A gearbox cylinder penetrating member assembly inspection machine

Abstract

The present application relates to the technical field of gearbox cylinder penetrating component assembly and inspection, and particularly relates to a gearbox cylinder penetrating component assembly and inspection machine; the conveying mechanism group is arranged above the machine body along the length direction of the machine body, and the bearing mechanism group is correspondingly arranged between the machine body and the conveying mechanism group; the seal ring assembly module, the air tightness test module, the terminal height inspection module, the insulation conduction inspection module, the position degree inspection module, the laser coding module, the code scanning module, the defective product classification and discharge module and the cleaning module are sequentially and parallelly arranged on the same side of the conveying mechanism group, and the gearbox cylinder penetrating component assembly and inspection method of the gearbox cylinder penetrating component assembly and inspection machine can realize the effects of one-time, high efficiency, large batch, high quality seal ring assembly, air tightness test, terminal height inspection, insulation conduction inspection, position degree inspection, laser coding and code scanning, defective product classification and discharge module and good product cleaning.

Description

Technical Field

[0001] This invention relates to the technical field of assembling and inspecting cylinder-through components in transmissions, and particularly to a machine for assembling and inspecting cylinder-through components in transmissions. Background Technology

[0002] Cylinder-through connectors are mainly used in vehicle engines or transmissions. They are installed through the engine or transmission housing to mate with metal contacts within the housing, thus transmitting current and signals.

[0003] For transmission cylinder penetration components used in new energy vehicles, there are higher requirements for their airtightness, terminal height, insulation and conductivity, and position accuracy.

[0004] In the existing technology, the assembly of the sealing rings of the cylinder-through parts of the gearbox is usually processed separately, and then the airtightness, the specific height of the terminals, the insulation and conductivity, and the position are tested separately. The process is complicated and chaotic, and the testing efficiency and quality are extremely low. Summary of the Invention

[0005] The purpose of this invention is to provide a gearbox cylinder assembly and inspection machine that addresses the deficiencies in existing technologies. This machine enables gearbox cylinder assembly to be completed in a one-time, efficient, high-volume, and high-quality manner, including sealing ring assembly, airtightness testing, terminal height inspection, insulation continuity inspection, positional inspection, laser marking and scanning, defective product classification and discharge module, and good product cleaning.

[0006] To achieve the above objectives, the technical solution adopted by this invention is: a gearbox cylinder assembly and inspection machine, comprising a machine body, a transport mechanism group, and a support mechanism group; the transport mechanism group is disposed above the machine body along the length direction of the machine body, and the support mechanism group is correspondingly disposed between the machine body and the transport mechanism group; a sealing ring assembly module, an airtightness testing module, a terminal height inspection module, an insulation continuity inspection module, a positional inspection module, a laser marking module, a barcode scanning module, a defective product classification and discharge module, and a cleaning module are sequentially and parallelly disposed on the same side of the transport mechanism group, and adapted to the positions of the transport mechanism group and the support mechanism group; the position of the airtightness testing module is... The carrier component of the carrier mechanism assembly is a double-position carrier component; the double-position carrier component is provided with a first carrier position and a second carrier position that rotate along the same axis. The first carrier position is adapted to the position of the conveying mechanism assembly, and the second carrier position is adapted to the position of the airtightness test module. The carrier component of the carrier mechanism assembly at the positions of the terminal height inspection module, the insulation continuity inspection module, and the position degree inspection module is a telescopic carrier component. The initial position and the extended position of the telescopic carrier component are adapted to the positions of the conveying mechanism assembly and the terminal height inspection module, the insulation continuity inspection module, and the position degree inspection module, respectively. The feeding module and the discharging module are respectively located on both sides of the machine body.

[0007] Furthermore, the carrier components of the conveying mechanism group that convey the sealing ring assembly module, the airtightness test module, the terminal height inspection module, the insulation continuity inspection module, the positional inspection module, the laser marking module, the barcode scanning module, the defective product classification and discharge module, and the cleaning module are carried out in the same cycle.

[0008] Furthermore, the airtightness testing module is equipped with multiple airtightness testing devices, the number of dual-position bearing components is adapted to the number of airtightness testing devices, and the sealing ring assembly time of the sealing ring assembly module multiplied by the number of airtightness testing devices is greater than the airtightness testing time of the airtightness testing module.

[0009] Furthermore, after the first bearing position of the dual-position bearing member, which is adapted to the number of airtightness testing devices, is fully loaded, the dual-position bearing member is rotated, and several airtightness testing devices simultaneously conduct airtightness testing on the gearbox cylinder through-pieces in the first bearing positions corresponding to them. The second bearing position of the dual-position bearing member carries the gearbox cylinder through-pieces transported by the conveying mechanism group from the sealing ring assembly module.

[0010] Furthermore, the airtightness testing module is equipped with an airtightness testing device, the sealing ring assembly time of the sealing ring assembly module is seconds, and the airtightness testing time of the airtightness testing module is set to seconds.

[0011] Furthermore, the telescopic support member includes a telescopic rod, a telescopic support position, and a slide rail. The telescopic support member extends and retracts from the other side of the conveying mechanism assembly toward the terminal height inspection module, the insulation continuity inspection module, and the position inspection module.

[0012] Furthermore, after the telescopic bearing position of the telescopic bearing member extends to the insulation continuity test module position by the cooperation of the telescopic rod and the slide rail, the insulation continuity test module performs a continuity test on the gearbox cylinder component in the telescopic bearing position to check the voltage of the upper and lower voltages. The cycle time of one movement of the transport mechanism group is greater than the time of the telescopic bearing member's telescopic action plus the continuity test time of the insulation continuity test module.

[0013] Furthermore, the position inspection module is equipped with angle gauges having several openings adapted to the shape of the gearbox cylinder terminal. The angle gauges are inserted into the telescopic bearing position within the position inspection module to check the position of the gearbox cylinder. The position inspection module as a whole can float and can trigger a floating alarm. The cycle time of one movement of the transport mechanism group is greater than the telescopic bearing's telescopic movement plus the position inspection time of the position inspection module.

[0014] Furthermore, the cleaning module cleans the cylinder components of the gearbox using gas.

[0015] A method for assembling and inspecting cylinder-through components of a transmission using a transmission cylinder-through component assembly and inspection machine, comprising: S1: Place the gearbox cylinder-through component into the loading module; S2: The transport mechanism group continuously transports the gearbox cylinder through-parts to the position of the sealing ring assembly module within the bearing mechanism group according to the sealing ring assembly time of the sealing ring assembly module. The sealing ring assembly module assembles the sealing rings on the gearbox cylinder through-parts. S3: The transport mechanism group maintains a fixed rhythm to transport the gearbox cylinder through-piece with the completed seal ring assembly to the first bearing position of the double-position bearing member of the bearing mechanism group at the location of the airtightness test module, until the first bearing position is full. The first bearing position and the second bearing position are then interchanged. The airtightness test module performs an airtightness test on the gearbox cylinder through-piece in the first bearing position. The transport mechanism group maintains a fixed rhythm to transport the gearbox cylinder through-piece with the completed seal ring assembly to the second bearing position of the double-position bearing member of the bearing mechanism group at the location of the airtightness test module. S4: After the air tightness test module completes the air tightness test on the gearbox cylinder through part in the first bearing position, the first bearing position and the second bearing position are swapped. The air tightness test module performs an air tightness test on the gearbox cylinder through part in the second bearing position. The conveying mechanism group maintains a fixed rhythm to convey the gearbox cylinder through part that has completed the air tightness test to the telescopic bearing position of the telescopic bearing at the terminal height inspection module position. The gearbox cylinder through part in the first bearing position away from the terminal height inspection module is continuously conveyed to the first bearing position closer to the terminal height inspection module. S5: The telescopic rod of the telescopic carrier at the terminal height inspection module position, in conjunction with the slide rail, pushes the telescopic carrier and the gearbox cylinder part it carries into the terminal height inspection module and completes the terminal height inspection; S6: After the terminal height check is completed, the telescopic carrier at the terminal height check module position is retracted to the initial position. The transport mechanism group maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the terminal height check to the telescopic carrier position at the insulation continuity check module position, and to transport the gearbox cylinder through part that has completed the airtightness test to the telescopic carrier position at the terminal height check module position. S7: The telescopic rod of the telescopic bearing member at the position of the insulation continuity test module cooperates with the slide rail to push the telescopic bearing member and the gearbox cylinder part it carries into the insulation continuity test module and complete the insulation continuity test. S8: After the insulation continuity test is completed, the telescopic carrier at the position of the insulation continuity test module is retracted to the initial position. The transport mechanism group maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the insulation continuity test to the telescopic carrier position at the position of the position degree test module, and to transport the gearbox cylinder through part that has completed the terminal height test to the telescopic carrier position of the telescopic carrier at the position of the insulation continuity test module. S9: The telescopic rod of the telescopic bearing member of the position of the position inspection module, in conjunction with the slide rail, pushes the telescopic bearing member and the gearbox cylinder through part it carries into the position inspection module, and performs position inspection on the gearbox cylinder through part by means of the angle gauge. S10: After the positional accuracy check is completed, the telescopic bearing member at the position of the positional accuracy check module is retracted to the initial position. The transport mechanism group maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the positional accuracy check to the bearing mechanism group at the position of the laser marking module, and to transport the gearbox cylinder through part that has completed the insulation continuity check to the telescopic bearing position of the telescopic bearing member at the position of the positional accuracy check module. S11: The conveying mechanism group maintains a fixed rhythm to sequentially convey the gearbox cylinder parts to the scanning module, the defective product classification and discharge module, and the cleaning module and perform corresponding actions. Finally, the good gearbox cylinder parts enter the unloading module.

[0016] The system comprises a body, a transport mechanism assembly, and a support mechanism assembly. The transport mechanism assembly is positioned above the body along its length, and the support mechanism assembly is correspondingly positioned between the body and the transport mechanism assembly. A sealing ring assembly module, an airtightness testing module, a terminal height inspection module, an insulation continuity inspection module, a positional accuracy inspection module, a laser marking module, a barcode scanning module, a defective product sorting and discharge module, and a cleaning module are sequentially and parallelly arranged on the same side of the transport mechanism assembly, and their positions are adapted to those of the transport mechanism assembly and the support mechanism assembly. The support component of the support mechanism assembly at the location of the airtightness testing module is a double-position support component. The double-position support component has a first support position and a second support position that rotate along the same axis. The first support position is adapted to the position of the transport mechanism assembly, and the second support position... The positions of the carriers are adapted to the positions of the airtightness testing modules; the carriers of the carrier mechanism groups at the positions of the terminal height inspection module, the insulation continuity inspection module, and the position degree inspection module are telescopic carriers, and the initial position and extended position of the telescopic carriers are adapted to the positions of the conveying mechanism group and the terminal height inspection module, the insulation continuity inspection module, and the position degree inspection module, respectively; the structure in which the feeding module and the discharging module are respectively located on both sides of the machine body, and the method of assembling and inspecting the gearbox cylinder parts of the gearbox cylinder parts assembly and inspection machine, achieve the effect of completing the sealing ring assembly, airtightness testing, terminal height inspection, insulation continuity inspection, position degree inspection, laser marking and scanning, defective product classification and discharge module, and good product cleaning of gearbox cylinder parts in one go, with high efficiency, large batch, and high quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of a gearbox cylinder assembly and inspection machine according to the present invention; Figure 2 This is a front view of a gearbox cylinder assembly and inspection machine according to the present invention; Figure 3 This is a top view of a gearbox cylinder assembly and inspection machine according to the present invention; Figure 4 This is a schematic diagram of the sealing ring assembly module in this invention; Figure 5 This is a schematic diagram of the airtightness testing module in this invention; Figure 6 This is a schematic diagram of the insulation continuity testing module in this invention; Figure 7 This is a schematic diagram of the positional accuracy checking module in this invention; Figure 8 This is a schematic diagram of the laser marking module in this invention; Figure 9 This is a schematic diagram of the barcode scanning module in this invention; Figure 10 This is a schematic diagram of the defective product classification and sorting module in this invention; Figure 11 This is a schematic diagram of the cleaning module in this invention; Figure label: 1. Body; 2. Handling mechanism assembly; 3. Bearing mechanism assembly; 4. Double-position bearing component 3-1; 5. First bearing position 3-1-1; 6. Second bearing position 3-1-2; 7. Telescopic bearing component 3-2; 8. Telescopic rod 3-2-1; 9. Telescopic bearing position 3-2-2; 10. Slide rail 3-2-3; 11. Sealing ring assembly module; 22. Air tightness test module; 33. Terminal height inspection module; 4. Insulation continuity inspection module; 5. Position accuracy inspection module; 6. Angle gauge 8-1; 7. Laser marking module; 8. Code scanning module; 9. Defective product classification and discharge module; 10. Cleaning module; 11. Cleaning module. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0020] In the description of this invention, it should be noted that the orientations or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inner", and "outer" are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0021] A gearbox cylinder assembly and inspection machine, such as Figure 1 , 2As shown in Figure 3, the system includes a body 1, a conveying mechanism group 2, and a carrying mechanism group 3. The conveying mechanism group 2 is positioned above the body 1 along its length, and the carrying mechanism group 3 is positioned between the body 1 and the conveying mechanism group 2. A sealing ring assembly module 4, an airtightness testing module 5, a terminal height inspection module 6, an insulation continuity inspection module 7, a positional accuracy inspection module 8, a laser marking module 9, a barcode scanning module 10, a defective product classification and discharge module 11, and a cleaning module 12 are sequentially and parallelly arranged on the same side of the conveying mechanism group 2, and their positions are adapted to those of the conveying mechanism group 2 and the carrying mechanism group 3. The carrying component of the carrying mechanism group 3 at the location of the airtightness testing module 5 is a double-position carrying component 3-1. The carrier 3-1 is provided with a first carrier position 3-1-1 and a second carrier position 3-1-2 that rotate along the same axis. The first carrier position 3-1-1 is adapted to the position of the conveying mechanism group 2, and the second carrier position 3-1-2 is adapted to the position of the airtightness test module 5. The carrier of the carrier mechanism group 3 at the positions of the terminal height inspection module 6, the insulation continuity inspection module 7, and the position degree inspection module 8 is a telescopic carrier 3-2. The initial position and the extended position of the telescopic carrier 3-2 are adapted to the positions of the conveying mechanism group 2 and the terminal height inspection module 6, the insulation continuity inspection module 7, and the position degree inspection module 8, respectively. The feeding module and the discharging module are respectively located on both sides of the machine body 1.

[0022] Specifically, the conveying mechanism group 2 is arranged above the body 1 along the length of the body 1, and the bearing mechanism group 3 is correspondingly arranged between the body 1 and the conveying mechanism group 2. The sealing ring assembly module 4, the airtightness test module 5, the terminal height inspection module 6, the insulation continuity inspection module 7, the position inspection module 8, the laser marking module 9, the barcode scanning module 10, the defective product classification and discharge module 11, and the cleaning module 12 are arranged in parallel on the same side of the conveying mechanism group 2, and the structure is adapted to the positions of the conveying mechanism group 2 and the bearing mechanism group 3. This structure allows for efficient and rapid centralized assembly of sealing rings, airtightness testing, terminal height inspection, insulation continuity inspection, position inspection, and laser marking of gearbox cylinder parts, and further includes barcode scanning, defective product classification and discharge, and cleaning of good gearbox cylinder parts. Furthermore, the carrier component of the bearing mechanism group 3 at the location of the airtightness testing module 5 is a double-position carrier component 3-1. The double-position carrier component 3-1 is provided with a first carrier position 3-1-1 and a second carrier position 3-1-2 that rotate along the same axis. The first carrier position 3-1-1 is adapted to the position of the conveying mechanism group 2, and the second carrier position 3-1-2 is adapted to the position of the airtightness testing module 5. This structure is designed to ensure that the assembly action of the sealing ring assembly module 4 and the position transfer of the gearbox cylinder-penetrating parts after assembly are not affected during airtightness testing. On this basis, airtightness testing can be performed simultaneously in multiple batches, further improving the airtightness testing efficiency and the overall operating efficiency of the device. Then, through the terminal height inspection module 6 and the insulation continuity... The carrier component of the bearing mechanism group 3 at the positions of inspection module 7 and the position degree inspection module 8 is a telescopic carrier component 3-2. The initial position and the extended position of the telescopic carrier component 3-2 are respectively adapted to the positions of the transport mechanism group 2 and the terminal height inspection module 6, the insulation continuity inspection module 7, and the position degree inspection module 8. The structure in which the feeding module and the discharging module are respectively located on both sides of the machine body 1, in conjunction with the air tightness test module 5, allows the gearbox cylinder through-parts that have completed the air tightness test to be transferred sequentially to the positions of the terminal height inspection module 6, the insulation continuity inspection module 7, and the position degree inspection module 8 to perform corresponding actions. This allows the transport mechanism group 2 as a whole to maintain the same cycle frequency, further improving the overall coordination and efficiency of the device.

[0023] As a preferred embodiment of the above, such as Figure 1 As shown, the carrier components of the conveying mechanism group 2 that convey the sealing ring assembly module 4, the airtightness test module 5, the terminal height inspection module 6, the insulation continuity inspection module 7, the position inspection module 8, the laser marking module 9, the barcode scanning module 10, the defective product classification and discharge module 11, and the cleaning module 12 are carried out in the same cycle.

[0024] Specifically, the carrier components of the sealing ring assembly module 4, the airtightness testing module 5, the terminal height inspection module 6, the insulation continuity inspection module 7, the positional inspection module 8, the laser marking module 9, the barcode scanning module 10, the defective product classification and discharge module 11, and the cleaning module 12 transported by the transport mechanism group 2 are structured in the same cycle. This ensures that the transport mechanism group 2 transports the gearbox cylinder parts in each process at the same frequency, minimizing the waste of time and space and greatly improving the overall concentration and efficiency of the device.

[0025] As a preferred embodiment of the above, such as Figure 5 As shown, the airtightness testing module 5 is equipped with multiple airtightness testing devices. The number of airtightness testing devices is adapted to the number of dual-position bearing components 3-1. The sealing ring assembly time of the sealing ring assembly module 4 multiplied by the number of airtightness testing devices is greater than the airtightness testing time of the airtightness testing module 5.

[0026] Specifically, the airtightness testing module 5 is equipped with multiple airtightness testing devices, and the number of airtightness testing devices is adapted to the number of dual-position bearing members 3-1. The structure in which the sealing ring assembly time of the sealing ring assembly module 4 is multiplied by the number of airtightness testing devices is greater than the airtightness testing time of the airtightness testing module 5 is designed to ensure that there is no waiting or stopping from the sealing ring assembly process to the airtightness testing process and then to the terminal height inspection process, and to ensure that the overall handling mechanism group 2 can maintain the same rhythm of movement, further improving the overall concentration and efficiency of the device.

[0027] As a preferred embodiment of the above, such as Figure 5 As shown, after the first bearing position 3-1-1 of the dual-position bearing member 3-1, which is adapted to the number of airtightness testing devices, is fully loaded, the dual-position bearing member 3-1 rotates again, and several airtightness testing devices simultaneously test the gearbox cylinder through-parts in the first bearing position 3-1-1 that are adapted to them. The second bearing position 3-1-2 of the dual-position bearing member 3-1 carries the gearbox cylinder through-parts transported by the conveying mechanism group 2 from the sealing ring assembly module 4.

[0028] Specifically, after the first bearing position 3-1-1 of the dual-position bearing member 3-1, which is adapted to the number of airtightness testing devices, is fully loaded, the dual-position bearing member 3-1 is rotated. Several airtightness testing devices simultaneously conduct airtightness tests on the gearbox cylinder through-parts in the first bearing position 3-1-1 corresponding to them. The second bearing position 3-1-2 of the dual-position bearing member 3-1 carries the gearbox cylinder through-parts transported by the sealing ring assembly module 4 from the transport mechanism group 2. This structure is used to ensure that the overall transport mechanism group 2 can maintain the same rhythmic movement, further improving the overall concentration and efficiency of the device, while allowing a larger number of gearbox cylinder through-parts to be airtightly tested, thus further improving the overall efficiency of the device.

[0029] As a preferred embodiment of the above, such as Figure 5 As shown, the airtightness testing module 5 is equipped with 4 airtightness testing devices, the sealing ring assembly time of the sealing ring assembly module 4 is 8 seconds, and the airtightness testing time of the airtightness testing module 5 is set to 30 seconds.

[0030] Specifically, the airtightness testing module 5 is equipped with four airtightness testing devices, the sealing ring assembly module 4 has a sealing ring assembly time of 8 seconds, and the airtightness testing module 5 has an airtightness testing time of 30 seconds. This structure ensures the airtightness testing effect while coordinating the sealing ring assembly time, so that the overall efficiency of the device can reach its maximum.

[0031] As a preferred embodiment of the above, such as Figure 6 As shown, the telescopic bearing member 3-2 includes a telescopic rod 3-2-1, a telescopic bearing position 3-2-2, and a slide rail 3-2-3. The telescopic bearing member 3-2 extends and retracts from the other side of the conveying mechanism group 2 toward the terminal height inspection module 6, the insulation continuity inspection module 7, and the position inspection module 8.

[0032] Specifically, the telescopic support member 3-2 includes a telescopic rod 3-2-1, a telescopic support position 3-2-2, and a slide rail 3-2-3. The telescopic support member 3-2 extends and retracts from the other side of the conveying mechanism group 2 towards the terminal height inspection module 6, the insulation continuity inspection module 7, and the position accuracy inspection module 8. This allows the terminal height inspection module 6, the insulation continuity inspection module 7, and the position accuracy inspection module 8 to work in conjunction with the conveying mechanism group 2 to complete the same cycle setting of the entire mechanism.

[0033] As a preferred embodiment of the above, such as Figure 6As shown, the telescopic bearing position 3-2-2 of the telescopic bearing member 3-2 extends to the position of the insulation continuity test module 7 after the telescopic rod 3-2-1 and the slide rail 3-2-3 cooperate. The insulation continuity test module 7 performs a continuity test on the gearbox cylinder component in the telescopic bearing position 3-2-2 to check the voltage between the upper and lower voltages. The cycle time of one movement of the transport mechanism group 2 is greater than the time of the telescopic bearing member 3-2 telescopic movement plus the continuity test time of the insulation continuity test module 7.

[0034] Specifically, after the telescopic bearing position 3-2-2 of the telescopic bearing member 3-2 extends to the position of the insulation continuity test module 7 through the cooperation of the telescopic rod 3-2-1 and the slide rail 3-2-3, the insulation continuity test module 7 performs a continuity test on the gearbox cylinder component inside the telescopic bearing position 3-2-2 to check the voltage between the upper and lower voltages. The cycle time of one movement of the transport mechanism group 2 is greater than the time of the telescopic bearing member 3-2's telescopic movement plus the continuity test time of the insulation continuity test module 7. This ensures that the efficiency of the same cycle movement of the entire mechanism is not affected while completing the insulation continuity test, thereby improving the overall efficiency of the device.

[0035] As a preferred embodiment of the above, such as Figure 7 As shown, the position inspection module 8 is equipped with a number of angle gauges 8-1 with openings that are adapted to the shape of the cylinder-through terminal of the gearbox. The angle gauges 8-1 are inserted into the telescopic bearing position 3-2-2 inside the position inspection module 8 to check the position of the cylinder-through component of the gearbox. The position inspection module 8 as a whole can float and can float and alarm. The cycle time of one movement of the conveying mechanism group 2 is greater than the telescopic movement of the telescopic bearing 3-2 plus the position inspection time of the position inspection module 8.

[0036] Specifically, the position checking module 8 is equipped with angle gauges 8-1, each having several openings adapted to the shape of the gearbox cylinder terminal. The angle gauges 8-1 are inserted into the telescopic bearing position 3-2-2 within the position checking module 8 to check the position of the gearbox cylinder. The position checking module 8 is floatable and can trigger a floating alarm. The cycle time of one movement of the transport mechanism group 2 is greater than the time of the telescopic bearing 3-2's telescopic movement plus the position checking time of the position checking module 8. This structure ensures that the efficiency of the entire mechanism's same cycle movement is not affected while completing the position checking action, thereby improving the overall efficiency of the device.

[0037] As a preferred embodiment of the above, such as Figure 11 As shown, the cleaning module 12 cleans the cylinder parts of the gearbox using gas.

[0038] Specifically, the cleaning module 12 uses gas to clean the structure of the gearbox cylinder through-hole components, which is used to quickly clean the good gearbox cylinder through-hole components. It is integrated into the whole device, which further improves the overall efficiency of the device.

[0039] A method for assembling and inspecting cylinder-through components of a transmission using a transmission cylinder-through component assembly and inspection machine, comprising: S1: Place the gearbox cylinder-through component into the loading module; S2: The transport mechanism group 2 continuously transports the gearbox cylinder through-parts to the position of the sealing ring assembly module 4 within the bearing mechanism group 3 according to the sealing ring assembly time of the sealing ring assembly module 4. The sealing ring assembly module 4 assembles the sealing rings on the gearbox cylinder through-parts. S3: The transport mechanism group 2 maintains a fixed rhythm to transport the gearbox cylinder through-piece with the completed seal ring assembly to the first bearing position 3-1-1 of the double-position bearing member 3-1 of the bearing mechanism group 3 at the position of the airtightness test module 5, until all four first bearing positions 3-1-1 are filled. The first bearing positions 3-1-1 and the second bearing positions 3-1-2 are swapped. The airtightness test module 5 performs an airtightness test on the gearbox cylinder through-piece in the first bearing position 3-1-1. The transport mechanism group 2 maintains a fixed rhythm to transport the gearbox cylinder through-piece with the completed seal ring assembly to the second bearing position 3-1-2 of the double-position bearing member 3-1 of the bearing mechanism group 3 at the position of the airtightness test module 5. S4: After the air tightness test module 5 completes the air tightness test on the gearbox cylinder through part in the first bearing position 3-1-1, the first bearing position 3-1-1 and the second bearing position 3-1-2 are swapped. The air tightness test module 5 performs an air tightness test on the gearbox cylinder through part in the second bearing position 3-1-2. The conveying mechanism group 2 maintains a fixed rhythm to convey the gearbox cylinder through part that has completed the air tightness test to the telescopic bearing position 3-2-2 of the telescopic bearing 3-2 at the position of the terminal height inspection module 6. The gearbox cylinder through part in the first bearing position 3-1-1 that is far away from the terminal height inspection module 6 is continuously conveyed to the first bearing position 3-1-1 that is closer to the terminal height inspection module 6. S5: The telescopic rod 3-2-1 of the telescopic support member 3-2 at the terminal height inspection module 6 cooperates with the slide rail 3-2-3 to push the telescopic support member 3-2 and the gearbox cylinder part it carries into the terminal height inspection module 6 and complete the terminal height inspection. S6: After the terminal height inspection is completed, the telescopic support member 3-2 at the terminal height inspection module 6 is retracted to the initial position. The transport mechanism group 2 maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the terminal height inspection to the telescopic support position 3-2-2 at the insulation continuity inspection module 7, and to transport the gearbox cylinder through part that has completed the airtightness test to the telescopic support position 3-2-2 of the telescopic support member 3-2 at the terminal height inspection module 6. S7: The telescopic rod 3-2-1 of the telescopic support member 3-2 at the position of the insulation continuity test module 7, in conjunction with the slide rail 3-2-3, pushes the telescopic support member 3-2 and the gearbox cylinder part it carries into the insulation continuity test module 7 and completes the insulation continuity test. S8: After the insulation continuity test is completed, the telescopic support member 3-2 at the position of the insulation continuity test module 7 is retracted to the initial position. The transport mechanism group 2 maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the insulation continuity test to the telescopic support position 3-2-2 at the position of the position degree test module 8, and to transport the gearbox cylinder through part that has completed the terminal height test to the telescopic support position 3-2-2 of the telescopic support member 3-2 at the position of the insulation continuity test module 7. S9: The telescopic rod 3-2-1 of the telescopic bearing 3-2 at the position of the position inspection module 8, together with the slide rail 3-2-3, pushes the telescopic bearing 3-2 and the gearbox cylinder part it carries into the position inspection module 8, and performs position inspection on the gearbox cylinder part by the angle gauge 8-1. S10: After the positional accuracy check is completed, the telescopic bearing member 3-2 at the positional accuracy check module 8 is retracted to the initial position. The transport mechanism group 2 maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the positional accuracy check to the bearing mechanism group 3 at the position of the laser marking module 9, and to transport the gearbox cylinder through part that has completed the insulation continuity check to the telescopic bearing position 3-2-2 of the telescopic bearing member 3-2 at the positional accuracy check module 8. S11: The transport mechanism group 2 maintains a fixed rhythm to sequentially transport the gearbox cylinder parts to the barcode scanning module 10, the defective product classification and discharge module 11, and the cleaning module 12 and perform corresponding actions. Finally, the good gearbox cylinder parts enter the unloading module.

[0040] Specifically, the gearbox cylinder assembly and inspection method using the gearbox cylinder assembly and inspection machine enables gearbox cylinder components to complete sealing ring assembly, airtightness testing, terminal height inspection, insulation continuity inspection, positional inspection, laser marking and scanning, defective product classification and discharge module, and good product cleaning in a one-time, high-efficiency, and large-scale manner.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gearbox cylinder assembly and inspection machine, characterized in that: It includes the body (1), the transport mechanism group (2), and the load-bearing mechanism group (3); The transport mechanism group (2) is arranged above the body (1) along the length direction of the body (1), and the bearing mechanism group (3) is correspondingly arranged between the body (1) and the transport mechanism group (2); The sealing ring assembly module (4), airtightness test module (5), terminal height inspection module (6), insulation continuity inspection module (7), position inspection module (8), laser marking module (9), barcode scanning module (10), defective product classification and discharge module (11) and cleaning module (12) are arranged in parallel on the same side of the handling mechanism group (2) and are adapted to the positions of the handling mechanism group (2) and the bearing mechanism group (3); The bearing component of the bearing mechanism group (3) at the location of the airtightness test module (5) is a double bearing component (3-1). The dual-position bearing member (3-1) is provided with a first bearing position (3-1-1) and a second bearing position (3-1-2) that rotate along the same axis. The first bearing position (3-1-1) is adapted to the position of the conveying mechanism group (2), and the second bearing position (3-1-2) is adapted to the position of the airtightness test module (5). The carrier component of the bearing mechanism group (3) at the positions of the terminal height inspection module (6), the insulation continuity inspection module (7), and the position degree inspection module (8) is a telescopic carrier component (3-2). The initial position and the extended position of the telescopic carrier component (3-2) are respectively adapted to the position of the transport mechanism group (2) and the positions of the terminal height inspection module (6), the insulation continuity inspection module (7), and the position degree inspection module (8). The feeding module and the discharging module are respectively located on both sides of the machine body (1); The transport mechanism group (2) transports the sealing ring assembly module (4), the airtightness test module (5), the terminal height inspection module (6), the insulation continuity inspection module (7), the position inspection module (8), the laser marking module (9), the scanning module (10), the defective product classification and discharge module (11), and the cleaning module (12) in the same cycle; The airtightness test module (5) is equipped with multiple airtightness test devices. The number of dual-position bearings (3-1) is adapted to the number of airtightness test devices. The sealing ring assembly time of the sealing ring assembly module (4) multiplied by the number of airtightness test devices is greater than the airtightness test time of the airtightness test module (5). After the first bearing position (3-1-1) of the dual-position bearing member (3-1) is fully loaded, which is in proportion to the number of airtightness testing devices, the dual-position bearing member (3-1) rotates again, and several airtightness testing devices simultaneously test the gearbox cylinder through-parts in the first bearing position (3-1-1) that are in proportion to them. The second bearing position (3-1-2) of the dual-position bearing member (3-1) carries the gearbox cylinder through-parts transported by the conveying mechanism group (2) from the sealing ring assembly module (4). The airtightness test module (5) is equipped with 4 airtightness test devices. The sealing ring assembly time of the sealing ring assembly module (4) is 8 seconds, and the airtightness test time of the airtightness test module (5) is set to 30 seconds. The telescopic support member (3-2) includes a telescopic rod (3-2-1), a telescopic support position (3-2-2), and a slide rail (3-2-3). The telescopic support member (3-2) extends and retracts from the other side of the conveying mechanism group (2) toward the terminal height inspection module (6), the insulation continuity inspection module (7), and the position inspection module (8).

2. The gearbox cylinder assembly and inspection machine according to claim 1, characterized in that, The telescopic bearing position (3-2-2) of the telescopic bearing member (3-2) is extended to the position of the insulation continuity test module (7) by the telescopic rod (3-2-1) and the slide rail (3-2-3). The insulation continuity test module (7) performs a continuity test on the gearbox cylinder component in the telescopic bearing position (3-2-2) to check the voltage. The movement cycle time of the transport mechanism group (2) is greater than the telescopic movement of the telescopic bearing member (3-2) plus the continuity test time of the insulation continuity test module (7).

3. The gearbox cylinder assembly and inspection machine according to claim 2, characterized in that, The position check module (8) is equipped with a number of angle gauges (8-1) with openings that are adapted to the shape of the cylinder terminal of the gearbox. The angle gauges (8-1) are inserted into the telescopic bearing position (3-2-2) inside the position check module (8) to check the position of the cylinder terminal of the gearbox. The position check module (8) can float as a whole and can float and alarm. The cycle time of one movement of the transport mechanism group (2) is greater than the telescopic bearing (3-2) telescopic action plus the position check time of the position check module (8).

4. The gearbox cylinder assembly and inspection machine according to claim 3, characterized in that, The cleaning module (12) cleans the cylinder parts of the gearbox using gas.

5. The method for assembling and inspecting transmission cylinder parts using a transmission cylinder part assembly and inspection machine according to claim 4, characterized in that: S1: Place the gearbox cylinder-through component into the loading module; S2: The transport mechanism group (2) continuously transports the gearbox cylinder through part to the position of the sealing ring assembly module (4) in the bearing mechanism group (3) according to the sealing ring assembly time of the sealing ring assembly module (4). The sealing ring assembly module (4) assembles the sealing ring on the gearbox cylinder through part. S3: The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder through-piece with the completed seal ring assembly to the first bearing position (3-1-1) of the double-position bearing member (3-1) of the bearing mechanism group (3) at the position of the airtightness test module (5) until all four first bearing positions (3-1-1) are filled. The first bearing position (3-1-1) and the second bearing position (3-1-2) are swapped. The airtightness test module (5) performs an airtightness test on the gearbox cylinder through-piece in the first bearing position (3-1-1). The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder through-piece with the completed seal ring assembly to the second bearing position (3-1-2) of the double-position bearing member (3-1) of the bearing mechanism group (3) at the position of the airtightness test module (5). S4: After the air tightness test module (5) completes the air tightness test on the gearbox cylinder through part in the first bearing position (3-1-1), the first bearing position (3-1-1) and the second bearing position (3-1-2) are swapped. The air tightness test module (5) performs an air tightness test on the gearbox cylinder through part in the second bearing position (3-1-2). The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder through part that has completed the air tightness test to the telescopic bearing position (3-2-2) of the telescopic bearing member (3-2) at the position of the terminal height inspection module (6). The gearbox cylinder through part in the first bearing position (3-1-1) that is far away from the terminal height inspection module (6) is continuously transported to the first bearing position (3-1-1) that is closer to the terminal height inspection module (6). S5: The telescopic rod (3-2-1) of the telescopic support member (3-2) at the terminal height inspection module (6) position cooperates with the slide rail (3-2-3) to push the telescopic support member (3-2) and the gearbox cylinder part it carries into the terminal height inspection module (6) and complete the terminal height inspection. S6: After the terminal height inspection is completed, the telescopic bearing (3-2) at the terminal height inspection module (6) position is retracted to the initial position. The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder part that has completed the terminal height inspection to the telescopic bearing position (3-2-2) at the insulation continuity inspection module (7) position, and to transport the gearbox cylinder part that has completed the air tightness test to the telescopic bearing position (3-2-2) of the telescopic bearing (3-2) at the terminal height inspection module (6) position. S7: The telescopic rod (3-2-1) of the telescopic bearing member (3-2) at the position of the insulation continuity test module (7) cooperates with the slide rail (3-2-3) to push the telescopic bearing member (3-2) and the gearbox cylinder part it carries into the insulation continuity test module (7) and complete the insulation continuity test; S8: After the insulation continuity test is completed, the telescopic bearing (3-2) at the position of the insulation continuity test module (7) is retracted to the initial position. The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder part that has completed the insulation continuity test to the telescopic bearing position (3-2-2) at the position of the position degree test module (8), and to transport the gearbox cylinder part that has completed the terminal height test to the telescopic bearing position (3-2-2) of the telescopic bearing (3-2) at the position of the insulation continuity test module (7); S9: The telescopic rod (3-2-1) of the telescopic bearing member (3-2) at the position of the position inspection module (8) cooperates with the slide rail (3-2-3) to push the telescopic bearing member (3-2) and the gearbox cylinder part it carries into the position inspection module (8) and check the position of the gearbox cylinder part by means of the angle gauge (8-1). S10: After the positional accuracy check is completed, the telescopic bearing member (3-2) at the position of the positional accuracy check module (8) is retracted to the initial position. The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder part that has completed the positional accuracy check to the bearing mechanism group (3) at the position of the laser marking module (9), and to transport the gearbox cylinder part that has completed the insulation continuity check to the telescopic bearing position (3-2-2) of the telescopic bearing member (3-2) at the position of the positional accuracy check module (8). S11: The transport mechanism group (2) maintains a fixed rhythm to transport the gearbox cylinder parts sequentially to the barcode scanning module (10), the defective product classification and discharge module (11), and the cleaning module (12) and perform corresponding actions. Finally, the good gearbox cylinder parts enter the unloading module.

Images