A processing system for walling units

Abstract

The embodiment of the application provides a processing system of a wall prefabricated part, which aims to improve the processing efficiency of the wall prefabricated part. The wall prefabricated part comprises a wall framework, a first panel and a second panel covering the surface of the wall framework, and a first column and a second column arranged on the two sides of the wall framework. The processing system comprises a processing platform and a framework positioning device. The processing platform is used for carrying the first column, the second column and the first panel during processing of the wall prefabricated part. The framework positioning device is used for determining the placement position of the wall framework during processing of the wall prefabricated part. The processing system provided by the application can effectively improve the processing efficiency of the wall prefabricated part.

Description

Technical Field

[0001] This application relates to the field of prefabricated buildings, and more specifically, to a processing system for prefabricated wall components. Background Technology

[0002] In the field of prefabricated construction, the processing and manufacturing of prefabricated components is the first and one of the most crucial steps in the entire construction process. The processing efficiency of prefabricated components directly impacts the construction efficiency of prefabricated buildings. With the continuous development of prefabricated construction technology, the structures of prefabricated components have become increasingly complex, especially prefabricated walls, which have evolved from simple reinforced concrete components to more complex steel structure prefabricated components. Therefore, how prefabrication plants can efficiently process wall prefabricated components is a key issue in the field of prefabricated construction. Summary of the Invention

[0003] To address the aforementioned problems, the present invention aims to provide a prefabricated wall component processing system, which improves the processing efficiency of prefabricated wall components.

[0004] This invention provides a processing system for precast wall components, the precast wall components including: a wall frame, a first panel and a second panel covering the surface of the wall frame, and a first column and a second column disposed on both sides of the wall frame; the processing system includes: A processing platform is used to support the first column, the second column, and the first panel during the processing of prefabricated wall components; A frame positioning device is used to determine the placement of the wall frame during the fabrication of prefabricated wall components.

[0005] Optionally, the processing platform is provided with a first column positioning module and a second column positioning module. The first column positioning module is used to determine the placement position of the first column during the processing of the precast wall component, and the second column positioning module is used to determine the placement position of the second column during the processing of the precast wall component.

[0006] Optionally, the distance between the first column positioning module and the second column positioning module is adjustable.

[0007] Optionally, the processing platform is also provided with a track module, at least one of the first column positioning module and the second column positioning module is installed on the track module, and the track module is used to adjust the distance between the first column positioning module and the second column positioning module.

[0008] Optionally, the processing platform includes a transmission device for transferring prefabricated wall components or semi-finished prefabricated wall components out of the processing system, and the movement direction of the track module is perpendicular to the transmission direction of the transmission device.

[0009] Optionally, the transmission device includes multiple flat rollers with gaps between adjacent rollers, a track module located between the two rollers, and a first column positioning module and / or a second column positioning module mounted on the track module located above the rollers. The first column positioning module and / or the second column positioning module are mounted on the track module by support columns that pass through the gaps between the two rollers. or, The transmission device includes a flat transmission unit with a gap between the side of the transmission unit and the side of the processing platform. The track module is located within or directly below the gap. A first column positioning module and / or a second column positioning module mounted on the track module are located above the transmission unit. The first column positioning module and / or the second column positioning module are mounted on the track module by support columns that pass through the gap.

[0010] Optionally, the number of skeleton positioning devices is two, and the two skeleton positioning devices are respectively installed on the first column positioning module and the second column positioning module.

[0011] Optionally, each skeleton positioning device includes a first flipping mechanism and a positioning unit disposed on the first flipping mechanism. The first flipping mechanism is mounted on a first column positioning module or a second column positioning module. The first flipping mechanism is used to flip the positioning unit between the first column and the second column by performing a first flipping action. The first flipping mechanism is also used to flip the positioning unit out from between the first column and the second column by performing a second flipping action.

[0012] Optionally, each first tilting mechanism includes a first cylinder, a first hinge support, a first support base, and a first support rod. The first hinge support and the first support base are mounted on a first column positioning module or a second column positioning module. The outer shell of the first cylinder is hinged to the first hinge support, the telescopic end of the first cylinder is hinged to one end of the first support rod, and the middle part of the first support rod is hinged to the first support base. The positioning unit is located at the other end of the first support rod.

[0013] Optionally, there are multiple positioning units, each used to determine the position of a wall frame. The multiple positioning units are connected in series by connecting rods, and the arrangement of the multiple positioning units on the connecting rods corresponds to the positions of the multiple wall frames.

[0014] Optionally, the positioning unit includes two parallel positioning plates, which are used to hold one end of the wall frame, and the gap between the two positioning plates is used for the welding gun to extend into, thereby welding the wall frame and the first column or the second column.

[0015] Optionally, a first panel positioning module is provided on the same side of the first column positioning module and the second column positioning module; during the processing of prefabricated wall components, after the first column and the second column are placed based on the first column positioning module and the second column positioning module, the first panel positioning module is used to determine the placement position of the first panel when placing the first panel.

[0016] Optionally, a second panel fixing device is also provided on the processing platform. During the processing of prefabricated wall components, when the second panel is placed on the wall frame, the second panel fixing device is used to press down the second panel.

[0017] Optionally, the second panel fixing device includes a second flipping mechanism and a pressure block disposed on the second flipping mechanism; the second flipping mechanism is used to flip the pressure block onto the second panel by performing a third flipping action, thereby pressing down the second panel; the second flipping mechanism is also used to lift the pressure block off the second panel by performing a fourth flipping action.

[0018] Optionally, the second flipping mechanism includes a second cylinder, a second hinge support, a second support base, and a second support rod. The second hinge support and the second support base are mounted on the first panel positioning module. The outer shell of the second cylinder is hinged to the second hinge support, the telescopic end of the second cylinder is hinged to one end of the second support rod, and the middle part of the second support rod is hinged to the second support base. The pressure block is disposed at the other end of the second support rod.

[0019] This application has the following beneficial effects: In the solution provided by the embodiments of the present invention, the processing system includes a processing platform. During the processing of precast wall components, the processing platform carries the first column, the second column, and the first panel of the precast wall components. The processing system also includes a skeleton positioning device. During the processing of precast wall components, the placement position of the wall skeleton can be quickly determined according to the skeleton positioning device, thereby effectively improving the processing efficiency of precast wall components. Attached Figure Description

[0020] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0021] Figure 1 This is a structural schematic diagram of a prefabricated wall component provided in one embodiment of this application; Figure 2 This is a schematic diagram of the structure of a prefabricated wall component processing system provided in one embodiment of this application; Figure 3 This is a schematic diagram illustrating the cooperation between the track module and the first column positioning module (or the second column positioning module) provided in one embodiment of this application; Figure 4This is a schematic diagram of the skeleton positioning device provided in one embodiment of this application. Detailed Implementation

[0022] To make the technical solutions and advantages of the embodiments of this application clearer, the exemplary embodiments of this application will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not an exhaustive list of all embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.

[0023] In the description of this invention, it should be understood that the terms "vertical," "horizontal," "inner," "outer," "upper," "lower," "front," "rear," "left," "right," "center," "longitudinal," "transverse," "length," "width," and "thickness," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0026] In the field of prefabricated construction, the processing and manufacturing of prefabricated components is the first and one of the most crucial steps in the entire construction process. The processing efficiency of prefabricated components directly impacts the construction efficiency of prefabricated buildings. With the continuous development of prefabricated construction technology, the structures of prefabricated components have become increasingly complex, especially prefabricated walls, which have evolved from simple reinforced concrete components to more complex steel structure prefabricated components. Therefore, how prefabrication plants can efficiently process wall prefabricated components is a key issue in the field of prefabricated construction.

[0027] To improve the processing efficiency of precast wall components, this application provides a precast wall component processing system through the following embodiments. For example... Figure 1 As shown, the precast wall component includes a wall frame 110, a first panel 120 and a second panel covering the surface of the wall frame, and a first column 130 and a second column 140 disposed on both sides of the wall frame. The first and second panels can be corrugated sheets, and the first and second columns can be square tubular columns. It should be noted that, to more clearly demonstrate the internal structure of the precast wall component, Figure 1 The second panel is omitted. The second panel originally covered the wall frame and was the same as the first panel. The two sides of the second panel were also welded to the inner sides of the first column and the second column, respectively.

[0028] refer to Figure 2 , Figure 2 This is a schematic diagram of the processing system for prefabricated wall components provided in one embodiment of this application. Figure 2 As shown, the processing system includes a processing platform 210 and a frame positioning device 220. The processing platform 210 is used to support the first column, the second column, and the first panel during the processing of the precast wall components. In other words, during the processing of the precast wall components, the first column, the second column, and the first panel need to be placed on the processing platform 210. Furthermore, during the processing of the precast wall components, a wall frame can also be placed on the first panel, and a second panel can be placed on the wall frame. Therefore, during the processing of the precast wall components, the processing platform 210 is also used to support the wall frame and the second panel. The frame positioning device 220 is used to determine the placement position of the wall frame during the processing of the precast wall components. Specifically, during the processing of the precast wall components, the frame positioning device 220 helps workers or automated equipment (such as a robotic arm) determine the placement position of the wall frame.

[0029] During the processing of precast wall components using the processing system provided in this application, the first column, the second column, and the first panel of the precast wall component are supported by the processing platform, and the placement position of the wall frame is quickly determined according to the frame positioning device, thereby effectively improving the processing efficiency of precast wall components.

[0030] In some specific embodiments, the processing platform is equipped with a first column positioning module and a second column positioning module. The first column positioning module is used to determine the placement position of the first column during the processing of the precast wall component, and the second column positioning module is used to determine the placement position of the second column during the processing of the precast wall component. Specifically, during the processing of the precast wall component, the first column positioning module helps workers or automated equipment (such as a robotic arm) determine the placement position of the first column, and similarly, the second column positioning module helps workers or automated equipment (such as a robotic arm) determine the placement position of the second column.

[0031] like Figure 2 As shown, the first column positioning module 230 and the second column positioning module 240 are arranged parallel to each other on the processing platform 210. The specific structure of the first column positioning module 230 and the second column positioning module 240 can be a long strip of plate, and the distance between the two plates is equal to the width of the prefabricated wall component. In this application, the width of the prefabricated wall component is the distance between the outer sides of the first column and the outer sides of the second column. When placing the first column and the second column, as... Figure 2 As shown, the first column is placed inside the first column positioning module 230, and the second column is placed inside the second column positioning module 240. It should be noted that... Figure 2 The first column positioning module 230 and the second column positioning module 240 shown are merely examples, and this application does not limit the specific structure of the first column positioning module and the second column positioning module. For example, in addition to using a long strip plate, the specific structure of the first column positioning module and the second column positioning module can also use a long strip column, or the first column positioning module can include two or more blocks arranged in a straight line.

[0032] In some specific embodiments, the first column positioning module and the second column positioning module are fixedly mounted on the processing platform, and the distance between the first column positioning module and the second column positioning module is also fixed, equal to the width of the precast wall component. In these specific embodiments, the processing system can only be used to process precast wall components of one width.

[0033] In other embodiments, the distance between the first column positioning module and the second column positioning module is adjustable. In these embodiments, the processing system can be used to process precast wall components of various widths. If the width of the next precast wall component differs from the width of the previous precast wall component, the distance between the first and second column positioning modules can be adjusted according to the width of the next precast wall component before processing it, so that the distance is equal to the width of the next precast wall component.

[0034] To make the distance between the first column positioning module and the second column positioning module adjustable, a track module can be set on the processing platform. At least one of the first column positioning module and the second column positioning module is installed on the track module, which is used to adjust the distance between the first column positioning module and the second column positioning module.

[0035] like Figure 2As shown, there can be two track modules 250. The two track modules 250 are respectively positioned on both sides of the processing platform 210. The directions of the two track modules 250 (i.e., the directions of the tracks within the track modules) are parallel to each other and perpendicular to both the first column positioning module 230 and the second column positioning module 240. The two ends of the first column positioning module 230 are respectively mounted on the two track modules 250. The second column positioning module 240 is fixedly mounted on the processing platform 210. By controlling the track modules 250, the first column positioning module 230 moves along the direction of the track modules 250, thereby adjusting the distance between the first column positioning module 230 and the second column positioning module 240. It should be noted that... Figure 2 The installation method of the track module 250 on the processing platform 210 shown is only an example.

[0036] refer to Figure 3 , Figure 3 This is a schematic diagram illustrating the cooperation between the track module and the first column positioning module (or the second column positioning module) provided in one embodiment of this application. Figure 3 As shown, the track module includes a long strip mounting plate 251, a rack 252 disposed on one side of the mounting plate 251, a guide rail 253 disposed on the other side of the mounting plate 251, a gear 254 meshing with the rack 252, and a handwheel 255 connected to the gear. The mounting plate 251 is fixedly connected to the processing platform, and the gear 254 and the handwheel 255 are connected by a cylinder 256.

[0037] like Figure 3 As shown, the first column positioning module includes a long strip-shaped positioning plate 231. A connecting module 232 is provided at one end of the positioning plate 231. The connecting module 232 has a circular through hole through which a cylinder 256 for connecting the gear 254 and the handwheel 255 passes. A horizontal upper support plate 233 is provided on the upper side of the positioning plate 231. The upper support plate 233 also has a circular through hole through which the cylinder 256 for connecting the gear 254 and the handwheel 255 passes. The handwheel 255 of the track module is located above the upper support plate 233. A horizontal lower support plate 234 is provided on the lower side of the positioning plate 231. A slider 235 matching the guide rail 253 is provided on the lower surface of the lower support plate 234.

[0038] When it is necessary to adjust the distance between the first and second column positioning modules, the handwheel 255 is turned, causing the gear 254 to rotate. This causes the positioning plate 231 to move along the rack 252 and the guide rail 253, thereby adjusting the distance between the first and second column positioning modules. It should be noted that... Figure 3 The track module, the first column positioning module, and their assembly shown are merely examples; this application does not limit the specific structure and assembly method of the two components. Figure 3As shown in the diagram. For example, the track module can also use a ball screw, with the first column positioning module mounted on the sliding block of the ball screw. Alternatively, the track module can also use a pneumatic sliding module, with the first column positioning module mounted on the sliding block of the sliding module.

[0039] In some specific embodiments, the processing platform includes a conveying device for transferring prefabricated wall components or semi-finished prefabricated wall components out of the processing system. For example, once the prefabricated wall component is completed, it can be pushed out of the processing system entirely by the conveying device. Alternatively, once a portion of the prefabricated wall component has been processed, such as after the first column, second column, first panel, and wall frame of the prefabricated wall component have been assembled and welded in the processing system, the resulting semi-finished product can be pushed out of the processing system and transferred to the next system, where the second panel is assembled and fixed to the semi-finished product.

[0040] like Figure 2 As shown, the direction of motion of the track module (i.e. Figure 2 The direction indicated by the solid arrow in the middle) and the transmission direction of the transmission device (i.e. Figure 2 (The direction indicated by the dashed arrow) is perpendicular. The first column positioning module and / or the second column positioning module are installed on the track module. Therefore, when transferring prefabricated wall components or their semi-finished products, the prefabricated wall components or their semi-finished products are output between the two column positioning modules. The two column positioning modules will not obstruct the transfer of prefabricated wall components or their semi-finished products.

[0041] In some specific embodiments, the transmission device includes a plurality of flat rollers with gaps between adjacent rollers, a track module located between two rollers, and a first column positioning module and / or a second column positioning module mounted on the track module located above the rollers. The first column positioning module and / or the second column positioning module are mounted on the track module by support columns that pass through the gaps between the two rollers.

[0042] Alternatively, the transmission device includes a flat transmission unit with a gap between its side and the side of the processing platform. A track module is located within or directly below the gap. A first column positioning module and / or a second column positioning module, mounted on the track module, are positioned above the transmission unit. The first and / or second column positioning modules are mounted on the track module via support columns that pass through the gap. The transmission unit can be a roller, conveyor belt, etc., and is used to carry the first column, the second column, and the first panel. During the transmission of the prefabricated wall component or its semi-finished product, the transmission unit provides a forward pushing force (e.g., forward static friction) to the prefabricated wall component or its semi-finished product.

[0043] In this application, the aforementioned transmission device is used, and the column positioning module is installed above the roller (or transmission unit) of the transmission device via a support column. The technical advantages are as follows: on the one hand, there is no positional conflict between the transmission device and the track module, and the transmission device will not hinder the movement of the column positioning module when adjusting the distance between the two column positioning modules; on the other hand, when transmitting precast wall components or their semi-finished products, the transmission device and the two column positioning modules will not hinder the transmission of the precast wall components or their semi-finished products.

[0044] Specifically, such as Figure 2 As shown, the transmission device includes a flat transmission unit, which comprises multiple rollers. The two outermost rollers have gaps between them and the two sides of the processing platform. One track module is located inside one side of the processing platform, and another track module is located inside the other side of the processing platform. Both track modules are situated within the gaps, and their upper surfaces are lower than the upper surfaces of the rollers. Two support columns are respectively mounted on the two track modules, passing through the gaps between the two sides of the processing platform and the rollers. The two ends of the first column positioning module are supported above the rollers by the two support columns.

[0045] In some specific embodiments, there are two skeleton positioning devices, which are respectively installed on the first column positioning module and the second column positioning module. In this application, by installing the two skeleton positioning devices on the two column positioning modules, the technical advantage is that: since the distance between the two column positioning modules is adjustable, before processing the precast wall component, after adjusting the distance between the two column positioning modules according to the width of the precast wall component to be processed, the two skeleton positioning devices, being located on the two column positioning modules, will automatically adjust to their positions as the two column positioning modules are in place. This eliminates the need for further adjustment of the positions of the two skeleton positioning devices, thus further improving the processing efficiency of the precast wall component.

[0046] The skeleton positioning device includes a first flipping mechanism and a positioning unit disposed on the first flipping mechanism. The first flipping mechanism is installed on a first column positioning module or a second column positioning module. The first flipping mechanism is used to flip the positioning unit between the first column and the second column by performing a first flipping action. The first flipping mechanism is also used to flip the positioning unit out from between the first column and the second column by performing a second flipping action.

[0047] It should be noted that this application uses the aforementioned frame positioning device. When it is necessary to determine the installation position of the wall frame based on the frame positioning device, it is only necessary to simply control the first flipping mechanism to perform the first flipping action, which can flip the positioning unit between the first column and the second column, thereby determining the placement position of the wall frame based on the positioning unit. After the frame positioning device is used up, it is only necessary to simply control the first flipping mechanism to perform the second flipping action, which can flip the positioning unit out from between the first column and the second column. The above operation is simple and fast, which is conducive to further improving the processing efficiency of prefabricated wall components. Among them, the flipping direction of the second flipping action is opposite to the flipping direction of the first flipping action.

[0048] However, the specific structure of the frame positioning device in this proposal is not limited to the structure described above. For example, the frame positioning device and the column positioning module can be separate. The column positioning module is provided with a first connecting member, and the frame positioning device is provided with a second connecting member that matches the first mounting member. When it is necessary to use the frame positioning device to determine the installation position of the wall frame, the second connecting member on the frame positioning device is connected to the first connecting member on the column positioning module, thereby fixing the frame positioning device to the column positioning module. Then, the installation position of the wall frame can be determined according to the frame positioning device. After the frame positioning device is used up, the connection between the first connecting member and the second connecting member can be released, and the frame positioning device can be removed from the column positioning module.

[0049] refer to Figure 4 , Figure 4 This is a schematic diagram of the skeleton positioning device provided in one embodiment of this application. Figure 4 As shown, each first tilting mechanism includes a first cylinder, a first hinge support, a first support base, and a first support rod. The first hinge support and the first support base are mounted on a first column positioning module or a second column positioning module. The outer shell of the first cylinder is hinged to the first hinge support, the telescopic end of the first cylinder is hinged to one end of the first support rod, and the middle part of the first support rod is hinged to the first support base. The positioning unit is located at the other end of the first support rod. It should be noted that... Figure 4 As merely an example of a skeleton positioning device, this application may also employ... Figure 4 In addition to the skeleton positioning device shown, other forms of skeleton positioning devices can also be used.

[0050] Before placing the wall frame, the piston rod of the first cylinder is in a retracted state. At this time, the positioning unit is lifted, but it is not located between the first and second columns, nor is it directly above the first panel (in other words, the horizontal projection of the positioning unit does not overlap with the first panel). When preparing to place the wall frame, the piston rod of the first cylinder is first extended, causing the first flipping mechanism to perform a first flipping action. Figure 4 The direction indicated by the solid arrow is the rotation direction of the first rotation action. At this time, the positioning unit is lowered to between the first and second columns. Then, the wall frame is placed based on the positioning unit. The positioning unit can temporarily fix the wall frame to prevent it from tilting before welding. After the frame positioning device is used, the piston rod of the first cylinder is controlled to retract, causing the first rotation mechanism to perform the second rotation action. Figure 4 The direction indicated by the dashed arrow is the flipping direction of the second flipping action, at which point the positioning unit is lifted.

[0051] like Figure 4 As shown, there are multiple positioning units, each used to determine the position of a wall frame. These positioning units are connected in series via connecting rods, and their arrangement on the connecting rods corresponds to the positions of the multiple wall frames. Each positioning unit includes two parallel positioning plates, which are used to hold one end of the wall frame in place. The gap between the two positioning plates allows a welding torch to extend into and weld the wall frame to the first or second column. Figure 2 As shown, Figure 2 The welding point 01 shown is the welding position between the upper side of the wall frame and the second column.

[0052] In some specific embodiments, a first panel positioning module is provided on the same side of the first column positioning module and the second column positioning module; during the processing of prefabricated wall components, after the first column and the second column are placed based on the first column positioning module and the second column positioning module, the first panel positioning module is used to determine the placement position of the first panel when placing the first panel.

[0053] Specifically, such as Figure 2 As shown, the first panel positioning module can be a long strip-shaped plate, which is located on the same side of the first column positioning module and the second column positioning module, and is perpendicular to both the first column positioning module and the second column positioning module. Figure 2 In the process of placing the first column, the outer side of the first column abuts against the inner side of the first column positioning module, and one end of the first column abuts against the inner side of the first panel positioning module; when placing the second column, the outer side of the second column abuts against the inner side of the second column positioning module, and one end of the second column abuts against the inner side of the first panel positioning module; when placing the first panel, the left and right sides of the first panel abut against the inner sides of the first column and the second column respectively, and the upper side of the first panel abuts against the inner side of the first panel positioning module.

[0054] In some specific embodiments, a second panel fixing device is also provided on the processing platform. During the processing of precast wall components, after the second panel is placed on the wall frame, the second panel fixing device is used to hold the second panel in place. In this application, holding the second panel in place by the second panel fixing device can prevent the second panel from shifting during welding and nailing.

[0055] The second panel fixing device includes a second flipping mechanism and a pressure block disposed on the second flipping mechanism; the second flipping mechanism is used to flip the pressure block onto the second panel by performing a third flipping action, thereby pressing down the second panel; the second flipping mechanism is also used to lift the pressure block off the second panel by performing a fourth flipping action.

[0056] It should be noted that, in this application, the second panel fixing device described above allows for simple control of the second flipping mechanism to execute a third flipping action when the second panel needs to be fixed. This flips the pressure block onto the second panel, thus securing it. After the second panel fixing device is used, the pressure block can be lifted off the second panel simply by controlling the second flipping mechanism to execute a fourth flipping action. This operation is simple and quick, which helps to further improve the processing efficiency of prefabricated wall components. The flipping directions of the third and fourth flipping actions are opposite. However, it should also be noted that the specific structure of the second panel fixing device in this proposal is not limited to the structure described above.

[0057] Similar to the first flipping mechanism, the second flipping mechanism includes a second cylinder, a second hinge support, a second support base, and a second support rod. The second hinge support and the second support base are mounted on the first panel positioning module. The outer shell of the second cylinder is hinged to the second hinge support, the telescopic end of the second cylinder is hinged to one end of the second support rod, and the middle part of the second support rod is hinged to the second support base. A pressure block is disposed at the other end of the second support rod. For the specific structure of the second flipping mechanism, please refer to [reference needed]. Figure 4 The first flipping mechanism in the middle.

[0058] When processing precast wall components using the processing system provided in this application, the specific steps include: S1. Adjust the distance between the first column positioning module and the second column positioning module according to the width of the precast wall component to be processed, so that the distance between the two is equal to the width of the precast wall component to be processed; and control the first flipping mechanism of the frame positioning device to lift up (i.e. the first cylinder is in the retracted state), and control the second flipping mechanism of the second panel fixing device to lift up (i.e. the second cylinder is in the retracted state).

[0059] S2. Place the first column, the second column, and the first panel onto the processing platform, such that the outer side of the first column abuts against the inner side of the first column positioning module, one end of the first column abuts against the inner side of the first panel positioning module, the outer side of the second column abuts against the inner side of the second column positioning module, one end of the second column abuts against the inner side of the first panel positioning module, the left and right sides of the first panel abut against the inner sides of the first column and the second column respectively, and the upper side of the first panel abuts against the inner side of the first panel positioning module.

[0060] S3. Weld the abutting point of the first panel and the first column from above, and weld the abutting point of the first panel and the second column. Figure 2 Welding line 02 in the diagram indicates the welding position of the first panel and the second column.

[0061] S4. The first flipping mechanism of the control skeleton positioning device performs the first flipping action, thereby lowering the positioning unit down to between the first column and the second column.

[0062] S5. Place the wall frame between the two positioning plates of the positioning unit to temporarily fix the position of the wall frame.

[0063] S6. Insert the welding torch between the two positioning plates from above to weld the upper side of the wall frame and the inner side of the first column, and weld the upper side of the wall frame and the inner side of the second column. Figure 2 Welding point 01 is the welding position between the upper side of the wall frame and the second column.

[0064] S7. The first flipping mechanism of the control skeleton positioning device performs the second flipping action, thereby lifting the positioning unit.

[0065] S8. Weld the contact points between the wall frame and the first panel, and fully weld the sides of the wall frame and the inside of the first column, and fully weld the sides of the wall frame and the inside of the second column. Figure 2 Welding line 03 in the diagram represents the full welding position of the wall frame and the second column.

[0066] S9. Place the second panel on the wall frame. The left and right sides of the second panel abut against the inner sides of the first column and the second column, respectively, and the top side of the second panel abuts against the inner side of the positioning module of the first panel.

[0067] S10. The second flipping mechanism of the second panel fixing device performs the third flipping action, flipping the pressure block onto the second panel, thereby pressing down the second panel.

[0068] S11. Weld the abutment of the second panel and the first column from above.

[0069] S12, the second flipping mechanism of the second panel fixing device performs the fourth flipping action, thereby lifting the pressure block off the second panel.

[0070] S13. Connect the second panel and the wall frame by nailing from above.

[0071] S14. Start the transmission device on the processing platform to push the precast wall components out of the processing platform.

[0072] It should be noted that after completing step S8, the processing platform can also activate the transmission device on the processing platform to push the semi-finished wall prefabrication component out of the processing platform, allowing the semi-finished wall prefabrication component to be assembled into the second panel in another system. In this case, the second panel fixing device does not need to be installed on the processing platform.

[0073] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.

[0074] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.

Claims

1. A processing system for prefabricated wall components, characterized in that, The precast wall components include: a wall frame, a first panel and a second panel covering the surface of the wall frame, and a first column and a second column disposed on both sides of the wall frame; the processing system includes: A processing platform is used to support the first column, the second column, and the first panel during the processing of the prefabricated wall components; A frame positioning device is used to determine the placement position of the wall frame during the processing of the prefabricated wall components; The processing platform is equipped with a first column positioning module and a second column positioning module. The first column positioning module is used to determine the placement position of the first column during the processing of the precast wall component, and the second column positioning module is used to determine the placement position of the second column during the processing of the precast wall component. The number of skeleton positioning devices is two, and the two skeleton positioning devices are respectively installed on the first column positioning module and the second column positioning module; Each skeleton positioning device includes a first flipping mechanism and a positioning unit disposed on the first flipping mechanism. The first flipping mechanism is mounted on the first column positioning module or the second column positioning module. The first flipping mechanism is used to flip the positioning unit between the first column and the second column by performing a first flipping action. The first flipping mechanism is also used to flip the positioning unit out from between the first column and the second column by performing a second flipping action.

2. The processing system according to claim 1, characterized in that, The distance between the first column positioning module and the second column positioning module is adjustable.

3. The processing system according to claim 2, characterized in that, The processing platform is also equipped with a track module, and at least one of the first column positioning module and the second column positioning module is installed on the track module. The track module is used to adjust the distance between the first column positioning module and the second column positioning module.

4. The processing system according to claim 3, characterized in that, The processing platform includes a transmission device for transferring the prefabricated wall component or a semi-finished product of the prefabricated wall component out of the processing system. The movement direction of the track module is perpendicular to the transmission direction of the transmission device.

5. The processing system according to claim 4, characterized in that, The transmission device includes multiple flat rollers with gaps between adjacent rollers. The track module is located between two rollers. The first column positioning module and / or the second column positioning module, which are mounted on the track module, are located above the rollers. The first column positioning module and / or the second column positioning module are mounted on the track module by support columns that pass through the gaps between the two rollers. or, The transmission device includes a flat transmission unit with a gap between the side of the transmission unit and the side of the processing platform. The track module is located within or directly below the gap. The first column positioning module and / or the second column positioning module, which are mounted on the track module, are located above the transmission unit. The first column positioning module and / or the second column positioning module are mounted on the track module by support columns that pass through the gap.

6. The processing system according to claim 1, characterized in that, Each first tilting mechanism includes a first cylinder, a first hinge support, a first support base, and a first support rod. The first hinge support and the first support base are mounted on the first column positioning module or the second column positioning module. The outer shell of the first cylinder is hinged to the first hinge support, the telescopic end of the first cylinder is hinged to one end of the first support rod, and the middle part of the first support rod is hinged to the first support base. The positioning unit is located at the other end of the first support rod.

7. The processing system according to claim 1, characterized in that, The number of positioning units is multiple, and each positioning unit is used to determine the position of a wall frame. The multiple positioning units are connected in series by connecting rods, and the arrangement of the multiple positioning units on the connecting rods corresponds to the position of the multiple wall frames.

8. The processing system according to claim 1, characterized in that, The positioning unit includes two parallel positioning plates, which are used to hold one end of the wall frame. The gap between the two positioning plates is used for the welding gun to extend into, thereby welding the wall frame and the first column or the second column.

9. The processing system according to claim 1, characterized in that, A first panel positioning module is provided on the same side of the first column positioning module and the second column positioning module; during the processing of the prefabricated wall components, after the first column and the second column are placed based on the first column positioning module and the second column positioning module, the first panel positioning module is used to determine the placement position of the first panel when placing the first panel.

10. The processing system according to claim 9, characterized in that, The processing platform is also equipped with a second panel fixing device. During the processing of the precast wall components, when the second panel is placed on the wall frame, the second panel fixing device is used to press down the second panel.

11. The processing system according to claim 10, characterized in that, The second panel fixing device includes a second flipping mechanism and a pressure block disposed on the second flipping mechanism; the second flipping mechanism is used to flip the pressure block onto the second panel by performing a third flipping action, thereby pressing down the second panel; the second flipping mechanism is also used to lift the pressure block off the second panel by performing a fourth flipping action.

12. The processing system according to claim 11, characterized in that, The second flipping mechanism includes a second cylinder, a second hinge support, a second support base, and a second support rod. The second hinge support and the second support base are mounted on the first panel positioning module. The outer shell of the second cylinder is hinged to the second hinge support, the telescopic end of the second cylinder is hinged to one end of the second support rod, and the middle part of the second support rod is hinged to the second support base. The pressure block is disposed at the other end of the second support rod.

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