Coal mine underground car washing system and car washing method
Patent Information
- Application Number
- CN202410012039.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-01-03
AI Technical Summary
[0003]本发明提供一种煤矿井下洗车系统及洗车方法,以解决现有技术中的煤矿井下洗车效率低且安全隐患较大的问题
[0015]应用本发明的技术方案,本发明提供了一种煤矿井下洗车系统,包括:洗车空间、一端分别与洗车空间连通的进入通道和移出通道;洗车空间与外部通道并排,进入通道和移出通道的另一端分别与外部通道连通;洗车装置,设置在洗车空间内,用于对车辆进行清洗;入口管控装置,设置在进入通道的入口处或设置在外部通道靠近进入通道入口处的一端,用于检测进入通道内的情况并管控进入通道的开闭;出口管控装置,设置在移出通道的出口处,用于监测移出通道内的情况并管控移出通道的开闭;导向装置,至少设置在进入通道、移出通道和洗车空间中的一个内,用于指导车辆的行进轨迹和/或多个车辆之间的间距;中央控制装置,分别与洗车装置、入口管控装置和出口管控装置电连接;其中,在外部通道内多个车辆在进入通道的入口处等待时,中央控制装置根据进入通道、洗车空间、移出通道内车辆的情况,控制入口管控装置依次指导多个车辆按序进入进入通道,并在洗车装置内依次进行清洗;在车辆从移出通道驶出时,中央控制装置根据外部通道的情况,控制出口管控装置指导车辆驶出移出通道。本发明通过设置入口管控装置和出口管控装置配合工作,保证了对于洗车空间、进入通道和移出通道内车辆的高效管控,既保证了对于洗车顺序的可控,又避免了清洗完成的车辆与外部通道内的车辆或人员发生碰撞等安全事故,有效提高了洗车的安全性和有序性;通过设置导向装置,有效指导了车辆的行进轨迹和/或多个车辆之间的间距,进而避免了车辆出现追尾或碰撞等事故;本发明提出的煤矿井下洗车系统,实现了井下多车辆高效洗车,通过中央控制装置的高效智能控制,实现了洗车各个流程的全程监控及控制,有效替代了人员现场指挥,降低了作业风险,消除了安全隐患,并且节约了人力;在实际使用本发明提出的煤矿井下洗车系统后发现,使用该洗车系统后,与传统人工指挥洗车流程相比,至少节约人工2工/班,每月可减少人员180人次,节约经济效益和人力明显,适合大规模推广使用;本发明提出的煤矿井下洗车系统,不仅可用于煤矿井下的洗车作业,也可推广应用于地面空间上相对狭小区域的洗车作业。
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Figure CN117799569B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of underground vehicle washing equipment technology, and more specifically, to an underground vehicle washing system and method for coal mines. Background Technology
[0002] Currently, the main transportation methods in coal mines are rail transport and vehicle transport, with explosion-proof vehicles being the primary mode of transport. When using explosion-proof vehicles in tunnels, to ensure driving safety and maintain vehicle cleanliness, the vehicles need to be washed at underground washing stations after each shift. However, during shift changes, the washing stations are crowded with vehicles and personnel, leading to disorganized command and dispatch, significant safety hazards, and low washing efficiency. Therefore, to manage the behavior of personnel and vehicles at washing stations, further improve washing efficiency, and ensure safety, there is an urgent need for an underground coal mine vehicle washing system that can be applied to coal mines. Summary of the Invention
[0003] This invention provides a coal mine underground vehicle washing system and method to solve the problems of low efficiency and significant safety hazards in existing coal mine underground vehicle washing technologies.
[0004] To address the aforementioned problems, according to one aspect of the present invention, a coal mine underground vehicle washing system is provided, comprising: a vehicle washing space; an entry channel and an exit channel respectively connected at one end to the vehicle washing space; the vehicle washing space being parallel to an external channel, and the other ends of the entry channel and the exit channel respectively connected to the external channel; a vehicle washing device disposed within the vehicle washing space for washing vehicles; an entrance control device disposed at the entrance of the entry channel or at one end of the external channel near the entrance of the entry channel for detecting the situation within the entry channel and controlling the opening and closing of the entry channel; and an exit control device disposed at the exit of the exit channel for monitoring the situation within the exit channel and controlling the opening and closing of the exit channel. A guiding device, installed in at least one of the entry channel, exit channel, and car wash space, is used to guide the vehicle's travel trajectory and / or the spacing between multiple vehicles; a central control device is electrically connected to the car wash device, the entrance control device, and the exit control device, respectively; wherein, when multiple vehicles are waiting at the entrance of the entry channel in the external channel, the central control device controls the entrance control device to guide the multiple vehicles to enter the entry channel in sequence according to the situation of vehicles in the entry channel, car wash space, and exit channel, and to wash them in the car wash device in sequence; when vehicles drive out of the exit channel, the central control device controls the exit control device to guide the vehicles to drive out of the exit channel according to the situation of the external channel.
[0005] Furthermore, the entrance control device includes: a camera electrically connected to the central control device for detecting the situation inside the entrance channel; a first indicator light located at the entrance of the entrance channel or at one end of the external channel near the entrance of the entrance channel; the first indicator light is electrically connected to the central control device; the first indicator light allows or prevents vehicles from entering the entrance channel by changing different colors of light.
[0006] Furthermore, the entrance control device also includes: a first laser fence, which is installed at the entrance of the entrance channel and electrically connected to the central control device; the first laser fence forms a virtual fence by emitting laser light, and the virtual fence stops at the entrance channel to control the opening and closing of the entrance channel; and / or, the color of the virtual fence is variable, and the opening and closing of the entrance channel is guided by different color changes; an infrared sensor, which is installed at the entrance of the entrance channel and electrically connected to the central control device; the infrared sensor is used to detect vehicle passage; a display screen, which is installed at the entrance of the entrance channel or at one end of the external channel near the entrance of the entrance channel; the display screen is electrically connected to the central control device; the display screen is used to display at least one internal view of the entrance channel, the exit channel, and the car wash space to provide real-time information to the driver of the vehicle; and / or, the display screen is used to display information signs indicating whether entry is prohibited or permitted to guide the driver in operating the vehicle.
[0007] Furthermore, the exit control device includes: a second indicator light, installed at the exit of the exit channel or inside the external channel; the second indicator light is electrically connected to the central control device; the second indicator light guides the opening and closing of the exit channel by changing different colors of light to allow or prevent vehicles from leaving the exit channel; a second laser fence, installed at the exit of the exit channel and electrically connected to the central control device; the second laser fence forms a virtual fence by emitting laser light, the virtual fence stops the exit channel, and controls the opening and closing of the exit channel; and / or, the color of the virtual fence is variable, and the opening and closing of the exit channel is guided by changing different colors.
[0008] Furthermore, the guiding device includes reflective guide lines and multiple vehicle distance indicators. The reflective guide lines are continuously arranged along the extension direction of the entry channel, the car wash space, and the exit channel to guide vehicles to travel along the reflective guide lines. The multiple vehicle distance indicators are arranged at least in one of the entry channel, the exit channel, and the car wash space, and are equidistant along the extension direction to guide the spacing between multiple vehicles.
[0009] Furthermore, there are at least two reflective guide lines, including a first guide line and a second guide line. The first guide line and the second guide line are set parallel to each other on the ground, and the area between them forms a driving area, along which the vehicle travels. Multiple vehicle distance signs are set at intervals along the extension direction of the entry passage, the car wash space and the exit passage, and are set on the side walls of the entry passage, the car wash space and the exit passage.
[0010] Furthermore, the car wash device includes an explosion-proof car wash machine, a sedimentation tank, and a drainage assembly. The explosion-proof car wash machine is installed in the car wash space and is used for automatically washing vehicles. The explosion-proof car wash machine and the drainage assembly are electrically connected to the central control device. The sedimentation tank is installed on the floor of the car wash space and is used to collect the wastewater generated by the explosion-proof car wash machine when washing vehicles. The drainage assembly is connected to the sedimentation tank and is used to discharge the wastewater in the sedimentation tank.
[0011] Furthermore, there are multiple explosion-proof car wash machines, spaced apart; the sedimentation tank is located at the lowest point on the ground, and has sidewalls on its circumference for draining wastewater, which are connected to the ground and have a slope of not less than 0.3%; the drainage assembly includes a filter screen, pipes, and an explosion-proof water pump, with the filter screen located at the inlet of the pipes; the inlet of the pipes is connected to the sedimentation tank; the pipes are connected to the explosion-proof water pump, which drives the liquid flow in the pipes to discharge the wastewater from the sedimentation tank.
[0012] Furthermore, the car wash device also includes at least two laser pointers, each electrically connected to a central control unit. The at least two laser pointers include a first pointer and a second pointer. The first pointer is located at the entrance of the explosion-proof car wash machine, and the second pointer is located at the exit. When the first pointer senses a vehicle entering the explosion-proof car wash machine, it changes color via laser light to prevent the next vehicle from entering. When the second pointer detects a vehicle leaving the explosion-proof car wash machine, the central control unit controls the first pointer to change color again, allowing the next vehicle to enter the explosion-proof car wash machine.
[0013] According to another aspect of the present invention, a car washing method is provided, which is applied to the above-mentioned underground car washing system in a coal mine. The car washing method includes the following steps: an entrance sequencing step: controlling multiple vehicles to enter the car washing space sequentially from the entrance channel; a washing step: washing the vehicles; and an exit control step: controlling the washed vehicles, controlling multiple washed vehicles to exit sequentially from the exit channel, and controlling the washed vehicles to avoid vehicles or pedestrians in the external channel.
[0014] Furthermore, the car washing method also includes: a drainage step: draining the wastewater generated during washing within the car washing space; and an alarm step: when any abnormality is detected in the entrance sorting step, washing step, exit control step, or drainage step, a remote wireless alarm and / or voice alarm is triggered, and multiple vehicles are controlled to stop moving or orderly evacuate from the entrance passage, exit passage, and car washing space.
[0015] Applying the technical solution of this invention, this invention provides a coal mine underground vehicle washing system, comprising: a washing space; an entry channel and an exit channel respectively connected at one end to the washing space; the washing space is parallel to an external channel, and the other ends of the entry channel and the exit channel are respectively connected to the external channel; a washing device, installed in the washing space, for washing vehicles; an entrance control device, installed at the entrance of the entry channel or at one end of the external channel near the entrance of the entry channel, for detecting the situation inside the entry channel and controlling the opening and closing of the entry channel; an exit control device, installed at the exit of the exit channel, for monitoring the situation inside the exit channel and controlling the opening and closing of the exit channel; and a guide device. A central control unit is installed in at least one of the entry channel, exit channel, and car wash space to guide the vehicle's trajectory and / or the spacing between multiple vehicles. The central control unit is electrically connected to the car wash unit, the entry control unit, and the exit control unit, respectively. When multiple vehicles are waiting at the entrance of the entry channel in the external channel, the central control unit controls the entry control unit to guide the vehicles to enter the entry channel sequentially based on the situation of vehicles in the entry channel, car wash space, and exit channel, and to wash them sequentially in the car wash unit. When a vehicle exits from the exit channel, the central control unit controls the exit control unit to guide the vehicle out of the exit channel based on the situation of the external channel. This invention, through the coordinated operation of entrance and exit control devices, ensures efficient management of vehicles within the car wash space, entry channels, and exit channels. This guarantees controllable washing sequence and prevents collisions between washed vehicles and vehicles or personnel in external channels, effectively improving the safety and orderliness of the car wash process. Furthermore, the inclusion of guiding devices effectively guides vehicle movement and / or spacing between vehicles, preventing rear-end collisions and other accidents. The coal mine underground car wash system proposed in this invention achieves efficient washing of multiple vehicles underground, achieved through a central control device. The intelligent control system enables full monitoring and control of all processes in the car washing operation, effectively replacing on-site personnel command, reducing operational risks, eliminating safety hazards, and saving manpower. In actual use of the coal mine underground car washing system proposed in this invention, it was found that compared with the traditional manual car washing process, it saves at least 2 man-days per shift, reducing personnel by 180 person-times per month, resulting in significant economic and manpower savings, making it suitable for large-scale promotion and use. The coal mine underground car washing system proposed in this invention can not only be used for car washing operations in coal mines but can also be extended to car washing operations in relatively small areas on the ground. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:
[0017] Figure 1 A schematic diagram of the specific structure of the underground coal mine car washing system provided in an embodiment of the present invention is shown;
[0018] Figure 2 This diagram shows a partial enlarged view of the underground coal mine car washing system provided in an embodiment of the present invention;
[0019] Figure 3 A partial structural schematic diagram of a coal mine underground car washing system provided by an embodiment of the present invention is shown.
[0020] The above figures include the following reference numerals:
[0021] 10. Car wash area; 11. Entrance passage; 12. Exit passage;
[0022] 20. External access;
[0023] 30. Car wash equipment; 31. Explosion-proof car wash machine; 32. Sedimentation tank; 33. Drainage assembly; 331. Filter screen; 332. Pipeline; 333. Explosion-proof water pump; 34. First indicator; 35. Second indicator;
[0024] 40. Entrance control device; 41. Camera; 42. First indicator light; 43. First laser fence; 44. Infrared sensor; 45. Display screen;
[0025] 50. Export control device; 51. Second indicator light; 52. Second laser fence;
[0026] 60. Guiding device; 61. Reflective guide line; 611. First guide line; 612. Second guide line; 62. Vehicle distance indicator;
[0027] 70. Central control unit. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] like Figures 1 to 3 As shown, an embodiment of the present invention provides a coal mine underground vehicle washing system, comprising:
[0030] The car wash space 10 has an entry channel 11 and an exit channel 12 that are connected to the car wash space 10 at one end; the car wash space 10 is parallel to the external channel 20, and the other ends of the entry channel 11 and the exit channel 12 are connected to the external channel 20 at the other end.
[0031] A car wash device 30 is installed within the car wash space 10 and is used for washing vehicles;
[0032] An entrance control device 40 is installed at the entrance of the entrance channel 11 or at one end of the external channel 20 near the entrance of the entrance channel 11, and is used to detect the situation inside the entrance channel 11 and control the opening and closing of the entrance channel 11.
[0033] An exit control device 50 is installed at the exit of the removal channel 12 to monitor the situation inside the removal channel 12 and control the opening and closing of the removal channel 12.
[0034] A guiding device 60 is provided in at least one of the entry channel 11, the exit channel 12 and the car wash space 10 for guiding the travel trajectory of vehicles and / or the spacing between multiple vehicles;
[0035] The central control unit 70 is electrically connected to the car wash unit 30, the entrance control unit 40, and the exit control unit 50, respectively.
[0036] When multiple vehicles are waiting at the entrance of the entry channel 11 within the external channel 20, the central control device 70 controls the entrance control device 40 to guide the multiple vehicles to enter the entry channel 11 in sequence according to the situation of vehicles in the entry channel 11, the car wash space 10, and the exit channel 12, and to wash them in the car wash device 30 in sequence. When the vehicles drive out of the exit channel 12, the central control device 70 controls the exit control device 50 to guide the vehicles to drive out of the exit channel 12 according to the situation of the external channel 20.
[0037] This invention, through the coordinated operation of an entrance control device 40 and an exit control device 50, ensures efficient management of vehicles within the car wash space 10, the entry channel 11, and the exit channel 12. This guarantees controllable car wash sequence and prevents collisions between washed vehicles and vehicles or personnel in the external channel 20, effectively improving the safety and orderliness of the car wash process. Furthermore, the guiding device 60 effectively guides the vehicle's trajectory and / or the spacing between multiple vehicles, thus preventing rear-end collisions or other accidents. The coal mine underground car wash system proposed in this invention achieves efficient washing of multiple vehicles underground, through a central... The highly efficient and intelligent control of the control device 70 enables full monitoring and control of each process in the car washing operation, effectively replacing on-site personnel command, reducing operational risks, eliminating safety hazards, and saving manpower. After practical use of the coal mine underground car washing system proposed in this invention, it was found that compared with the traditional manual car washing process, using this system saves at least 2 man-days per shift, reducing personnel by 180 person-times per month, resulting in significant economic and manpower savings, making it suitable for large-scale promotion and use. The coal mine underground car washing system proposed in this invention can not only be used for car washing operations in coal mines but can also be extended to car washing operations in relatively small areas on the ground.
[0038] It should be noted that, in a specific embodiment of the present invention, the car wash space 10, the entry passage 11, and the exit passage 12 can be formed underground in a coal mine by excavation or by utilizing existing roadways or chambers.
[0039] like Figure 1 As shown, the entrance control device 40 includes: a camera 41, electrically connected to the central control device 70, used to detect the situation inside the entrance channel 11; a first indicator light 42, set at the entrance of the entrance channel 11 or at one end of the external channel 20 near the entrance of the entrance channel 11; the first indicator light 42 is electrically connected to the central control device 70; the first indicator light 42 allows or prevents vehicles from entering the entrance channel 11 by changing different colored lights.
[0040] By setting up camera 41, real-time monitoring of the situation inside the entrance channel 11 is achieved; by setting up first indicator light 42, orderly control of vehicles entering the entrance channel 11 is achieved.
[0041] It is worth noting that, in one specific embodiment of the present invention, the camera 41 is not limited to being installed in the entry channel 11, but can also be installed in the car wash space 10, the exit channel 12, and the external channel 20 (e.g., Figure 2 (as shown), to ensure the comprehensiveness of the data collected by the central control device 70; the first indicator light 42 can be a common traffic light device, which is convenient for procurement and personnel identification and use.
[0042] like Figure 1 As shown, the entrance control device 40 further includes: a first laser fence 43, which is disposed at the entrance of the entrance channel 11 and electrically connected to the central control device 70; the first laser fence 43 forms a virtual fence by emitting laser light, and the virtual fence stops at the entrance channel 11 to control the opening and closing of the entrance channel 11; and / or, the color of the virtual fence is variable, and the opening and closing of the entrance channel 11 is guided by different color changes; an infrared sensor 44, disposed at the entrance of the entrance channel 11 and electrically connected to the central control device 70; the infrared sensor 44 is used to detect the passage of vehicles; a display screen 45, disposed at the entrance of the entrance channel 11 or disposed at one end of the external channel 20 near the entrance of the entrance channel 11; the display screen 45 is electrically connected to the central control device 70; the display screen 45 is used to display at least one internal view of the entrance channel 11, the exit channel 12 and the car wash space 10, so that the driver of the vehicle can know real-time information; and / or, the display screen 45 is used to display information signs indicating that entry is prohibited or permitted, so as to guide the driver to operate the vehicle. This configuration ensures that the entrance control device 40 has the functions of controlling passage, automatic detection, and real-time display.
[0043] In one specific embodiment of the present invention, the signal of the camera 41 is transmitted to the central control device 70, and the display screen 45 displays the real-time image inside the car wash space 10 (car wash point) so that the driver can watch the situation inside the car wash point. When the car wash point is vacant, the first indicator light 42 displays a green light, the display screen 45 displays "Turn right to enter the car wash point", and the first laser fence 43 changes from red to green laser. Under this condition, the vehicle can enter the entrance channel 11.
[0044] like Figure 1 As shown, the exit control device 50 includes: a second indicator light 51, installed at the exit of the exit channel 12 or inside the external channel 20; the second indicator light 51 is electrically connected to the central control device 70; the second indicator light 51 guides the opening and closing of the exit channel 12 by changing different colors of light, so as to allow or prevent vehicles from leaving the exit channel 12; a second laser fence 52, installed at the exit of the exit channel 12 and electrically connected to the central control device 70; the second laser fence 52 forms a virtual fence by emitting laser light, the virtual fence stops the exit channel 12, and controls the opening and closing of the exit channel 12; and / or, the color of the virtual fence is variable, and the opening and closing of the exit channel 12 is guided by changing different colors. This configuration ensures both the simplicity of the structure of the exit control device 50 and the function of controlling passage.
[0045] In one specific embodiment of the present invention, the entrance control device 40 and the exit control device 50 have the same structure to facilitate subsequent procurement and unified maintenance.
[0046] like Figure 1 and Figure 2 As shown, the guiding device 60 includes reflective guide lines 61 and multiple vehicle distance indicators 62. The reflective guide lines 61 are continuously arranged along the extension direction of the entry channel 11, the car wash space 10 and the exit channel 12 to guide vehicles to drive along the reflective guide lines 61. The multiple vehicle distance indicators 62 are provided at least in one of the entry channel 11, the exit channel 12 and the car wash space 10, and are equidistant along the extension direction to guide the spacing between multiple vehicles.
[0047] By setting up reflective guide lines 61, vehicles are effectively guided to drive along the reflective guide lines 61 in relatively dark alleyways, thereby avoiding vehicles from hitting the inner wall of the alleyway, improving safety, and preventing vehicles from deviating or getting lost; by setting up multiple vehicle distance signs 62, the distance between multiple vehicles is effectively guided, thereby preventing rear-end collisions.
[0048] like Figure 1 and Figure 2 As shown, there are at least two reflective guide lines 61, including a first guide line 611 and a second guide line 612. The first guide line 611 and the second guide line 612 are set parallel to each other on the ground, and the area between them forms a driving area along which vehicles travel. Multiple vehicle distance indicators 62 are arranged at intervals along the extension direction of the entry passage 11, the car wash space 10, and the exit passage 12, and are set on the side walls of the entry passage 11, the car wash space 10, and the exit passage 12. This arrangement further improves the safety of vehicle driving.
[0049] like Figure 1 and Figure 2 As shown, the car wash device 30 includes an explosion-proof car wash machine 31, a sedimentation tank 32, and a drainage assembly 33. The explosion-proof car wash machine 31 is installed within the car wash space 10 and is used for automatic vehicle washing. The explosion-proof car wash machine 31 and the drainage assembly 33 are electrically connected to the central control device 70. Figure 3 As shown, the sedimentation tank 32 is installed on the ground of the car wash space 10 to collect wastewater generated by the explosion-proof car wash machine 31 during vehicle washing. The drainage component 33 is connected to the sedimentation tank 32 to discharge the wastewater from the sedimentation tank 32. This design ensures both the operational reliability of the car wash device 30 and a simplified structure, thereby effectively reducing costs.
[0050] Specifically, there are multiple explosion-proof car wash machines 31, which are spaced apart; the sedimentation tank 32 is located at the lowest point on the ground, and the sedimentation tank 32 has side walls on its circumference for draining wastewater, the side walls are connected to the ground, and the slope of the side walls is not less than three per thousand; the drainage component 33 includes a filter screen 331, a pipe 332, and an explosion-proof water pump 333, the filter screen 331 is installed at the inlet of the pipe 332; the inlet of the pipe 332 is connected to the sedimentation tank 32; the pipe 332 is connected to the explosion-proof water pump 333, and the explosion-proof water pump 333 is used to drive the liquid flow in the pipe 332 to discharge the wastewater in the sedimentation tank 32.
[0051] By setting up multiple explosion-proof car wash machines 31, the car washing efficiency is improved; by setting up a sedimentation tank 32 with sidewalls on all sides for diverting wastewater, the sidewalls are connected to the ground and the slope of the sidewalls is not less than three per thousand, ensuring the collection effect of wastewater in the sedimentation tank and preventing wastewater leakage.
[0052] It is worth noting that the explosion-proof car wash machine 31 can be installed in the underground chamber of a coal mine and can automatically complete the car wash process such as spraying water, wiping, and drying; the pipeline 332 is connected to the explosion-proof water pump 333 and is suspended on the top plate of the chamber.
[0053] like Figure 1 and Figure 2 As shown, the car wash device 30 also includes at least two laser pointers, each electrically connected to the central control unit 70. The at least two laser pointers include a first pointer 34 and a second pointer 35. The first pointer 34 is located at the entrance of the explosion-proof car wash machine 31, and the second pointer 35 is located at the exit of the explosion-proof car wash machine 31. When the first pointer 34 detects a vehicle entering the explosion-proof car wash machine 31, it changes color via laser light to prevent the next vehicle from entering. When the second pointer 35 detects a vehicle leaving the explosion-proof car wash machine 31, the central control unit 70 controls the first pointer 34 to change color again, allowing the next vehicle to enter the explosion-proof car wash machine 31. By setting the first pointer 34 and the second pointer 35, the safe operation of the explosion-proof car wash machine 31 is achieved.
[0054] In one specific embodiment of the present invention, the central control device 70 includes cables, a computer, and multiple PLC cabinets, etc. The computer is electrically connected to each component through cables to ensure reliable connection.
[0055] The present invention also provides a car washing method, applied to the above-mentioned underground car washing system in a coal mine. The car washing method includes the following steps: entrance sorting step: controlling multiple vehicles to enter the car washing space 10 sequentially from the entrance channel 11; washing step: washing the vehicles; exit control step: controlling the washed vehicles, controlling multiple washed vehicles to drive out sequentially from the exit channel 12, and controlling the washed vehicles to avoid vehicles or pedestrians in the external channel 20.
[0056] By setting up entry sorting steps and exit control steps, efficient management of vehicles in the car wash space 10, entry channel 11 and exit channel 12 is ensured. This not only ensures the controllability of the car wash sequence, but also avoids safety accidents such as collisions between washed vehicles and vehicles or people in the external channel 20, effectively improving the safety and orderliness of the car wash.
[0057] Specifically, the car wash method also includes: a drainage step: draining wastewater generated during washing within the car wash space 10; and an alarm step: if any abnormality is detected in the entrance sorting step, washing step, exit control step, or drainage step, a remote wireless alarm and / or voice alarm is triggered, and multiple vehicles are controlled to stop moving or orderly evacuate from the entrance channel 11, exit channel 12, and car wash space 10. By setting up the alarm step, the safety of the car wash process is ensured.
[0058] In summary, this invention provides a coal mine underground vehicle washing system and method. By coordinating the entry control device 40 and exit control device 50, this invention ensures efficient control of vehicles within the washing space 10, entry channel 11, and exit channel 12. This guarantees controllable washing sequence and prevents collisions between washed vehicles and vehicles or personnel in the external channel 20, effectively improving the safety and orderliness of the washing process. Furthermore, the guiding device 60 effectively guides the vehicle's trajectory and / or the spacing between multiple vehicles, thus preventing rear-end collisions or other accidents. The coal mine underground vehicle washing system proposed in this invention achieves… The efficient underground vehicle washing system utilizes a central control device 70 for intelligent control, enabling full monitoring and control of each washing process. This effectively replaces on-site personnel command, reduces operational risks, eliminates safety hazards, and saves manpower. Practical use of the coal mine underground vehicle washing system proposed in this invention has shown that compared to traditional manual command, it saves at least 2 man-days per shift, reducing manpower by 180 person-times per month. The economic and manpower savings are significant, making it suitable for large-scale deployment. This coal mine underground vehicle washing system can not only be used for underground vehicle washing operations but can also be applied to vehicle washing operations in relatively confined spaces on the surface.
[0059] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0060] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0061] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0062] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0063] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.
[0064] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A coal mine underground vehicle washing system, characterized in that, include: The car wash space (10), an entry channel (11) and an exit channel (12) connected at one end to the car wash space (10); the car wash space (10) is parallel to the external channel (20), and the other ends of the entry channel (11) and the exit channel (12) are connected to the external channel (20); A car wash device (30) is installed in the car wash space (10) for washing vehicles; An entrance control device (40) is installed at the entrance of the entrance channel (11) or at one end of the external channel (20) near the entrance of the entrance channel (11) to detect the situation inside the entrance channel (11) and control the opening and closing of the entrance channel (11); An exit control device (50) is installed at the exit of the removal channel (12) to monitor the situation inside the removal channel (12) and control the opening and closing of the removal channel (12); A guiding device (60) is provided in at least one of the entry channel (11), the exit channel (12) and the car wash space (10) for guiding the travel trajectory of vehicles and / or the spacing between multiple vehicles; The central control device (70) is electrically connected to the car wash device (30), the entrance control device (40), and the exit control device (50), respectively; When multiple vehicles are waiting at the entrance of the entry channel (11) in the external channel (20), the central control device (70) controls the entrance control device (40) to guide multiple vehicles to enter the entry channel (11) in sequence according to the situation of vehicles in the entry channel (11), the car wash space (10), and the exit channel (12), and to wash them in the car wash device (30) in sequence; when a vehicle drives out of the exit channel (12), the central control device (70) controls the exit control device (50) to guide the vehicle to drive out of the exit channel (12) according to the situation of the external channel (20).
2. The coal mine underground vehicle washing system according to claim 1, characterized in that, The entry control device (40) includes: A camera (41), electrically connected to the central control device (70), is used to detect the situation inside the entry channel (11); The first indicator light (42) is located at the entrance of the access channel (11) or at one end of the external channel (20) near the entrance of the access channel (11); the first indicator light (42) is electrically connected to the central control device (70); the first indicator light (42) allows or prevents the vehicle from entering the access channel (11) by changing different colors of light.
3. The coal mine underground vehicle washing system according to claim 2, characterized in that, The entry control device (40) also includes: A first laser fence (43) is disposed at the entrance of the access channel (11) and electrically connected to the central control device (70); the first laser fence (43) forms a virtual fence by emitting laser light, the virtual fence stops at the access channel (11) and controls the opening and closing of the access channel (11); and / or, the color of the virtual fence is variable, and the opening and closing of the access channel (11) is guided by the change of different colors; An infrared sensor (44) is installed at the entrance of the access channel (11) and is electrically connected to the central control device (70); the infrared sensor (44) is used to detect the passage of vehicles; A display screen (45) is disposed at the entrance of the entrance channel (11) or at one end of the external channel (20) near the entrance of the entrance channel (11); the display screen (45) is electrically connected to the central control device (70); the display screen (45) is used to display at least one interior view of the entrance channel (11), the exit channel (12) and the car wash space (10) to provide real-time information to the driver of the vehicle; and / or, the display screen (45) is used to display information signs indicating whether entry is prohibited or permitted to guide the driver in operating the vehicle.
4. The coal mine underground vehicle washing system according to claim 1, characterized in that, The export control device (50) includes: The second indicator light (51) is located at the exit of the removal channel (12) or inside the external channel (20); the second indicator light (51) is electrically connected to the central control device (70); the second indicator light (51) guides the opening and closing of the removal channel (12) by changing different colored lights, so as to allow or prevent the vehicle from leaving the removal channel (12); A second laser fence (52) is disposed at the exit of the removal channel (12) and electrically connected to the central control device (70); the second laser fence (52) forms a virtual fence by emitting laser light, the virtual fence blocks the removal channel (12) and controls the opening and closing of the removal channel (12); and / or, the color of the virtual fence is variable, and the opening and closing of the removal channel (12) is guided by the change of different colors.
5. The coal mine underground vehicle washing system according to claim 1, characterized in that, The guiding device (60) includes reflective guide lines (61) and multiple vehicle distance indicators (62). The reflective guide lines (61) are continuously arranged along the extension direction of the entry channel (11), the car wash space (10), and the exit channel (12) to guide vehicles to travel along the reflective guide lines (61). The multiple vehicle distance indicators (62) are arranged at least in one of the entry channel (11), the exit channel (12), and the car wash space (10), and are equidistant along the extension direction to guide the spacing between multiple vehicles.
6. The underground coal mine car washing system according to claim 5, characterized in that, The reflective guide lines (61) are at least two, including a first guide line (611) and a second guide line (612). The first guide line (611) and the second guide line (612) are set parallel to each other on the ground, and the area between them forms a driving area. The vehicle drives along the driving area. A plurality of the vehicle distance signs (62) are set at intervals along the extension direction of the entry channel (11), the car wash space (10) and the exit channel (12), and are set on the side walls of the entry channel (11), the car wash space (10) and the exit channel (12).
7. The underground coal mine car washing system according to claim 1, characterized in that, The car wash device (30) includes an explosion-proof car wash machine (31), a sedimentation tank (32), and a drainage assembly (33). The explosion-proof car wash machine (31) is installed in the car wash space (10) and is used for automatically washing vehicles. The explosion-proof car wash machine (31) and the drainage assembly (33) are electrically connected to the central control device (70). The sedimentation tank (32) is installed on the ground of the car wash space (10) and is used to collect the wastewater generated by the explosion-proof car wash machine (31) when washing vehicles. The drainage assembly (33) is connected to the sedimentation tank (32) and is used to discharge the wastewater in the sedimentation tank (32).
8. The coal mine underground vehicle washing system according to claim 7, characterized in that, Multiple explosion-proof car wash machines (31) are provided, spaced apart. The sedimentation tank (32) is located at the lowest point on the ground. The sedimentation tank (32) has a sidewall on its circumference for draining wastewater. The sidewall is connected to the ground and has a slope of not less than 0.3%. The drainage assembly (33) includes a filter screen (331), a pipeline (332), and an explosion-proof water pump (333). The filter screen (331) is located at the inlet of the pipeline (332). The inlet of the pipeline (332) is connected to the sedimentation tank (32). The pipeline (332) is connected to the explosion-proof water pump (333). The explosion-proof water pump (333) is used to drive the liquid flow in the pipeline (332) to discharge the wastewater in the sedimentation tank (32).
9. The coal mine underground vehicle washing system according to claim 7, characterized in that, The car wash device (30) also includes at least two laser pointers, which are electrically connected to the central control device (70). The at least two laser pointers include a first pointer (34) and a second pointer (35). The first pointer (34) is located at the entrance of the explosion-proof car wash machine (31), and the second pointer (35) is located at the exit of the explosion-proof car wash machine (31). When the first pointer (34) senses a vehicle entering the explosion-proof car wash machine (31), the first pointer (34) changes color by laser to prevent the next vehicle from entering the explosion-proof car wash machine (31). When the second pointer (35) detects a vehicle leaving the explosion-proof car wash machine (31), the central control device (70) controls the first pointer (34) to change color again to allow the next vehicle to enter the explosion-proof car wash machine (31).
10. A car washing method, characterized in that, The coal mine underground vehicle washing system according to any one of claims 1 to 9, the vehicle washing method comprising the following steps: Entry sorting steps: Control multiple vehicles to enter the car wash space (10) sequentially from the entry channel (11); Cleaning steps: Clean the vehicle; Exit control steps: Control the vehicles that have been cleaned, control multiple cleaned vehicles to exit from the exit channel (12) in sequence, and control the cleaned vehicles to avoid vehicles or pedestrians in the external channel (20).
11. The car washing method according to claim 10, characterized in that, The car washing method also includes: Drainage step: Drain the wastewater generated during cleaning in the car wash space (10); Alarm procedure: When any abnormality is detected in the entrance sorting step, the cleaning step, the exit control step and the drainage step, a remote wireless alarm and / or voice alarm is triggered, and multiple vehicles are controlled to stop moving or orderly evacuate from the entrance channel (11), the exit channel (12) and the car wash space (10).
Citation Information
Patent Citations
Car washing apparatus
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Car washing equipment
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