Conveying and guiding device with integrated steel surface cleaning detection and multidirectional blanking module
By integrating steel surface cleaning and inspection with multi-feeding modules, the conveying and guiding equipment solves the problems of large space occupation and single function of steel conveying equipment, realizes multi-functional integration of equipment and efficient steel flipping and unloading, and improves the functionality and safety of equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU DREAM NEW MATERIAL TECH CO LTD
- Filing Date
- 2023-12-15
- Publication Date
- 2026-07-21
AI Technical Summary
Existing steel conveying and hoisting equipment occupies a large amount of external space and has limited functionality, making it impossible to simultaneously inspect and separate steel of different specifications and qualities during the conveying process.
A conveying and guiding device integrating steel surface cleaning and inspection with a multi-feeding module was designed. It adopts a split structure and combines an electrically controlled tilting unloading frame, a magnetic hoisting winch, and an ultrasonic inspection module to achieve integrated conveying, cleaning, inspection, and unloading. Stability and safety are ensured by a tilting grid frame and hoisting cables.
This has improved the functionality of the equipment, reduced space occupancy costs, and enhanced the stability and safety of steel flipping and unloading. It can also simultaneously perform surface cleaning inspection and screening and separation of steel of different specifications.
Smart Images

Figure CN117719855B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel production and conveying technology, and in particular to a conveying and guiding device that integrates steel surface cleaning and inspection with multiple feeding modules. Background Technology
[0002] Steel is an important metallic material with a wide range of applications. During processing and production, steel needs to be transported and hoisted. However, current transport and hoisting equipment is mostly two separate sets of equipment, requiring a large amount of external space. Furthermore, it cannot simultaneously inspect the steel during transport, and after inspection, it cannot separate steel of different specifications and qualities, resulting in very limited functionality. Summary of the Invention
[0003] The technical problem to be solved by this invention is that current steel conveying and hoisting equipment requires a large amount of external space and has very limited functionality.
[0004] The technical solution adopted by the present invention to solve its technical problem is: a conveying and guiding device integrating steel surface cleaning and inspection and multi-feeding module, including a main frame and a detachable conveying cooling bed installed on the main frame. A first electrically controlled tilting feeding frame and a second electrically controlled tilting feeding frame for controlling the tilting and adjusting the feeding of steel are installed on the inner walls of both sides of the main frame. An electrically controlled cleaning roller brush and an ultrasonic detection module for detecting internal defects and damage of steel are installed on the outer surface of the first electrically controlled tilting feeding frame. A magnetic suction lifting winch mechanism is fixedly assembled on the upper surface of the first electrically controlled tilting feeding frame and the second electrically controlled tilting feeding frame. Electrically controlled lifting cables are installed on the lower surface of both the first electrically controlled tilting feeding frame and the second electrically controlled tilting feeding frame.
[0005] The first and second electrically controlled tilting unloading racks both consist of a tilting grid frame movably connected to the crossbar mounted on the upper end of the main frame, a lateral bending plate fixed to the outer end of the tilting grid frame, a horizontal reinforcing rod installed inside the tilting grid frame, and an inclined support adjusting strut installed inside the main frame.
[0006] The outer side of the first electrically controlled tilting unloading rack is fixedly equipped with a lateral assembly frame for mounting an electrically controlled cleaning roller brush and an ultrasonic detection module.
[0007] The inner side of the lateral assembly frame is fixedly fitted with a lateral dust cover around the electrically controlled cleaning roller brush.
[0008] A side dust collection box with a built-in electronically controlled dust pump is fixedly mounted on the outer side of the main frame. The upper air inlet of the side dust collection box is fixedly connected to the inside of the side dust cover through a flexible air extraction pipe.
[0009] The magnetic hoisting winch mechanism includes a bottom guide seat, a first electric winch, an upper electromagnetic adsorption seat installed on the bottom guide seat, and a hoisting cable installed between the first electric winch and the upper electromagnetic adsorption seat, all fixedly installed on the first and second electric tilting unloading frames.
[0010] The electrically controlled hoisting cable includes a second electrically controlled winch fixed to the lower surfaces of the first electrically controlled tilting unloading frame and the second electrically controlled tilting unloading frame, a bottom guide wheel assembly installed on the lower surfaces of the first electrically controlled tilting unloading frame and the second electrically controlled tilting unloading frame, and a limiting hoisting rope installed between the second electrically controlled winch and the horizontal reinforcing rod.
[0011] The upper end of the main frame is provided with an upper recessed groove for installing a detachable conveyor cooling bed. The detachable conveyor cooling bed includes an external assembly frame inserted into the upper recessed groove and an internal roller movably installed inside the external assembly frame.
[0012] The upper surface of the internal roller is provided with an annular recessed assembly groove that cooperates with the horizontal reinforcing rod.
[0013] An L-shaped internal guide hole is provided on the inner side of the bottom guide seat, and an internal guide wheel that cooperates with the hoisting cable is movably fitted at the inner apex position of the L-shaped internal guide hole.
[0014] The beneficial effects of this invention are:
[0015] (1) The integrated steel surface cleaning detection and multi-to-submitting module conveying and guiding equipment of the present invention adopts a split structure design, which can easily separate and replace the main frame and the detachable conveying cooling bed, greatly reducing the cost of use in the later stage.
[0016] (2) A first electrically controlled tilting feeder and a second electrically controlled tilting feeder are installed on the inner walls of both sides of the main frame to control the tilting and adjusting of the steel material. An electrically controlled cleaning roller brush and an ultrasonic detection module are installed on the outer side of the first electrically controlled tilting feeder, so that the equipment integrates conveying, feeding, cleaning and detection functions at the same time, which greatly improves the functionality of the entire equipment.
[0017] (3) The first and second electrically controlled tilting unloading racks adopt a tilting adjustment structure design and use the magnetic hoisting winch mechanism at the top to fix and adsorb the surface steel, which greatly reduces the space required for unloading and reduces the unloading cost.
[0018] (4) The combination of bottom support and electric hoisting cable can ensure the maximum tilting angle of the first and second electric tilting unloading frames, and can also improve the stability and safety during the tilting process.
[0019] (5) The magnetic lifting winch mechanism can electrically control the lifting and lowering of the steel after it is adsorbed, thereby improving the stability of the material feeding and the adjustment range;
[0020] (6) A lateral bending plate is provided on the outer end of the flip grid frame, which can improve the bottom limiting ability of the steel when flipping, and improve safety and anti-loosening effect. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Figure 1 This is a schematic diagram of the structure of the present invention.
[0023] Figure 2 This is a schematic diagram of the internal structure of the present invention.
[0024] Figure 3 yes Figure 2 A magnified view of a portion of position A in the middle. Detailed Implementation
[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0027] Figure 1 , Figure 2 and Figure 3 The integrated steel surface cleaning and inspection and multi-feeding module conveying and guiding equipment shown includes a main frame 1 and a detachable conveying cooling bed 2 installed on the main frame 1. A first electrically controlled tilting feeding frame 3 and a second electrically controlled tilting feeding frame 4 are installed at different positions on the inner walls of both sides of the main frame 1 for controlling the tilting and adjusting the feeding of steel. An electrically controlled cleaning roller brush 5 and an ultrasonic testing module 6 for detecting internal defects and damage of steel are installed on the outer surface of the first electrically controlled tilting feeding frame 3. A magnetic suction hoisting winch mechanism 7 is fixedly assembled on the upper surface of the first electrically controlled tilting feeding frame 3 and the second electrically controlled tilting feeding frame 4. Electrically controlled hoisting cables 8 are installed on the lower surface of both the first electrically controlled tilting feeding frame 3 and the second electrically controlled tilting feeding frame 4.
[0028] Both the electrically controlled cleaning roller brush 5 and the ultrasonic testing module 6 are existing technologies. The electrically controlled cleaning roller brush 5 cleans the bottom of the steel by rotating, ensuring the firmness and stability of the magnetic adsorption. The ultrasonic testing module 6 performs testing using existing ultrasonic technology.
[0029] To facilitate flipping adjustment and cross assembly, both the first electrically controlled flipping unloading rack 3 and the second electrically controlled flipping unloading rack 4 consist of a flipping grid frame 341 movably connected to the crossbar mounted on the upper end of the main frame 1, a lateral bending plate 342 fixed to the outer end of the flipping grid frame 341, a horizontal reinforcing rod 343 installed inside the flipping grid frame 341, and an inclined support adjustment strut 344 installed inside the main frame 1.
[0030] The inclined support adjustment strut 344 is existing technology, which supports and controls the flipping adjustment of the bottom of the flipping grid frame 341 from 0° to 110° by telescopic extension.
[0031] To facilitate installation, a side mounting frame 9 for mounting the electronically controlled cleaning roller brush 5 and the ultrasonic testing module 6 is fixedly mounted on the outer side of the first electrically controlled tilting unloading rack 3.
[0032] To prevent dust from spilling out, a side dust cover 10 is fixedly mounted on the inner side of the side mounting frame 9 around the electrically controlled cleaning roller brush 5.
[0033] In order to facilitate external dust extraction and quickly remove the cleaned dust, a side dust collection box 11 with a built-in electronically controlled dust pump is fixedly mounted on the outer side of the main frame 1. The upper air inlet of the side dust collection box 11 is fixedly connected to the inside of the side dust cover 10 through a flexible air extraction pipe 12.
[0034] The electrically controlled dust pump is an existing technology that draws air into the interior of the side dust cover 10 through the flexible air extraction pipe 12.
[0035] To facilitate magnetic adsorption, the magnetic lifting winch mechanism 7 includes a bottom guide seat 71 fixedly installed on the first electrically controlled tilting unloading frame 3 and the second electrically controlled tilting unloading frame 4, a first electrically controlled winch 72, an upper electromagnetic adsorption seat 73 installed on the upper end of the bottom guide seat 71, and a lifting cable 74 installed between the first electrically controlled winch 72 and the upper electromagnetic adsorption seat 73.
[0036] Both the first electrically controlled winch 72 and the upper electromagnetic adsorption seat 73 are existing technologies. The upper electromagnetic adsorption seat 73 adsorbs and fixes the steel on the surface. Then, after the first electrically controlled tilting unloading frame 3 and the second electrically controlled tilting unloading frame 4 are tilted outward by 180°, the first electrically controlled winch 72 releases the hoisting cable 74 outward, thereby controlling the steel unloading and separation operation.
[0037] To improve the stability and firmness of the first electrically controlled tilting unloading frame 3 and the second electrically controlled tilting unloading frame 4 after they are tilted outward, the electrically controlled hoisting cable 8 includes a second electrically controlled winch 81 fixed to the lower surface of the first electrically controlled tilting unloading frame 3 and the second electrically controlled tilting unloading frame 4, a bottom guide wheel assembly 82 installed on the lower surface of the first electrically controlled tilting unloading frame 3 and the second electrically controlled tilting unloading frame 4, and a limiting hoisting rope 83 installed between the second electrically controlled winch 81 and the horizontal reinforcing rod 343.
[0038] The second electrically controlled winch 81 is existing technology, which ensures the stability and firmness of the first electrically controlled tilting feeder 3 and the second electrically controlled tilting feeder 4 after they are tilted outward by raising and lowering the limiting rope 83.
[0039] When the first electrically controlled tilting feeder 3 tilts outward, the second electrically controlled winch 81 at the bottom of the second electrically controlled tilting feeder 4 releases the limit rope 83. Then the second electrically controlled tilting feeder 3 also tilts outward later. When the first electrically controlled tilting feeder 3 tilts outward more than 90°, the top of the inclined support adjusting strut 344 loses its support and limit on the bottom of the first electrically controlled tilting feeder 3. At this time, the second electrically controlled winch 81 at the bottom of the second electrically controlled tilting feeder 4 plays the function of lifting and limiting, similar to the principle of a crane. Then the reverse operation completes the reset operation.
[0040] To facilitate top mounting and support guidance, the upper end of the main frame 1 is provided with an upper recessed groove for mounting the detachable conveyor cooling bed 2. The detachable conveyor cooling bed 2 includes an external assembly frame 21 inserted into the upper recessed groove and an internal roller 22 movably installed inside the external assembly frame 21.
[0041] To facilitate assembly, the upper surface of the inner roller 22 is provided with an annular recessed assembly groove 23 that mates with the horizontal reinforcing rod 343.
[0042] By flipping the first electrically controlled flipping feeder 3 and the second electrically controlled flipping feeder 4 into the main frame 1, the horizontal reinforcing rod 343 is inserted into the annular sunken assembly groove 23. At this time, it can be ensured that the flipping does not affect the normal use of the internal roller 22.
[0043] To reduce internal resistance and improve guiding stability and accuracy, an L-shaped internal guide hole is provided on the inner side of the bottom guide seat 71. An internal guide wheel 75 that cooperates with the hoisting cable 74 is movably fitted at the inner apex position of the L-shaped internal guide hole.
[0044] The first electrically controlled winch 72 is inserted into the guide hole inside the L-shaped structure via the hoisting cable 74, passes around the internal guide wheel 75, and is then connected and fixed to the outside of the upper electromagnetic adsorption seat 73.
[0045] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A conveying and guiding device integrating steel surface cleaning detection and multi-direction feeding module, comprising a main frame (1) and a detachable conveying and cooling bed (2) mounted on the main frame (1), characterized in that: The main frame (1) is equipped with a first electrically controlled rotating feeder (3) and a second electrically controlled rotating feeder (4) on the inner walls of both sides, which are offset to control the rotating and adjusting feeding of steel. The first electrically controlled rotating feeder (3) is equipped with an electrically controlled cleaning roller brush (5) and an ultrasonic testing module (6) for detecting internal defects and damage of steel on the outer side. The first electrically controlled rotating feeder (3) and the second electrically controlled rotating feeder (4) are fixedly equipped with a magnetic lifting winch mechanism (7) on the upper surface. The first electrically controlled rotating feeder (3) and the second electrically controlled rotating feeder (4) are both equipped with electrically controlled lifting cables (8) on the lower surface. The first electrically controlled tilting feeder (3) and the second electrically controlled tilting feeder (4) are both composed of a tilting grid frame (341) movably connected to the crossbar mounted on the upper end of the main frame (1), a lateral bending plate (342) fixed to the outer end of the tilting grid frame (341), a horizontal reinforcing rod (343) installed inside the tilting grid frame (341), and an inclined support adjusting strut (344) installed inside the main frame (1). The magnetic hoisting winch mechanism (7) includes a bottom guide seat (71) fixedly installed on the first electrically controlled tilting unloading frame (3) and the second electrically controlled tilting unloading frame (4), a first electrically controlled winch (72), an upper electromagnetic adsorption seat (73) installed on the upper end of the bottom guide seat (71), and a hoisting cable (74) installed between the first electrically controlled winch (72) and the upper electromagnetic adsorption seat (73). The electrically controlled hoisting cable (8) includes a second electrically controlled winch (81) fixed on the lower surfaces of the first electrically controlled tilting unloading frame (3) and the second electrically controlled tilting unloading frame (4), a bottom guide wheel assembly (82) installed on the lower surfaces of the first electrically controlled tilting unloading frame (3) and the second electrically controlled tilting unloading frame (4), and a limiting hoisting rope (83) installed between the second electrically controlled winch (81) and the horizontal reinforcing rod (343).
2. The integrated steel surface cleaning and inspection and multi-feeding module conveying and guiding equipment according to claim 1, characterized in that: The first electrically controlled flip-over unloading rack (3) has a side assembly frame (9) fixedly mounted on its outer side for mounting an electrically controlled cleaning roller brush (5) and an ultrasonic detection module (6).
3. The integrated steel surface cleaning and inspection and multi-direction feeding module conveying and guiding equipment according to claim 2, characterized in that: The inner side of the lateral assembly frame (9) is fixedly fitted with a lateral dust cover (10) around the electric cleaning roller brush (5).
4. The integrated steel surface cleaning and inspection and multi-feeding module conveying and guiding equipment according to claim 3, characterized in that: The main frame (1) is fixedly equipped with a side dust collection box (11) with a built-in electric dust pump on the outer side surface. The upper air inlet of the side dust collection box (11) is fixedly connected to the inside of the side dust cover (10) through a flexible air extraction pipe (12).
5. The integrated steel surface cleaning and inspection and multi-direction feeding module conveying and guiding equipment according to claim 1, characterized in that: The upper end of the main frame (1) is provided with an upper recessed groove for installing a detachable conveyor cooling bed (2). The detachable conveyor cooling bed (2) includes an external assembly frame (21) inserted into the upper recessed groove and an internal roller (22) movably installed inside the external assembly frame (21).
6. The integrated steel surface cleaning and inspection and multi-direction feeding module conveying and guiding equipment according to claim 5, characterized in that: The upper surface of the inner roller (22) is provided with an annular recessed assembly groove (23) that cooperates with the horizontal reinforcing rod (343).
7. The integrated steel surface cleaning and inspection and multi-feeding module conveying and guiding equipment according to claim 1, characterized in that: The bottom guide seat (71) has an L-shaped internal guide hole on its inner side, and an internal guide wheel (75) that cooperates with the hoisting cable (74) is movably fitted at the inner apex of the L-shaped internal guide hole.