Modular device for disconnector mechanism cabinets

Abstract

The application discloses a kind of modular devices of isolating switch mechanism box, it is related to isolating switch technical field, the modular device of isolating switch mechanism box includes control mechanism, action mechanism, audible and visual alarm, mechanism box, state monitoring system and action monitoring component, mechanism box is fixedly installed in the bottom of isolating switch framework, mechanism box is connected with isolating switch by transmission main shaft, control mechanism and action mechanism are installed in mechanism box interior, control mechanism is connected with action mechanism by connecting component, action monitoring component is arranged on the main shaft operating lever of isolating switch, action monitoring component is used to real-time acquisition isolating switch action data state monitoring system is arranged on action mechanism, state monitoring system is used to acquire the working condition data of isolating switch and according to working condition data and action data control audible and visual alarm start-stop.It is difficult to judge whether isolating switch action is failure for the technical problem that existing isolating switch mechanism box reduces the reliability of isolating switch mechanism box operation.

Description

Technical Field

[0001] This invention relates to the field of disconnecting switch technology, and more particularly to a modular device for a disconnecting switch mechanism box. Background Technology

[0002] Currently, both domestic and international high-voltage disconnect switches use traditional operating mechanism boxes. This means the electrical control section of the operating mechanism consists of traditional miniature circuit breakers, buttons, contactors, thermal relays, temperature and humidity controllers, etc., all connected by secondary wiring. This type of mechanism box suffers from problems such as complex transmission structure, high cost, high noise, susceptibility to electrical component failure, large box size, and inconvenience for inspection and maintenance. Furthermore, the operating mechanism lacks output torque force detection, making it difficult to determine whether the disconnect switch operating force is within the normal torque range, thus triggering alarm signals prematurely and reducing the reliability of the disconnect switch mechanism box operation. Summary of the Invention

[0003] This invention provides a modular device for a disconnector switch mechanism box, solving the problems of existing disconnector switch mechanism boxes, such as complex structure, high cost, high noise, easy failure of electrical components, large box size, and inconvenience for inspection and maintenance. Furthermore, the operating mechanism lacks output torque force detection, making it difficult to determine whether the disconnector switch operating force is within the normal torque range, thus triggering alarm signals prematurely and reducing the reliability of the disconnector switch mechanism box operation.

[0004] The first aspect of the present invention provides a modular device for a disconnector mechanism box, comprising a control mechanism, an actuation mechanism, an audible and visual alarm, a mechanism box, a status monitoring system, and an actuation monitoring component;

[0005] The mechanism box is fixedly installed at the bottom of the disconnector frame, and the mechanism box is connected to the disconnector via a transmission main shaft;

[0006] The control mechanism and the actuation mechanism are installed inside the mechanism housing, and the control mechanism is connected to the actuation mechanism via a connecting component.

[0007] The motion monitoring component is mounted on the main shaft operating lever of the disconnector switch. The motion monitoring component is used to collect the motion data of the disconnector switch in real time and send it to the status monitoring system.

[0008] The audible and visual alarm is fixedly installed on the top of the mechanism box, and the status monitoring system is installed on the actuating mechanism;

[0009] The status monitoring system is used to respond to monitoring commands, collect the operating condition data of the disconnect switch in real time, and control the start and stop of the audible and visual alarm based on the operating condition data and the action data.

[0010] Optionally, the motion monitoring component includes a torque sensor and an angle sensor;

[0011] The action data includes switch action torque data and switch action angle data;

[0012] The torque sensor and the angle sensor are mounted on the spindle operating lever;

[0013] The torque sensor is used to collect the switching torque data in real time and send it to the status monitoring system;

[0014] The angle sensor is used to collect the rotation angle data of the switch action in real time and send it to the status monitoring system.

[0015] Optionally, the control mechanism includes a secondary busbar, an air switch, a changeover switch, a control housing, and indicator lights;

[0016] The secondary busbar, the air switch, the changeover switch, and the indicator light are mounted on the control housing.

[0017] Optionally, the connection assembly includes a control plug, an actuation plug, and a secondary cable;

[0018] The control plug is located on the outside of the control mechanism, and the actuation plug is located on the outside of the actuation mechanism;

[0019] The control plug is connected to the actuation plug via the secondary cable.

[0020] Optionally, the status monitoring system includes a controller, a status monitoring component, an input interface, and a control interface;

[0021] The controller is connected to the status monitoring component through the input interface. The status monitoring component is used to monitor the status data of the disconnect switch in real time and send the status monitoring data to the controller.

[0022] The condition monitoring data includes gas insulation parameters, mechanical characteristic parameters, and current parameters;

[0023] The controller is connected to the motor associated with the disconnect switch via the control interface.

[0024] Optionally, the controller includes a data receiving module, a first analysis module, and a second analysis module;

[0025] The data receiving module is used to receive the switch action torque data, the switch action angle data, the gas insulation parameters, the mechanical characteristic parameters, and the current parameters in real time.

[0026] The first analysis module is used to control the start and stop of the audible and visual alarm based on preset standard switching threshold data, the gas insulation parameters, the mechanical characteristic parameters, and the current parameters.

[0027] The standard switching threshold data includes standard gas threshold range, standard mechanical characteristic threshold range, and standard current threshold range;

[0028] The second analysis module is used to control the start and stop of the audible and visual alarm based on preset standard action threshold data, the switch action torque data, and the switch action angle data.

[0029] Optionally, the first analysis module includes a first analysis submodule, a second analysis submodule, and a third analysis submodule;

[0030] The first analysis submodule is used to determine whether the gas insulation parameter is within the standard gas threshold range;

[0031] When the gas insulation parameter is not within the standard gas threshold range, the audible and visual alarm is activated.

[0032] The second analysis submodule is used to determine whether the mechanical characteristic parameter is within the standard mechanical characteristic threshold range when the gas insulation parameter is within the standard gas threshold range;

[0033] When the mechanical characteristic parameter is not within the standard mechanical characteristic threshold range, the audible and visual alarm is activated.

[0034] The third analysis submodule is used to determine whether the current parameter is within the standard current threshold range when the mechanical characteristic parameter is within the standard mechanical characteristic threshold range.

[0035] If the current parameter is not within the standard current threshold range, the audible and visual alarm will be activated.

[0036] Optionally, the second analysis module includes a fourth analysis submodule, a fifth analysis submodule, and a sixth analysis submodule;

[0037] The fourth analysis submodule is used to determine whether the rotation angle of the switch action angle data is consistent with the standard rotation angle in the preset standard action threshold data.

[0038] When the rotation angle is inconsistent with the standard rotation angle, the audible and visual alarm is activated.

[0039] The fifth analysis submodule is used to determine whether the curve characteristic parameters of the switch action angle data are consistent with the standard curve characteristic parameters when the rotation angle is consistent with the standard vibration angle.

[0040] When the curve feature parameters are inconsistent with the standard curve feature parameters, the closed region constructed by the corner curve of the curve feature parameters and the standard corner curve of the standard curve feature parameters is determined as the target region;

[0041] The target region is differentiated to obtain the corresponding corner correlation coefficient;

[0042] The sixth analysis submodule is used to determine whether the corner correlation coefficient is within a preset correlation coefficient threshold range;

[0043] When the corner correlation coefficient is not within the correlation coefficient threshold range, the audible and visual alarm is activated.

[0044] When the rotation angle correlation coefficient is within the correlation coefficient threshold range, the system determines whether to activate the audible and visual alarm based on the comparison between the switch action torque data and the standard torque threshold in the standard action threshold data.

[0045] Optionally, the controller is equipped with an anti-accidental touch component;

[0046] The anti-accidental touch component is snapped together with the controller.

[0047] Optionally, the status monitoring system is communicatively connected to the audible and visual alarm.

[0048] As can be seen from the above technical solutions, the present invention has the following advantages:

[0049] The modular device of the disconnector mechanism box includes a control mechanism, an actuation mechanism, an audible and visual alarm, the mechanism box itself, a status monitoring system, and an action monitoring component. The mechanism box is fixedly installed at the bottom of the disconnector frame and connected to the disconnector via a drive shaft. The control and actuation mechanisms are installed inside the mechanism box, and the control mechanism is connected to the actuation mechanism via a connecting component. The action monitoring component is mounted on the main shaft operating lever of the disconnector. This component collects the disconnector's action data in real time and sends it to the status monitoring system. The audible and visual alarm is fixedly installed on the top of the mechanism box. The status monitoring system is mounted on the actuation mechanism and responds to monitoring commands, collects the disconnector's operating condition data in real time, and controls the activation and deactivation of the audible and visual alarm based on the operating condition and action data. This design solves the technical problem of existing disconnector mechanism boxes being unable to determine whether the disconnector's operating force is within the normal torque range, thus triggering an alarm signal prematurely and reducing the reliability of the disconnector mechanism box operation. This application sets up a motion monitoring component on the main shaft of the disconnector switch, which enables an early warning for the disconnector switch when the operating force exceeds the normal torque range. At the same time, when defects or malfunctions occur in the control mechanism or action mechanism, the disconnector switch mechanism box can be repaired simply by plugging and unplugging the connecting component and replacing it with a new spare control mechanism or action mechanism, thereby improving the reliability of the disconnector switch mechanism box operation. Attached Figure Description

[0050] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0051] Figure 1 This is a schematic diagram of the overall structure of the modular device of the disconnector switch mechanism box according to an embodiment of the present invention;

[0052] Figure 2 This is a schematic diagram of the modular device of the disconnector mechanism box according to an embodiment of the present invention. Figure 1 ;

[0053] Figure 3 This is a schematic diagram of the modular device of the disconnector mechanism box according to an embodiment of the present invention. Figure 2 ;

[0054] The meanings of the reference numerals in the attached figures are as follows:

[0055] 1. Mechanism housing; 2. Controller; 3. Audible and visual alarm; 4. Anti-accidental touch component; 5. Air switch; 6. Control housing; 7. Secondary wiring harness; 8. Actuating mechanism. Detailed Implementation

[0056] This invention provides a modular device for a disconnector switch mechanism box, addressing the problems of existing disconnector switch mechanism boxes, such as complex structure, high cost, high noise, easy failure of electrical components, large box size, and inconvenience for inspection and maintenance. Furthermore, the operating mechanism lacks output torque detection, making it difficult to determine whether the disconnector switch operating force is within the normal torque range, thus triggering alarm signals prematurely and reducing the reliability of the disconnector switch mechanism box operation.

[0057] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0058] Please see Figure 1-3 The present invention provides a modular device for a disconnector mechanism box 1, including a control mechanism, an action mechanism 8, an audible and visual alarm 3, a mechanism box 1, a status monitoring system, and an action monitoring component;

[0059] The mechanism box 1 is fixedly installed at the bottom of the disconnector frame, and the mechanism box 1 is connected to the disconnector via a drive shaft.

[0060] The control mechanism and the actuation mechanism 8 are installed inside the mechanism housing 1, and the control mechanism is connected to the actuation mechanism 8 through a connecting component.

[0061] The motion monitoring component is installed on the main shaft operating lever of the disconnector switch. The motion monitoring component is used to collect the motion data of the disconnector switch in real time and send it to the status monitoring system.

[0062] The audible and visual alarm 3 is fixedly installed on the top of the mechanism box 1, and the status monitoring system is set on the action mechanism 8;

[0063] The status monitoring system is used to respond to monitoring commands, collect the operating condition data of the disconnect switch in real time, and control the start and stop of the audible and visual alarm 3 based on the operating condition data and action data.

[0064] In this embodiment of the invention, the modular device of the disconnector mechanism box 1 includes a control mechanism, an actuation mechanism 8, an audible and visual alarm 3, the mechanism box 1, a status monitoring system, and an action monitoring component. The mechanism box 1 is fixedly installed at the bottom of the disconnector frame and connected to the disconnector via a drive shaft. The mechanism box 1 contains the control mechanism and the actuation mechanism 8, with the control mechanism connected to the actuation mechanism 8 via a connecting component. The action monitoring component is installed on the main shaft operating lever of the disconnector and is used to collect the disconnector's action data in real time and send it to the status monitoring system. The audible and visual alarm 3 is located on the top of the mechanism box 1, and the status monitoring system is located on the actuation mechanism 8. This system responds to monitoring commands input by the maintenance software, collects the disconnector's operating condition data in real time, and controls the activation and deactivation of the audible and visual alarm 3 based on the operating condition data and the action data.

[0065] It should be noted that the motion monitoring component includes a torque sensor and an angle sensor. Motion data includes switch action torque data and switch action angle data. The torque sensor and angle sensor are mounted on the spindle operating lever. The torque sensor is used to collect switch action torque data in real time and send it to the condition monitoring system. The angle sensor is used to collect switch action angle data in real time and send it to the condition monitoring system.

[0066] In this embodiment of the invention, the motion monitoring component includes a torque sensor and an angle sensor. Motion data includes switch action torque data and switch action angle data. Both the torque sensor and the angle sensor are mounted on the spindle operating lever. The torque sensor is used to collect the switch action torque data during the disconnector switch's operation in real time and send it to the status monitoring system. The angle sensor is used to collect the switch action angle data during the disconnector switch's operation in real time and send it to the status monitoring system.

[0067] See Figure 2 As shown, the control mechanism includes a secondary busbar 7, an air switch 5, a changeover switch, a control housing 6, and indicator lights. The secondary busbar 7, air switch 5, changeover switch, and indicator lights are mounted on the control housing 6.

[0068] In this embodiment of the invention, the control mechanism includes a secondary busbar 7, an air switch 5, a changeover switch, a control housing 6, and indicator lights. The secondary busbar 7, air switch 5, changeover switch, and indicator lights are all integrated into the control housing 6, significantly reducing the number of components and the overall size.

[0069] It is worth mentioning that the actuation mechanism 8 includes an actuating element, a motor drive, an energy storage mechanism, an auxiliary switch, and an actuation housing. The actuating element, motor drive, energy storage mechanism, and auxiliary switch are all integrated into the actuation housing.

[0070] It should be noted that the connection components include a control plug, an actuation plug, and a secondary cable. The control plug is located on the outside of the control mechanism, and the actuation plug is located on the outside of the actuation mechanism 8. The control plug is connected to the actuation plug via the secondary cable.

[0071] In this embodiment of the invention, the connection assembly includes a control plug, an actuation plug, and a secondary cable. The control plug is fixedly installed on the outside of the control mechanism, and the actuation plug is fixedly installed on the outside of the actuation mechanism 8. The control plug is connected to the actuation plug via the secondary cable. Both the control plug and the actuation plug are aviation plugs.

[0072] It is worth mentioning that the secondary cable is encased in a cable corrugated tube to prevent water ingress, moisture, and external damage.

[0073] See Figure 1 As shown, the condition monitoring system includes a controller 2, a condition monitoring component, an input interface, and a control interface. The controller 2 is connected to the condition monitoring component via the input interface. The condition monitoring component is used to monitor the condition data of the disconnecting switch in real time and sends the monitoring data to the controller 2. The condition monitoring data includes gas insulation parameters, mechanical characteristic parameters, and current parameters. The controller 2 is connected to the motor associated with the disconnecting switch via the control interface.

[0074] In this embodiment of the invention, the condition monitoring system includes a controller 2, a condition monitoring component, an input interface, and a control interface. The condition monitoring component includes a gas sensor, a temperature sensor, and a heater AC current sensor. The controller 2 is connected to the gas sensor, temperature sensor, and heater AC current sensor via the input interface. The condition monitoring component is used to monitor the condition data of the disconnect switch in real time and sends the condition monitoring data to the controller 2. The condition monitoring data includes gas insulation parameters, mechanical characteristic parameters, and current parameters. Each input interface can connect to 1–8 sensors, and each disconnect switch can connect to a maximum of 10 input interfaces. The controller 2 is connected to the motor associated with the disconnect switch via the control interface.

[0075] It should be noted that controller 2 includes a data receiving module, a first analysis module, and a second analysis module. The data receiving module is used to receive real-time switch operating torque data, switch operating angle data, gas insulation parameters, mechanical characteristic parameters, and current parameters. The first analysis module is used to control the activation and deactivation of the audible and visual alarm 3 based on preset standard switch threshold data, gas insulation parameters, mechanical characteristic parameters, and current parameters. The standard switch threshold data includes standard gas threshold ranges, standard mechanical characteristic threshold ranges, and standard current threshold ranges.

[0076] The second analysis module is used to control the start and stop of the audible and visual alarm 3 based on preset standard action threshold data, switch action torque data, and switch action angle data.

[0077] In this embodiment of the invention, the controller 2 includes a data receiving module, a first analysis module, and a second analysis module. The data receiving module receives in real-time switch operating torque data, switch operating angle data, gas insulation parameters, mechanical characteristic parameters, and current parameters. The first analysis module controls the activation and deactivation of the audible and visual alarm 3 based on preset standard switch threshold data, gas insulation parameters, mechanical characteristic parameters, and current parameters. The standard switch threshold data includes standard gas threshold ranges, standard mechanical characteristic threshold ranges, and standard current threshold ranges. The second analysis module controls the activation and deactivation of the audible and visual alarm 3 based on preset standard operating threshold data, switch operating torque data, and switch operating angle data. The first analysis module, the data receiving module, and the second analysis module are communicatively connected.

[0078] It should be noted that the first analysis module includes a first analysis submodule, a second analysis submodule, and a third analysis submodule. The first analysis submodule is used to determine whether the gas insulation parameter is within the standard gas threshold range. When the gas insulation parameter is not within the standard gas threshold range, it controls the audible and visual alarm 3 to activate. The second analysis submodule, when the gas insulation parameter is within the standard gas threshold range, determines whether the mechanical characteristic parameter is within the standard mechanical characteristic threshold range. When the mechanical characteristic parameter is not within the standard mechanical characteristic threshold range, it controls the audible and visual alarm 3 to activate. The third analysis submodule, when the mechanical characteristic parameter is within the standard mechanical characteristic threshold range, determines whether the current parameter is within the standard current threshold range. When the current parameter is not within the standard current threshold range, it controls the audible and visual alarm 3 to activate.

[0079] In this embodiment of the invention, the controller 2 includes a data receiving module, a first analysis module, and a second analysis module. The first analysis submodule is used to determine whether the gas insulation parameter is within the standard gas threshold range. When the gas insulation parameter is not within the standard gas threshold range, it controls the audible and visual alarm 3 to activate and broadcast a voice prompt indicating that the gas insulation parameter is unqualified. The second analysis submodule is used to determine whether the mechanical characteristic parameter is within the standard mechanical characteristic threshold range when the gas insulation parameter is within the standard gas threshold range. When the mechanical characteristic parameter is not within the standard mechanical characteristic threshold range, it controls the audible and visual alarm 3 to activate and broadcast a voice prompt indicating that the isolating switch is faulty. The third analysis submodule is used to determine whether the current parameter is within the standard current threshold range when the mechanical characteristic parameter is within the standard mechanical characteristic threshold range. When the current parameter is not within the standard current threshold range, it controls the audible and visual alarm 3 to activate and broadcast a voice prompt indicating that the isolating switch is overcurrent or undercurrent based on the magnitude of the current parameter.

[0080] It should be noted that the second analysis module includes a fourth analysis submodule, a fifth analysis submodule, and a sixth analysis submodule. The fourth analysis submodule is used to determine whether the rotation angle of the switch action angle data is consistent with the standard rotation angle in the preset standard action threshold data. When the rotation angle is inconsistent with the standard rotation angle, the audible and visual alarm 3 is activated.

[0081] The fifth analysis submodule is used to determine whether the curve characteristic parameters of the switch action angle data are consistent with the standard curve characteristic parameters when the rotation angle is consistent with the standard vibration angle.

[0082] When the curve characteristic parameters are inconsistent with the standard curve characteristic parameters, the closed region constructed by the corner curve of the curve characteristic parameters and the standard corner curve of the standard curve characteristic parameters is determined as the target region. The target region is differentiated to obtain the corresponding corner correlation coefficient. The sixth analysis submodule is used to determine whether the corner correlation coefficient is within a preset correlation coefficient threshold range. When the corner correlation coefficient is not within the correlation coefficient threshold range, the audible and visual alarm 3 is activated. When the corner correlation coefficient is within the correlation coefficient threshold range, the audible and visual alarm 3 is activated based on a comparison between the switch action torque data and the standard torque threshold in the standard action threshold data.

[0083] In this embodiment of the invention, the second analysis module includes a fourth analysis submodule, a fifth analysis submodule, and a sixth analysis submodule. The fourth analysis submodule is used to determine whether the rotation angle of the switch action angle data is consistent with the standard rotation angle in the preset standard action threshold data. When the rotation angle is inconsistent with the standard rotation angle, the audible and visual alarm 3 is activated, and a voice prompt is given indicating that the isolating switch action is not in place. The fifth analysis submodule is used to determine whether the curve characteristic parameters of the switch action angle data are consistent with the standard curve characteristic parameters when the rotation angle is consistent with the standard vibration angle. When the curve characteristic parameters are consistent with the standard curve characteristic parameters, the isolating switch is normal. When the curve characteristic parameters are inconsistent with the standard curve characteristic parameters, the operating torque and rotation angle curve of the isolating switch are analyzed, and the closed region constructed by the rotation angle curve of the curve characteristic parameters and the standard rotation angle curve of the standard curve characteristic parameters is determined as the target region. The target region is differentiated to obtain the corresponding rotation angle correlation coefficient. (The fifth analysis submodule is also used to divide the target area into a contact-finger contact area and a contact-finger pre-contact area according to the disconnecting switch's operation period. The contact-finger contact area and the contact-finger pre-contact area are then differentiated to obtain the contact-finger contact correlation coefficient and the contact-finger pre-contact correlation coefficient, respectively.) The sixth analysis submodule is used to determine whether the corner correlation coefficient is within a preset correlation coefficient threshold range. (The sixth analysis submodule is also used to determine whether the contact-finger contact correlation coefficient is within a preset first correlation coefficient threshold range, and whether the contact-finger pre-contact correlation coefficient is within a preset second correlation coefficient threshold range.) When any of the corner correlation coefficient, the contact-finger contact correlation coefficient, or the contact-finger pre-contact correlation coefficient is not within a threshold range (the threshold range includes the correlation coefficient threshold range, the first correlation coefficient threshold range, and the second correlation coefficient threshold range), the audible and visual alarm 3 is activated, and a voice prompt indicates that the disconnecting switch operation is incomplete. When the corner correlation coefficient is within a correlation coefficient threshold range, the comparison result between the switch operation torque data and the standard torque threshold in the standard operation threshold data determines whether to activate the audible and visual alarm 3.

[0084] It is worth mentioning that the determination of whether to activate the audible and visual alarm 3 is based on the comparison between the switch action torque data and the standard torque threshold in the standard action threshold data. Specifically, the switch action torque data includes the extreme torque change, the average torque change, the torque change amplitude before switch action, and the torque change amplitude after switch action. If any of the following conditions are met: the extreme torque change exceeds a preset over-limit threshold, the average torque change exceeds a preset first change amplitude threshold, the torque change amplitude before switch action exceeds a preset second change amplitude threshold, or the torque change amplitude after switch action exceeds a preset third change amplitude threshold, then the audible and visual alarm 3 is activated, and a voice prompt is given indicating that the isolating switch action is incomplete.

[0085] See Figure 1 As shown, the controller 2 is equipped with an anti-accidental touch component 4. The anti-accidental touch component 4 is snap-fitted to the controller 2.

[0086] In this embodiment of the invention, the controller 2 is equipped with an anti-accidental touch component 4. It is fixed to the controller 2 by a snap-fit ​​and automatically locks when rotated to a fixed position.

[0087] It should be noted that the status monitoring system is connected to the audible and visual alarm 3.

[0088] In this embodiment of the invention, the status monitoring system is communicatively connected to the audible and visual alarm 3.

[0089] It is worth mentioning that controller 2 is snapped onto the guide rail inside the mechanism box 1. Controller 2 can indicate seven states of the disconnect switch through color changes: power supply, fault, open, closed, remote, local, manual, and emergency stop. Controller 2 also has remote and local knobs to switch between remote and local control modes of the disconnect switch. Controller 2 also has open, closed, local, and remote buttons, each operating independently. These buttons are connected to the chip's input interface. Pressing the open or closed button allows for intelligent control of the disconnect switch's opening and closing. The controller 2 panel has indicator lights, knobs, and a digital display. The digital display is used to display controller 2 fault codes, with five fault display functions: ERR1: Three-phase phase sequence error; ERR2: Overcurrent in the motor during opening / closing operation; ERR3: Timeout during opening / closing operation; ERR4: No interlocking signal detected during opening / closing operation; ERR5: Simultaneous detection of open and closed positions during opening / closing operation.

[0090] In this embodiment of the invention, the modular device of the disconnector mechanism box includes a control mechanism, an actuation mechanism, an audible and visual alarm, a mechanism box, a status monitoring system, and an action monitoring component. The mechanism box is fixedly installed at the bottom of the disconnector frame and connected to the disconnector via a drive shaft. The control mechanism and the actuation mechanism are installed inside the mechanism box, and the control mechanism is connected to the actuation mechanism via a connecting component. The action monitoring component is mounted on the main shaft operating rod of the disconnector and is used to collect the action data of the disconnector in real time and send it to the status monitoring system. The audible and visual alarm is fixedly installed on the top of the mechanism box, and the status monitoring system is mounted on the actuation mechanism. The status monitoring system is used to respond to monitoring commands, collect the operating condition data of the disconnector in real time, and control the start and stop of the audible and visual alarm based on the operating condition data and the action data. This solves the technical problem that existing disconnector mechanism boxes are unable to determine whether the operating force of the disconnector is within the normal torque range, thus triggering an alarm signal prematurely and reducing the reliability of the disconnector mechanism box operation. This application sets up a motion monitoring component on the main shaft of the disconnector switch, which enables an early warning for the disconnector switch when the operating force exceeds the normal torque range. At the same time, when defects or malfunctions occur in the control mechanism or action mechanism, the disconnector switch mechanism box can be repaired simply by plugging and unplugging the connecting component and replacing it with a new spare control mechanism or action mechanism, thereby improving the reliability of the disconnector switch mechanism box operation.

[0091] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.

[0092] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection between apparatuses or units through some interfaces, and may be electrical, mechanical, or other forms.

[0093] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0094] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A modular device for a disconnector switch mechanism box, characterized in that, Includes control mechanism, motion mechanism, audible and visual alarm, mechanism housing, status monitoring system and motion monitoring components; The mechanism box is fixedly installed at the bottom of the disconnector frame, and the mechanism box is connected to the disconnector via a transmission main shaft; The control mechanism and the actuation mechanism are installed inside the mechanism housing, and the control mechanism is connected to the actuation mechanism via a connecting component. The motion monitoring component is mounted on the main shaft operating lever of the disconnector switch. The motion monitoring component is used to collect the motion data of the disconnector switch in real time and send it to the status monitoring system. The audible and visual alarm is fixedly installed on the top of the mechanism box, and the status monitoring system is installed on the actuating mechanism; The status monitoring system is used to respond to monitoring commands, collect the operating condition data of the disconnect switch in real time, and control the start and stop of the audible and visual alarm based on the operating condition data and the action data. The motion monitoring component includes a torque sensor and an angle sensor; The action data includes switch action torque data and switch action angle data; The torque sensor and the angle sensor are mounted on the spindle operating lever; The torque sensor is used to collect the switching torque data in real time and send it to the status monitoring system; The angle sensor is used to collect the rotation angle data of the switch action in real time and send it to the status monitoring system; The status monitoring system includes a controller, status monitoring components, an input interface, and a control interface; The controller is connected to the status monitoring component through the input interface. The status monitoring component is used to acquire the status monitoring data of the disconnect switch in real time and send the status monitoring data to the controller. The condition monitoring data includes gas insulation parameters, mechanical characteristic parameters, and current parameters; The controller is connected to the motor associated with the disconnect switch via the control interface; The controller includes a data receiving module, a first analysis module, and a second analysis module; The data receiving module is used to receive the switch action torque data, the switch action angle data, the gas insulation parameters, the mechanical characteristic parameters, and the current parameters in real time. The first analysis module is used to control the start and stop of the audible and visual alarm based on preset standard switching threshold data, the gas insulation parameters, the mechanical characteristic parameters, and the current parameters. The standard switching threshold data includes standard gas threshold range, standard mechanical characteristic threshold range, and standard current threshold range; The second analysis module is used to control the start and stop of the audible and visual alarm based on preset standard action threshold data, the switch action torque data, and the switch action angle data; The second analysis module includes a fourth analysis submodule, a fifth analysis submodule, and a sixth analysis submodule; The fourth analysis submodule is used to determine whether the rotation angle of the switch action angle data is consistent with the standard rotation angle in the preset standard action threshold data. When the rotation angle is inconsistent with the standard rotation angle, the audible and visual alarm is activated. The fifth analysis submodule is used to determine whether the curve feature parameters of the switch action angle data are consistent with the standard curve feature parameters when the rotation angle is consistent with the standard rotation angle. When the curve feature parameters are inconsistent with the standard curve feature parameters, the closed region constructed by the corner curve of the curve feature parameters and the standard corner curve of the standard curve feature parameters is determined as the target region; The target region is differentiated to obtain the corresponding corner correlation coefficient; The sixth analysis submodule is used to determine whether the corner correlation coefficient is within a preset correlation coefficient threshold range; When the corner correlation coefficient is not within the correlation coefficient threshold range, the audible and visual alarm is activated. When the rotation angle correlation coefficient is within the correlation coefficient threshold range, the system determines whether to activate the audible and visual alarm based on the comparison between the switch action torque data and the standard torque threshold in the standard action threshold data.

2. The modular device for the disconnector mechanism box according to claim 1, characterized in that, The control mechanism includes a secondary busbar, an air switch, a changeover switch, a control housing, and indicator lights; The secondary busbar, the air switch, the changeover switch, and the indicator light are mounted on the control housing.

3. The modular device for the disconnector mechanism box according to claim 1, characterized in that, The connection assembly includes a control plug, an actuation plug, and a secondary cable; The control plug is located on the outside of the control mechanism, and the actuation plug is located on the outside of the actuation mechanism; The control plug is connected to the actuation plug via the secondary cable.

4. The modular device for the disconnector mechanism box according to claim 1, characterized in that, The first analysis module includes a first analysis submodule, a second analysis submodule, and a third analysis submodule; The first analysis submodule is used to determine whether the gas insulation parameter is within the standard gas threshold range; When the gas insulation parameter is not within the standard gas threshold range, the audible and visual alarm is activated. The second analysis submodule is used to determine whether the mechanical characteristic parameter is within the standard mechanical characteristic threshold range when the gas insulation parameter is within the standard gas threshold range; When the mechanical characteristic parameter is not within the standard mechanical characteristic threshold range, the audible and visual alarm is activated. The third analysis submodule is used to determine whether the current parameter is within the standard current threshold range when the mechanical characteristic parameter is within the standard mechanical characteristic threshold range. If the current parameter is not within the standard current threshold range, the audible and visual alarm will be activated.

5. The modular device for the disconnector mechanism box according to claim 1, characterized in that, The controller is equipped with an anti-accidental touch component; The anti-accidental touch component is snapped together with the controller.

6. The modular device for the disconnector mechanism box according to claim 1, characterized in that, The status monitoring system is communicatively connected to the audible and visual alarm.

Images