石墨烯包覆铜粉的制备,利用其制备复合铜铬触头的方法

By introducing a liquid carbon source during the plasma atomization powder preparation process to form graphene-coated copper powder, and combining it with 3D printing and gradient structures, the problems of insufficient thermal and electrical conductivity and copper layer detachment in copper-chromium contact materials have been solved, achieving efficient and low-cost preparation of copper-chromium contacts.

CN117798362BActive Publication Date: 2026-07-17杭州英希捷科技有限责任公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
杭州英希捷科技有限责任公司
Filing Date
2023-04-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional copper-chromium contact materials generally have poor thermal and electrical conductivity, which is difficult to improve. 3D printing processes are complex and costly, and the copper layer is prone to falling off during welding, making powder recycling cumbersome.

Method used

Liquid carbon source is introduced during plasma atomization powder production to form graphene-coated copper powder. Graphene composite copper-chromium contacts are then prepared by 3D printing. A gradient structure design is adopted, combined with laser sintering and heat treatment, to achieve material modification and recycling.

Benefits of technology

It reduces process costs, improves the thermal and electrical conductivity and anti-electro-erosion and anti-welding properties of copper-chromium contacts, avoids copper layer detachment, and simplifies the powder recycling process.

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Abstract

本发明公开了石墨烯包覆铜粉的制备,利用其制备复合铜铬触头的方法,由不同比例的石墨烯包覆铜粉及铬粉按梯度分布组成。石墨烯包覆铜粉采用液态碳源辅助等离子体雾化的方式制备,与铬粉以不同比例均匀混合后,分别装入3D打印设备的多级粉槽,根据程序设定依次将不同粉槽中的粉末送至基板进行分层打印,打印时采用定型隔离层实现各梯度层粉末的分离以便后续分类回收,得到预设形状的触头毛坯后通过热处理以及精加工得到具有石墨烯互联网络的铜铬触头。本发明通过液态碳源辅助等离子雾化的方式获得了可供3D打印的球形石墨烯包覆铜粉,通过石墨烯网络优化了铜铬触头的导热导电及抗电蚀性能,通过梯度结构降低了铜铬触头的焊接难度。
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