Method for manufacturing high borosilicate glass flash eye

Abstract

The application discloses the technical field of glass products and relates to a manufacturing method of high-boron-silicon glass eyes with a flash layer, which comprises the following steps: step one, preparing materials; and step two, sintering the ball. The glass eyes with the flash layer manufactured in the application can reflect light multiple times at any angle after being worn into the eye socket, the flash layer can be stacked in multiple layers with different colors, the reflected light is more layered, the richness of optical emission is improved, and thus the effect of flashing and shining is obtained. Due to the mold, the eye ball is in a flat circular shape, is more transparent than a circular shape, and under the light, the effect of the glass eyes is like jade, which is transparent and bright. The manufacturing method effectively improves the optical refractive index of the product, the flash layer of the iris part of the eye and the pupil are all sunken, and the eye becomes more realistic, transparent and bright.

Description

Technical Field

[0001] This invention relates to the field of glass product technology, specifically to a method for manufacturing a high borosilicate glass strobe eye. Background Technology

[0002] In current glass eye manufacturing methods, the pupil is directly fabricated above the iris. This results in the pupil appearing to float above the iris regardless of whether the product is viewed from the side or front, with a direct connection between the pupil and iris. This manufacturing method leads to a very low optical refractive index in the glass, resulting in dim light within the glass eye and an inability to perfectly showcase the iris and pupil. The desired transparency, high refractive index, and rich, layered reflective effects cannot be achieved, making the effect less than ideal when placed in the eye sockets of toy dolls. Therefore, we propose a method for manufacturing high borosilicate glass flashing eyes. Summary of the Invention

[0003] The purpose of this invention is to provide a method for manufacturing a high borosilicate glass flash eye to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a method for manufacturing a high borosilicate glass flash eye, comprising the following steps:

[0005] Step 1: Prepare the materials;

[0006] Step 2: Firing the spheres;

[0007] Step 3: Create an iris scanner;

[0008] Step 4: Create the glitter layer;

[0009] Heat a thin glass rod and attach it to a piece of glitter glass. With the front side of the glitter glass facing the iris, adhere it to the center of the iris surface. Temper the glitter glass to make it melt and fuse with the iris.

[0010] During the heating process, tweezers are needed to remove excess waste material to reduce its thickness. Then, the area of ​​the iris and the flash glass plate is heated again and leveled using a flat hammer.

[0011] Then, multiple tempering and heating processes and multiple tamping processes are performed to make the iris part and the glitter glass plate adhere more firmly.

[0012] Step 5: Create the texture;

[0013] Step Six: Create the pupil;

[0014] Step 7: Planar processing;

[0015] Step 8: Create protruding eyeballs;

[0016] Step 9: Create the surface of the eyeball;

[0017] Step 10: Cooling.

[0018] Preferably, the materials prepared in step one include transparent thin glass rods, white spherical glass rods, colored iris glass rods, glitter glass sheets, pupil glass filaments, transparent protruding glass rods, and colored glass rods.

[0019] Preferably, the flash glass is cut into small square pieces of 5mm*5mm, the cutting size of which is adapted to the size of the iris of the eyeball.

[0020] Preferably, the colors of the transparent protruding glass rod and the colored glass rod can be freely selected according to requirements.

[0021] Preferably, in step four, depending on the size of the eyeball, a second piece of glitter glass can be heated and fused to the surface of the iris, and then tempered to make the glitter glass molten and remove excess glass material.

[0022] Repeat the above steps again to heat and fuse the third flash glass sheet onto the iris surface.

[0023] Preferably, the third flash glass sheet is a different color from the first two flash glass sheets.

[0024] Preferably, the flashing surface of the flashing glass is the front side.

[0025] Preferably, the flash glass sheets can be added in multiple overlapping layers.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: the glass eyeball with a flashing layer produced in this solution will reflect light multiple times regardless of the angle from which it is photographed after being put into the eye socket. Moreover, the flashing layer can be stacked in multiple layers with different colors, making the reflected light more layered and improving the richness of optical emission, thereby achieving a flashing and sparkling effect. Due to the mold, the eyeball is flat and round, which is more transparent than a round one. Under the light, the glass eyeball has a transparent and bright effect like jade, and the color-changing effect is more like a perspective effect, which can satisfy players' pursuit of the eyeball tracking effect. At the same time, this manufacturing method effectively improves the optical refractive index of the product, and sinks the flashing layer and pupil of the iris area of ​​the eyeball, making the eyeball more realistic, transparent and bright. Detailed Implementation

[0027] Example 1

[0028] This invention provides a technical solution:

[0029] A method for manufacturing a high borosilicate glass flash eye includes the following steps:

[0030] Step 1: Prepare materials

[0031] A thin, transparent glass rod is used to connect the eyeball to complete the construction;

[0032] White spherical glass rods are used to make eyeballs (made by drawing a thinner version of a thicker white glass rod).

[0033] Colored iris glass rods are used to make irises for the eyeball (the raw glass rod is 8-10mm thick and needs to be processed into 2cm glass fibers);

[0034] Flashing glass plates are used to create a flashing effect in the eye. (They are made of high borosilicate glass coated glass plates cut into 5mm*5mm square pieces using an instrument. The cutting size is adapted to the size of the iris of the eyeball.)

[0035] Pupil glass filaments, used to make the pupil of the eyeball (0.3mm);

[0036] Transparent protruding glass rod (colors can be chosen freely, but transparent is generally preferred for better effect);

[0037] Colored glass rods (colors can be freely combined);

[0038] The diameter of all the above materials can be freely adjusted according to the required eye size.

[0039] Step 2: Firing the spheres

[0040] To make the eyeball, a white spherical glass rod is fired in one go to form an oval-shaped eyeball for later use. The eyeball is then attached to a thin, transparent glass rod to facilitate rotation and adjustment.

[0041] Furthermore, during the firing process, it is necessary to maintain the oxygen supply level of the oxygen supply device to prevent impurities from appearing on the surface of the eyeball.

[0042] Step 3: Iris Recognition

[0043] Heat the colored iris glass rod to a molten state, place it at the center of the eyeball, and then reheat it to shape the colored iris on the surface of the eyeball. At the same time, adjust its size. After completion, the iris will protrude in a dot-like manner on the surface of the eyeball. Flatten it with a flat hammer so that the iris does not protrude on the surface of the eyeball and is distributed as round dots on the surface of the eyeball.

[0044] During tempering, the flame should not be too large to avoid the formation of oxygen bubbles on the surface of the iris.

[0045] Furthermore, during the iris processing, the hand must continuously rotate the transparent thin glass rod to ensure that the eyeball is heated evenly and shaped.

[0046] At the same time, it requires multiple heating and shaping processes, and the iris needs to be adjusted to make the iris surface flat and integrated with the eyeball.

[0047] Step 4: Create the glitter layer

[0048] Distinguish between the front and back of the glitter glass sheet, with the glitter side being the front. Heat a thin glass rod with a diameter of 3mm, attach the glitter glass sheet to it, and place the front side of the glitter glass sheet facing the iris. Adhere it to the center of the iris surface and then heat the glitter glass sheet with tempering to make it melt and fuse with the iris.

[0049] During the heating process, tweezers are needed to remove excess waste material to reduce its thickness. Then, the area of ​​the iris and the flash glass plate is heated again and leveled using a flat hammer.

[0050] The iris and the glitter glass are then subjected to multiple tempering and tamping processes to ensure a stronger bond.

[0051] Depending on the size of the eyeball, the above steps can be repeated, and a piece of glitter glass can be heated and fused to the surface of the iris, and then tempered to make the glitter glass molten and remove excess glass material.

[0052] Repeat the above steps again, heat and fuse the third flash glass sheet to the iris surface, and make the third flash glass sheet different in color from the previous two flash glass sheets, so that it has a different color, and thus produces more color refraction after optical refraction of the glass, making the glass eyeball better.

[0053] The flash glass sheets can be added multiple times without fading, ensuring the flash effect.

[0054] Step 5: Creating the texture

[0055] Heat the white filaments until they melt and adhere them to the surface of the iris. Cut them 1.2cm away from the surface of the eyeball during the heating process. Slowly heat them with the flame of the lamp head at a uniform speed to ensure the filaments are heated evenly again. Spread the filaments out using a flat hammer so that the area of ​​the filaments is smaller than the area of ​​the iris. Press the filaments 3-5 times with the hammer to make the iris and filaments evenly fuse together.

[0056] Step Six: Creating the Pupil

[0057] The pupil glass filament is heated to a molten state, forming a droplet, and placed at the center of the iris. The filament is then cut approximately 0.3-0.7 cm from the surface of the retina. If the pupil spot is too large, the eyeball is removed from the heat source by cooling. The pupil is then heated to a molten state again, and part of the filament is removed using a glass rod. The pupil is then heated for about 30 seconds, and shaped several times using a flat hammer to ensure the roundness of the pupil.

[0058] Step 7: Plane Processing

[0059] During the heating process, the iris, iris, and pupil are pressed and recessed into the interior of the eyeball by a curved hammer. Through multiple tempering and heating, the curved hammer is adjusted multiple times until the recessed part is smooth and round. During the pressing process, it needs to be rotated continuously to use centrifugal force to make the iris, iris, and pupil in the recessed part of the eyeball more round.

[0060] The concave part of the eyeball is then processed a second time. A smaller curved hammer is used to press the iris, flash layer and pupil concave parts deeper, and it is adjusted multiple times until the plane is more round and smooth.

[0061] Step 8: Create protruding eyeballs

[0062] Heat the transparent convex glass rod to a molten state. During the heating process, observe whether there are impurities or air bubbles inside the transparent convex glass rod. At the same time, avoid excessive heat to prevent oxygen bubbles from being burned into the transparent convex glass rod. Heat the concave part of the eyeball and the transparent convex glass rod evenly at the same time to facilitate better connection. Connect the droplet-shaped part of the molten transparent convex glass rod to the concave part of the eyeball. Remove any excess part with tweezers. During the heating process, continuously rotate the transparent thin glass rod to ensure that the eyeball is heated evenly. Then, use a flat hammer to gently flatten the protrusions on the surface of the eyeball. Repeat this process several times, while adjusting the overall roundness of the glass eyeball.

[0063] Step Nine: Creating the Surface of the Eyeball

[0064] Heating a colored glass rod to a molten state forms a teardrop shape, covering the area to the edge and adhering it to the surface of the eyeball. After adhering, tempering is performed, and the rod is burned off at a distance of about 1.8-2.2 cm from the surface of the eyeball. The colored glass rod is then heated again to the required height and flattened with a flat hammer. Excess colored glass rod is removed with tweezers to form colored glass, ensuring that the colored glass adheres to the pupil without any gaps.

[0065] It is heated to a curved shape, and during the heating process, the transparent thin glass rod needs to be rotated continuously to make the pupil more rounded through centrifugal force.

[0066] Step 10: Cooling

[0067] After the glass eyeballs have cooled down, place them in insulating sand and remove them after 0.5-1 hour to prevent them from cracking or shattering due to lack of insulation.

Claims

1. A method for manufacturing a high borosilicate glass flash, characterized in that: Includes the following steps: Step 1: Prepare the materials; Step 2: Firing the spheres; Step 3: Iris recognition; Step 4: Create the glitter layer; Heat a thin glass rod and attach it to a piece of glitter glass. With the front side of the glitter glass facing the iris, adhere it to the center of the iris surface. Temper the glitter glass to make it melt and fuse with the iris. During the heating process, tweezers are needed to remove excess waste material to reduce its thickness. Then, the area of ​​the iris and the flash glass plate is heated again and leveled using a flat hammer. Then, multiple tempering and heating processes and multiple tamping processes are performed to make the iris part and the glitter glass plate adhere more firmly. Step 5: Create the texture; Step Six: Create the pupil; Step 7: Planar processing; Step 8: Create protruding eyeballs; Step Nine: Create the surface of the eyeball; Step 10: Cooling; In step four, depending on the size of the eyeball, the second piece of glitter glass is heated and fused to the surface of the iris, and then tempered to make the glitter glass molten and remove excess glass material. Repeat the above steps again to heat and fuse the third flash glass sheet onto the iris surface; The third flash glass piece is a different color from the first two flash glass pieces; The flashing surface of the flashing glass sheet is the front side; The flash glass sheets were added in multiple overlapping layers.

2. The method for manufacturing a high borosilicate glass flash eye according to claim 1, characterized in that: The materials prepared in step one include a transparent thin glass rod, a white spherical glass rod, a colored iris glass rod, a glitter glass sheet, a pupil glass filament, a transparent protruding glass rod, and a colored glass rod.

3. The method for manufacturing a high borosilicate glass flash eye according to claim 2, characterized in that: The strobe glass is cut into small square pieces measuring 5mm*5mm, with the cutting size matching the size of the iris of the eyeball.

4. The method for manufacturing a high borosilicate glass flash eye according to claim 2, characterized in that: The colors of the transparent protruding glass rod and the colored glass rod can be freely selected according to requirements.