Welding process equipment for special-shaped column structure
Patent Information
- Application Number
- CN202311807724.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2043-12-26
AI Technical Summary
[0003]现有焊接工艺装备使用过程当中,预焊后进行激光焊接,一般采用人力进行定位,但工人长时间对零件进行焊接,焊接效率比较低下,且容易由对位误差,影响焊接的准确性,即未能很好保证每次装夹重复定位的一致性与可靠性,导致焊接产品的一次焊接合格率低
[0029]本申请实施例的异形立柱结构的焊接工艺装备,包括基座、固定压紧机构和移动压紧机构;固定压紧机构和移动压紧机构设置在基座上;固定压紧机构包括第一定位组件、第一压紧组件、第二压紧组件、第三压紧组件和第四压紧组件;第一定位组件包括垂直于基座设置的外侧板定位槽,外侧板定位槽用于定位异形立柱结构的外侧板,第一压紧组件、第二压紧组件和第三压紧组件沿外侧板定位槽的高度方向自下向上设置,分别用于压紧外侧板的底部、中部和顶部;第四压紧组件设置在外侧板定位槽的顶部,用于向外侧板施加沿预设角度倾斜向下的压力;移动压紧机构包括第二定位组件和移动组件;第二定位组件包括垂直于基座设置的内侧板定位槽,内侧板定位槽用于定位异形立柱结构的内侧板,移动组件与第二定位组件相连接,带动第二定位组件向第一定位组件的方向移动。本申请实施例中,针对异形立柱结构设置专门的焊接工艺装备,固定压紧机构定位外侧板,第一、第二、第三和第四压紧组件对外侧板的各个部位充分压紧,移动压紧机构定位内侧板,移动组件带动内侧板向外侧板移动并压紧,在组合内外侧板之前充分定位压紧,保证了组合压紧后异形立柱结构位置的准确性,保证每次装夹重复定位的一致性、可靠性以及较高的一次焊接合格率,节省人工成本同时提升焊接效率。
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Figure CN117718670B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of welding technology, and in particular to welding equipment for irregular column structures. Background Technology
[0002] The irregular column structure includes an outer side plate and an inner side plate, both of which are irregular structures. When welding components using welding equipment, it is necessary to first position and fix the components to ensure the accuracy of the welding.
[0003] In the current welding process equipment, laser welding is performed after pre-welding, and manual positioning is generally used. However, workers weld parts for a long time, resulting in low welding efficiency and easy to affect the accuracy of welding due to positioning errors. In other words, the consistency and reliability of repeated positioning for each clamping cannot be well guaranteed, resulting in a low first-pass yield of welded products. Summary of the Invention
[0004] To address the aforementioned technical problems, this application provides a welding process equipment for irregularly shaped column structures.
[0005] In a first aspect, embodiments of this application disclose a welding process equipment for an irregularly shaped column structure, including a base, a fixed clamping mechanism, and a movable clamping mechanism; the fixed clamping mechanism and the movable clamping mechanism are disposed on the base.
[0006] The fixed clamping mechanism includes a first positioning component, a first clamping component, a second clamping component, a third clamping component, and a fourth clamping component;
[0007] The first positioning component includes an outer plate positioning groove perpendicular to the base, which is used to position the outer plate of the irregular column structure. The first pressing component, the second pressing component, and the third pressing component are arranged from bottom to top along the height direction of the outer plate positioning groove, and are used to press the bottom, middle and top of the outer plate respectively. The fourth pressing component is arranged at the top of the outer plate positioning groove and is used to apply pressure to the outer plate at a preset angle downward.
[0008] The movable clamping mechanism includes a second positioning component and a movable component; the second positioning component includes an inner side plate positioning groove that is perpendicular to the base, the inner side plate positioning groove is used to position the inner side plate of the irregular column structure, and the movable component is connected to the second positioning component and drives the second positioning component to move in the direction of the first positioning component.
[0009] In some possible embodiments, the fixing and clamping mechanism further includes a magnetic positioning element;
[0010] The magnetic positioning component is set on the positioning groove of the outer side plate and is used to attract and position the outer side plate.
[0011] In some possible embodiments, a support plate is also provided on the base; the fixed pressing mechanism and the movable pressing mechanism are arranged along the length direction of the support plate, and the outer side plate positioning groove and the inner side plate positioning groove are arranged opposite to each other;
[0012] The movable clamping mechanism also includes a guide mechanism; the guide mechanism includes a slide rail and a slider. The slide rail is arranged along the length of the support plate, and the slider is slidably arranged on the slide rail. The slider is connected to the second positioning component and drives the second positioning component to move along the slide rail.
[0013] In some possible embodiments, a positioning hole is provided on the positioning groove of the inner side plate, and the positioning hole is in the same position as the through hole of the inner side plate.
[0014] The movable clamping mechanism also includes an inner side plate positioning assembly;
[0015] The inner side plate positioning assembly includes a rotary drive and a rotary positioning component. The rotary drive is located on the side of the inner side plate positioning groove opposite to the outer side plate positioning groove. The rotary shaft of the rotary drive passes through the positioning hole. The rotary positioning component is located on the side of the inner side plate positioning groove facing the outer side plate positioning groove and is connected to the rotary shaft.
[0016] When the rotary positioning component is at the first angle, the rotary positioning component passes through the through hole of the inner side plate and locks the inner side plate in place.
[0017] In some possible embodiments, the movable clamping mechanism includes three sets of inner side plate positioning assemblies;
[0018] Three sets of inner side plate positioning components are arranged from bottom to top along the height direction of the inner side plate positioning groove, and are used to position the bottom, middle and top of the inner side plate respectively.
[0019] In some possible embodiments, the second positioning component includes an inner side plate positioning plate perpendicular to the base;
[0020] The moving component includes a linear drive unit, which is disposed on the support plate along the length of the support plate. The telescopic end of the linear drive unit is connected to the middle position of the inner side plate positioning plate, and the telescopic end of the linear drive unit is perpendicular to the inner side plate positioning plate.
[0021] In some possible embodiments, the first clamping assembly includes a first clamping drive and a first clamping plate; the first clamping drive is disposed on the base and is disposed along the width direction of the support plate, and the telescopic axis of the first clamping drive is perpendicular to the first clamping plate;
[0022] The second clamping assembly includes a second clamping drive and a second clamping plate; the second clamping drive is disposed on the first positioning assembly and is disposed along the width direction of the support plate, and the telescopic shaft of the second clamping drive is perpendicular to the second clamping plate;
[0023] The third clamping assembly includes a third clamping drive and a third clamping plate; the third clamping drive is disposed on the first positioning assembly and is disposed along the height direction of the support plate, and the telescopic shaft of the third clamping drive is perpendicular to the third clamping plate.
[0024] The fourth clamping assembly includes a fourth clamping drive and a fourth clamping plate; the fourth clamping drive is disposed on the first positioning assembly and is inclined downward at a preset angle, and the telescopic shaft of the fourth clamping drive is perpendicular to the fourth clamping plate.
[0025] In some possible embodiments, the width of the first clamping plate is greater than the sum of the widths of the inner and outer plates, and the first clamping plate is biased toward the positioning groove of the inner plate.
[0026] In some possible embodiments, the fourth clamping plate includes an inclined clamping surface and a horizontal clamping surface for contacting the outer side plate.
[0027] In some possible embodiments, the welding process equipment includes two sets of fixed clamping mechanisms and a movable clamping mechanism, and the two sets of fixed clamping mechanisms and the movable clamping mechanism are symmetrically arranged on the base.
[0028] The technical solution provided in this application has the following technical effects:
[0029] The welding equipment for the irregular column structure in this application includes a base, a fixed clamping mechanism, and a movable clamping mechanism. The fixed clamping mechanism and the movable clamping mechanism are disposed on the base. The fixed clamping mechanism includes a first positioning component, a first clamping component, a second clamping component, a third clamping component, and a fourth clamping component. The first positioning component includes an outer plate positioning groove perpendicular to the base, which is used to position the outer plate of the irregular column structure. The first clamping component, the second clamping component, and the third clamping component are disposed from bottom to top along the height direction of the outer plate positioning groove, and are used to clamp the bottom, middle, and top of the outer plate, respectively. The fourth clamping component is disposed at the top of the outer plate positioning groove and is used to apply pressure to the outer plate at a preset angle downward. The movable clamping mechanism includes a second positioning component and a movable component. The second positioning component includes an inner plate positioning groove perpendicular to the base, which is used to position the inner plate of the irregular column structure. The movable component is connected to the second positioning component and drives the second positioning component to move in the direction of the first positioning component. In this embodiment, specialized welding equipment is used for irregular column structures. The fixed clamping mechanism positions the outer side plate, and the first, second, third, and fourth clamping components fully clamp each part of the outer side plate. The movable clamping mechanism positions the inner side plate, and the movable component moves the inner side plate towards the outer side plate and clamps it. The full positioning and clamping before assembling the inner and outer side plates ensures the accuracy of the position of the irregular column structure after assembly and clamping, ensuring the consistency and reliability of repeated positioning for each clamping and a high first-pass welding qualification rate, saving labor costs and improving welding efficiency. Attached Figure Description
[0030] To more clearly illustrate the technical solutions and advantages in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1 This is a schematic diagram of an irregular column structure provided in an embodiment of this application;
[0032] Figure 2 This is a schematic diagram of a welding process equipment for an irregularly shaped column structure provided in an embodiment of this application. Figure 1 ;
[0033] Figure 3 This is a schematic diagram of a welding process equipment for an irregularly shaped column structure provided in an embodiment of this application. Figure 2 ;
[0034] Figure 4 This is a schematic diagram of a fixing and clamping mechanism for a welding process equipment for an irregular column structure provided in an embodiment of this application;
[0035] Figure 5 This is a schematic diagram of the fourth clamping block of a welding process equipment for an irregular column structure provided in an embodiment of this application;
[0036] Figure 6 This is another schematic diagram of the fixing and clamping mechanism of the welding process equipment for an irregular column structure provided in the embodiments of this application;
[0037] Figure 7 This is a schematic diagram of a moving clamping mechanism for a welding process equipment for an irregular column structure provided in an embodiment of this application.
[0038] Figure label:
[0039] 100. Irregular column structure; 200. Outer side panel; 300. Inner side panel; 310. Through hole;
[0040] 1. Base;
[0041] 2. Fixed clamping mechanism; 21. First positioning assembly; 211. Outer side plate positioning groove; 212. Outer side plate positioning plate; 22. First clamping assembly; 221. First clamping drive; 222. First clamping plate; 23. Second clamping assembly; 231. Second clamping drive; 232. Second clamping plate; 24. Third clamping assembly; 241. Third clamping drive; 242. Third clamping plate; 25. Fourth clamping assembly; 251. Fourth clamping drive; 252. Fourth clamping plate; 253. Inclined clamping surface; 254. Horizontal clamping surface; 26. Magnetic positioning component;
[0042] 3. Moving clamping mechanism; 31. Second positioning assembly; 311. Inner side plate positioning groove; 312. Positioning hole; 313. Inner side plate positioning plate; 32. Moving assembly; 33. Guide mechanism; 331. Slide rail; 332. Slider; 34. Inner side plate positioning assembly; 341. Rotary drive component; 342. Rotary positioning component;
[0043] 4. Support plate. Detailed Implementation
[0044] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0045] It should be noted that the term "an embodiment" or "embodiment" in the specification of the embodiments of this application refers to a specific feature, structure, or characteristic that can be included in at least one implementation of this application. It should be understood that in the specification, claims, and accompanying drawings of the embodiments of this application, the terms "upper," "lower," "top," "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature. Moreover, the terms "first," "second," etc., are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein. Furthermore, in the description of this embodiment, unless otherwise stated, "a plurality of" means two or more. Additionally, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, or product that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.
[0046] It should be understood that when a device or component is referred to as being "on," "adjacent to," or "connected to" other devices or components, it may be directly on, adjacent to, or connected to other devices or components, or there may be intervening devices or components. Conversely, when a device or component is referred to as being "directly on," "directly adjacent to," or "directly connected to" other devices or components, there are no intervening devices or components. It should be understood that although the terms first, second, third, etc., may be used to describe various components, areas, layers, and / or parts, these components, areas, layers, and / or parts should not be limited by these terms. These terms are only used to distinguish one component, area, layer, or part from another component, area, layer, or part. Therefore, without departing from the teachings of this application, the first component, area, layer, or part discussed below may be referred to as the second component, area, layer, or part. And the discussion of the second component, area, layer, or part does not imply that the first component, area, layer, or part necessarily exists in this application.
[0047] To make the objectives, technical solutions, and advantages disclosed in the embodiments of this application clearer, the embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the embodiments of this application and are not intended to limit the embodiments of this application.
[0048] This application provides a welding process equipment for irregularly shaped column structures. Figure 1 This is a schematic diagram of the irregular column structure in the embodiments of this application, such as... Figure 1 As shown, the irregular column structure 100 includes an outer side plate 200 and an inner side plate 300. Both the outer side plate 200 and the inner side plate 300 are irregularly shaped rectangular structures. The outer side plate 200 and the inner side plate 300 have similar heights, and the width of the inner side plate 300 is smaller than that of the outer side plate 200. The inner side plate 300 has a through hole 310, and the outer side plate 200 has a splicing groove along its own height direction. After the outer side plate 200 and the inner side plate 300 are spliced together, the inner side plate 300 is located in the splicing groove.
[0049] Before welding, the outer side plate 200 and the inner side plate 300 need to be tightly assembled. Welding is then performed on the gap between the outer side plate 200 and the inner side plate 300. However, due to the irregular shape of the outer side plate 200 and the height of the inner side plate 300, alignment errors are prone to occur when manually assembling and aligning them, which affects the accuracy of welding and the quality of the finished product.
[0050] Therefore, this application provides a welding process equipment for an irregular column structure 100, which is specifically designed for the irregular column structure 100. It can accurately position the inner and outer side plates 200 and fully position and clamp them before assembling the inner and outer side plates 200. This ensures the accuracy of the position of the irregular column structure 100 after assembly and clamping, guarantees the consistency and reliability of repeated positioning for each clamping, and a high first-pass welding qualification rate. It saves labor costs and improves welding efficiency.
[0051] Figure 2 This is a schematic diagram of a welding process equipment for an irregularly shaped column structure provided in an embodiment of this application. Figure 1 ,like Figure 2 As shown, the welding equipment for the irregular column structure includes a base 1, a fixed clamping mechanism 2, and a movable clamping mechanism 3, with the fixed clamping mechanism 2 and the movable clamping mechanism 3 mounted on the base 1.
[0052] In this embodiment of the application, the base 1 is a rectangular platform used to support various mechanisms installed on the base 1.
[0053] In one possible embodiment, a support plate 4 is provided perpendicularly to the base 1, and the support plate 4 is used to support various mechanisms provided on the base 1. The fixed clamping mechanism 2 and the movable clamping mechanism 3 are provided on the base 1 along the length direction of the support plate 4.
[0054] In other possible embodiments, the base 1 is provided with two sets of fixed clamping mechanisms 2 and movable clamping mechanisms 3, and the two sets of fixed clamping mechanisms 2 and movable clamping mechanisms 3 are arranged symmetrically, which further accelerates the positioning efficiency of the irregular column structure 100 before welding. More sets of fixed clamping mechanisms 2 and movable clamping mechanisms 3 may also be provided on the base 1, which is not limited in this embodiment.
[0055] Figure 2 This is a schematic diagram of a welding process equipment for an irregularly shaped column structure provided in an embodiment of this application. Figure 2 ,like Figure 3 As shown, the fixing and clamping mechanism 2 includes a first positioning component 21, a first clamping component 22, a second clamping component 23, a third clamping component 24, and a fourth clamping component 25.
[0056] In one possible embodiment, such as Figure 4 As shown, the first positioning component 21 includes an outer plate positioning plate 212 and an outer plate positioning groove 211 disposed perpendicular to the base 1. The height of the outer plate positioning plate 212 is similar to that of the outer plate 200, and the whole is a semi-enclosed structure, forming the outer plate positioning groove 211. The outer plate positioning groove is used to position the outer plate 200 of the irregular column structure.
[0057] Continue as Figure 3 As shown, in one possible embodiment, the first pressing assembly 22, the second pressing assembly 23, and the third pressing assembly 24 are arranged from bottom to top along the height direction of the positioning groove of the outer side plate 200, and are used to press the bottom, middle, and top of the outer side plate 200, respectively. The fourth pressing assembly 25 is disposed at the top of the positioning groove of the outer side plate 200, and is used to apply pressure to the outer side plate 200 at a preset angle downward.
[0058] In one possible embodiment, the first pressing assembly 22 includes a first pressing drive 221 and a first pressing plate 222. The first pressing drive 221 is disposed on the base 1 and arranged along the width direction of the support plate 4. The first pressing drive 221 is preferably configured as a telescopic cylinder, and the telescopic shaft of the telescopic cylinder is perpendicular to the first pressing plate 222. When the telescopic shaft of the telescopic cylinder extends, it drives the pressing surface of the first pressing plate 222 to align with the side edge of the positioning groove of the outer plate 200, pressing the bottom of the outer plate 200 to achieve accurate positioning.
[0059] The width of the first pressing plate 222 is greater than the sum of the widths of the inner and outer plates. The first pressing plate 222 is biased toward the direction of the moving pressing mechanism 3. With the above arrangement, the bottoms of the inner and outer plates can be aligned.
[0060] In one possible embodiment, the second pressing assembly 23 includes a second pressing drive 231 and a second pressing plate 232. The second pressing drive 231 is disposed on the outer side plate positioning plate of the first positioning assembly 21 and is arranged along the width direction of the support plate 4, with its height located at the middle position of the outer side plate positioning plate. The second pressing drive 231 is preferably configured as a telescopic cylinder, with the telescopic shaft of the telescopic cylinder perpendicular to the second pressing plate 232. The length of the second pressing plate 232 is approximately equal to the height of the irregular column structure 100. By applying force from the middle through the telescopic cylinder, the entire side of the outer side plate is pushed into the outer side plate positioning groove, achieving precise positioning of the outer side plate along the width direction.
[0061] In one possible embodiment, the third pressing assembly 24 includes a third pressing drive 241 and a third pressing plate 242. The third pressing drive 241 is disposed on the positioning plate of the outer side plate 200 of the first positioning assembly 21 and is disposed along the height direction of the support plate 4. The third pressing drive 241 is preferably configured as a telescopic cylinder. The telescopic shaft of the telescopic cylinder is perpendicular to the third pressing plate 242. When the telescopic shaft of the telescopic cylinder retracts, it drives the third pressing plate 242 to move downward and press the outer side plate downward, thereby achieving precise positioning of the outer side plate in the height direction.
[0062] In one possible embodiment, the fourth pressing assembly 25 includes a fourth pressing drive 251 and a fourth pressing plate 252. A connecting plate extends from the outer side plate of the first positioning assembly 21. The fourth pressing drive 251 is disposed on the connecting plate and is inclined downward at a preset angle. The fourth pressing drive 251 is preferably configured as a telescopic cylinder, and the telescopic shaft of the telescopic cylinder is perpendicular to the fourth pressing plate 252.
[0063] Among them, such as Figure 5 As shown, the shape of the fourth pressing plate 252 is adapted to the shape of the top of the irregular column structure 100. The fourth pressing plate 252 includes an inclined pressing surface 253 and a horizontal pressing surface 254 for contacting the outer plate 200. There is a preset deviation between the inclination angle of the inclined pressing surface 253 and the setting angle of the fourth pressing drive member 251. When the telescopic shaft of the fourth pressing drive member 251 extends, the inclined pressing surface 253 and the horizontal pressing surface 254 of the fourth pressing block can simultaneously apply force to the outer plate 200, firmly positioning the outer plate 200 and making the outer plate 200 tightly fit the outer plate positioning groove.
[0064] In one possible embodiment, such as Figure 6As shown, the fixing and pressing mechanism 2 also includes a magnetic positioning element 26. The magnetic positioning element 26 is disposed on the outer side plate positioning plate 212 and is used to adsorb and position the outer side plate 200. The magnetic positioning element 26 is arranged in two sets along the height direction of the positioning groove of the outer side plate 200, so that the outer side plate 200 can be pre-positioned before each pressing mechanism is pressed, thus preventing the outer side plate 200 from tipping over.
[0065] Figure 7 This is a schematic diagram of a moving clamping mechanism for a welding process equipment for an irregularly shaped column structure provided in an embodiment of this application, as shown below. Figure 7 As shown, the movable pressing mechanism 3 includes a second positioning component 31 and a moving component 32. The second positioning component 31 includes an inner side plate positioning groove 311 perpendicular to the base 1, which is used to position the inner side plate 300 of the irregular column structure. The inner side plate 300 positioning groove of the second positioning component 31 and the outer side plate positioning groove of the first positioning component 21 are arranged opposite to each other. The moving component 32 is connected to the second positioning component 31 and drives the second positioning component 31 to move towards the direction of the first positioning component, thereby moving, assembling and pressing the inner side plate 300 in the inner side plate positioning groove 311 towards the direction of the outer side plate in the outer side plate positioning groove.
[0066] Continue as Figure 7 As shown, the second positioning component 31 also includes an inner side plate positioning plate 313. Four sets of limiting blocks are provided on both sides of the inner side plate 300 along its own height direction, forming an inner side plate positioning groove 311 for placing the inner side plate 300.
[0067] In one possible embodiment, a positioning hole 312 is provided on the inner side plate positioning groove 311, and the positioning hole 312 is located at the same position as the through hole of the inner side plate 300. The movable pressing mechanism 3 also includes an inner side plate positioning assembly 34, which includes a rotary drive 341 and a rotary positioning member 342. The rotary drive 341 is disposed on the side of the inner side plate positioning groove 311 opposite to the outer side plate positioning groove, and the rotation shaft of the rotary drive 341 passes through the positioning hole 312. The rotary positioning member 342 is disposed on the side of the inner side plate positioning groove 311 facing the outer side plate positioning groove and is connected to the rotary shaft. The rotary drive 341 can be configured as a rotary cylinder or a motor, which can drive the rotary positioning member 342 to rotate a specific angle.
[0068] For example, both the through hole and the rotating positioning member 342 are rectangular in shape. When their positions and angles correspond, the inner side plate 300 can pass through the rotating positioning member 342 and be movably placed on the inner side plate positioning plate 313. However, when the rotating positioning member 342 is at the first angle, there is an angle deviation between the rotating positioning member 342 and the through hole, and the rotating positioning member 342 passes through the through hole of the inner side plate 300 to lock the inner side plate 300. In the embodiments of this application, the first angle is not specifically defined, but refers to the angle at which the inner side plate 300 can be locked.
[0069] In one possible embodiment, since the inner side plate 300 is relatively high, in order to achieve precise positioning of the inner side plate 300, the moving pressing mechanism 3 includes three sets of inner side plate positioning components 34. The three sets of inner side plate positioning components 34 are arranged from bottom to top along the height direction of the inner side plate positioning groove 311, and are respectively used to position the bottom, middle and top of the inner side plate 300. More sets of inner side plate positioning components 34 may also be provided on the inner side plate positioning plate 313, which is not limited in this embodiment.
[0070] Continue as Figure 7 As shown, the moving component 32 includes a linear drive member, which is disposed on the support plate 4 along the length direction of the support plate 4. The telescopic end of the linear drive member is connected to the middle position of the inner side plate positioning plate 313, and the telescopic end of the linear drive member is perpendicular to the inner side plate positioning plate 313. The linear drive member is preferably configured as a telescopic cylinder. When the telescopic end of the telescopic cylinder extends, it drives the inner side plate positioning plate 313 and the inner side plate 300 to move in the direction of the fixed pressing mechanism.
[0071] In one possible embodiment, the movable pressing mechanism 3 further includes a guide mechanism 33, which includes a slide rail 331 and a slider 332. The slide rail 331 is arranged along the length direction of the support plate 4, and the slider 332 is slidably arranged on the slide rail 331. The slider 332 is connected to the inner side plate positioning plate 313 of the second positioning component 31 through a connecting plate, thereby driving the second positioning component 31 to move along the slide rail 331.
[0072] In this embodiment, the movable pressing mechanism 3 includes two sets of guide mechanisms 33, which are arranged in parallel on the support plate 4 to ensure that the movable pressing mechanism 3 moves to the fixed pressing mechanism, thereby ensuring the alignment of the inner plate 300 and the outer plate.
[0073] On the other hand, embodiments of the present invention describe the working principle of the above-mentioned welding process equipment, specifically as follows:
[0074] Positioning stage: The outer side plate 200 to be welded is placed in the outer side plate positioning groove 211 of the first positioning component 21, and the magnetic positioning component 26 holds the outer side plate 200 to ensure that the outer side plate 200 does not tip over; the inner side plate 300 to be welded is placed in the inner side plate positioning groove 311 of the second positioning component 31, and the three sets of inner side plate positioning components 34 operate to fix the inner side plate 300.
[0075] Assembly stage: After the second clamping component 23 moves to the designated position and clamps the side of the outer panel 200, pressure is released. After the third clamping component 24 moves and rotates to the designated position and clamps the top of the outer panel 200, pressure is released. After the fourth clamping component 25 moves to the designated position and clamps the top inclined edge of the outer panel 200, pressure is released. After the moving component 32 moves with the inner panel 300 in the second positioning component 31 to the designated position and fits against the outer panel 200 in the first positioning component 21, pressure is released. After the first clamping component 22 moves to the designated position and clamps the inner panel 300, pressure is released. After the outer side plate 200 is depressurized, the second pressing component 23 presses the outer side plate 200 and maintains pressure. The third pressing component 24 rotates and presses down to press the outer side plate 200 and maintains pressure. The fourth pressing component 25 presses the outer side plate 200 and maintains pressure. The moving component 32 moves with the inner side plate 300 in the second positioning component 31 to fit and maintain pressure with the outer side plate 200 in the first positioning component 21. The first pressing component 22 presses the inner side plate 300 and the outer side plate 200 and maintains pressure. After all pressing actions are completed, laser welding is performed.
[0076] It should be noted that the order of the embodiments described above is merely for descriptive purposes and does not represent the superiority or inferiority of the embodiments. Furthermore, specific embodiments have been described above. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps described in the claims can be performed in a different order than that shown in the embodiments and still achieve the desired result. Additionally, the processes depicted in the drawings do not necessarily require a specific or sequential order to achieve the desired result. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
[0077] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. In particular, the device embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions of the method embodiments.
[0078] Those skilled in the art will understand that all or part of the steps of the above embodiments can be implemented by hardware or by a program instructing related hardware. The program can be stored in a computer-readable storage medium, such as a read-only memory, a disk, or an optical disk.
[0079] The above description is only a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A welding process equipment for an irregularly shaped column structure, characterized in that, Applied to an irregular column structure (100), the irregular column structure (100) includes an irregular outer side plate (200) and an inner side plate (300). The width of the inner side plate (300) is smaller than the width of the outer side plate (200). A through hole (310) is provided on the inner side plate (300). A splicing groove is formed on the outer side plate (200) along its own height direction. After the outer side plate (200) and the inner side plate (300) are spliced together, the inner side plate (300) is located in the splicing groove. The welding equipment includes a base (1), a fixed clamping mechanism (2), and a movable clamping mechanism (3); the fixed clamping mechanism (2) and the movable clamping mechanism (3) are mounted on the base (1); a support plate (4) is also mounted on the base (1); The fixed clamping mechanism (2) includes a first positioning component (21), a first clamping component (22), a second clamping component (23), a third clamping component (24), and a fourth clamping component (25); The first positioning component (21) includes an outer plate positioning groove (211) perpendicular to the base (1), the outer plate positioning groove (211) is used to position the outer plate (200) of the irregular column structure (100), the first pressing component (22), the second pressing component (23) and the third pressing component (24) are arranged from bottom to top along the height direction of the outer plate positioning groove (211), and are respectively used to press the bottom, middle and top of the outer plate (200); the fourth pressing component (25) is arranged at the top of the outer plate positioning groove (211), and is used to apply pressure to the outer plate (200) at a preset angle downwards; The movable pressing mechanism (3) includes a second positioning component (31) and a moving component (32); the second positioning component (31) includes an inner side plate positioning groove (311) perpendicular to the base (1), the inner side plate positioning groove (311) is used to position the inner side plate (300) of the irregular column structure (100), and the moving component (32) is connected to the second positioning component (31) to drive the second positioning component (31) to move in the direction of the first positioning component (21); The fixing and clamping mechanism (2) also includes a magnetic positioning element (26); The magnetic positioning element (26) is disposed on the positioning groove (211) of the outer side plate and is used to adsorb and position the outer side plate (200); The inner side plate positioning groove (311) is provided with a positioning hole (312), and the positioning hole (312) is in the same position as the through hole (310) of the inner side plate (300); The movable pressing mechanism (3) also includes an inner side plate positioning assembly (34); The inner side plate positioning assembly (34) includes a rotary drive (341) and a rotary positioning member (342). The rotary drive (341) is disposed on the side of the inner side plate positioning groove (311) opposite to the outer side plate positioning groove (211). The rotation shaft of the rotary drive (341) passes through the positioning hole (312). The rotary positioning member (342) is disposed on the side of the inner side plate positioning groove (311) facing the outer side plate positioning groove (211) and is connected to the rotation shaft. When the rotating positioning member (342) is at the first angle, the rotating positioning member (342) passes through the through hole (310) of the inner side plate (300) and locks the inner side plate (300).
2. The welding equipment for the irregular column structure according to claim 1, characterized in that, The fixed pressing mechanism (2) and the movable pressing mechanism (3) are arranged along the length direction of the support plate (4), and the outer side plate positioning groove (211) and the inner side plate positioning groove (311) are arranged opposite to each other; The movable pressing mechanism (3) further includes a guide mechanism (33); the guide mechanism (33) includes a slide rail (331) and a slider (332). The slide rail (331) is arranged along the length direction of the support plate (4), and the slider (332) is slidably arranged on the slide rail (331). The slider (332) is connected to the second positioning component (31) and drives the second positioning component (31) to move along the slide rail (331).
3. The welding equipment for the irregular column structure according to claim 2, characterized in that, The movable pressing mechanism (3) includes three sets of the inner side plate positioning components (34); The three sets of inner side plate positioning components (34) are arranged from bottom to top along the height direction of the inner side plate positioning groove (311), and are used to position the bottom, middle and top of the inner side plate (300) respectively.
4. The welding equipment for the irregular column structure according to claim 1, characterized in that, The second positioning component (31) includes an inner side plate positioning plate (313) perpendicular to the base (1); The moving component (32) includes a linear drive member, which is disposed on the support plate (4) along the length direction of the support plate (4). The telescopic end of the linear drive member is connected to the middle position of the inner side plate positioning plate (313), and the telescopic end of the linear drive member is perpendicular to the inner side plate positioning plate (313).
5. The welding equipment for the irregular column structure according to claim 1, characterized in that, The first pressing assembly (22) includes a first pressing drive (221) and a first pressing plate (222); the first pressing drive (221) is disposed on the base (1) and is disposed along the width direction of the support plate (4), and the telescopic shaft of the first pressing drive (221) is perpendicular to the first pressing plate (222); The second pressing assembly (23) includes a second pressing drive (231) and a second pressing plate (232); the second pressing drive (231) is disposed on the first positioning assembly (21) and is disposed along the width direction of the support plate (4); the telescopic shaft of the second pressing drive (231) is perpendicular to the second pressing plate (232); The third pressing assembly (24) includes a third pressing drive (241) and a third pressing plate (242); the third pressing drive (241) is disposed on the first positioning assembly (21) and is disposed along the height direction of the support plate (4); the telescopic shaft of the third pressing drive (241) is perpendicular to the third pressing plate (242); The fourth pressing assembly (25) includes a fourth pressing drive (251) and a fourth pressing plate (252); the fourth pressing drive (251) is disposed on the first positioning assembly (21) and is inclined downward along the preset angle, and the telescopic shaft of the fourth pressing drive (251) is perpendicular to the fourth pressing plate (252).
6. The welding equipment for the irregular column structure according to claim 5, characterized in that, The width of the first pressing plate (222) is greater than the sum of the widths of the inner side plate (300) and the outer side plate (200), and the first pressing plate (222) is set in the direction of the positioning groove (311) of the inner side plate.
7. The welding equipment for the irregular column structure according to claim 5, characterized in that, The fourth pressing plate (252) includes an inclined pressing surface (253) and a horizontal pressing surface (254) for contacting the outer side plate (200).
8. The welding equipment for the irregular column structure according to claim 1, characterized in that, The welding process equipment includes two sets of fixed clamping mechanisms (2) and movable clamping mechanisms (3), and the two sets of fixed clamping mechanisms (2) and movable clamping mechanisms (3) are symmetrically arranged on the base (1).
Citation Information
Patent Citations
Welded part positioning equipment
CN116441826A
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CN116852003A
Spot welding clamp tool for negative pressure box of integrated cooker
CN215393455U