An automatic wrapping device and method for rotor guide bars
By designing an automatic wrapping device suitable for rotor guide bars, the problems of difficulty in mass production and bending adaptability of rotor guide bar wrapping were solved, achieving standardized wrapping and safe use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHUZHOU ZHAOYUAN ELECTROMECHANICAL TECH CO LTD
- Filing Date
- 2023-12-29
- Publication Date
- 2026-07-17
AI Technical Summary
In the existing technology, it is difficult to mass-produce the wrapping of rotor guide bars. The standardization of manual wrapping is low, and it is difficult to adapt to the wrapping requirements of partial bending.
An automatic wrapping device for rotor guide bars was designed, including a loading frame, a fixing mechanism, a supporting mechanism, and a winding mechanism. Through the cooperation of buffer components, fixing components, supporting sliders, and power components, it can simultaneously wrap multiple materials and adjust the wrapping density to meet the wrapping requirements of partially bent materials.
It achieves standardized wrapping of rotor guide bars, improves the standardization and safety of the wrapping tape, simplifies the operation process, and adapts to the usage needs in different environments.
Smart Images

Figure CN117800175B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of guide bar wrapping, and more specifically to an automatic wrapping device and method for rotor guide bars. Background Technology
[0002] Rotor bars are a key component of motor rotors, serving as conductive materials connecting the rotor and the power source to transfer electrical energy. These bars possess high wear resistance, high temperature resistance, corona resistance, and high voltage resistance; they maintain stable electrical performance, high conductivity, low heat generation, and high efficiency even under long-term high-speed motor operation. The quality of the rotor bars directly affects the motor's performance and lifespan. They are widely used in wind power motors, large-scale mechanical engineering, and other fields. Due to varying operating environments, rotor bars typically require rotational wrapping with insulating materials. However, this wrapping process is often difficult to mass-produce, and the need for bending the bars makes the wrapping process challenging. Furthermore, manual wrapping has low standardization, hindering safe application in the field. Summary of the Invention
[0003] In order to solve the above-mentioned problems in the prior art, the present invention aims to provide an automatic wrapping device and wrapping method for rotor guide bars that can wrap multiple materials simultaneously and adjust the wrapping density to accommodate partial bending.
[0004] The technical solution adopted in this invention is: an automatic wrapping device suitable for rotor guide bars, comprising...
[0005] A carrying frame for carrying equipment;
[0006] A fixing mechanism, comprising a buffer and a fixing component, for assisting in fixing the guide bar;
[0007] A support mechanism includes a rectangular frame for carrying a load, which is disposed above the load frame. The rectangular frame has a first sliding groove on both sides of its narrow side and a second sliding groove on both sides of its long side. A first sliding rod is provided between the two sets of first sliding grooves and a second sliding rod is provided between the two sets of second sliding grooves. A support slider is provided at the junction of the first sliding rod and the second sliding rod, and the support slider is slidably connected to the second sliding rod and the first sliding rod.
[0008] A winding mechanism is provided between the buffer and the fixing member. The winding mechanism is rotatably connected to the support mechanism. The winding mechanism includes a winding member and a power member. Several feeding members are placed on the winding member.
[0009] In one embodiment, the buffer includes two sets of cross plates, which are fixedly connected to one side of the loading frame. The opposite sides of the cross plates are provided with inclined plates, and a plurality of telescopic springs are provided between the inclined plates and the cross plates. The two ends of the short rods of the two sets of cross plates are also provided with rotating fixing rods, which are fixedly connected to the cross plates at both ends. An elliptical clamping plate is provided in the middle of the rotating fixing rod, and the tip of the elliptical clamping plate is away from the loading frame that is fixedly connected to the cross plates.
[0010] In one embodiment, the fixing member includes two sets of support rods, which are fixedly connected to the side of the carrying frame away from the buffer member. A roller rod is provided between the two sets of support rods. An auxiliary roller is provided in the middle of the roller rod. A rotating and flipping block is also provided on the roller rod. One end of the rotating and flipping block is provided with an L-shaped limiting groove. One end of the rotating and flipping block is rotatably connected to both sides of the auxiliary roller on the roller rod.
[0011] In one embodiment, the support mechanism further includes a rotating disk rotatably connected to the bottom end of the support slider. A rotating connecting frame is provided on one side of the rotating disk, and a fixing ring is provided at one end of the rotating connecting frame. An annular rotating groove is provided on the fixing ring.
[0012] In one embodiment, the winding member includes a rotating disk with a gear ring around its periphery. The annular surface of the rotating disk has a plurality of placement holes, and a limiting block is provided in each placement hole. An annular rod is provided on one side of the rotating disk, and the annular rod passes through and is slidably connected to the annular rotating groove.
[0013] In one embodiment, the winding member further includes a rotating motor, which is fixedly connected to the recess of the rotating connecting frame. The rotating shaft of the rotating motor is provided with a meshing gear, which meshes with the gear ring.
[0014] In one embodiment, the power component includes a notched connecting block, which is fixedly connected to one end of the fixing ring near the loading frame. A through-rotating rod is provided at the opening of the notched connecting block, passing through and rotatably connected to the notched connecting block. A flipping block is provided in the middle of the through-rotating rod, and a sliding fixing groove is provided on the flipping block. The through-rotating rod passes through the sliding fixing groove and is slidably connected to the flipping block. A sliding limiting block is provided inside the notch of the notched connecting block, and a limiting spring is provided between the sliding limiting block and the notched connecting block. One end of the sliding limiting block abuts the top of the flipping block. One end of the moving block is provided with a main drive block, and the main drive block is provided with several sliding pins. The sliding pins pass through and are slidably connected to one end of the flipping block. Side rotating blocks are provided on both sides of the main drive block. Rotating pins are provided on the side rotating blocks. Rotating pins pass through and are rotatably connected to the main drive block. A torsion spring is provided between the rotating pins and the main drive block. A moving motor is also provided on the side rotating block. The moving motor is fixedly connected to the side rotating block. An extension rod is provided on the rotating shaft of the moving motor. The extension rod passes through the middle of the side rotating block. A trapezoidal rotating column is provided at the end of the extension rod away from the moving motor.
[0015] In one embodiment, the power component further includes a threaded adjusting shaft, which is rotatably connected to the middle of the main drive block, and a traveling contact wheel is provided at the end of the threaded adjusting shaft away from the notched connecting block.
[0016] In one embodiment, the feeding component includes an inlet pipe with a placement groove. The inlet pipe passes through the placement hole and slides into the placement groove via the limiting block. A feeding pipe is provided on the side of the inlet pipe away from the placement groove. The feeding pipe has several fixing grooves. An elastic plate is provided in the fixing groove. One end of the elastic plate is fixedly connected to the fixing groove. An inclined assist block is provided at the end of the elastic plate away from the placement groove. The inclined assist block is placed around the feeding pipe. A pressing movable plate is provided on the side of the elastic plate near the inner cavity of the feeding pipe. A pressure spring is also provided in the inner cavity of the feeding pipe. A pressing plate is provided at the end of the pressure spring away from the inlet pipe.
[0017] In one embodiment, a wrapping method for an automatic wrapping device suitable for rotor guide bars is also included, the specific wrapping method being:
[0018] S1, after the guide bar passes through the winding mechanism, one end is inserted into the buffer to fix it;
[0019] S2, Flip the fixing piece to secure the guide bar to the fixing mechanism and prevent slippage;
[0020] S3, flip the power component so that it contacts both sides of the guide bar;
[0021] S4, place the wrapped material after placing it on the feeding device, and fix one end to the wrapping end of the guide strip;
[0022] S5, start the wrapping device to wrap, cut the wrapping material after completion and flip the power device to detach from the guide strip, then flip the fixing device to remove the guide strip, and the wrapping tape is completed.
[0023] The beneficial effects of this invention are as follows: This invention is an automatic wrapping device and method suitable for rotor guide bars, applicable to simultaneous wrapping of multiple materials and adjustment of wrapping density to accommodate partial bending. The specific implementation method is as follows:
[0024] The operator first passes the metal rotor guide bar through the rotating disc and then continues it between the elliptical clamping plates. The inclined plates on both sides compress the telescopic spring, fixing the guide bar and preventing it from sliding. Because the elliptical clamping plates are elliptical in shape, the guide bar can still be fixed for a certain distance after it is inserted into the elliptical clamping plates, preventing the metal rotor guide bar from bending and detaching from the fixation. Then, the rotating block is flipped and rotated so that the limiting groove engages with the surface of the guide bar. With the cooperation of the buffer elliptical clamping plates, when the guide bar bends downward under the action of gravity, it generates a lateral shear force on the rotating block, causing the auxiliary roller and the rotating block to tightly clamp the metal guide bar, preventing the rotating block from flipping and detaching from the guide bar, thus completing the fixation of the guide bar.
[0025] Then, the flipping block is flipped, and the trapezoidal rotating column is clamped on both sides of the metal guide strip. The torsion spring keeps the side rotating block in control, controlling the trapezoidal rotating column to fit the guide strips of different widths. Then, the motor is started to rotate the trapezoidal rotating column, which in turn drives the flipping block to pull the fixed ring to move. At the same time, the rotating motor is started, and the meshing gear on the rotating motor drives the rotating disk to rotate circumferentially on the fixed ring. This further drives the wrapping tape on the feeding device to wrap the guide strip, achieving standardized wrapping of the guide strip. After completion, the guide strip is cut off, and the flipping block is manually flipped to detach the guide strip, thus completing the wrapping.
[0026] To address the partially bent guide bar, the trapezoidal rotating column adheres to both sides of the guide bar during the movement of the support slider. The different travel lengths at the bends cause the support slider to slide along the guidance of the second slide rod. While wrapping the guide bar in the straight section, it slides along the guidance of the first slide rod. Through the sliding cooperation between the second slide rod and the first slide rod in the second sliding groove and the first sliding groove, the winding mechanism achieves wrapping at a certain position within the loading frame.
[0027] Since the density of the strapping is controlled by the application scenario of the guide bar, the height of the traveling contact wheel in contact with the guide bar surface is adjusted, and the position of the rotating threaded adjustment shaft on the main drive block is adjusted. This causes the sliding pin on the main drive block to slide closer to the flipping block, changing the position of the trapezoidal rotating column clamping the two sides of the guide bar. Since the rotation speed of the trapezoidal rotating column is fixed, different rotation radii drive the winding mechanism to produce different travel speeds, thus completing the density change of the strapping. After the strapping is completed, the flipping block is flipped, and the flipping block is fixed by the pushing force of the limit spring on the sliding limit block.
[0028] Due to the different required strapping thicknesses, multiple straps are needed for simultaneous strapping. After placing the required number of feeders in the placement holes and fixing them, the tape ring is inserted around the feed tube and fixed by the inclined assist block. After the tape is used up, the extrusion plate moves inward, compressing the pressure spring and simultaneously pushing the extrusion movable plate on the elastic plate inward, causing the inclined assist block to gather inward, and the tape ring can be freely disassembled.
[0029] The device has a simple structure and controls its travel speed, density, and thickness of the strapping through a simple clamping method. It is also quite practical when strapping partially bent guide strips. The strapping effect is more standardized than manual strapping, which helps ensure the safe use of guide strips and is beneficial to the promotion of the device. Attached Figure Description
[0030] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0031] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0032] Figure 2 This is a partial three-dimensional structural schematic diagram of the present invention;
[0033] Figure 3 This is a three-dimensional structural diagram of the fixing mechanism of the present invention;
[0034] Figure 4 This is a partial three-dimensional structural schematic diagram of the fixing mechanism of the present invention;
[0035] Figure 5 This is a three-dimensional structural diagram of the support mechanism of the present invention;
[0036] Figure 6 This is a partial three-dimensional structural schematic diagram of the support mechanism of the present invention;
[0037] Figure 7 This is a cross-sectional three-dimensional structural diagram of the support mechanism of the present invention;
[0038] Figure 8 This is a three-dimensional structural diagram of the winding mechanism of the present invention;
[0039] Figure 9 This is a partial three-dimensional structural schematic diagram of the winding mechanism of the present invention;
[0040] Figure 10 This is a partial three-dimensional structural schematic diagram of the winding mechanism of the present invention;
[0041] Figure 11 This is a three-dimensional structural diagram of the feeding component of the present invention;
[0042] Figure 12 This is a three-dimensional cross-sectional structural diagram of the material feeding component of the present invention.
[0043] Figure Descriptions: 1. Loading frame; 2. Fixing mechanism; 21. Cross plate; 22. Slanted plate; 23. Telescopic spring; 24. Rotating fixing rod; 25. Elliptical clamping plate; 26. Rotating flipping block; 261. Limiting groove; 27. Auxiliary roller; 271. Roller rod; 28. Support rod; 3. Supporting mechanism; 31. Loading rectangular frame; 32. First sliding groove; 33. Second sliding groove; 34. Support slider; 341. First sliding rod; 342. Second sliding rod; 35. Rotating disk; 36. Rotating connecting frame; 361. Rotating motor; 362. Meshing gear; 37. Fixing ring; 3701. Annular rotating groove; 4. Winding mechanism; 41. Rotating disc; 411. Annular retaining rod; 42. Gear ring; 43. Placement hole; 431. Limiting block; 44. Notched connecting block; 4401. Through rotating rod; 441. Sliding limiting block; 442. Limiting spring; 443. Flipping block; 44301. Sliding fixing groove; 444. Main drive block; 445. Sliding nail; 446. Side rotating block; 447. Moving motor; 44701. Extension rod; 448. Trapezoidal rotating column; 45. Rotating nail; 451. Torsion spring; 46. Traveling contact wheel; 461. Threaded adjusting shaft; 5. Discharge component; 51. Inlet pipe; 511. Placement groove; 52. Discharge pipe; 521. Fixing groove; 53. Elastic plate; 531. Angled assist block; 532. Extrusion movable plate; 54. Extrusion plate; 541. Pressure spring. Detailed Implementation
[0044] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the invention and are not intended to limit the invention; that is, the described embodiments are merely some embodiments of the invention, and not all embodiments. The components of the embodiments of the invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0045] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0046] The following is combined Figure 1-12 This invention describes a specific embodiment of an automatic wrapping device for rotor guide bars, comprising:
[0047] Reference Figure 1 As shown, the loading frame 1 is used to support the equipment; the loading frame 1 is a general product, mainly used to fix or support various structural parts. The attached drawing adopts an exaggerated drawing style to show its structure, not the actual scale.
[0048] Reference Figure 3 , 4 As shown, the fixing mechanism 2 includes a buffer and a fixing component to assist in fixing the guide bar. The buffer includes two sets of cross plates 21, which are fixedly connected to one side of the loading frame 1. The two sets of cross plates 21 are symmetrically arranged. A beveled plate 22 is provided on the opposite side of the cross plates 21. Several telescopic springs 23 are provided between the beveled plate 22 and the cross plates 21. Rotating fixing rods 24 are also provided at both ends of the short rods of the two sets of cross plates 21. The two ends of the rotating fixing rods 24 are fixedly connected to the cross plates 21. An elliptical clamping plate 25 is provided in the middle of the rotating fixing rod 24. The elliptical clamping plate 25 is teardrop-shaped. The structure has an elliptical pallet 25 with its tip away from the loading frame 1 that is fixedly connected to the cross plate 21. The fixing component includes two sets of support rods 28, which are fixedly connected to the side of the loading frame 1 away from the buffer. A roller rod 271 is provided between the two sets of support rods 28. An auxiliary roller 27 is provided in the middle of the roller rod 271. A rotating and flipping block 26 is also provided on the roller rod 271. The rotating and flipping block 26 has a C-shaped structure. One end of the rotating and flipping block 26 has an L-shaped limiting groove 261. One end of the rotating and flipping block 26 is rotatably connected to both sides of the auxiliary roller 27 on the roller rod 271.
[0049] In practice, the metal rotor guide bar continues to pass between the elliptical clamping plates 25 after passing through the rotating disk 41. It presses the inclined plates 22 on both sides to compress the telescopic spring 23, thus fixing the guide bar and preventing it from sliding. Since the elliptical clamping plate 25 has an elliptical structure, it can still be fixed within a certain distance after passing through the elliptical clamping plate 25, preventing the metal rotor guide bar from bending and causing it to fall out of the fixed position. Then, the rotating flipping block 26 is flipped and rotated, so that the limiting groove 261 engages with the surface of the guide bar. With the cooperation of the buffer elliptical clamping plate 25, when the guide bar bends downward under the action of gravity, it generates a lateral shear force on the rotating flipping block 26, so that the auxiliary roller 27 and the rotating flipping block 26 tightly clamp the metal guide bar, making it impossible for the rotating flipping block 26 to flip and fall out of the guide bar, thus completing the fixing of the guide bar.
[0050] Reference Figure 2 , 5 As shown in Figure 6, the support mechanism 3 includes a rectangular frame 31, which is located above the frame 1. The rectangular frame 31 has first sliding grooves 32 on both sides of its narrow side and second sliding grooves 33 on both sides of its long side. A first sliding rod 341 is provided between the two sets of first sliding grooves 32, and a second sliding rod 342 is provided between the two sets of second sliding grooves 33. A support slider 34 is provided at the junction of the first sliding rod 341 and the second sliding rod 342. The support slider 34 is slidably connected to the second sliding rod 342 and the first sliding rod 341. The support mechanism 3 also includes a rotating disk 35, which is rotatably connected to the bottom of the support slider 34. A rotating connecting frame 36 is provided on the side of the rotating disk 35 away from the support slider 34. The rotating connecting frame 36 has a fork-shaped structure. A fixing ring 37 is provided at the end of the rotating connecting frame 36 away from the rotating disk 35. An annular rotating groove 3701 is provided on the fixing ring 37.
[0051] Reference Figure 6 , 7As shown in Figures 8, 9, and 10, the winding mechanism 4 is located between the buffer and the fixing components. The winding mechanism 4 is rotatably connected to the support mechanism 3. The winding mechanism 4 includes a winding component and a power component. The winding component includes a rotating disk 41, which has an annular structure. A gear ring 42 is provided around the rotating disk 41. Several placement holes 43 are provided on the annular surface of the rotating disk 41, and a limiting block 431 is provided within each placement hole 43. An annular surrounding rod 411 is provided on one side of the rotating disk 41, and the annular surrounding rod 411 passes through and is slidably connected to an annular rotating groove 3701. The winding component also includes a rotating motor 361, which is fixedly connected to the recess of the rotating connecting frame 36. At the location, a meshing gear 362 is provided on the rotating shaft of the rotating motor 361, and the meshing gear 362 meshes with the gear 362. The power component includes a notch connecting block 44, which has a C-shaped structure. The notch connecting block 44 is fixedly connected to one end of the fixing ring 37 near the loading frame 1. A through rotating rod 4401 is provided at the opening of the notch connecting block 44. The through rotating rod 4401 passes through and is rotatably connected to the notch connecting block 44. A flipping block 443 is provided in the middle of the through rotating rod 4401. A sliding fixing groove 44301 is provided on the flipping block 443. The through rotating rod 4401 passes into the sliding fixing groove 44301 and is slidably connected to the flipping block 443. A sliding limiting block 441 is provided within the recess 44. A limiting spring 442 is provided between the sliding limiting block 441 and the recess connecting block 44. The end of the sliding limiting block 441 away from the recess connecting block 44 is attached to the top of the flipping block 443. A main driving block 444 is provided at the end of the flipping block 443 away from the sliding limiting block 441. Several sliding pins 445 are provided on the main driving block 444. The sliding pins 445 pass through and are slidably connected to the end of the flipping block 443 away from the sliding limiting block 441. Side rotating blocks 446 are provided on both sides of the main driving block 444. Rotating pins 45 are provided on the side rotating blocks 446. Rotating pins 45 pass through and are rotatably connected to the main driving block 444. A torsion spring 451 is provided between the main drive block 444 and the side rotating block 446. A motion motor 447 is also provided on the side rotating block 446, and the motion motor 447 is fixedly connected to the side rotating block 446. An extension rod 44701 is provided on the rotating shaft of the motion motor 447, passing through the middle of the side rotating block 446. A trapezoidal rotating column 448 is provided at the end of the extension rod 44701 away from the motion motor 447. The power component also includes a threaded adjusting shaft 461, which is rotatably connected to the middle of the main drive block 444. A travel contact wheel 46 is provided at the end of the threaded adjusting shaft 461 away from the notched connecting block 44. Several feeding components 5 are placed on the winding component. (Refer to...) Figure 11 , 12As shown, the feeding component 5 includes an inlet pipe 51, on which a placement groove 511 is provided. The inlet pipe 51 passes through the placement hole 43 and slides into the placement groove 511 by a limiting block 431. A feeding pipe 52 is provided on the side of the inlet pipe 51 away from the placement groove 511. Several fixing grooves 521 are provided on the feeding pipe 52. An elastic plate 53 is provided in the fixing groove 521. One end of the elastic plate 53 is fixedly connected to the fixing groove 521. An inclined assist block 531 is provided at the end of the elastic plate 53 away from the placement groove 511. The inclined assist block 531 is placed around the feeding pipe 52. A pressing movable plate 532 is provided on the side of the elastic plate 53 near the inner cavity of the feeding pipe 52. A pressure spring 541 is also provided in the inner cavity of the feeding pipe 52. A pressing plate 54 is provided at the end of the pressure spring 541 away from the inlet pipe 51.
[0052] In practice, the height of the traveling contact wheel 46 against the guide strip surface is adjusted, and the position of the rotating threaded adjustment shaft 461 on the main drive block 444 is rotated. This causes the sliding pin 445 on the main drive block 444 to slide closer to the flipping block 443, changing the position of the trapezoidal rotating column 448 clamping the two sides of the guide strip. Since the rotation speed of the trapezoidal rotating column 448 is fixed, different rotation radii drive the winding mechanism 4 to produce different traveling speeds, thus completing the density change of the wrapping tape. After the wrapping tape is completed, the flipping block 443 is flipped. The flipping block 443 is fixed by the pushing force of the limiting spring 442 on the sliding limiting block 441.
[0053] Beneficially, it also includes a wrapping method for an automatic wrapping device suitable for rotor guide bars: the specific wrapping method is as follows:
[0054] S1, after the guide bar passes through the winding mechanism 4, one end is inserted into the buffer to fix it;
[0055] S2, flip the fixing piece to fix the guide bar to the fixing mechanism 2 to prevent slippage;
[0056] S3, flip the power component so that it contacts both sides of the guide bar;
[0057] S4, after placing the wrapped material on the feeding part 5, fix one end to the wrapping end of the guide strip;
[0058] S5, start the wrapping device to wrap, cut the wrapping material after completion and flip the power device to detach from the guide strip, then flip the fixing device to remove the guide strip, and the wrapping tape is completed.
[0059] Working principle of this invention:
[0060] The operator first passes the metal rotor guide bar through the rotating disc 41 and then continues to pass it between the elliptical clamping plates 25. The inclined plates 22 on both sides are pressed to compress the telescopic spring 23, fixing the guide bar and preventing it from sliding. Since the elliptical clamping plate 25 has an elliptical structure, it can still be fixed for a certain distance after passing through the elliptical clamping plate 25, preventing the metal rotor guide bar from bending and detaching from the fixation. Then, the rotating flipping block 26 is flipped and rotated, so that the limiting groove 261 engages with the surface of the guide bar. With the cooperation of the buffer elliptical clamping plate 25, when the guide bar bends downward under the action of gravity, it generates a lateral shear force on the rotating flipping block 26, so that the auxiliary roller 27 and the rotating flipping block 26 tightly clamp the metal guide bar, preventing the rotating flipping block 26 from flipping and detaching from the guide bar, thus completing the fixation of the guide bar.
[0061] Then, the flipping block 443 is flipped, and the trapezoidal rotating column 448 is clamped on both sides of the metal guide strip. The torsion spring 451 keeps the side rotating block 446 controlling the trapezoidal rotating column 448 to fit the guide strips of different widths. Then, the motion motor 447 is started to rotate the trapezoidal rotating column 448. The trapezoidal rotating column 448 drives the flipping block 443 to pull the fixed ring 37 to move. At the same time, the rotation motor 361 is started. The meshing gear 362 on the rotation motor 361 drives the rotating disk 41 to rotate circumferentially on the fixed ring 37, which further drives the wrapping tape on the feeding part 5 to wrap the guide strip, realizing the standardized wrapping of the guide strip. After completion, the guide strip is cut off, and the flipping block 26 is manually flipped to release the guide strip, thus completing the wrapping.
[0062] To address the partially bent guide strip, the trapezoidal rotating column 448 adheres to both sides of the guide strip during the movement of the support slider 34. The different travel lengths at the bends cause the support slider 34 to slide along the guide of the second slide rod 342. While wrapping the guide strip in the straight section, it slides along the guide of the first slide rod 341. Through the sliding cooperation between the second slide rod 342 and the first slide rod 341 in the second sliding groove 33 and the first sliding groove 32, the winding mechanism 4 achieves wrapping at a certain position within the carrying frame 1.
[0063] Since the density of the strapping tape is controlled by the application scenario of the guide strip, the height of the traveling contact wheel 46 in contact with the guide strip surface is adjusted, and the position of the rotating threaded adjustment shaft 461 on the main drive block 444 is rotated. This causes the sliding pin 445 on the main drive block 444 to slide closer to the flipping block 443, changing the position of the trapezoidal rotating column 448 clamping both sides of the guide strip. Since the rotation speed of the trapezoidal rotating column 448 is fixed, different rotation radii drive the winding mechanism 4 to generate different travel speeds, thus completing the density change of the strapping tape. After the strapping tape is wrapped, the flipping block 443 is flipped. The flipping block 443 is fixed by the pushing force of the limiting spring 442 on the sliding limiting block 441.
[0064] Due to the different required strapping thicknesses, multiple straps are needed for simultaneous strapping. After placing the required number of feed pieces 5 into the placement hole 43 and fixing them, the strip ring is inserted around the feed tube 52 and fixed by the inclined assist block 531. After the strip is used up, the extrusion plate 54 moves inward, pressing the pressure spring 541 and simultaneously pushing the extrusion movable plate 532 on the elastic plate 53 to gather inward, causing the inclined assist block 531 to gather inward, and the strip ring can be freely disassembled.
[0065] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0066] The above description is merely an example and illustration of the structure of the present invention. Those skilled in the art can make various modifications or additions to the specific embodiments described, or use similar methods to replace them, as long as they do not deviate from the structure of the invention or exceed the scope defined in the claims, all of which should fall within the protection scope of the present invention.
Claims
1. An automatic wrapping device for rotor guide bars, characterized in that: include A carrying frame (1) is used to carry the equipment; The fixing mechanism (2) includes a buffer and a fixing member to assist in fixing the guide bar; The support mechanism (3) includes a rectangular frame (31) for carrying a load. The rectangular frame (31) is located above the load frame (1). The rectangular frame (31) has a first sliding groove (32) on both sides of its narrow side and a second sliding groove (33) on both sides of its long side. A first sliding rod (341) is provided between the two sets of the first sliding grooves (32), and a second sliding rod (342) is provided between the two sets of the second sliding grooves (33). A support slider (34) is provided at the junction of the first sliding rod (341) and the second sliding rod (342). The support slider (34) is slidably connected to the second sliding rod (342) and the first sliding rod (341). A winding mechanism (4) is provided between the buffer and the fixing member. The winding mechanism (4) is rotatably connected to the support mechanism (3). The winding mechanism (4) includes a winding member and a power member. Several feeding members (5) are placed on the winding member. The buffer includes two sets of cross plates (21). The cross plates (21) are fixedly connected to one side of the loading frame (1). The cross plates (21) are provided with inclined plates (22) on opposite sides. Several telescopic springs (23) are provided between the inclined plates (22) and the cross plates (21). Rotating fixing rods (24) are also provided at both ends of the short rods of the two sets of cross plates (21). The two ends of the rotating fixing rods (24) are fixedly connected to the cross plates (21). The rotating fixing rod (24) is provided with an elliptical clamping plate (25) in the middle, and the tip of the elliptical clamping plate (25) is away from the loading frame (1) that is fixedly connected to the cross plate (21); the fixing member includes two sets of support rods (28), the support rods (28) are fixedly connected to the side of the loading frame (1) away from the buffer member, a roller rod (271) is provided between the two sets of support rods (28), an auxiliary roller (27) is provided in the middle of the roller rod (271), and a rotating flip block (26) is also provided on the roller rod (271). One end of the rotating flip block (26) is provided with an L-shaped limiting groove (261), and one end of the rotating flip block (26) is rotatably connected to both sides of the auxiliary roller (27) on the roller rod (271).
2. The automatic wrapping device for rotor guide bars according to claim 1, characterized in that: The support mechanism (3) further includes a rotating disk (35), which is rotatably connected to the bottom end of the support slider (34). A rotating connecting frame (36) is provided on one side of the rotating disk (35), and a fixing ring (37) is provided at one end of the rotating connecting frame (36). An annular rotating groove (3701) is provided on the fixing ring (37).
3. The automatic wrapping device for rotor guide bars according to claim 2, characterized in that: The winding component includes a rotating disk (41), a gear ring (42) is provided around the rotating disk (41), a plurality of placement holes (43) are provided on the annular surface of the rotating disk (41), a limiting block (431) is provided in the placement hole (43), and an annular rod (411) is provided on one side of the rotating disk (41), the annular rod (411) passes through and slides to connect with the annular rotating groove (3701).
4. The automatic wrapping device for rotor guide bars according to claim 3, characterized in that: The winding component also includes a rotating motor (361), which is fixedly connected to the recess of the rotating connecting frame (36). The rotating shaft of the rotating motor (361) is provided with a meshing gear (362), which meshes with the gear ring (42).
5. The automatic wrapping device for rotor guide bars according to claim 2, characterized in that: The power component includes a notched connecting block (44), which is fixedly connected to one end of the fixing ring (37) near the loading frame (1). A through-rotating rod (4401) is provided at the opening of the notched connecting block (44), which passes through and is rotatably connected to the notched connecting block (44). A flipping block (443) is provided in the middle of the through-rotating rod (4401), and a sliding fixing groove (44) is provided on the flipping block (443). 301), the through rotating rod (4401) passes through the sliding fixing groove (44301) and is slidably connected to the flipping block (443). The notch connecting block (44) is provided with a sliding limiting block (441) in the notch. A limiting spring (442) is provided between the sliding limiting block (441) and the notch connecting block (44). One end of the sliding limiting block (441) is attached to the top of the flipping block (443). One end of the flipping block (443) is provided with a main driving block. (444) The main drive block (444) is provided with a plurality of sliding pins (445), the sliding pins (445) passing through and slidably connected to one end of the flipping block (443), the main drive block (444) is provided with side rotating blocks (446) on both sides, the side rotating blocks (446) are provided with rotating pins (45), the rotating pins (45) passing through and rotatably connected to the main drive block (444), and a distance is provided between the rotating pins (45) and the main drive block (444). A torsion spring (451) is provided, and a moving motor (447) is also provided on the side rotating block (446). The moving motor (447) is fixedly connected to the side rotating block (446). An extension rod (44701) is provided on the rotating shaft of the moving motor (447). The extension rod (44701) passes through the middle of the side rotating block (446). A trapezoidal rotating column (448) is provided at the end of the extension rod (44701) away from the moving motor (447).
6. The automatic wrapping device for rotor guide bars according to claim 5, characterized in that: The power component also includes a threaded adjusting shaft (461), which is rotatably connected to the middle of the main drive block (444). The end of the threaded adjusting shaft (461) away from the notched connecting block (44) is provided with a traveling contact wheel (46).
7. The automatic wrapping device for rotor guide bars according to claim 3, characterized in that: The feeding component (5) includes an inlet pipe (51) with a placement groove (511) on it. The inlet pipe (51) passes through the placement hole (43) and slides into the placement groove (511) by the limiting block (431). A feeding pipe (52) is provided on the side of the inlet pipe (51) away from the placement groove (511). The feeding pipe (52) has several fixing grooves (521) on it. An elastic plate (53) is provided in the fixing groove (521). One end of the elastic plate (53) is fixed. Connected to the fixed groove (521), the elastic plate (53) has a slanted assist block (531) at one end away from the placement groove (511). The slanted assist block (531) is placed around the discharge pipe (52). The elastic plate (53) has a pressing movable plate (532) on one side near the inner cavity of the discharge pipe (52). A pressure spring (541) is also provided in the inner cavity of the discharge pipe (52). The pressure spring (541) has a pressing plate (54) at one end away from the inlet pipe (51).
8. A wrapping method for an automatic wrapping device suitable for rotor guide bars, using an automatic wrapping device suitable for rotor guide bars as described in any one of claims 1-7, characterized in that: The specific method for carrying the bag is as follows: S1. After the guide bar passes through the winding mechanism (4), one end is inserted into the buffer to fix it; S2. Flip the fixing piece to fix the guide bar to the fixing mechanism (2) to prevent slippage; S3. Flip the power component so that it contacts both sides of the guide bar; S4. After placing the wrapped material on the feeding part (5), fix one end to the guide strip wrapping end; S5. Start the wrapping device to wrap the material. After completion, cut the wrapping material and flip the power device to detach it from the guide strip. Then flip the fixing device to remove the guide strip and complete the wrapping.