Aluminum profile shaping device

CN117816791BActive Publication Date: 2026-10-27GUANGDONG WEILV ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202311787671.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2026-10-27
Estimated Expiration
2043-12-22

AI Technical Summary

Technical Problem

在这个过程中,由于铝型材受到的局部压力较大,弧面的空心铝型材容易发生变形,导致平面度不符合要求

Benefits of technology

[0006]上述铝型材整形装置至少具有以下的有益效果:通过设置固定部和整形部,整形部能稳定地对固定部上的铝型材的变形位置施加压力,提高铝型材整形的精准性;通过设置传动杆和压合部,保证了驱动装置能稳定、持续地通过传动杆推动压合部运动,保证压合部对铝型材施加压力的稳定性,避免发生铝型材整形不到位的情况,提高铝型材整形装置的工作效率。

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Abstract

The application discloses an aluminum profile shaping device, which comprises a rack, a fixing part and a shaping part, wherein the fixing part and the shaping part are installed on the rack; the fixing part is located on both sides of the shaping part; the shaping part comprises a shell, a transmission rod, a driving device and a pressing part for pressing the aluminum profile; the middle position of the transmission rod is movably connected with the shell; one end of the transmission rod is hingedly connected with the pressing part; the other end of the transmission rod is connected with the driving end of the driving device; and the driving device drives the pressing part to reciprocate through the transmission rod. Through the fixing part and the shaping part, the shaping part can stably apply pressure to the deformed position of the aluminum profile on the fixing part, thereby improving the accuracy of the aluminum profile shaping; through the transmission rod and the pressing part, it is ensured that the driving device can stably and continuously drive the pressing part to move through the transmission rod, the stability of the pressing part in applying pressure to the aluminum profile is ensured, the situation that the aluminum profile shaping is not in place is avoided, and the working efficiency of the aluminum profile shaping device is improved.
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Description

Technical Field

[0001] This invention relates to the field of aluminum profile production, and in particular to an aluminum profile shaping device. Background Technology

[0002] Aluminum profiles are produced using an extrusion molding process. After the aluminum profiles emerge from the mold, they undergo cutting, drilling, and other operations. During this process, due to the significant localized pressure on the aluminum profiles, the curved, hollow profiles are prone to deformation, resulting in non-compliance with flatness requirements. Furthermore, because most aluminum profiles are hollow and have curved surfaces, they are difficult to shape precisely, and shaping can easily cause permanent deformation or surface damage. Summary of the Invention

[0003] To address the aforementioned problems, the present invention aims to provide an aluminum profile shaping device that can quickly fix aluminum profiles and stably apply pressure to deformed locations, thereby improving the accuracy of aluminum profile shaping.

[0004] The technical solution adopted by this invention to solve its problem is:

[0005] An aluminum profile shaping device includes: a frame, a fixing part, and a shaping part, wherein the fixing part and the shaping part are mounted on the frame; the fixing part is located on both sides of the shaping part, and the shaping part includes a housing, a transmission rod, a driving device, and a pressing part for pressing the aluminum profile; the middle position of the transmission rod is movably connected to the housing, one end of the transmission rod is hinged to the pressing part, and the other end of the transmission rod is connected to the driving end of the driving device, wherein the driving device drives the pressing part to reciprocate through the transmission rod.

[0006] The above-mentioned aluminum profile shaping device has at least the following beneficial effects: by setting a fixing part and a shaping part, the shaping part can stably apply pressure to the deformed position of the aluminum profile on the fixing part, thereby improving the accuracy of aluminum profile shaping; by setting a transmission rod and a pressing part, it is ensured that the driving device can stably and continuously drive the pressing part through the transmission rod, ensuring the stability of the pressure applied by the pressing part to the aluminum profile, avoiding the situation of incomplete aluminum profile shaping, and improving the working efficiency of the aluminum profile shaping device.

[0007] Furthermore, the transmission rod is sequentially provided with a first crossbar, a second crossbar, and a third crossbar. The transmission rod is connected to the driving device via the first crossbar; the transmission rod is movably connected to the housing via the second crossbar; and the transmission rod is movably connected to the pressing part via the third crossbar. By providing the first, second, and third crossbars, the connection flexibility between the transmission rod and the driving device, housing, and pressing part is improved, preventing the transmission rod from loosening during the application of pressure to the pressing part, thus avoiding affecting the stability of the aluminum profile forming device.

[0008] Furthermore, a slider is provided between the first crossbar and the driving device, and the slider has a slot that mates with the driving end of the driving device. By providing the slider, the first crossbar can be easily inserted into the slot through the driving end of the driving device to connect with the driving device, thereby improving the transmission efficiency between the transmission rod and the driving device and enhancing the stability of the aluminum profile forming device.

[0009] Furthermore, the length directions of the first, second, and third crossbars are parallel to each other. This structure ensures the connection stability between the transmission rod and the drive device, housing, and pressing part, preventing the transmission rod from shifting or even falling off during the application of pressure to the pressing part, thus improving the accuracy of aluminum profile shaping.

[0010] Furthermore, the distance between the first crossbar and the second crossbar is greater than the distance between the second crossbar and the third crossbar. This structure ensures that the drive device drives the pressing part and applies pressure stably to the aluminum profile, thus guaranteeing the stability of the aluminum profile forming device.

[0011] Furthermore, the outer casing is also provided with a fixing block that mates with the pressing part, and the fixing block has a groove that mates with the aluminum profile. By setting the fixing block, the aluminum profile can be stably pressed between the groove and the pressing part, improving the accuracy of aluminum profile shaping; by adjusting the fixing block, it is easy to adapt to aluminum profiles of different shapes, improving the compatibility of the aluminum profile shaping device.

[0012] Furthermore, the two shaping sections are fixed to the frame in opposite directions, and the driving device drives the pressing section to move in a direction away from or towards the fixed block. By providing two shaping sections, the aluminum profile shaping device can simultaneously shape both sides of the aluminum profile, improving the working efficiency of the aluminum profile shaping device.

[0013] Furthermore, the driving device is a stepper motor. Stepper motors have the advantages of high control precision and fast response speed. The use of a stepper motor in the driving device effectively ensures the accuracy of aluminum profile shaping.

[0014] Furthermore, the fixing part is provided with a first vertical rod and a second vertical rod, and the aluminum profile is snapped between the first vertical rod and the second vertical rod. By providing the first vertical rod and the second vertical rod, the aluminum profile can be quickly and accurately fixed to the fixing part, improving the accuracy of aluminum profile shaping.

[0015] Furthermore, the fixing part is also provided with a positioning part that cooperates with the aluminum profile. By setting the positioning part, it is ensured that the aluminum profile can be accurately positioned and fixed on the positioning part, avoiding displacement of the aluminum profile during the forming process and improving the stability of the aluminum profile forming device.

[0016] The beneficial effects of the above-mentioned aluminum profile shaping device are as follows: By setting up a fixing part and a shaping part, the shaping part can stably apply pressure to the deformation position of the aluminum profile on the fixing part, improving the accuracy of aluminum profile shaping; by setting up a transmission rod and a pressing part, the driving device can stably and continuously drive the pressing part through the transmission rod, ensuring the stability of the pressure applied by the pressing part to the aluminum profile, avoiding the situation where the aluminum profile is not shaped properly, and improving the working efficiency of the aluminum profile shaping device; by setting up a first crossbar, a second crossbar, and a third crossbar, the connection flexibility between the transmission rod and the driving device, the housing, and the pressing part is improved, avoiding the transmission rod from becoming loose during the application of pressure by the pressing part, which would affect the stability of the aluminum profile shaping device; by setting up a fixing block, the aluminum profile can be stably pressed between the groove and the pressing part, improving the accuracy of aluminum profile shaping; by adjusting the fixing block, it is easy to adapt to aluminum profiles of different shapes, improving the compatibility of the aluminum profile shaping device.

[0017] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of an aluminum profile shaping device according to an embodiment of the present invention;

[0019] Figure 2 This is an exploded view of the structure of an aluminum profile shaping device according to an embodiment of the present invention;

[0020] Figure 3 This is a side view of an aluminum profile shaping device according to an embodiment of the present invention;

[0021] Figure 4 This is a cross-sectional view of an aluminum profile shaping device according to an embodiment of the present invention. Detailed Implementation

[0022] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0023] Reference Figures 1 to 4This invention provides an aluminum profile shaping device, including: a frame 100, a fixing part 200, and a shaping part 300. The fixing part 200 and the shaping part 300 are mounted on the frame 100. The fixing part 200 is located on both sides of the shaping part 300. The shaping part 300 includes a housing 310, a transmission rod 320, a driving device 330, and a pressing part 340 for pressing aluminum profiles 400. The middle position of the transmission rod 320 is movably connected to the housing 310. One end of the transmission rod 320 is hinged to the pressing part 340, and the other end of the transmission rod 320 is connected to the driving end of the driving device 330. The driving device 330 drives the pressing part 340 to reciprocate through the transmission rod 320.

[0024] By setting up the fixing part 200 and the shaping part 300, the shaping part 300 can stably apply pressure to the deformed position of the aluminum profile 400 on the fixing part 200, thereby improving the accuracy of the aluminum profile 400 shaping. By setting up the transmission rod 320 and the pressing part 340, it is ensured that the driving device 330 can stably and continuously drive the pressing part 340 to move through the transmission rod 320, ensuring the stability of the pressure applied by the pressing part 340 to the aluminum profile 400, avoiding the situation where the aluminum profile 400 is not properly shaped, and improving the working efficiency of the aluminum profile shaping device.

[0025] In another embodiment, the transmission rod 320 is sequentially provided with a first crossbar 321, a second crossbar 322, and a third crossbar 323. The transmission rod 320 is connected to the drive device 330 via the first crossbar 321; the transmission rod 320 is movably connected to the housing 310 via the second crossbar 322; and the transmission rod 320 is movably connected to the pressing part 340 via the third crossbar 323. By providing the first crossbar 321, the second crossbar 322, and the third crossbar 323, the connection flexibility between the transmission rod 320 and the drive device 330, the housing 310, and the pressing part 340 is improved, preventing the transmission rod 320 from loosening during the application of pressure to the pressing part 340, thus affecting the stability of the aluminum profile forming device.

[0026] In another embodiment, a slider 350 is further provided between the first crossbar 321 and the driving device 330. The slider 350 has a slot 341 that mates with the driving end of the driving device 330. By providing the slider 350, the first crossbar 321 can be easily inserted into the slot 341 through the driving end of the driving device 330 to achieve a transmission connection with the driving device 330, thereby improving the transmission efficiency between the transmission rod 320 and the driving device 330 and enhancing the stability of the aluminum profile forming device.

[0027] In another embodiment, the length directions of the first crossbar 321, the second crossbar 322, and the third crossbar 323 are parallel to each other. This structure ensures the connection stability between the transmission rod 320 and the drive device 330, the housing 310, and the pressing part 340, and avoids the transmission rod 320 from shifting or even falling off during the pressure applied by the pressing part 340, thereby improving the accuracy of the aluminum profile 400 shaping.

[0028] In another embodiment, the distance between the first crossbar 321 and the second crossbar 322 is greater than the distance between the second crossbar 322 and the third crossbar 323. This structure ensures that the drive device 330 drives the pressing part 340 and applies pressure stably to the aluminum profile 400, thus ensuring the stability of the aluminum profile forming device.

[0029] In another embodiment, the outer casing 310 is further provided with a fixing block 311 that mates with the pressing part 340, and the fixing block 311 is provided with a groove 312 that mates with the aluminum profile 400. By providing the fixing block 311, the aluminum profile 400 can be stably pressed between the groove 312 and the pressing part 340, improving the accuracy of the aluminum profile 400 shaping; by adjusting the fixing block 311, it is easy to adapt to aluminum profiles 400 of different shapes, improving the compatibility of the aluminum profile shaping device.

[0030] In another embodiment, two shaping parts 300 are fixed to the frame 100 in opposite directions, and the driving device 330 drives the pressing part 340 to move in a direction away from or towards the fixed block 311. By providing two shaping parts 300, the aluminum profile shaping device can simultaneously shape both sides of the aluminum profile 400, thereby improving the working efficiency of the aluminum profile shaping device.

[0031] In another embodiment, the drive device 330 is a stepper motor. Stepper motors have the advantages of high control precision and fast response speed. The use of a stepper motor in the drive device 330 effectively ensures the accuracy of the aluminum profile 400 shaping.

[0032] In another embodiment, the fixing part 200 is provided with a first vertical rod 210 and a second vertical rod 220, and the aluminum profile 400 is snapped between the first vertical rod 210 and the second vertical rod 220. By providing the first vertical rod 210 and the second vertical rod 220, the aluminum profile 400 can be quickly and accurately fixed on the fixing part 200, thereby improving the accuracy of the aluminum profile 400 shaping.

[0033] In another embodiment, the fixing part 200 is also provided with a positioning part 230 that cooperates with the aluminum profile 400. By providing the positioning part 230, it is ensured that the aluminum profile 400 can be accurately positioned and fixed on the positioning part 230, avoiding displacement of the aluminum profile 400 during the forming process and improving the stability of the aluminum profile forming device.

[0034] The working principle of the present invention will be further explained below.

[0035] During the production process, after the aluminum profile 400 is pressed, it needs to be drilled and tapped in the inner wall groove 410 to facilitate the fixed installation of the aluminum profile 400. During the drilling and tapping process, the inner wall groove 410 of the aluminum profile 400 will be deformed by external force, affecting the appearance consistency of the aluminum profile 400. An aluminum profile shaping device is needed to correct this deformation. First, the aluminum profile 400 is clamped between the first vertical rod 210 and the second vertical rod 220, and the positioning part 230 is made to fit against the aluminum profile 400. Figure 3 and Figure 4 As shown, the inner wall groove 410 of the aluminum profile 400 is fixed between the pressing part 340 and the fixing block 311; then, the driving device 330 is started, and the driving end of the driving device 330 drives the first crossbar 321 to move through the slider 350. Since the transmission rod 320 is movably connected to the outer shell 310 through the second crossbar 322 and movably connected to the pressing part 340 through the third crossbar 323, the transmission rod 320 rotates around the second crossbar 322, driving the pressing part 340 to move closer to the fixing block 311 until the inner wall groove 410 of the aluminum profile 400 is pressed onto the fixing block 311, so that the deformed aluminum profile 400 returns to its original shape; since the distance between the first crossbar 321 and the second crossbar 322 is greater than The distance between the second crossbar 322 and the third crossbar 323 ensures that the drive device 330 drives the pressing part 340 and applies stable pressure to the aluminum profile 400, thus ensuring the stability of the aluminum profile forming device. Simultaneously, since the two forming parts 300 are fixed to the frame 100 in opposite directions, the aluminum profile forming device can simultaneously shape the inner wall grooves 410 on both sides of the aluminum profile 400, improving its working efficiency. Finally, after the drive device 330 drives the pressing part 340 to its position, it begins to move in the opposite direction. The transmission rod 320 drives the pressing part 340 away from the fixed block 311, allowing the operator to remove the shaped aluminum profile 400 from the fixed part 200, completing the forming operation. The entire forming process is efficient and controllable, greatly improving the production efficiency of the aluminum profile 400.

[0036] As can be seen from the above description, the aluminum profile shaping device of the present invention, by setting a fixing part 200 and a shaping part 300, allows the shaping part 300 to stably apply pressure to the deformed position of the aluminum profile 400 on the fixing part 200, thereby improving the accuracy of the aluminum profile 400 shaping; by setting a transmission rod 320 and a pressing part 340, it ensures that the driving device 330 can stably and continuously drive the pressing part 340 to move through the transmission rod 320, ensuring the stability of the pressure applied by the pressing part 340 to the aluminum profile 400, avoiding the situation where the aluminum profile 400 is not properly shaped, and improving the working efficiency of the aluminum profile shaping device; by setting... The placement of the first crossbar 321, the second crossbar 322, and the third crossbar 323 improves the connection flexibility between the transmission rod 320 and the drive device 330, the housing 310, and the pressing part 340, preventing the transmission rod 320 from loosening during the application of pressure to the pressing part 340, which would affect the stability of the aluminum profile forming device. The setting of the fixing block 311 ensures that the aluminum profile 400 can be stably pressed between the groove 312 and the pressing part 340, improving the accuracy of the aluminum profile 400 forming. Adjusting the fixing block 311 facilitates adaptation to aluminum profiles 400 of different shapes, improving the compatibility of the aluminum profile forming device.

[0037] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An aluminum profile shaping device, characterized in that, include: The machine frame, the fixing part, and the shaping part are mounted on the machine frame; The fixing part is located on both sides of the shaping part. The shaping part includes a shell, a transmission rod, a driving device, and a pressing part for pressing the aluminum profile. The middle position of the transmission rod is movably connected to the shell, one end of the transmission rod is hinged to the pressing part, and the other end of the transmission rod is connected to the driving end of the driving device. The driving device drives the pressing part to reciprocate through the transmission rod. The fixing part is provided with a first vertical rod and a second vertical rod, and the fixing part is also provided with a positioning part that cooperates with the aluminum profile. The shell is also provided with a fixing block that cooperates with the pressing part. The aluminum profile is snapped between the first vertical rod and the second vertical rod, and the positioning part fits against the aluminum profile so that the inner wall groove of the aluminum profile is fixed between the pressing part and the fixing block. When the driving device is started, the driving end of the driving device drives the pressing part to move closer to the fixing block through the transmission rod, pressing the inner wall groove onto the fixing block, so that the deformed aluminum profile returns to its original shape.

2. The aluminum profile shaping device according to claim 1, characterized in that, The transmission rod is provided with a first crossbar, a second crossbar and a third crossbar in sequence. The transmission rod is connected to the driving device through the first crossbar; the transmission rod is movably connected to the outer shell through the second crossbar; and the transmission rod is movably connected to the pressing part through the third crossbar.

3. The aluminum profile shaping device according to claim 2, characterized in that, A slider is also provided between the first crossbar and the driving device, and the slider is provided with a slot that cooperates with the driving end of the driving device.

4. The aluminum profile shaping device according to claim 2, characterized in that, The length directions of the first crossbar, the second crossbar, and the third crossbar are parallel to each other.

5. The aluminum profile shaping device according to claim 4, characterized in that, The distance between the first crossbar and the second crossbar is greater than the distance between the second crossbar and the third crossbar.

6. The aluminum profile shaping device according to claim 1, characterized in that, The fixing block is provided with a groove that mates with the aluminum profile.

7. The aluminum profile shaping device according to claim 6, characterized in that, The two shaping parts are fixed to the frame in opposite directions, and the driving device drives the pressing part to move in a direction away from or towards the fixed block.

8. The aluminum profile shaping device according to claim 7, characterized in that, The driving device is a stepper motor.

Citation Information

Patent Citations

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