Self-balancing ultra-high insulating pole erecting device and use method

Abstract

The application discloses a self-balancing super-high insulating rod erecting device and a use method, relates to the technical field of power operation auxiliary devices, and fixes a super-high insulating rod in an insulating clamping box, installs the insulating rod on an electromagnetic turntable through a clamping box support, and fixes the insulating rod to the ground through a base fixing frame, installs the super-high insulating rod on the device, realizes ground placement of the insulating rod, and separates from manpower. The bottom of the insulating clamping box is provided with a horizontal adjustment system, the horizontal data of the device is collected in real time through the horizontal adjustment system, when the horizontal data is inclined, the horizontal data is subjected to PID operation, an electric current control signal is generated, the electromagnetic turntable responds to the electric current control signal, and the current output electric current is adjusted to the correction electric current carried by the electric current control signal, so that automatic adjustment and balance control of the device are realized. Further, the technical problem that a traditional insulating rod support cannot realize self-balancing is solved.

Description

Technical Field

[0001] This invention relates to the field of power operation auxiliary devices, and in particular to a self-balancing ultra-high insulating pole erection device and its usage method. Background Technology

[0002] An insulating rod is a general term for a set of insulating tools specifically used in power systems. It can be used for live-line work, live-line inspection and maintenance, and is an insulating tool mainly made of insulating tubes or insulating rods with end fittings.

[0003] 10kV distribution lines are in direct contact with user terminals and bear the important task of transmitting electrical energy. Power companies attach great importance to the fault diagnosis and maintenance of 10kV distribution lines in their actual operation and management. Insulating rods are one of the most commonly used safety tools in 10kV distribution line operations, mainly used for de-energizing and energizing distribution transformers and line switches.

[0004] When operating the insulating rod, the joints of the insulating rod must be connected off the ground. The rod must not be placed on the ground to prevent weeds and soil from getting into the joints or sticking to the surface of the rod. Therefore, the operation of the insulating rod is done manually.

[0005] Since the insulating rod cannot be placed on the ground during operation, it needs to be held continuously by manpower. Prolonged holding increases the workload for operators and reduces their efficiency. Furthermore, when working at heights, operators need to carry the insulating rod to a height before they can perform the work, which requires even longer periods of manual holding. Summary of the Invention

[0006] This invention provides a self-balancing ultra-high insulating pole erection device and its usage method, which solves the technical problem that current insulating poles require continuous manual holding during operation, which increases the workload of operators and reduces their work efficiency.

[0007] The first aspect of the present invention provides a self-balancing ultra-high insulating pole erection device, comprising an insulating card box, a horizontal adjustment system and a fixed base;

[0008] The fixed base includes an electromagnetic turntable and a base fixing frame;

[0009] The insulating card box is mounted on the electromagnetic turntable via a card box bracket, and the insulating card box is used to fix the insulating rod;

[0010] The bottom of the insulating card box is provided with the leveling system, which is used to collect and process the leveling data of the device in real time and generate a current control signal.

[0011] The electromagnetic turntable is mounted on the base bracket, and the base bracket is used to contact and fix the ground.

[0012] The electromagnetic turntable is used to respond to the current control signal and output current.

[0013] Optionally, the electromagnetic turntable is a regular dodecagonal structure with a certain thickness;

[0014] An external load is installed inside the electromagnetic turntable;

[0015] The electromagnetic turntable is provided with multiple bracket buckle slots;

[0016] A threaded connector is provided on the outer side of the slot of each of the bracket snap-fit ​​slots, and the threaded connector is fixedly connected to the electromagnetic turntable around the periphery of the bracket snap-fit ​​slot.

[0017] The bracket snap-fit ​​groove is used to snap into the base fixing frame and the card box bracket.

[0018] Optionally, the bracket latching groove includes a first bracket latching groove, a second bracket latching groove, and a third bracket latching groove;

[0019] The electromagnetic turntable has the first bracket latching groove and the second bracket latching groove distributed on its twelve sides.

[0020] The card holder bracket is engaged with the first bracket snap-fit ​​groove via the threaded connector;

[0021] The third bracket buckle groove is provided at the center point of the front and rear sides of the electromagnetic turntable.

[0022] Optionally, the base mounting bracket includes a first mounting bracket and a second mounting bracket;

[0023] The first fixed bracket is disposed on the side of the electromagnetic turntable;

[0024] The first fixed leg is engaged with the second bracket's snap-fit ​​groove via the threaded connector;

[0025] The second fixed bracket is located at the center point of the electromagnetic turntable;

[0026] The second fixed leg is engaged with the third bracket's snap-fit ​​groove via the threaded connector.

[0027] Optionally, the threaded connector is a threaded ring or two arc-shaped threaded parts.

[0028] Optionally, the card holder bracket includes a support rod, a support rod threaded cover, and a support rod adjusting ball;

[0029] One end of the support rod is fixedly connected to the insulating card box;

[0030] The other end of the support rod is connected to the support rod threaded cap through which it is movably connected, and the other end of the support rod is fixedly connected to the support rod threaded cap.

[0031] Optionally, the first fixed bracket includes a first fixed rod, a first threaded cap, and a first adjusting ball;

[0032] One end of the first fixing rod is inclined outwards to be fixed to the ground;

[0033] The other end of the first fixing rod passes through the first threaded cap and is movably connected to the first adjusting ball, and the other end of the first fixing rod is fixedly connected to the first threaded cap.

[0034] Optionally, the second fixed leg includes a second fixed rod, a second threaded cap, and a second adjusting ball;

[0035] One end of the second fixing rod is inclined outwards to secure it to the ground;

[0036] The other end of the second fixing rod passes through the second threaded cap and is movably connected to the second adjusting ball, and the other end of the second fixing rod is fixedly connected to the second threaded cap.

[0037] Optionally, the leveling system includes a level sensor and a PID controller;

[0038] The level sensor is located at the bottom of the insulating card box and is used to collect the level data of the device in real time.

[0039] The level sensor is communicatively connected to the PID controller, which performs PID calculations on the level data and outputs a current control signal.

[0040] A second aspect of the present invention provides a method of using the self-balancing ultra-high insulating pole erection device, comprising:

[0041] The ultra-high insulating rod is fixed with an insulating card box and then fixed to the ground through a base fixing bracket;

[0042] The horizontal adjustment system collects and processes the device's horizontal data in real time to generate a current control signal.

[0043] The electromagnetic turntable responds to the current control signal and outputs the current.

[0044] As can be seen from the above technical solutions, the present invention has the following advantages:

[0045] The ultra-high insulating rod is fixed in an insulating card box, and then mounted on an electromagnetic turntable via a card box bracket. It is further secured to the ground via a base bracket. By mounting the ultra-high insulating rod onto the device, it achieves grounding, eliminating the need for manual labor. A leveling adjustment system is installed at the bottom of the insulating card box. This system collects the device's level data in real time. When the level data indicates tilt, PID calculations are performed to generate a current control signal. The electromagnetic turntable responds to this signal and adjusts its output current to the correction current carried by the control signal, thus achieving automatic adjustment and balance control of the device. This further solves the technical problem that traditional insulating rod supports cannot achieve self-balancing. This invention, through the use of an insulating card box, a leveling adjustment system, and a fixed base, enables the insulating rod to be grounded, eliminating the need for manual labor. It addresses the current technical problem that requires continuous manual holding of the insulating rod, which increases the workload and reduces operator efficiency. This invention not only meets the operational requirements of ultra-high insulating rods but also frees up manpower, ensures operator safety, and achieves self-balancing. Attached Figure Description

[0046] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0047] Figure 1 This is a front view of a self-balancing ultra-high insulating pole erection device according to an embodiment of the present invention;

[0048] Figure 2 This is a side view of a self-balancing ultra-high insulating pole erection device according to an embodiment of the present invention;

[0049] Figure 3 This is a cross-sectional view of the connection between the first fixed leg and the second bracket snap-fit ​​groove in an embodiment of the present invention;

[0050] Figure 4 This is a schematic diagram showing the connection between the first fixing rod, the first threaded cap, and the first adjusting ball in an embodiment of the present invention.

[0051] Figure 5 This is a flowchart illustrating the steps of using a self-balancing ultra-high insulating pole erection device according to an embodiment of the present invention.

[0052] The meanings of the reference numerals in the attached figures are as follows:

[0053] 1. Insulating card box; 2. Electromagnetic turntable; 3. First bracket snap-fit ​​slot; 4. Second bracket snap-fit ​​slot; 5. Third bracket snap-fit ​​slot; 6. Threaded connector; 7. First fixed leg; 8. Second fixed leg; 9. First fixed rod; 10. First threaded cap; 11. First adjusting ball; 12. Horizontal adjustment system; 13. Support rod; 14. External load; 15. Second fixed rod. Detailed Implementation

[0054] This invention provides a self-balancing ultra-high insulating pole erection device and its usage method, which solves the technical problem that current insulating pole operation requires continuous manual holding, which increases the workload of operators and reduces their work efficiency.

[0055] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0056] Please see Figure 1 and Figure 2 The present invention provides a self-balancing ultra-high insulating pole erection device, comprising an insulating card box 1, a horizontal adjustment system 12 and a fixed base;

[0057] The fixed base includes an electromagnetic turntable 2 and a base mounting bracket;

[0058] The insulating card box 1 is mounted on the electromagnetic turntable 2 via a card box bracket. The insulating card box 1 is used to fix the insulating rod.

[0059] The bottom of the insulating card box 1 is provided with a leveling system 12. The leveling system 12 is used to collect and process the level data of the device in real time and generate a current control signal.

[0060] The base mounting bracket is equipped with an electromagnetic turntable 2, and the base mounting bracket is used to contact and fix it to the ground;

[0061] Electromagnetic turntable 2 is used to respond to current control signals and output current.

[0062] It should be noted that, for the sake of brevity, the self-balancing ultra-high insulating pole erecting device provided by this invention is referred to simply as the device in the embodiments.

[0063] It should be noted that the ultra-high insulating rod is fixed in the insulating card box 1, and the insulating rod is mounted on the electromagnetic turntable 2 through the card box bracket, and fixed to the ground through the base fixing bracket. By installing the ultra-high insulating rod on the device, the insulating rod is grounded, eliminating the need for manual operation. A leveling adjustment system 12 is installed at the bottom of the insulating card box 1. The leveling adjustment system 12 collects the device's level data in real time. When the level data shows tilt, PID calculation is performed on the level data to generate a current control signal. The electromagnetic turntable 2 responds to the current control signal and adjusts the current output to the correction current carried by the current control signal, thereby achieving automatic adjustment and balance control of the device. This further solves the technical problem that traditional insulating rod brackets cannot achieve self-balancing. This invention, by setting up an insulating card box 1, a horizontal adjustment system 12, and a fixed base, enables the insulating rod to be placed on the ground, eliminating the need for manual labor. This solves the technical problem that current insulating rod operations require continuous manual holding, which increases the workload of operators and reduces their work efficiency. This invention can not only meet the operation requirements of ultra-high insulating rods, but also free up manpower, ensure operator safety, and achieve self-balancing.

[0064] Please see Figure 1 and Figure 2 The present invention provides a self-balancing ultra-high insulating pole erecting device, wherein the electromagnetic turntable 2 is a regular dodecagonal structure with a certain thickness;

[0065] An external load 14 is installed inside the electromagnetic turntable 2;

[0066] The electromagnetic turntable 2 is equipped with multiple bracket latching slots;

[0067] Multiple bracket snap-fit ​​slots are provided with threaded connectors 6 on the outside of the slot openings, and the threaded connectors 6 are fixedly connected to the electromagnetic turntable 2 around the periphery of the bracket snap-fit ​​slots.

[0068] The bracket snap-fit ​​slot is used to snap into the base mounting bracket and the card holder bracket.

[0069] It should be noted that the electromagnetic turntable 2 is a regular dodecagonal structure with a certain thickness. The electromagnetic turntable 2 is designed according to the characteristics of a regular dodecagon. In order to facilitate the angle adjustment of the base, most existing turntables adopt a circular structure to facilitate angle adjustment. However, since a circular structure cannot be fixed, this invention chooses to adopt a regular dodecagonal structure. A regular dodecagon is a cosmic shape, close to a circle, and also has straight edges, which meets the requirements of easy adjustment and fixation.

[0070] It is worth mentioning that, in order to further enhance the stability of the fixed base, the electromagnetic turntable 2 has a hollow internal structure. A filling hole is provided on one side of the electromagnetic turntable 2. When the device is not in a horizontal state, an external load 14 can be injected through the filling hole. The external load 14 consists of strongly magnetic particles, such as iron oxide particles, iron silicate particles, and magnetic carbon nanotube particles. The injected strongly magnetic particles are below the horizontal line where the center point of the electromagnetic turntable 2 is located. The advantages of injecting strongly magnetic particles into the electromagnetic turntable 2 are twofold: firstly, as the center of gravity of the electromagnetic turntable 2 decreases, the overall stability of the device can be improved; secondly, since the electromagnetic turntable 2 is made of magnetic material, injecting strongly magnetic particles into it can enhance the magnetic ability of the electromagnetic turntable 2, making it more conducive to the operation of the electromagnetic turntable 2, thereby achieving a self-balancing function.

[0071] It should be noted that the electromagnetic turntable 2 is provided with multiple bracket latching slots, and each bracket latching slot has a threaded connector 6 on the outside of the slot opening. See details. Figure 3 The second bracket snap-fit ​​groove 4 can be understood as the threaded connector 6 being set around the periphery of the bracket snap-fit ​​groove, and the threaded connector 6 being fixedly connected to the electromagnetic turntable 2. For example, taking the second bracket snap-fit ​​groove 4 as an example, the threaded connector 6 is fixedly connected to the side of the electromagnetic turntable 2.

[0072] It should be noted that the bracket snap-fit ​​slot is used to engage with the base fixing frame and the card box bracket. This can be understood as the bracket snap-fit ​​slot being used to connect the insulating card box 1 to the electromagnetic turntable 2 via the card box bracket. Simultaneously, the bracket snap-fit ​​slot is also used to connect the base fixing frame to the electromagnetic turntable 2, making all components form a unified whole.

[0073] Please see Figures 1-4 The present invention provides a self-balancing ultra-high insulating pole erection device, wherein the bracket buckle groove includes a first bracket buckle groove 3, a second bracket buckle groove 4 and a third bracket buckle groove 5;

[0074] The electromagnetic turntable 2 has first bracket latching grooves 3 and second bracket latching grooves 4 distributed on its twelve sides;

[0075] The card holder bracket is engaged with the first bracket snap-fit ​​groove 3 via the threaded connector 6;

[0076] A third bracket latching groove 5 is provided at the center point of the front and rear sides of the electromagnetic turntable 2.

[0077] It should be noted that the bracket locking slots include the first bracket locking slot 3, the second bracket locking slot 4, and the third bracket locking slot 5. Since the electromagnetic turntable 2 has a regular dodecagonal structure, it has twelve faces on its sides. Please refer to [link / reference needed]. Figure 1 and Figure 2With the horizontal line at the center of the electromagnetic turntable 2 as the dividing line, the upper half of the electromagnetic turntable 2 is provided with a first bracket latching groove 3, and the lower half of the electromagnetic turntable 2 is provided with a second bracket latching groove 4. The first bracket latching groove 3 and the second bracket latching groove 4 can be set according to the actual situation, and are not limited here.

[0078] It should be noted that, since the electromagnetic turntable 2 is a regular dodecagonal structure with a certain thickness, the electromagnetic turntable 2 has two surfaces, front and back, and a third bracket buckle groove 5 is also provided at the center point of the two surfaces.

[0079] It is worth mentioning that the first bracket latching slot 3, the second bracket latching slot 4, and the third bracket latching slot 5 are all semi-circular, which makes it easy to fit the adjusting ball for installation.

[0080] Please see Figures 1-4 The present invention provides a self-balancing ultra-high insulating pole erecting device, wherein the base fixing frame includes a first fixing leg 7 and a second fixing leg 8;

[0081] The first fixed bracket 7 is set on the side of the electromagnetic turntable 2;

[0082] The first fixed bracket 7 is engaged with the second bracket snap-fit ​​groove 4 via the threaded connector 6;

[0083] The second fixed stand 8 is located at the center point of the electromagnetic turntable 2;

[0084] The second fixed bracket 8 is engaged with the third bracket's snap-fit ​​groove 5 via a threaded connector 6.

[0085] It should be noted that the base fixing frame includes a first fixing bracket 7 and a second fixing bracket 8. In this invention, first fixing brackets 7 are provided on both the left and right sides of the electromagnetic turntable 2, and are symmetrically arranged, that is, two first fixing brackets 7 are provided to fix the left and right sides of the electromagnetic turntable 2. It is worth mentioning that multiple second bracket buckle slots 4 are provided on the left and right sides of the electromagnetic turntable 2. Therefore, two more first fixing brackets 7 can be added on the left and right sides of the electromagnetic turntable 2 to further enhance the fixing effect. At the same time, second fixing brackets 8 are also symmetrically arranged on the front and back sides at the center point of the electromagnetic turntable 2, that is, two second fixing brackets 8 are provided to fix the front and back sides of the electromagnetic turntable 2. Therefore, it can be understood that this invention forms a stable four-legged structure by providing fixing brackets on both sides of the electromagnetic turntable 2.

[0086] It is worth mentioning that in the field of fixed support, tripods are usually used for support and fixation. However, since the pole to be erected in this invention is an ultra-high insulating pole, the tripod method cannot guarantee the pole's fixation. In fact, using a tripod may even cause the entire device to tilt to one side. Therefore, the fixed base in this invention adopts a four-legged structure plus a regular dodecagonal structure, which is a fixed structure designed to address the problem of imbalance caused by using tripods in the existing fixed support field.

[0087] Please see Figure 3 The present invention provides a self-balancing ultra-high insulating pole erecting device, wherein the threaded connector 6 is a threaded ring or two arc-shaped threaded parts.

[0088] It should be noted that the threaded connector 6 can be set as a threaded ring, which is a circular threaded ring that can be adapted to a cylindrical threaded cap; therefore, by setting a threaded ring with a complete circular structure, the connection strength can be improved.

[0089] The threaded connector 6 can also be configured as two symmetrically arranged arc-shaped threaded parts, with their ends not connected, thus forming a non-complete loop, suitable for cylindrical threaded caps. Alternatively, the threaded connector 6 can be configured as three arc-shaped threaded parts forming a circular structure, with none of their ends connected; specifically, it can be configured as a multi-segment design. Therefore, by using a multi-segment structure for the threaded connector 6, material savings and cost reduction can be achieved.

[0090] Please see Figures 1-4 The present invention provides a self-balancing ultra-high insulating pole erecting device, wherein the card box bracket includes a support rod 13, a threaded cover of the support rod 13, and an adjusting ball of the support rod 13;

[0091] One end of the support rod 13 is fixedly connected to the insulating card box 1;

[0092] The other end of the support rod 13 is connected to the adjustment ball of the support rod 13 through the threaded cap of the support rod 13, and the other end of the support rod 13 is fixedly connected to the threaded cap of the support rod 13.

[0093] It should be noted that the card holder bracket includes a support rod 13, a threaded cover for the support rod 13, and an adjusting ball for the support rod 13. One end of the support rod 13 is fixedly connected to the insulating card holder 1. That is, card holder brackets are provided on both sides of the insulating card holder 1, and the insulating card holder 1 is engaged with the electromagnetic turntable 2 through the card holder brackets.

[0094] It is worth mentioning that the threaded cap of the support rod 13 has a cylindrical structure and is a cylindrical support rod 13 threaded cap with an opening at one end. The inner side of the opening is provided with a threaded structure, which is adapted to the threaded connector 6 provided on the outside of the first bracket snap groove 3.

[0095] It is worth mentioning that one end of the support rod 13 is fixedly connected to the insulating card box 1, and the other end of the support rod 13 is movably connected to the adjusting ball of the support rod 13 through the threaded cover of the support rod 13. The other end of the support rod 13 is also fixedly connected to the threaded cover of the support rod 13. For details, please refer to [reference needed]. Figures 3-4 , Figure 3 This is a sectional view showing the connection between the first fixed leg 7 and the second bracket snap-fit ​​groove 4. Figure 4 This is a schematic diagram showing the connection between the first fixing rod 9, the first threaded cap 10, and the first adjusting ball 11. The structure of the end of the support rod 13 furthest from the insulating card box 1 is similar to... Figure 4 The structure of the first fixed rod 9, the first threaded cover 10 and the first adjusting ball 11 is consistent with the connection diagram.

[0096] Please see Figure 3 and Figure 4 The present invention provides a self-balancing ultra-high insulating pole erecting device, wherein the first fixed leg 7 includes a first fixed rod 9, a first threaded cap 10 and a first adjusting ball 11;

[0097] One end of the first fixing rod 9 is inclined outwards to be fixed to the ground;

[0098] The other end of the first fixing rod 9 is inserted through the first threaded cover 10 and movably connected to the first adjusting ball 11, and the other end of the first fixing rod 9 is fixedly connected to the first threaded cover 10.

[0099] It should be noted that the first fixed bracket 7 includes a first fixed rod 9, a first threaded cap 10 and a first adjusting ball 11. One end of the first fixed rod 9 is inclined outward and has a certain tilt angle, which makes it easy to insert into the ground for fixing to the ground.

[0100] It is worth mentioning that the first threaded cover 10 is a cylindrical structure and is a cylindrical support rod 13 threaded cover with an opening at one end. The inner side of the opening is provided with a threaded structure, which is adapted to the threaded connector 6 provided on the outside of the second bracket snap groove 4.

[0101] It is worth mentioning that the other end of the first fixing rod 9 passes through the first threaded cover 10 and is movably connected to the first adjusting ball 11, and the other end of the first fixing rod 9 is fixedly connected to the first threaded cover 10. That is, the other end of the first fixing rod 9 refers to the end away from the ground. It can be understood that a part of the other end of the first fixing rod 9 passes through the first threaded cover 10, and the first adjusting ball 11 is locked in the first threaded cover 10 and the second bracket buckle groove 4. Then, the first threaded cover 10 and the threaded connector 6 are rotated and tightened to fix it.

[0102] Please see Figure 3 and Figure 4The present invention provides a self-balancing ultra-high insulating pole erecting device, wherein the second fixed leg 8 includes a second fixed rod 15, a second threaded cap, and a second adjusting ball;

[0103] One end of the second fixing rod 15 is inclined outwards to be fixed to the ground;

[0104] The other end of the second fixing rod 15 is inserted through the second threaded cover and movably connected to the second adjusting ball, and the other end of the second fixing rod 15 is fixedly connected to the second threaded cover.

[0105] It should be noted that the structure and working principle of the second fixed leg 8 are similar to those of the first fixed leg 7, and will not be described in detail here.

[0106] Please see Figure 1 and Figure 2 The present invention provides a self-balancing ultra-high insulating pole erection device, wherein the horizontal adjustment system 12 includes a horizontal sensor and a PID controller;

[0107] A level sensor is located at the bottom of the insulating card box 1. The level sensor is used to collect the level data of the device in real time.

[0108] The level sensor is connected to the PID controller, which performs PID calculations on the level data and outputs a current control signal.

[0109] It should be noted that the electromagnetic turntable 2 is an electromagnet. The PID controller compares the current level data obtained from the level sensor with the preset standard level data. By adjusting the PID controller coefficient and the input signal, a control signal is generated to adjust the magnitude of the electromagnet's magnetic poles, attraction, and repulsion, thereby achieving the balance of the pole.

[0110] The PID controller is used to adjust the relationship between the repulsive and attractive forces output by the electromagnetic turntable 2 and the error. If the repulsive or attractive force is too large, the PID controller will reduce the current of the electromagnetic turntable 2 to reduce the force, allowing the pole to regain balance more quickly. If the repulsive or attractive force is too small, the PID controller will increase the current of the electromagnetic turntable 2 to increase the force, allowing the pole to regain balance more quickly. Simultaneously, the stability of the control signal is also required; if the rate of change is too slow, the PID controller will increase the output power to make the signal change more rapidly.

[0111] The following is the specific control expression of the PID controller control algorithm:

[0112] The specific calculation formula is as follows:

[0113] u(t)=Kp*e(t)+Ki*∫e(t)dt+Kd*de(t) / dt

[0114] e(t) = SP(t) - PV(t)

[0115] Where u(t) is the current control signal of the controller at time t, that is, the current of the electromagnetic turntable 2 that needs to be adjusted.

[0116] Kp is the proportional gain, used to control the direct relationship between the output and the error;

[0117] Ki is the integral gain, used to eliminate persistent errors and correct accumulated errors;

[0118] Kd is the differential gain, used to suppress system oscillations and enable fast response;

[0119] e(t) is the error between the actual output and the expected output:

[0120] SP(t) is the expected output value (set value), and PV(t) is the actual output value (process variable value).

[0121] To control the magnitude of the force on the electromagnetic turntable 2, the current or magnetic flux of the electromagnetic turntable 2 can be used as the desired output value (SP), and the actual measured current or magnetic flux can be used as the process variable value (PV). The error between the desired output value and the actual output value can be represented by e(t) = SP - PV.

[0122] According to the above control expression, by continuously adjusting the proportional coefficient, integral coefficient, and derivative coefficient, the PID controller can automatically adjust the electromagnet, thereby achieving automatic adjustment and balance control of the pole's posture. This meets the requirements of maintaining the balance and stability of the ultra-high insulating pole under different outdoor environments and levels, ensuring that the ultra-high insulating pole can be used normally.

[0123] It is worth mentioning that the electromagnetic turntable 2 is a regular dodecagonal structure with a certain thickness. The main body of the device consists of a regularly symmetrical insulating card box 1 and electromagnetic turntable 2, symmetrically arranged card box brackets, a first fixed leg 7 and a second fixed leg 8. By using the overall axisymmetric structure of the device and the symmetrical arrangement of each component, the horizontal adjustment system 12 is set on the central axis of the device, so that the horizontal sensor inside the horizontal adjustment system 12 can directly, effectively and in real time detect the horizontal data of the device, and achieve the function of accurate acquisition. At the same time, by using the overall axisymmetric structure of the device and the symmetrical arrangement of each component, the overall fixation effect of the device can be guaranteed, and a good stabilizing effect can be achieved for ultra-high insulating rods.

[0124] Please see Figure 5 The present invention provides a method for using a self-balancing ultra-high insulating pole erection device, comprising:

[0125] Step 101: Use insulating card box 1 to fix the ultra-high insulating rod, and fix it to the ground through the base fixing bracket.

[0126] Step 102: The horizontal data of the device is collected in real time by the horizontal adjustment system 12 and processed to generate a current control signal.

[0127] Step 103: The electromagnetic turntable 2 responds to the current control signal and outputs the current.

[0128] In this embodiment of the invention, an ultra-high insulating rod is fixed in an insulating card box 1. The insulating rod is mounted on an electromagnetic turntable 2 via a card box bracket and fixed to the ground via a base fixing bracket. By mounting the ultra-high insulating rod on the device, the insulating rod is grounded, eliminating the need for manual labor. A leveling adjustment system 12 is installed at the bottom of the insulating card box 1. This system collects the device's level data in real time. When the level data indicates tilt, PID calculations are performed on the level data to generate a current control signal. The electromagnetic turntable 2 responds to the current control signal and adjusts the current output to the correction current carried by the current control signal, thereby achieving automatic adjustment and balance control of the device. This further solves the technical problem that traditional insulating rod supports cannot achieve self-balancing. This invention, by setting up the insulating card box 1, the leveling adjustment system 12, and the fixed base, enables the insulating rod to be grounded, eliminating the need for manual labor. This solves the technical problem that current insulating rod operations require continuous manual holding, which increases the workload of operators and reduces their efficiency.

[0129] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.

[0130] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection between apparatuses or units through some interfaces, and may be electrical, mechanical, or other forms.

[0131] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A self-balancing ultra-high insulating pole erecting device, characterized in that, Includes an insulating card box, a leveling system, and a mounting base; The fixed base includes an electromagnetic turntable and a base fixing frame; The insulating card box is mounted on the electromagnetic turntable via a card box bracket, and the insulating card box is used to fix the insulating rod. The bottom of the insulating card box is provided with the leveling system, which is used to collect and process the leveling data of the device in real time and generate a current control signal. The electromagnetic turntable is mounted on the base bracket, and the base bracket is used to contact and fix the ground. The electromagnetic turntable is used to respond to the current control signal and output current. The electromagnetic turntable is a regular dodecagonal structure with a certain thickness; An external load is installed inside the electromagnetic turntable; The electromagnetic turntable is provided with multiple bracket buckle slots; A threaded connector is provided on the outer side of the slot of each of the bracket snap-fit ​​slots, and the threaded connector is fixedly connected to the electromagnetic turntable around the periphery of the bracket snap-fit ​​slot. The bracket snap-fit ​​groove is used to snap into the base fixing frame and the card box bracket; The leveling system includes a level sensor and a PID controller; The level sensor is located at the bottom of the insulating card box and is used to collect the level data of the device in real time. The level sensor is communicatively connected to the PID controller, which performs PID calculations on the level data and outputs a current control signal.

2. The self-balancing ultra-high insulating pole erecting device according to claim 1, characterized in that, The bracket latching groove includes a first bracket latching groove, a second bracket latching groove, and a third bracket latching groove; The electromagnetic turntable has the first bracket latching groove and the second bracket latching groove distributed on its twelve sides. The card holder bracket is engaged with the first bracket snap-fit ​​groove via the threaded connector; The third bracket buckle groove is provided at the center point of the front and rear sides of the electromagnetic turntable.

3. The self-balancing ultra-high insulating pole erecting device according to claim 2, characterized in that, The base mounting bracket includes a first mounting bracket and a second mounting bracket; The first fixed bracket is disposed on the side of the electromagnetic turntable; The first fixed leg is engaged with the second bracket's snap-fit ​​groove via the threaded connector; The second fixed bracket is located at the center point of the electromagnetic turntable; The second fixed leg is engaged with the third bracket's snap-fit ​​groove via the threaded connector.

4. The self-balancing ultra-high insulating pole erecting device according to claim 3, characterized in that, The threaded connector is a threaded ring or two arc-shaped threaded parts.

5. The self-balancing ultra-high insulating pole erecting device according to claim 2, characterized in that, The card holder bracket includes a support rod, a support rod threaded cover, and a support rod adjusting ball; One end of the support rod is fixedly connected to the insulating card box; The other end of the support rod is connected to the support rod threaded cap through which it is movably connected, and the other end of the support rod is fixedly connected to the support rod threaded cap.

6. The self-balancing ultra-high insulating pole erecting device according to claim 3, characterized in that, The first fixed bracket includes a first fixed rod, a first threaded cap, and a first adjusting ball; One end of the first fixing rod is inclined outwards to be fixed to the ground; The other end of the first fixing rod passes through the first threaded cap and is movably connected to the first adjusting ball, and the other end of the first fixing rod is fixedly connected to the first threaded cap.

7. The self-balancing ultra-high insulating pole erecting device according to claim 3, characterized in that, The second fixed bracket includes a second fixed rod, a second threaded cap, and a second adjusting ball; One end of the second fixing rod is inclined outwards to secure it to the ground; The other end of the second fixing rod passes through the second threaded cap and is movably connected to the second adjusting ball, and the other end of the second fixing rod is fixedly connected to the second threaded cap.

8. A method of using the self-balancing ultra-high insulating pole erecting device according to any one of claims 1-7, characterized in that, include: The insulating rod is fixed by an insulating card box and then fixed to the ground by a base mounting bracket; The horizontal adjustment system collects and processes the device's horizontal data in real time to generate a current control signal. The electromagnetic turntable responds to the current control signal and outputs the current.

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