A collector ring processing device and a processing method thereof

Abstract

The application relates to the technical field of current collector rings, and discloses a current collector ring machining device and a machining method thereof, which comprises a base, a fixing seat is arranged on the base, a rotating mechanism for driving the current collector ring to rotate and a stripping mechanism for stripping the current collector ring from the rotating mechanism are arranged on the fixing seat, a workbench is arranged on the base, a mounting seat for placing the current collector ring is arranged on the workbench, a feeding mechanism for transporting the current collector ring to the mounting seat is arranged, a displacement mechanism for horizontally moving the workbench is arranged, a pushing mechanism for moving the current collector ring from the mounting seat to the rotating mechanism is arranged, and a cutting mechanism for cutting the current collector ring is arranged, so that the production efficiency of the current collector ring is improved.

Description

Technical Field

[0001] This application relates to the technical field of slip rings, and in particular to a slip ring processing equipment and processing method. Background Technology

[0002] Slip rings are an indispensable part of motors, used to transmit electrical energy.

[0003] In related technologies, the collector ring includes a mounting tube 105, a mounting ring block 101, and two mounting rods 102. One end of the mounting rod 102 is connected to the mounting tube 105, and the other end of the mounting rod 102 is connected to the mounting ring block 101. A first conductive ring 103 and a second conductive ring 104 are provided on the mounting tube 105. A mounting ring groove 106 is formed on the mounting tube 105.

[0004] In related technologies, slip ring processing equipment includes a frame, on which a rotating shaft and a drive component for driving rotation are mounted. The frame also includes a cutting tool, a first horizontal component and a second horizontal component for driving the cutting tool to move, wherein the direction in which the first horizontal component drives the cutting tool to move is perpendicular to the direction in which the second horizontal component drives the cutting tool to move.

[0005] When the processing equipment is working, the operator needs to install the slip ring to be processed onto the rotating shaft. The shaft and slip ring are then driven to rotate together by a drive mechanism. The operator then manipulates the first and second horizontal components to bring the cutting tool closer to the slip ring and cut it. After the slip ring is processed, the operator needs to remove it from the rotating shaft. This process results in slow slip ring production efficiency. Summary of the Invention

[0006] To improve the production efficiency of slip rings, this application provides slip ring processing equipment and processing method.

[0007] This application provides a slip ring processing equipment and processing method, which adopts the following technical solution: A slip ring processing device includes a base, a fixed seat on the base, a rotating mechanism for driving the slip ring to rotate and a stripping mechanism for unloading the slip ring from the rotating mechanism, a worktable on the base, a mounting seat on the worktable for placing the slip ring, a feeding mechanism for transporting the slip ring to the mounting seat, a displacement mechanism for horizontally moving the worktable, a pushing mechanism for moving the slip ring from the mounting seat to the rotating mechanism, and a cutting mechanism for cutting the slip ring.

[0008] By adopting the above technical solution, firstly, the displacement mechanism moves the mounting base to the feeding mechanism, and the feeding mechanism moves the slip ring to be processed to the mounting base. Secondly, the displacement mechanism moves the mounting base to the rotating mechanism, and the pushing mechanism moves the slip ring to be processed to the rotating mechanism. Then, the rotating mechanism drives the slip ring to rotate, and the displacement mechanism moves the cutting mechanism so that the cutting mechanism cuts the slip ring. Finally, the rotating mechanism stops driving the slip ring to rotate, and the unloading mechanism drives the processed slip ring to be unloaded from the rotating mechanism. This realizes the feeding, transportation, cutting and unloading actions of the slip ring, with a high degree of automation and improved production efficiency of slip rings.

[0009] Optionally, the fixed base has an internal accommodating cavity, and the rotating mechanism includes a rotating shaft rotatably connected to the side of the fixed base and a rotating motor disposed on the bottom wall of the accommodating cavity. The output shaft of the rotating motor is sleeved with a driving gear, and the rotating shaft is sleeved with a driven gear. The driving gear and the driven gear mesh with each other. A round rod is disposed on the side of the rotating shaft away from the fixed base, and an installation groove for inserting an installation rod is provided on the outer circumference of the rotating shaft.

[0010] By adopting the above technical solution, when the slip ring is installed on the rotating shaft, the mounting rod is inserted into the mounting groove, which has a positioning function for the slip ring; the rotary motor drives the drive gear to rotate, and since the drive gear and the driven gear mesh with each other, the drive gear drives the driven gear and the rotating shaft to rotate, so that the rotating shaft can drive the slip ring installed on the rotating shaft to rotate.

[0011] Optionally, the mounting groove has a groove on its inner wall along the circumferential direction of the rotating shaft. A spring piece is provided in the groove. The spring piece includes a second elastic arm connected to the bottom wall of the groove. A bent portion is provided on the side of the second elastic arm away from the fixed seat. A first elastic arm is provided on the side of the bent portion away from the second elastic arm. The first elastic arm is inserted into the mounting groove. The distance between the first elastic arm and the second elastic arm gradually decreases as it moves away from the fixed seat.

[0012] By adopting the above technical solution, when the slip ring is installed on the rotating shaft, the mounting rod is inserted into the mounting groove and contacts the first elastic arm. As the slip ring continues to move closer to the fixed seat, the mounting rod drives the first elastic arm to deform until the first elastic arm abuts against the side of the mounting rod, clamping the mounting rod. When the rotating shaft rotates, the slip ring is not easy to move off the rotating shaft or even detach, ensuring the accuracy and safety of slip ring processing and improving the pass rate of slip ring production.

[0013] Optionally, a clamping mechanism is provided on the side of the mounting base facing the fixed base. The clamping mechanism is located on the clamping cylinder on the side of the mounting base facing the fixed base. The clamping cylinder is connected to two clamping blocks. The upper end surface of the clamping blocks is higher than the bottom wall of the storage groove. A guide hole is opened between the two clamping blocks, and a guide rod passes through the guide hole. The clamping cylinder is used to drive the two clamping blocks to move closer to each other or further away.

[0014] By adopting the above technical solution, the clamping cylinder first drives the two clamping blocks to fit together. During the process of the feeding mechanism transporting the slip ring to the mounting base, the mounting rod abuts against the clamping block, and the mounting tube is inserted into the storage slot, making it less likely for the slip ring to fall off during the process from the feeding mechanism to the mounting base. The clamping cylinder then drives the two clamping blocks to separate, causing the mounting rod to fall further until it abuts against the guide rod, which provides support and limit for the slip ring. Then, the clamping cylinder drives the two clamping blocks to move closer to each other, clamping the mounting rod, that is, clamping the slip ring, thereby facilitating the transportation of the slip ring.

[0015] Optionally, the pushing mechanism includes a support plate disposed on the workbench. The support plate is located on the side of the mounting base away from the fixed base. A pushing cylinder is disposed on the end face of the support plate away from the fixed base. The piston rod of the pushing cylinder passes through the support plate and is connected to a pushing block. The pushing cylinder is used to drive the pushing block to insert into the storage slot.

[0016] By adopting the above technical solution, the piston rod of the pusher cylinder extends, causing the pusher block to move towards the mounting base, and the pusher block moves the slip ring from the mounting base to the rotating mechanism.

[0017] Optionally, the feeding mechanism includes a support frame mounted on a base, a vibratory feeder being mounted on the end face of the support frame away from the base, and a conveyor bar being connected to the output port of the vibratory feeder.

[0018] By adopting the above technical solution, the vibratory feeder screens the collector rings and transports them into the conveyor bar, and then the conveyor bar transports the collector rings away from the vibratory feeder.

[0019] Optionally, the unloading mechanism includes an unloading plate sleeved outside the rotating shaft and an unloading cylinder for driving the unloading plate to move along the axis of the rotating shaft, the unloading cylinder being mounted on a fixed base.

[0020] By adopting the above technical solution, the piston rod of the stripping cylinder extends, causing the slip ring on the stripping plate drive shaft to disengage from the shaft, which facilitates the subsequent installation of a new slip ring to be processed.

[0021] Optionally, the displacement mechanism includes a horizontal plate, and a unloading mechanism is provided on the end face of the horizontal plate facing the fixed seat. The unloading mechanism includes an operating bar located below the horizontal plate and a baffle located above the worktable. An operating plate is provided on the end face of the operating bar facing the fixed seat. The operating plate is inclined and its height gradually decreases in the direction away from the rotating shaft. An unloading frame is slidably provided on the operating plate, and an unloading cylinder is provided on the operating plate to drive the unloading frame to rise and fall along the surface of the operating plate.

[0022] By adopting the above technical solution, the displacement mechanism drives the baffle to align with the rotating shaft. When the piston rod of the unloading cylinder extends, it moves the unloading frame below the rotating shaft. When the unloading mechanism unloads the slip ring on the rotating shaft, the slip ring falls accurately into the unloading frame. The unloading frame is raised and lowered to avoid affecting the transportation or cutting of the slip ring.

[0023] A processing method for a slip ring processing equipment includes the following steps: Step 1, feeding step, where a displacement mechanism moves the mounting base to the feeding mechanism, and the feeding mechanism screens and transports the slip rings to the mounting base; Step two, transportation step: the mounting base is moved by the displacement mechanism to align it with the rotating mechanism, and the slip ring is moved onto the rotating mechanism by the pushing mechanism. Step 3, the cutting step: the rotary mechanism drives the slip ring to rotate, and the displacement mechanism drives the cutting mechanism to move, so that the cutting mechanism cuts the slip ring. Step four, the unloading step: the rotating mechanism no longer drives the collector ring to rotate, and the unloading mechanism drives the collector ring to disengage from the rotating mechanism.

[0024] By adopting the above technical solution, the process of transporting, cutting, and unloading the slip ring is realized through feeding, transporting, cutting, and unloading steps, thus completing the processing of the slip ring, reducing manual operation steps, and improving the production efficiency of the slip ring.

[0025] Optionally, in step one, before the feeding mechanism delivers the slip ring to the mounting base, the clamping cylinder drives the two clamping blocks to come into contact with each other; when the feeding mechanism lands on the mounting base, the mounting tube of the slip ring enters the storage slot, and the mounting rod of the slip ring is supported on the clamping blocks; then the clamping cylinder drives the two clamping blocks to separate, the mounting rod of the slip ring enters between the two clamping blocks and is supported on the guide rod, and then the clamping cylinder drives the two clamping blocks to come closer to each other again, clamping the mounting rod through the two clamping blocks.

[0026] By adopting the above technical solution, when the feeding mechanism conveys the slip ring to the mounting base, the mounting tube enters the storage tank first. Because the mounting rod is limited by the clamping block, the position of the mounting ring block is higher than the position of the mounting tube, making it difficult for the slip ring to fall off the mounting base. When the two clamping blocks separate from each other, the guide rod supports the descending mounting rod, making it difficult for the slip ring to fall off the mounting base. When the two clamping blocks come closer again, the mounting rod can be clamped and its direction adjusted to ensure that the slip ring moves smoothly to the mounting base, and also to prepare for the subsequent transport of the slip ring to the rotating shaft.

[0027] In summary, this application includes at least one of the following beneficial technical effects: 1. First, the displacement mechanism moves the mounting base to the feeding mechanism, which then moves the slip ring to be processed onto the mounting base. Next, the displacement mechanism moves the mounting base to the rotating mechanism, where the pushing mechanism moves the slip ring to be processed onto the rotating mechanism. Then, the rotating mechanism drives the slip ring to rotate, and the displacement mechanism moves the cutting mechanism to cut the slip ring. Finally, the rotating mechanism stops driving the slip ring to rotate, and the unloading mechanism drives the processed slip ring to be unloaded from the rotating mechanism. This process realizes the feeding, transportation, cutting, and unloading of slip rings, achieving a high degree of automation and improving the production efficiency of slip rings. 2. The clamping cylinder, clamping block and guide rod are set up to prevent the slip ring from falling out of the mounting base when the feeding mechanism transports the slip ring to the mounting base, and to achieve the effects of supporting, adjusting the direction and clamping the slip ring. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 These are schematic diagrams of the slip ring before and after processing. Figure 2 This is a structural schematic diagram of an embodiment of this application; Figure 3 It is a partial cross-sectional view that highlights the rotating mechanism after the shrapnel and shaft explode. Figure 4 yes Figure 3 An enlarged schematic diagram of part A in the middle; Figure 5 This is a schematic diagram highlighting the clamping mechanism; Figure 6 This is a schematic diagram highlighting the feeding mechanism.

[0030] Reference numerals: 1. Base; 11. Fixing seat; 12. Receiving cavity; 13. Receiving hole; 2. Worktable; 21. Mounting seat; 211. Storage slot; 22. Clamping mechanism; 221. Clamping cylinder; 222. Clamping block; 223. Guide rod; 224. Nut; 3. Rotating mechanism; 31. Rotating shaft; 311. Mounting slot; 312. Groove; 32. Driving gear; 33. Driven gear; 34. Rotary motor; 35. Round rod; 36. Spring; 361. First elastic arm 362. Bending section; 363. Second elastic arm; 364. Arc-shaped section; 4. Unloading mechanism; 41. Unloading cylinder; 42. Unloading plate; 421. Perforation; 5. Displacement mechanism; 51. First horizontal displacement assembly; 511. First horizontal block; 512. First lead screw; 513. First guide rod; 514. First horizontal seat; 515. First motor; 52. Second horizontal displacement assembly; 521. Horizontal plate; 522. Second horizontal block; 523. Second lead screw; 524. 525. Second horizontal support; 526. Second motor; 527. Protective plate; 6. Feeding mechanism; 61. Support frame; 62. Vibratory feeder; 63. Conveyor bar; 631. First conveying section; 6311. First conveying channel; 632. Second conveying section; 6321. Second conveying channel; 64. Connecting piece; 641. Limiting piece; 65. First limiting cylinder; 66. Second limiting cylinder; 67. First connecting rod; 671. Second connecting rod; 672. Positioning cylinder 673. Cylinder; 7. Limiting plate; 7. Cutting mechanism; 71. Base plate; 72. Tool holder; 73. Tool; 8. Pushing mechanism; 81. Support plate; 82. Pushing cylinder; 83. Pushing block; 9. Unloading mechanism; 91. Baffle; 92. Operating bar; 93. Operating panel; 94. Unloading cylinder; 95. Unloading frame; 96. Operating block; 101. Mounting ring block; 102. Mounting rod; 103. First conductive ring; 104. Second conductive ring; 105. Mounting tube; 106. Mounting ring groove. Detailed Implementation

[0031] The following is in conjunction with the appendix Figure 2-6 This application will be described in further detail.

[0032] This embodiment discloses a slip ring processing device and a processing method thereof. The slip ring processing device can process slip rings with two mounting rods 102 or slip rings with one mounting rod 102. The following description uses the processing of a slip ring with two mounting rods 102 as an example.

[0033] Reference Figure 2 A collector ring processing device includes a base 1, a fixed seat 11, a worktable 2, a rotating mechanism 3, a stripping mechanism 4, a displacement mechanism 5, a mounting seat 21, a feeding mechanism 6, a cutting mechanism 7, a pushing mechanism 8, and a unloading mechanism 9.

[0034] Reference Figure 3 and Figure 4 The base 1 is placed on the ground, and the fixing seat 11 is fixedly connected to the base 1. The fixing seat 11 has a receiving cavity 12 inside, and a receiving hole 13 is opened on one side of the fixing seat 11 along the length direction of the base 1. The receiving hole 13 communicates with the receiving cavity 12.

[0035] Reference Figure 3 The rotating mechanism 3 is mounted on the fixed base 11 and is used to rotate the slip ring. The rotating mechanism 3 includes a rotating shaft 31, a driving gear 32, a driven gear 33, and a rotary motor 34.

[0036] Reference Figure 3 The rotating shaft 31 is rotatably disposed within the receiving hole 13, with one end of the rotating shaft 31 extending into the receiving cavity 12 and the other end extending outside the fixed base 11. A round rod 35 is fixedly connected to the end face of the rotating shaft 31 away from the fixed base 11. The round rod 35 can pass through the mounting ring block 101 and be inserted into the mounting tube 105.

[0037] Reference Figure 3 and Figure 4 Two mounting slots 311 are formed on the outer circumferential surface of the rotating shaft 31, and the two mounting slots 311 are arranged in a circular array around the axis of the rotating shaft 31. Both mounting slots 311 penetrate the rotating shaft 31 towards the side of the round rod 35. The mounting slots 311 allow the mounting rod 102 of the slip ring to be inserted. When the rotating shaft 31 rotates, since the mounting rod 102 is located in the mounting slot 311, the rotating shaft 31 drives the slip ring to rotate together.

[0038] Reference Figure 4 Furthermore, the mounting groove 311 has a recess 312 formed on the inner wall along the circumference of the rotating shaft 31, and a spring piece 36 is disposed in the recess 312. The spring piece 36 includes a first elastic arm 361, a bent portion 362, and a second elastic arm 363. The second elastic arm 363 is fixedly connected to the bottom wall of the recess 312, and the bent portion 362 is fixedly connected to the side of the second elastic arm 363 away from the fixing seat 11.

[0039] Reference Figure 4 The first elastic arm 361 is fixedly connected to the side of the bent portion 362 away from the second elastic arm 363, and the distance between the first elastic arm 361 and the second elastic arm 363 gradually increases as it approaches the fixing seat 11. An arc-shaped portion 364 is fixedly connected to the side of the first elastic arm 361 away from the bent portion 362 to reduce wear when the mounting rod 102 is inserted into or pulled out of the mounting groove 311. When the first elastic arm 361 is not under force, one end of the first elastic arm 361 is in the groove 312, and the other end of the first elastic arm 361 is in the mounting groove 311.

[0040] Reference Figure 4When the spring piece 36 is under force, the first elastic arm 361 extends out of the groove 312. When the slip ring is installed outside the rotating shaft 31, the mounting rod 102 contacts the first elastic arm 361 and drives the spring piece 36 to deform until the spring piece 36 abuts against the end face of the mounting rod 102 around the rotating shaft 31.

[0041] Reference Figure 3 and Figure 4 The rotary motor 34 is fixedly connected to the bottom wall of the accommodating cavity 12. The driving gear 32 is sleeved on the output shaft of the rotary motor 34. The driven gear 33 is sleeved on the outside of the rotating shaft 31 and is located on the inner wall of the accommodating cavity 12. The driven gear 33 and the driving gear 32 mesh with each other.

[0042] Reference Figure 3 and Figure 4 The unloading mechanism 4 is mounted on the fixed base 11 and is used to drive the slip ring on the rotating shaft 31 to disengage from the rotating shaft 31. The unloading mechanism 4 includes an unloading cylinder 41 and an unloading plate 42. The unloading cylinder 41 is fixedly connected to the end face of the fixed base 11 away from the base 1, and the piston rod of the unloading cylinder 41 is connected to the unloading plate 42. The unloading plate 42 has a through hole 421 through which the rotating shaft 31 can pass.

[0043] Reference Figure 3 and Figure 4 When the stripping cylinder 41 drives the stripping plate 42 to move away from the fixed seat 11, the stripping plate 42 comes into contact with the processed slip ring. The stripping plate 42 continues to move away from the fixed seat 11 until the stripping plate 42 leaves the rotating shaft 31, causing the slip ring to disengage from the rotating shaft 31.

[0044] Reference Figure 3 and Figure 5 The displacement mechanism 5 is mounted on the base 1, and includes a first horizontal displacement component 51 and a second horizontal displacement component 52. The first horizontal displacement component 51 is mounted on the base 1. The first horizontal displacement component 51 is used to drive the worktable 2 to move along the length direction of the base 1.

[0045] Reference Figure 3 and Figure 5 The first horizontal displacement component 51 includes a first horizontal block 511, a first lead screw 512, a first guide rod 513, a first horizontal seat 514, and a first motor 515.

[0046] Reference Figure 3 and Figure 5Two first horizontal blocks 511 are arranged in an array along the length of the base 1. A first lead screw 512 is rotatably disposed between the two first horizontal blocks 511. A first guide rod 513 is disposed between the two first horizontal blocks 511, and the first guide rod 513 is parallel to the first lead screw 512. A first horizontal seat 514 is disposed between the two first horizontal blocks 511, and the first horizontal seat 514 has a first threaded hole and a first through hole. The first lead screw 512 is threaded into the first threaded hole, and the first guide rod 513 passes through the first through hole.

[0047] Reference Figure 3 and Figure 5 The first motor 515 is fixedly connected to the side of the first horizontal block 511 away from the first lead screw 512, and the output shaft of the first motor 515 is fixedly connected to the first lead screw 512.

[0048] Reference Figure 3 and Figure 5 The second horizontal displacement component 52 is disposed on the first horizontal base 514. The second horizontal displacement component 52 is used to drive the worktable 2 to move along the width direction of the base 1.

[0049] Reference Figure 3 and Figure 5 The second horizontal displacement component 52 includes a horizontal plate 521, a second horizontal block 522, a second lead screw 523, a second guide rod 524, a second horizontal seat 525, and a second motor 526.

[0050] Reference Figure 3 and Figure 5 The horizontal plate 521 is fixedly connected to the upper end face of the first horizontal seat 514. Two second horizontal blocks 522 are provided, and both second horizontal blocks 522 are fixedly connected to the side of the horizontal plate 521 away from the first horizontal seat 514. The two second horizontal blocks 522 are arranged in an array along the width direction of the base 1.

[0051] Reference Figure 3 and Figure 5 The second guide rod 524 is positioned between the two second horizontal blocks 522, and is parallel to the second lead screw 523. The second horizontal seat 525 is positioned between the two second horizontal blocks 522, and has a second threaded hole and a second through hole. The second lead screw 523 is threaded into the second threaded hole, and the second guide rod 524 passes through the second through hole.

[0052] Reference Figure 3 and Figure 5 The second motor 526 is fixedly connected to the end face of the second horizontal block 522 away from the second lead screw 523. The output shaft of the second motor 526 is fixedly connected to the second lead screw 523.

[0053] Reference Figure 3 and Figure 5 The second horizontal seat 525 is disposed between the two second horizontal blocks 522, and the second horizontal seat 525 has a second threaded hole and a second through hole. The second lead screw 523 is threaded into the second threaded hole, and the second guide rod 524 passes through the second through hole.

[0054] Reference Figure 3 and Figure 5 The worktable 2 is fixedly connected to the second horizontal seat 525, and extends along the width direction of the base 1. Two protective plates 527 are fixedly connected to the lower end face of the worktable 2. The second lead screw 523 is located between the two protective plates 527.

[0055] Reference Figure 5 The mounting base 21 is fixedly connected to the upper end face of the second horizontal base 525. A storage groove 211 is provided on the end face of the mounting base 21 away from the second horizontal base 525. The storage groove 211 extends through the mounting base 21 along the length of the base 1.

[0056] Reference Figure 2 and Figure 6 The feeding mechanism 6 is mounted on the base 1 and is used to feed the slip rings to the mounting base 21. The feeding mechanism 6 includes a support frame 61, a vibratory plate 62, and a conveyor bar 63.

[0057] Reference Figure 2 and Figure 6 The support frame 61 is fixedly connected to the upper surface of the base 1. The vibratory feeder 62 is fixedly connected to the side of the support frame 61 away from the base 1. The output port of the vibratory feeder 62 is fixedly connected to the conveyor bar 63.

[0058] Reference Figure 2 and Figure 6 The conveyor bar 63 includes a first conveying section 631 and a second conveying section 632. The height of the first conveying section 631 gradually decreases in the direction away from the vibratory feeder 62. The first conveying section 631 is connected to the vibratory feeder 62, and a first conveying channel 6311 is provided on the first conveying section 631.

[0059] Reference Figure 2 and Figure 6 The second conveying section 632 is fixedly connected to the side of the first conveying section 631 away from the vibratory feeder 62. The second conveying section 632 is arc-shaped, and its height gradually decreases in the direction away from the vibratory feeder 62. The end of the second conveying section 632 away from the first conveying section 631 is tangent to a vertical line. The second conveying section 632 has a second conveying channel 6321, which communicates with the first conveying channel 6311.

[0060] Reference Figure 2 and Figure 6 A connecting piece 64 is fixedly connected to the upper end face of the second conveying section 632. A limiting piece 641 is fixedly connected to the end face of the connecting piece 64 away from the second conveying section 632. The limiting piece 641 is located above the second conveying channel 6321.

[0061] Reference Figure 2 and Figure 6 A first limiting cylinder 65 and a second limiting cylinder 66 are fixedly connected to the side of the second conveying section 632. The piston rods of the first limiting cylinder 65 and the second limiting cylinder 66 can both be inserted into the second conveying channel 6321. The first limiting cylinder 65 is located on the side of the second limiting cylinder 66 closer to the vibrating plate 62.

[0062] Reference Figure 2 and Figure 6 When the feeding mechanism 6 is running, the vibratory feeder 62 screens and conveys the slip rings into the conveyor bar 63. The piston rod of the second limiting cylinder 66 extends, and the slip ring stops moving after contacting the piston rod of the second limiting cylinder 66. Next, the piston rod of the first limiting cylinder 65 extends and inserts between the two slip rings closest to the second piston rod, separating the two slip rings. Then, the piston rod of the second limiting cylinder 66 retracts, no longer limiting the slip rings, and the slip rings continue to fall due to their own gravity and detach from the conveyor bar 63. Subsequently, the piston rod of the second limiting cylinder 66 extends, the piston rod of the first limiting cylinder 65 retracts, and a new slip ring contacts the piston rod of the second limiting cylinder 66.

[0063] Reference Figure 2 and Figure 6 Each of the first conveying section 631 and the second conveying section 632 has a first connecting rod 67 fixedly connected to its side. The lower end faces of the two first connecting rods 67 are coplanar, and the lower end faces of the two first connecting rods 67 are connected to the same second connecting rod 671.

[0064] Reference Figure 3 and Figure 6 A positioning cylinder 672 is fixedly connected to the end face of the second connecting rod 671 away from the conveyor bar 63. A limit plate 673 is fixedly connected to the piston rod of the positioning cylinder 672, and the limit plate 673 is located between the mounting base 21 and the fixed base 11. When the piston rod of the positioning cylinder 672 extends, it causes the limit plate 673 to descend, with its lower end face below the outlet of the second conveying section 632. When the slip ring detaches from the conveyor bar 63, the limit plate 673 acts as a barrier, preventing the slip ring from falling out of the storage slot 211.

[0065] Reference Figure 3 and Figure 5The mounting base 21 is provided with a clamping mechanism 22 on the end face facing the fixed base 11. The clamping mechanism 22 is used to position and clamp the slip ring.

[0066] Reference Figure 5 and Figure 6 The clamping mechanism 22 includes a clamping cylinder 221 and clamping blocks 222. The clamping cylinder 221 is fixedly connected to the side of the mounting base 21 facing the fixed base 11. Two clamping blocks 222 are provided, and both clamping blocks 222 are connected to the clamping cylinder 221. The clamping blocks 222 are located between the limiting plate 673 and the mounting base 21. The upper end surface of the clamping blocks 222 is higher than the bottom wall of the storage groove 211.

[0067] Reference Figure 5 Each of the two clamping blocks 222 has a guide hole on its end face where they are close to each other. A guide rod 223 passes through the guide hole and is threaded with two nuts 224. The two clamping blocks 222 are located between the two nuts 224. The clamping cylinder 221 drives the two clamping blocks 222 to move closer to each other or further apart along the axis of the guide rod 223.

[0068] Reference Figure 3 and Figure 5 A pushing mechanism 8 is mounted on the worktable 2 and is used to move the slip ring onto the rotating shaft 31. The pushing mechanism 8 includes a support plate 81, a pushing cylinder 82, and a pushing block 83. The support plate 81 is fixedly connected to the worktable 2 and is located on the side of the mounting base 21 away from the fixed base 11. The pushing cylinder 82 is fixedly connected to the end face of the support plate 81 away from the fixed base 11. The piston rod of the pushing cylinder 82 passes through the support plate 81 and is fixedly connected to the pushing block 83. The pushing block 83 is aligned with the storage groove 211 on the mounting base 21. When the piston rod of the pushing cylinder 82 extends, it drives the pushing block 83 to pass through the storage groove 211.

[0069] Reference Figure 2 and Figure 5 The cutting mechanism 7 is mounted on the mounting base 21. The cutting mechanism 7 includes a base plate 71, a tool holder 72, and a cutting tool 73. The base plate 71 is fixedly connected to the upper end face of the worktable 2. The tool holder 72 is fixedly connected to the upper end face of the base plate 71, and the cutting tool 73 is mounted on the tool holder 72.

[0070] Reference Figure 5 and Figure 6 The displacement mechanism 5 is equipped with a discharge mechanism 9, which uses a pair of processed slip rings to transport materials to a designated position. The discharge mechanism 9 includes a baffle 91, an operating bar 92, an operating plate 93, a discharge cylinder 94, and a discharge frame 95.

[0071] Reference Figure 2 and Figure 6A baffle 91 is disposed on the workbench 2, located between the mounting base 21 and the base plate 71. An operating bar 92 is fixedly connected to the lower end face of the horizontal plate 521 and is located on the side of the first horizontal seat 514 near the fixed seat 11. An operating plate 93 is fixedly connected to the side of the operating bar 92 near the fixed seat 11, and the operating plate 93 is inclined, with its height gradually decreasing in the direction away from the first horizontal displacement component 51.

[0072] Reference Figure 2 and Figure 6 The unloading cylinder 94 is slidably mounted on the operating bar 92. An operating block 96 is fixedly connected to the side of the unloading frame 95 away from the operating bar 92. The unloading cylinder 94 is fixedly connected to the operating plate 93 and located on the side of the unloading frame 95 away from the operating bar 92. The piston rod of the unloading cylinder 94 is fixedly connected to the operating block 96. When the piston rod of the unloading cylinder 94 extends, it moves the unloading frame 95 directly below the rotating shaft 31.

[0073] Reference Figure 2 and Figure 6 After the displacement mechanism 5 moves the baffle 91 and aligns it with the rotating shaft 31, the piston rod of the unloading cylinder 94 extends to move the unloading frame 95 directly below the rotating shaft 31. The piston rod of the unloading cylinder 41 extends to separate the slip ring from the rotating shaft 31, causing the slip ring to fall onto the unloading frame 95.

[0074] A method for fabricating a slip ring includes the following steps: Step 1, feeding step: the displacement mechanism 5 moves the mounting base 21 to the feeding mechanism 6, and the feeding mechanism 6 screens and conveys the slip rings to the mounting base 21. Step 2, transportation step: the mounting base 21 is moved by the displacement mechanism 5 so that the mounting base 21 is aligned with the rotating mechanism 3, and the slip ring is moved onto the rotating mechanism 3 by the pushing mechanism 8. Step 3, cutting step: Rotation mechanism 3 drives the slip ring to rotate, and displacement mechanism 5 drives cutting mechanism 7 to move, so that cutting mechanism 7 cuts the slip ring. Step four, unloading step: the rotating mechanism 3 no longer drives the collector ring to rotate, and the unloading mechanism 4 drives the collector ring to disengage from the rotating mechanism 3.

[0075] In step one, before the feeding mechanism 6 delivers the slip ring to the mounting base 21, the clamping cylinder 221 drives the two clamping blocks 222 to come into contact with each other. When the feeding mechanism 6 lands on the mounting base 21, the mounting tube 102 of the slip ring enters the storage slot 211, and the mounting rod 102 of the slip ring is supported on the clamping block 222. Then, the clamping cylinder 221 drives the two clamping blocks 222 to separate, and the mounting rod 102 of the slip ring enters between the two clamping blocks 222 and is supported on the guide rod 223. Then, the clamping cylinder 221 drives the two clamping blocks 222 to come closer to each other, and the mounting rod 102 is clamped by the two clamping blocks 222.

[0076] The implementation principle of the slip ring processing equipment and processing method in this application embodiment is as follows: the slip ring to be processed is transported to the mounting base 21 and clamped by the clamping mechanism 22; the slip ring to be processed is driven to align with the rotating shaft 31 by the displacement mechanism 5; the slip ring to be processed is moved to the rotating shaft 31 by the pushing mechanism 8; the rotating shaft 31 rotates and the cutting mechanism 7 is moved by the displacement mechanism 5 to cut the slip ring; finally, the processed slip ring is removed from the rotating shaft 31 by the unloading mechanism 4.

[0077] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," "third," and similar terms used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "a" or "an," and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising," "including," and similar terms mean that the elements or objects preceding "comprising" encompass the elements or objects listed following "comprising" or "including," and their equivalents, but do not exclude other elements or objects. "Above," "below," "left," "right," etc., are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0078] The above description is only a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the design concept of this application should be included within the protection scope of this application.

Claims

1. A slip ring processing device, comprising a base (1), wherein a fixed seat (11) is provided on the base (1), characterized in that: The fixed base (11) is provided with a rotating mechanism (3) for driving the collector ring to rotate and a material unloading mechanism (4) for unloading the collector ring from the rotating mechanism (3). The base (1) is provided with a worktable (2), a mounting seat (21) set on the worktable (2) for placing the collector ring, a feeding mechanism (6) for transporting the collector ring to the mounting seat (21), a displacement mechanism (5) for moving the worktable (2) horizontally, a pushing mechanism (8) for moving the collector ring from the mounting seat (21) to the rotating mechanism (3), and a cutting mechanism (7) for cutting the collector ring. The collector ring includes a mounting tube (105), a mounting ring block (101), and two mounting rods (102). One end of the mounting rod (102) is connected to the mounting tube (105), and the other end of the mounting rod (102) is connected to the mounting ring block (101). A first conductive ring (103) and a second conductive ring (104) are provided on the mounting tube (105). The mounting base (21) is provided with a storage slot (211) for the installation tube (105) to enter. A clamping mechanism (22) is provided on the side of the mounting base (21) facing the fixed base (11). The clamping mechanism (22) is provided on the clamping cylinder (221) on the side of the mounting base (21) facing the fixed base (11). The clamping cylinder (221) is connected to two clamping blocks (222). The upper end surface of the clamping block (222) is higher than the bottom wall of the storage slot (211). A guide hole is provided between the two clamping blocks (222). A guide rod (223) passes through the guide hole. The clamping cylinder (221) is used to drive the two clamping blocks (222) to move closer to each other / away from each other. When the two clamping blocks (222) are in a mutually close state, they support the mounting rod (102) when the slip ring falls into the mounting base (21), so that the mounting tube (105) enters the storage slot (211); when the two clamping blocks (222) are in a mutually separated state, they allow the mounting rod (102) to enter between the two clamping blocks (222) and be supported on the guide rod (223); when the two clamping blocks (222) are brought closer together again, they clamp the mounting rod (102). The fixed base (11) has an internal cavity (12). The rotating mechanism (3) includes a rotating shaft (31) rotatably connected to the side of the fixed base (11) and a rotating motor (34) disposed on the bottom wall of the cavity (12). The output shaft of the rotating motor (34) is sleeved with a drive gear (32), and the rotating shaft (31) is sleeved with a driven gear (33). The drive gear (32) and the driven gear (33) mesh with each other. A round rod (35) is provided on the side of the rotating shaft (31) away from the fixed base (11). An installation groove (311) for inserting the installation rod (102) is provided on the outer circumference of the rotating shaft (31). The mounting groove (311) has a groove (312) on its inner wall along the circumference of the rotating shaft (31). A spring piece (36) is provided in the groove (312). The spring piece (36) includes a second elastic arm (363) connected to the bottom wall of the groove (312). A bent portion (362) is provided on the side of the second elastic arm (363) away from the fixed seat (11). A first elastic arm (361) is provided on the side of the bent portion (362) away from the second elastic arm (363). The first elastic arm (361) is inserted into the mounting groove (311). The distance between the first elastic arm (361) and the second elastic arm (363) gradually decreases as it moves away from the fixed seat (11).

2. The slip ring processing equipment according to claim 1, characterized in that: The pushing mechanism (8) includes a support plate (81) disposed on the workbench (2). The support plate (81) is located on the side of the mounting base (21) away from the fixed base (11). A pushing cylinder (82) is disposed on the end face of the support plate (81) away from the fixed base (11). The piston rod of the pushing cylinder (82) passes through the support plate (81) and is connected to a pushing block (83). The pushing cylinder (82) is used to drive the pushing block (83) to insert into the storage slot (211).

3. The slip ring processing equipment according to claim 1, characterized in that: The feeding mechanism (6) includes a support frame (61) mounted on the base (1). A vibratory feeder (62) is mounted on the end face of the support frame (61) away from the base (1). The output port of the vibratory feeder (62) is connected to a conveyor bar (63).

4. The slip ring processing equipment according to claim 1, characterized in that: The unloading mechanism (4) includes an unloading plate (42) sleeved outside the rotating shaft (31) and an unloading cylinder (41) for driving the unloading plate (42) to move along the axis of the rotating shaft (31). The unloading cylinder (41) is mounted on a fixed base (11).

5. The slip ring processing equipment according to claim 1, characterized in that: The displacement mechanism (5) includes a horizontal plate (521). A discharge mechanism (9) is provided on the end face of the horizontal plate (521) facing the fixed seat (11). The discharge mechanism (9) includes an operating bar (92) provided below the horizontal plate (521) and a baffle (91) provided above the worktable (2). An operating plate (93) is provided on the end face of the operating bar (92) facing the fixed seat (11). The operating plate (93) is inclined and its height gradually decreases in the direction away from the rotating shaft (31). A discharge frame (95) is slidably provided on the operating plate (93). A discharge cylinder (94) is provided on the operating plate (93) to drive the discharge frame (95) to rise and fall along the surface of the operating plate (93).

6. A processing method using the slip ring processing equipment according to claim 1, characterized in that: The process includes the following steps: Step 1, feeding step, displacement mechanism (5) moves the mounting base (21) to the feeding mechanism (6), and the feeding mechanism (6) screens and conveys the collector ring to the mounting base (21); Step 2, transportation step: the mounting base (21) is moved by the displacement mechanism (5) so that the mounting base (21) is aligned with the rotating mechanism (3), and the slip ring is moved onto the rotating mechanism (3) by the pushing mechanism (8); Step 3, Step 3, Cutting step, Rotation mechanism (3) drives the collector ring to rotate, displacement mechanism (5) drives the cutting mechanism (7) to move, so that the cutting mechanism (7) cuts the collector ring; Step four, unloading step: the rotating mechanism (3) no longer drives the collector ring to rotate, and the unloading mechanism (4) drives the collector ring to disengage from the rotating mechanism (3).

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