Resin handling apparatus and method
By designing a resin loading and unloading device, and utilizing collection bags, hoses, and hydraulic lifting devices, the problems of waste resin spillage and uneven filling of new resin during the resin loading and unloading process were solved, thereby improving the safety and efficiency of operators.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA INST FOR RADIATION PROTECTION
- Filing Date
- 2023-12-21
- Publication Date
- 2026-07-14
Smart Images

Figure CN117819233B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of resin tool technology, specifically relating to a resin loading and unloading device and method. Background Technology
[0002] Power plants and chemical plants use a large amount of equipment that requires resin, and the resin needs to be replaced regularly. In the past, this was usually done manually.
[0003] The traditional methods for unloading waste resin have the following disadvantages:
[0004] (1) When the unloading manhole of the equipment is opened, the waste resin will quickly scatter due to gravity, and the scattering speed cannot be controlled. Moreover, the waste resin is very easy to scatter on the ground, which will greatly burden the subsequent ground cleaning work. (2) When the free scattering stage of waste resin ends, some waste resin remains inside the equipment. At this time, it can only be unloaded manually by the on-site operators, which is also a lot of work. In addition, the working environment may be poor due to the limited on-site conditions.
[0005] For loading new resin, traditional loading methods have the following drawbacks:
[0006] (1) The workload is large, with the amount of resin filled inside the equipment ranging from a few cubic meters to tens of cubic meters, and a new barrel of resin weighing several hundred kilograms, all of which increase the burden on operators. (2) The height of the feed manhole is relatively high, which increases the danger to operators. (3) The loading speed cannot be controlled due to the use of the manhole tilting method. (4) The loading is uneven due to the use of the manhole tilting method. Summary of the Invention
[0007] In view of the deficiencies in the existing technology, the purpose of the present invention is to provide a device that can reduce the physical labor of operators, prevent spillage during the unloading of waste resin, and control the filling speed during the filling of new resin.
[0008] To achieve the above objectives, the present invention provides a resin loading and unloading device, which is used in conjunction with the unloading manhole and loading manhole of the resin-using equipment to unload waste resin and load new resin. The device includes an unloading device and a loading device. The unloading device is used in conjunction with the unloading manhole to unload the waste resin, and the loading device is used in conjunction with the loading manhole to load the new resin.
[0009] Furthermore, the unloading device includes a collection bin mounted on the first trolley. The top of the collection bin has a collection bin inlet for connecting to the unloading manhole. The tail end of the collection bin has a collection bin outlet for connecting to a waste resin bucket. The waste resin enters the collection bin through the collection bin inlet and is discharged into the waste resin bucket through the collection bin outlet. The collection bin inlet can be closed and opened.
[0010] Furthermore, the outlet of the collection chamber is connected to the waste resin tank via a first hose, and a first ball valve is provided at the outlet of the collection chamber to control the outflow rate of the waste resin in the collection chamber.
[0011] Furthermore, the collection chamber has a cylindrical structure, is inclined, with the tail end lower than the top end, and the collection chamber outlet is located at the bottom of the tail end.
[0012] Furthermore, it also includes a collection bag, which is detachable and used to achieve a sealed connection between the unloading manhole and the collection chamber inlet; the top opening of the collection bag is provided with a first fastening airbag, which, when inflated, achieves a sealed connection between the top opening of the collection bag and the unloading manhole; the tail opening of the collection bag is provided with a second fastening airbag, which, when inflated, achieves a sealed connection between the tail opening of the collection bag and the collection chamber inlet.
[0013] Furthermore, an inner glove is provided on the collection bag. When the collection bag seals the unloading manhole to the inlet of the collection bin, the operator can manually open the sealing cover on the unloading manhole through the inner glove.
[0014] Furthermore, an observation window and an auxiliary tool port are provided at the rear end of the collection chamber; the observation window is a transparent glass window used to observe the interior of the collection chamber; the auxiliary tool port is provided with a removable sealing cover, through which tools can be inserted to assist the flow of the waste resin in the collection chamber.
[0015] Furthermore, a filter device is also provided at the top of the collection chamber, and it also includes a second hose, a third hose, and an industrial vacuum cleaner; when using the second hose, the collection bag needs to be removed and the collection chamber inlet closed; the top end of the second hose extends into the discharge manhole, the tail end of the second hose is connected to the filter device, the top end of the third hose is connected to the filter device, and the tail end of the third hose is connected to the industrial vacuum cleaner. By turning on the industrial vacuum cleaner, the waste resin in the discharge manhole is sucked into the collection chamber through the second hose and the filter device; the filter device is used to prevent waste resin from entering the industrial vacuum cleaner through the third hose; the industrial vacuum cleaner is mounted on the first trolley; the second hose and the third hose are metal hoses.
[0016] Furthermore, the first trolley is equipped with a first handrail, and the first handrail is equipped with a first control device, which is used to control the start and stop of the industrial vacuum cleaner.
[0017] Furthermore, it also includes a support frame mounted on the first trolley, with the collection compartment located at the top of the support frame, and the shape of the support frame causing the collection compartment to be tilted.
[0018] Furthermore, the bottom of the steel base plate of the first trolley is provided with a first universal wheel, and the first universal wheel is provided with a locking device.
[0019] Furthermore, the filling device includes a resin tank fixing device and a collection funnel mounted on the second trolley. The resin tank fixing device is used to fix and rotate the resin tank containing new resin, thereby realizing the transfer of new resin in the resin tank to the collection funnel. The collection funnel is used to collect, stir and fill the new resin into the loading manhole of the resin using equipment.
[0020] Furthermore, it also includes a first hydraulic lifting device mounted on the second trolley, and the resin bucket fixing device is mounted on the first hydraulic lifting device. The resin bucket fixing device is raised and lowered by the first hydraulic lifting device, thereby realizing the raising and lowering of the resin bucket.
[0021] Furthermore, a flipping motor is provided on the resin bucket fixing device, and the resin bucket fixing device is flipped by the flipping motor, thereby realizing the flipping of the resin bucket.
[0022] Furthermore, it also includes a second hydraulic lifting device installed on the second trolley, and the collecting funnel is installed on the second hydraulic lifting device. The collecting funnel is raised and lowered by the second hydraulic lifting device so that the height of the collecting funnel matches the height of the loading manhole.
[0023] Furthermore, the collecting funnel is equipped with a stirrer for stirring the new resin inside the collecting funnel.
[0024] Furthermore, a second ball valve and a fourth hose are provided on the bottom opening of the collection funnel. The second ball valve controls the outflow rate of the new resin, and the fourth hose is used to transport the new resin into the loading manhole.
[0025] Furthermore, the second trolley is equipped with a second handrail, and the second handrail is equipped with a second control device. The second control device is used to control the start and stop of the first hydraulic lifting device, the second hydraulic lifting device, the tilting motor and the agitator.
[0026] Furthermore, the bottom of the steel base plate of the second trolley is provided with a second universal wheel, and the second universal wheel is provided with a locking device.
[0027] To achieve the above objectives, the present invention also provides a waste resin unloading method for a resin loading and unloading device as described above, using the unloading device in the free-scattering stage of the waste resin unloading process, comprising the following steps:
[0028] Step 1: The operator loosens the nut on the sealing cap of the unloading manhole, ensuring that the sealing cap does not fall off and that waste resin does not overflow.
[0029] Step 2: Securely assemble the collection bag between the unloading manhole and the collection bin inlet using the first and second fastening airbags.
[0030] Step 3: The operator opens the sealing cover of the unloading manhole through the inner glove on the collection bag, allowing the waste resin to freely fall into the collection bin. During this process, the operator observes the inside of the collection bin through the observation window. If the waste resin cannot fall freely, a tool is inserted through the auxiliary tool port to loosen the waste resin. The first ball valve is then opened to control the opening degree, allowing the waste resin to enter the waste resin bucket in a controlled manner.
[0031] To achieve the above objectives, the present invention also provides a waste resin unloading method for a resin loading and unloading device as described above. Using the unloading device in the suction stage of the waste resin unloading process, the method includes the following steps:
[0032] Step 1: Remove the collection bag, close the collection chamber inlet, attach the tail end of the second hose to the filter device, and insert the top end of the second hose into the waste resin in the discharge manhole.
[0033] Step 2: Attach the top end of the third hose to the filter device, and attach the tail end of the third hose to the industrial vacuum cleaner;
[0034] Step 3: Use the first control device to turn on the industrial vacuum cleaner and suck the waste resin into the collection chamber;
[0035] Step 4: Open the first ball valve and control the opening degree to allow the waste resin to enter the waste resin tank in a controllable manner.
[0036] To achieve the above objectives, the present invention also provides a novel resin filling method for a resin loading and unloading device as described above, using the filling equipment in a new resin filling process, comprising the following steps:
[0037] Step 1: Fix the resin bucket to the first hydraulic lifting device using the resin bucket fixing device, and then open the top cover of the resin bucket.
[0038] Step 2: Push the second handle to move the second trolley to the designated resin filling location; then, restrict the movement of the second trolley by locking the second caster wheel.
[0039] Step 3: Control the first hydraulic lifting device and the second hydraulic lifting device through the second control device to lift the resin tank and the collection funnel to the required height;
[0040] Step 4: Control the flipping motor through the second control device to flip the resin tank to the required angle, so that the new resin in the resin tank pours into the collection funnel;
[0041] Step 5: Control the agitator to prevent the new resin from clogging the collection funnel by using the second control device, control the opening of the second ball valve and the position of the fourth hose, and control the loading speed and position of the new resin.
[0042] The beneficial effects of this invention are as follows:
[0043] 1. By collecting the cloth bag 13 during the free-scattering stage of the waste resin unloading process, the spillage and leakage of waste resin are avoided;
[0044] 2. The second hose 20, the third hose 21, and the industrial vacuum cleaner 22 reduce the workload of operators during the suction stage of the waste resin unloading process, eliminating the need for manual unloading;
[0045] 3. The discharge rate of waste resin can be easily controlled through the first ball valve 17 during the waste resin unloading process;
[0046] 4. During the new resin filling process, the resin tank is lifted and rotated and the new resin is filled by mechanical equipment (first hydraulic lifting device 27, second hydraulic lifting device 28, and tilting motor 30), which reduces the physical labor of the operators, can adapt to different filling manhole heights, reduces the working danger of the operators, and the filling speed of the new resin can be easily controlled by the second ball valve 33, so that the loading is uniform. Attached Figure Description
[0047] Figure 1 This is a schematic diagram of the unloading device described in a specific embodiment of the present invention (equipped with a collection bag 13 for the free-scattering stage of the waste resin unloading process);
[0048] Figure 2 yes Figure 1 A-direction view of the central collection chamber 7;
[0049] Figure 3 This is a schematic diagram of the unloading equipment described in a specific embodiment of the present invention (equipped with a second hose 20 and a third hose 21 for the suction stage of the waste resin unloading process);
[0050] Figure 4 This is a schematic diagram of the loading device described in a specific embodiment of the present invention;
[0051] Figure 5 This is a top view of the loading device described in a specific embodiment of the present invention;
[0052] In the diagram: 1-Unloading manhole, 2-First trolley, 3-First handrail, 4-First control device, 5-First caster wheel, 6-Support frame, 7-Collection bin, 8-Collection bin inlet, 9-Filter device, 10-Collection bin outlet, 11-Observation window, 12-Auxiliary tool port, 13-Collection bag, 14-First fastening airbag, 15-Second fastening airbag, 16-Inner glove, 17-First ball valve, 18-First hose, 19-Waste resin bucket, 20-Second hose, 21-Third hose, 22-Industrial vacuum cleaner, 23-Second trolley, 24-Second handrail, 25-Second control device, 26-Second caster wheel, 27-First hydraulic lifting device, 28-Second hydraulic lifting device, 29-Resin bucket fixing device, 30-Tilting motor, 31-Collection funnel, 32-Agitator, 33-Second ball valve, 34-Fourth hose. Detailed Implementation
[0053] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0054] A resin loading and unloading device is used in conjunction with the unloading manhole 1 and loading manhole of the resin-using equipment to unload waste resin and load new resin, wherein the device includes unloading equipment (such as...). Figure 1 , 2 (as shown in Figure 3) and filling equipment (such as...) Figure 4 , 5 As shown, it includes an unloading device and a filling device. The unloading device is used to unload waste resin in conjunction with the unloading manhole 1, and the filling device is used to fill new resin in conjunction with the filling manhole.
[0055] The unloading equipment is used for the free-fall and suction stages of the waste resin unloading process (the unloading process begins with the free-fall stage, followed by the suction stage); the unloading equipment includes a collection chamber 7 mounted on the first trolley 2, with a collection chamber inlet 8 at the top for connecting to the unloading manhole 1; and a collection chamber outlet 10 at the tail end for connecting to the waste resin tank 19; the waste resin enters the collection chamber 7 through the collection chamber inlet 8 and is discharged into the waste resin tank 19 through the collection chamber outlet 10; the collection chamber inlet 8 can be closed and opened. When open, it is used for the free-fall stage of the waste resin unloading process, allowing the waste resin to directly enter the collection chamber 7; when closed, it is used for the suction stage of the waste resin unloading process, ensuring the sealing of the collection chamber 7.
[0056] The collection chamber outlet 10 is connected to the waste resin tank 19 via a first hose 18. A first ball valve 17 is provided on the collection chamber outlet 10 to control the outflow rate of the waste resin in the collection chamber 7.
[0057] The collection chamber 7 is a cylindrical structure, tilted, with the tail end lower than the top end, and the collection chamber outlet 10 is located at the bottom of the tail end.
[0058] It also includes a collection bag 13, which is detachable and used to achieve a sealed connection between the unloading manhole 1 and the collection bin inlet 8. During the free-scattering stage of the waste resin unloading process, the collection bag 13 establishes a channel between the unloading manhole 1 and the collection bin inlet 8 to prevent the waste resin from scattering on the ground. The top opening of the collection bag 13 is provided with a first fastening airbag 14, which is inflated to achieve a sealed connection between the top opening of the collection bag 13 and the unloading manhole 1. The tail opening of the collection bag 13 is provided with a second fastening airbag 15, which is inflated to achieve a sealed connection between the tail opening of the collection bag 13 and the collection bin inlet 8.
[0059] An inner glove 16 is provided on the collection bag 13. When the collection bag 13 seals the unloading manhole 1 with the collection bin inlet 8, the operator can manually open the sealing cover on the unloading manhole 1 through the inner glove 16.
[0060] An observation window 11 and an auxiliary tool port 12 are provided at the rear end of the collection chamber 7. The observation window 11 is a transparent glass window used to observe the internal condition of the collection chamber 7. The auxiliary tool port 12 is equipped with a removable sealing cover. Tools can be inserted through the auxiliary tool port 12 to assist the flow of waste resin in the collection chamber 7. For example, when waste resin cannot be dispersed, tools can be inserted to loosen the waste resin.
[0061] A filter device 9 is also provided at the top of the collection chamber 7, and it also includes a second hose 20, a third hose 21, and an industrial vacuum cleaner 22. When the waste resin cannot be freely dispersed, it is necessary to enter the suction stage of the waste resin unloading process. At this time, the filter device 9, the second hose 20, the third hose 21, and the industrial vacuum cleaner 22 are used to suction the waste resin in the unloading manhole 1. When using the second hose 20, the collection bag 13 needs to be removed and the collection chamber inlet 8 needs to be closed. The top end of the second hose 20 extends into the unloading manhole 1, and the tail end of the second hose 20 is connected to the filter device 9. The top end of the third hose 21 is connected to the filter device 9, and the tail end of the third hose 21 is connected to the industrial vacuum cleaner 22. By turning on the industrial vacuum cleaner 22, the waste resin in the unloading manhole 1 is sucked into the collection chamber 7 through the filter device 9 via the second hose 20. The filter device 9 is used to prevent the waste resin from entering the industrial vacuum cleaner 22 through the third hose 21. The industrial vacuum cleaner 22 is set on the first trolley 2. The second hose 20 and the third hose 21 are metal hoses.
[0062] The first trolley 2 is equipped with a first handrail 3 for pushing the trolley to move. The first handrail 3 is equipped with a first control device 4 for controlling the start and stop of the industrial vacuum cleaner 22.
[0063] It also includes a support frame 6 installed on the first trolley 2, and a collection bin 7 installed on the top of the support frame 6. The shape of the support frame 6 makes the collection bin 7 tilted.
[0064] The bottom of the steel base plate of the first trolley 2 is equipped with a first universal wheel 5. The first universal wheel 5 is equipped with a locking device. The steel base plate is composed of profiles and steel plates, which ensures the strength and rigidity of the base plate. The universal wheel allows the unloading equipment to move freely. The locking device ensures that the trolley is fixed when the resin is unloaded.
[0065] The filling equipment includes a resin barrel fixing device 29 and a collection funnel 31 installed on the second trolley 23. The resin barrel fixing device 29 is used to fix and flip the resin barrel containing new resin, thereby realizing the transfer of new resin in the resin barrel to the collection funnel 31. The collection funnel 31 is used to collect, stir and fill the new resin into the loading manhole of the resin using equipment.
[0066] It also includes a first hydraulic lifting device 27 mounted on the second trolley 23, and a resin barrel fixing device 29 mounted on the first hydraulic lifting device 27. The resin barrel fixing device 29 is raised and lowered by the first hydraulic lifting device 27, thereby realizing the raising and lowering of the resin barrel.
[0067] A flipping motor 30 is provided on the resin bucket fixing device 29. The resin bucket fixing device 29 is flipped by the flipping motor 30, thereby realizing the flipping of the resin bucket.
[0068] It also includes a second hydraulic lifting device 28 installed on the second trolley 23. The collecting funnel 31 is installed on the second hydraulic lifting device 28. The second hydraulic lifting device 28 is used to lift and lower the collecting funnel 31 so that the height of the collecting funnel 31 matches the height of the loading manhole.
[0069] A stirrer 32 is provided on the collecting funnel 31 to stir the new resin in the collecting funnel 31 and prevent clogging.
[0070] The bottom opening of the collecting funnel 31 is equipped with a second ball valve 33 and a fourth hose 34. The second ball valve 33 controls the outflow rate of the new resin, and the fourth hose 34 is used to transport the new resin into the loading manhole.
[0071] The second trolley 23 is equipped with a second handrail 24 for pushing the trolley to move. The second handrail 24 is equipped with a second control device 25 for controlling the start and stop of the first hydraulic lifting device 27, the second hydraulic lifting device 28, the tilting motor 30 and the agitator 32.
[0072] The bottom of the steel base plate of the second trolley 23 is equipped with a second universal wheel 26, which is equipped with a locking device. The steel base plate is composed of profiles and steel plates, which ensures the strength and rigidity of the base plate. The universal wheel allows the filling equipment to move freely. The locking device ensures that the trolley is fixed during resin filling.
[0073] The present invention also provides a waste resin unloading method for a resin loading and unloading device, using an unloading device applied in the free-scattering stage of the waste resin unloading process, comprising the following steps:
[0074] Step 1: The operator loosens the nut on the sealing cap of the unloading manhole 1 to the appropriate time (so that the sealing cap does not fall off and the waste resin does not overflow);
[0075] Step 2: The collection bag 13 is tightly assembled between the unloading manhole 1 and the collection bin inlet 8 using the first fastening airbag 14 and the second fastening airbag 15.
[0076] Step 3: The operator opens the sealing cover of the unloading manhole 1 through the inner extension glove 16 on the collection bag 13. The waste resin falls freely from the unloading manhole 1 into the collection bin 7. During this process, the operator observes the inside of the collection bin 7 through the observation window 11. If the waste resin cannot fall freely, the operator inserts a tool through the auxiliary tool port 12 to loosen the waste resin. The operator then opens the first ball valve 17 to control the opening degree, so that the waste resin can be controlled to enter the waste resin bucket 19.
[0077] The present invention also provides a waste resin unloading method for a resin loading and unloading device, using an unloading device applied in the suction stage of the waste resin unloading process, comprising the following steps:
[0078] Step 1: Remove the collection bag 13, close the collection chamber inlet 8, attach the tail end of the second hose 20 to the filter device 9, and insert the top end of the second hose 20 into the waste resin in the discharge manhole 1.
[0079] Step 2: Attach the top end of the third hose 21 to the filter device 9, and attach the tail end of the third hose 21 to the industrial vacuum cleaner 22.
[0080] Step 3: Use the first control device 4 to turn on the industrial vacuum cleaner 22 and suck the waste resin into the collection chamber 7;
[0081] Step 4: Open the first ball valve 17 and control the opening degree to allow the waste resin to enter the waste resin tank 19 in a controlled manner.
[0082] The present invention also provides a novel resin filling method for a resin loading and unloading device, using a filling device applied in the process of filling new resin, comprising the following steps:
[0083] Step 1: Fix the resin bucket to the first hydraulic lifting device 27 using the resin bucket fixing device 29, and then open the top cover of the resin bucket.
[0084] Step 2: Push the second handle 24 to move the second trolley 23 to the designated resin filling location; then, restrict the movement of the second trolley 23 by using the locking device of the second caster wheel 26.
[0085] Step 3: Control the first hydraulic lifting device 27 and the second hydraulic lifting device 28 through the second control device 25 to lift the resin tank and the collection funnel 31 to the required height;
[0086] Step 4: Control the flipping motor 30 through the second control device 25 to flip the resin tank to the required angle so that the new resin in the resin tank is poured into the collection funnel 31.
[0087] Step 5: The stirrer 32 is controlled by the second control device 25 to prevent the new resin from clogging the collection funnel 31. The opening of the second ball valve 33 and the position of the fourth hose 34 are controlled to control the loading speed and position of the new resin. At this point, one loading cycle is completed, and this cycle only needs to be repeated.
[0088] The device described in this invention is not limited to the embodiments described in the specific implementation. Other implementation methods derived by those skilled in the art based on the technical solution of this invention also fall within the scope of technical innovation of this invention.
Claims
1. A resin loading and unloading device, used in conjunction with the unloading manhole (1) and loading manhole of the resin-using equipment to unload waste resin and load new resin, characterized in that: It includes unloading equipment and filling equipment. The unloading equipment is used to cooperate with the unloading manhole (1) to unload the waste resin, and the filling equipment is used to cooperate with the filling manhole to fill the new resin. The unloading device includes a collection bin (7) mounted on a first trolley (2). The top of the collection bin (7) is provided with a collection bin inlet (8) for connecting to the unloading manhole (1). The tail end of the collection bin (7) is provided with a collection bin outlet (10) for connecting to a waste resin tank (19). The waste resin enters the collection bin (7) through the collection bin inlet (8) and is discharged into the waste resin tank (19) through the collection bin outlet (10). The collection bin inlet (8) can be closed and opened. It also includes a collection bag (13), which is detachable and used to achieve a sealed connection between the unloading manhole (1) and the collection chamber inlet (8); the top opening of the collection bag (13) is provided with a first fastening airbag (14), which is inflated to achieve a sealed connection between the top opening of the collection bag (13) and the unloading manhole (1); the tail opening of the collection bag (13) is provided with a second fastening airbag (15), which is inflated to achieve a sealed connection between the tail opening of the collection bag (13) and the collection chamber inlet (8).
2. The resin loading and unloading device as described in claim 1, characterized in that: The collection chamber outlet (10) is connected to the waste resin tank (19) via a first hose (18). A first ball valve (17) is provided on the collection chamber outlet (10) to control the outflow rate of the waste resin in the collection chamber (7).
3. The resin loading and unloading device as described in claim 2, characterized in that: The collection chamber (7) is a cylindrical structure with an inclined state, and the tail end is lower than the top end. The collection chamber outlet (10) is located at the bottom of the tail end.
4. A resin loading and unloading device as described in claim 3, characterized in that: in The collection bag (13) is equipped with an inner glove (16). When the collection bag (13) seals the unloading manhole (1) and the collection bin inlet (8) together, the operator can manually open the sealing cover on the unloading manhole (1) through the inner glove (16).
5. A resin loading and unloading device as described in claim 4, characterized in that: in The end of the collection chamber (7) is also provided with an observation window (11) and an auxiliary tool port (12); the observation window (11) is a transparent glass window used to observe the internal condition of the collection chamber (7); the auxiliary tool port (12) is provided with a removable sealing cover, through which a tool can be inserted to assist the flow of the waste resin in the collection chamber (7).
6. A resin loading and unloading device as described in claim 5, characterized in that: in The top of the collection chamber (7) is also equipped with a filter device (9), and includes a second hose (20), a third hose (21), and an industrial vacuum cleaner (22); when using the second hose (20), the collection bag (13) needs to be removed and the collection chamber inlet (8) closed; the top end of the second hose (20) extends into the discharge manhole (1), the tail end of the second hose (20) is connected to the filter device (9), the top end of the third hose (21) is connected to the filter device (9), and the third hose... The tail end of (21) is connected to the industrial vacuum cleaner (22). By turning on the industrial vacuum cleaner (22), the waste resin in the unloading manhole (1) is sucked into the collection chamber (7) through the second hose (20) and the filter device (9). The filter device (9) is used to prevent the waste resin from entering the industrial vacuum cleaner (22) through the third hose (21). The industrial vacuum cleaner (22) is set on the first trolley (2). The second hose (20) and the third hose (21) are metal hoses.
7. A resin loading and unloading device as described in claim 6, characterized in that: The first trolley (2) is provided with a first handrail (3), and the first handrail (3) is provided with a first control device (4). The first control device (4) is used to control the start and stop of the industrial vacuum cleaner (22).
8. A resin loading and unloading device as described in claim 7, characterized in that: It also includes a support frame (6) set on the first trolley (2), and the collection bin (7) is set on the top of the support frame (6). The shape of the support frame (6) makes the collection bin (7) tilted.
9. A resin loading and unloading device as described in claim 8, characterized in that: The bottom of the steel base plate of the first trolley (2) is provided with a first universal wheel (5), and the first universal wheel (5) is provided with a locking device.
10. A resin loading and unloading device as described in claim 9, characterized in that: The filling equipment includes a resin barrel fixing device (29) and a collection funnel (31) set on the second trolley (23). The resin barrel fixing device (29) is used to fix and flip the resin barrel containing new resin, thereby realizing the transfer of new resin in the resin barrel to the collection funnel (31). The collection funnel (31) is used to collect, stir and fill the new resin into the filling manhole of the resin using equipment.
11. A resin loading and unloading device as described in claim 10, characterized in that: It also includes a first hydraulic lifting device (27) installed on the second trolley (23), and the resin barrel fixing device (29) is installed on the first hydraulic lifting device (27). The resin barrel fixing device (29) is lifted and lowered by the first hydraulic lifting device (27), thereby realizing the lifting and lowering of the resin barrel.
12. A resin loading and unloading device as described in claim 11, characterized in that: in The resin bucket fixing device (29) is equipped with a flip motor (30), which is used to flip the resin bucket fixing device (29) and thus flip the resin bucket.
13. A resin loading and unloading device as described in claim 12, characterized in that: It also includes a second hydraulic lifting device (28) installed on the second trolley (23), and the collection funnel (31) is installed on the second hydraulic lifting device (28). The collection funnel (31) is raised and lowered by the second hydraulic lifting device (28) so that the height of the collection funnel (31) matches the height of the loading manhole.
14. A resin loading and unloading device as described in claim 13, characterized in that: The collecting funnel (31) is equipped with a stirrer (32) for stirring the new resin in the collecting funnel (31).
15. A resin loading and unloading device as described in claim 14, characterized in that: The bottom opening of the collection funnel (31) is provided with a second ball valve (33) and a fourth hose (34). The flow rate of new resin is controlled by the second ball valve (33), and the fourth hose (34) is used to transport the new resin into the loading manhole.
16. A resin loading and unloading device as described in claim 15, characterized in that: The second trolley (23) is provided with a second handrail (24), and the second handrail (24) is provided with a second control device (25). The second control device (25) is used to control the start and stop of the first hydraulic lifting device (27), the second hydraulic lifting device (28), the tilting motor (30) and the agitator (32).
17. A resin loading and unloading device as described in claim 16, characterized in that: The bottom of the steel base plate of the second trolley (23) is provided with a second universal wheel (26), and the second universal wheel (26) is provided with a locking device.
18. A waste resin unloading method for a resin loading and unloading device as described in claim 17, wherein the unloading device is used in the free-fall stage of the waste resin unloading process, comprising the following steps: Step 1: The operator loosens the nut on the sealing cap of the unloading manhole (1) so that the sealing cap does not fall off and the waste resin does not overflow. Step 2: The collection bag (13) is tightly fitted between the unloading manhole (1) and the collection bin inlet (8) by the first fastening airbag (14) and the second fastening airbag (15); Step 3: The operator opens the sealing cover of the unloading manhole (1) through the inner glove (16) on the collection bag (13). The waste resin is freely scattered from the unloading manhole (1) into the collection bin (7). During this period, the operator observes the internal condition of the collection bin (7) through the observation window (11). If the waste resin cannot be freely scattered, the operator inserts a tool through the auxiliary tool port (12) to loosen the waste resin. The operator opens the first ball valve (17) and controls the opening degree to allow the waste resin to enter the waste resin bucket (19) in a controllable manner.
19. A waste resin unloading method for a resin loading and unloading device as described in claim 17, wherein the unloading device is used in the suction stage of the waste resin unloading process, comprising the following steps: Step 1: Remove the collection bag (13), close the collection chamber inlet (8), attach the tail end of the second hose (20) to the filter device (9), and insert the top end of the second hose (20) into the waste resin of the discharge manhole (1); Step 2: Attach the top end of the third hose (21) to the filter device (9) and attach the tail end of the third hose (21) to the industrial vacuum cleaner (22); Step 3: Use the first control device (4) to turn on the industrial vacuum cleaner (22) and suck the waste resin into the collection chamber (7); Step 4: Open the first ball valve (17) and control the opening degree to allow the waste resin to enter the waste resin tank (19) in a controllable manner.
20. A novel resin filling method for a resin loading and unloading device as described in claim 17, using the filling equipment in a new resin filling process, comprising the following steps: Step 1: Fix the resin bucket to the first hydraulic lifting device (27) using the resin bucket fixing device (29), and then open the top cover of the resin bucket. Step 2: Push the second handle (24) to move the second trolley (23) to the designated resin filling location; then, restrict the movement of the second trolley (23) by using the locking device of the second caster wheel (26); Step 3: Control the first hydraulic lifting device (27) and the second hydraulic lifting device (28) through the second control device (25) to lift the resin tank and the collection funnel (31) to the required height; Step 4: Control the flipping motor (30) through the second control device (25) to flip the resin bucket to the required angle so that the new resin in the resin bucket is poured into the collection funnel (31); Step 5: Control the agitator (32) to work through the second control device (25) to prevent the new resin from clogging in the collection funnel (31), control the opening of the second ball valve (33) and the position of the fourth hose (34), and control the loading speed and position of the new resin.