movable seat is mounted on the first slide rail via the first slide rail protrusion. The movable sealing plate, which is sealed on the upper outer side of the wear module, is mounted on an upper mounting frame of the base frame. The upper mounting frame has a second slide rail that matches the second slide rail protrusion at the bottom of the movable sealing plate.
2. The fretting wear device for a water vapor environment according to claim 1, characterized in that, The loading tube has multiple clamping slots arranged in a ring inside. A positioning cavity is provided at the end of the loading tube near the main body of the loading plate. Multiple positioning holes are evenly arranged at the bottom of the inner wall of the loading tube near the positioning cavity.
3. The fretting wear device for a water vapor environment according to claim 2, characterized in that, The clamp includes a clamp body and a clamping end integrally connected to the clamp body. Multiple fixing protrusions are arranged in a ring on the outer side of the end of the clamp body. Multiple positioning posts are arranged on the fixing protrusions in a corresponding manner. The positioning posts match the positioning holes of the loading tube. Multiple curved through grooves are arranged in a ring on the clamping end. The inner wall of the clamping end is wavy.
4. The fretting wear device for a water vapor environment according to claim 1, characterized in that, The main drive module includes a lead screw, a first cylinder, a first movable seat, a first motor, and a clamp. The lead screw and the first cylinder are vertically arranged parallel to each other on the upper part of the base frame. The first movable seat is movably sleeved on the lead screw. The bottom of the first movable seat is fixedly connected to the output end of the first cylinder. The first motor is fixedly mounted on the first movable seat. One end of the clamp is fixedly connected to the output end of the first motor, and the other end of the clamp is fixedly assembled with the multi-load clamping module.
5. The fretting wear device for a water vapor environment according to claim 1, characterized in that, The wear module includes a second motor and a wear disc, with the wear disc fixedly connected to the output end of the second motor.
6. The fretting wear device for a water vapor environment according to claim 1, characterized in that, The top box is shaped like a hollow disc with an open bottom. A box assembly hole is provided on the side wall at one end of the top box. A sliding assembly wall is integrally connected to the bottom of the side wall of the top box. Multiple third slide rail protrusions are provided on the sliding assembly wall. The top box is slidably assembled on the sealed slide rail wall of the base frame. Multiple third slide rails that match the third slide rail protrusions are provided on the sealed slide rail wall.
7. The fretting wear device for a water vapor environment according to claim 1, characterized in that, The water vapor supply module includes a material box, a feeding pump, a first material pipe, a second material pipe, a liquid distribution plate, and multiple third material pipes. The feeding pump is fixedly mounted on the base frame. One end of the feeding pump is connected to the material box located inside the base frame through the first material pipe, and the other end of the feeding pump is connected to the liquid distribution plate located inside the jacket through the second material pipe. The liquid distribution plate is connected to the multi-load clamping module through multiple third material pipes.
8. The fretting wear device for a water vapor environment according to claim 1, characterized in that, The circulating filtration module includes a first collection box, a second collection box, a circulating pump, a filter valve, and a third collection box. The first collection box is vertically located on one side of the base frame, and the second collection box is located at the bottom of the base frame. A filter insert is installed at the connection between the first and second collection boxes. The circulating pump is located above the second collection box. One end of the circulating pump is connected to the second collection box through a fourth feed pipe, and the other end of the circulating pump is connected to the water and steam supply module through a fifth feed pipe. The third collection box is located on one side of the second collection box. The filter valve is located at the end where the circulating pump connects to the fifth feed pipe. One end of the filter valve is connected to the fifth feed pipe, and the other end of the filter valve is connected to the third collection box. An inclined plate is installed inside the third collection box, and a filter residue channel is installed on one side of the third collection box.
Citation Information
Patent Citations
High-speed high-temperature multifunctional friction and abrasion tester
CN102116722A
Universal chuck tool
CN218396990U
Wear properties tester of material under steam / watermixed environment
KR1020060011055A