一种大方坯结晶器铜管及其制备方法

By optimizing the inner cavity shape design of the copper tube in the large billet crystallizer, the problems of corner cracks and uneven cooling of the billet were solved, achieving uniform growth of the billet corner structure and extending the life of the crystallizer.

CN117773034BActive Publication Date: 2026-07-17BAOSHAN IRON & STEEL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BAOSHAN IRON & STEEL CO LTD
Filing Date
2022-09-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing large billet crystallizers often have crack defects at the corners of the cast billet, and uneven cooling at the corners leads to coarse microstructure at the corners, affecting the quality of the cast billet and the service life of the crystallizer.

Method used

By establishing a three-dimensional instantaneous thermal/mechanical coupling calculation model, the narrow face, wide face, and corner taper of the copper tube are designed. Non-uniform mesh generation and birth/death element calculation are adopted to optimize the inner cavity shape of the copper tube and realize the gradual compensation of the inner cavity of the copper tube along the height direction, so as to ensure uniform growth and heat transfer of the billet in the crystallizer.

Benefits of technology

It effectively eliminates "hot spots" at the corners of the billet, reduces corner cracks, extends the service life of the copper tubes in the crystallizer, and improves the surface quality of the billet.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种大方坯结晶器铜管及其制备方法,建立三维热 / 力耦合计算模型,设置相应的参数,包括结晶器铜管厚度、水缝宽度、一冷水量、保护渣性能与铸坯尺寸及具体钢种热膨胀系数等。通过模型计算得到工作拉速下,铸坯在结晶器横截面及沿铸坯高度方向固渣层、液渣层、气隙厚度分布,坯壳收缩与铜管的补偿量,设计出宽、窄面中心及角部不同锥度曲线的结晶器铜管。本发明既能充分补偿坯壳结晶器内收缩并均匀化坯壳传热和生长,又能减轻角部区域磨损的大方坯连铸结晶器铜管,达到改善大方坯表面质量并提高结晶器使用寿命目的。
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