A method for processing motor lamination
Patent Information
- Application Number
- CN202311778049.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2043-12-21
AI Technical Summary
[0003]现有技术中的冲片在加工过程中,冲片的冲压成型和封装是采用不同的设计进行,不仅加工效率低下,而且增加了人工操作的劳动强度,影响冲片的加工质量
[0036]1、本发明不仅可以实现板材的稳定输送和自动上料,而且可以满足冲片的冲压成型和封装,大大提高了自动化程度,降低人工操作的劳动强度,提高冲片的加工质量。
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Figure CN117833570B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a method for processing motor laminations. Background Technology
[0002] Most motors consist of a stator core. The stator core is made by first machining a complete circular silicon steel sheet lamination, which is then stacked and packaged together.
[0003] In the existing technology, the stamping and packaging of stamped sheets are carried out using different designs during the processing, which not only results in low processing efficiency but also increases the labor intensity of manual operation and affects the processing quality of the stamped sheets. Summary of the Invention
[0004] The purpose of this invention is to provide a technical solution for processing motor laminations that addresses the shortcomings of existing technologies. This method not only enables stable conveying and automatic feeding of sheet metal, but also satisfies the requirements for lamination stamping and packaging, greatly improving the degree of automation, reducing the labor intensity of manual operation, and improving the processing quality of laminations.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] A method for processing motor laminations, characterized by comprising the following steps:
[0007] S1, Plate Conveying
[0008] a. First, the sheet metal is continuously and uniformly conveyed to the lower template on the processing table via the drive mechanism and the conveying mechanism. When the sensor on the stamping mechanism detects the sheet metal, the drive mechanism stops conveying.
[0009] b. After stamping, the sheet metal continues to be conveyed through the drive mechanism and conveying mechanism until the sensor detects the sheet metal and the next stamping process is carried out.
[0010] S2, stamping
[0011] a. After the drive mechanism stops working, start the stamping forming mechanism to move the upper template on the stamping forming mechanism downward until it is close to the sheet metal. Continue to move the upper template downward so that the upper template and the lower template cooperate to stamp and form the center slot of the stamped sheet.
[0012] b. Then continue to move the upper template downwards until the waste material in the center slot of the punch is pushed into the waste recycling mechanism;
[0013] c. Then continue to move the upper template downwards until the sheet metal is stamped and formed into a stamped sheet;
[0014] d. Finally, move the upper template upwards until it detaches from the lower template;
[0015] S3, Pulping Transfer
[0016] a. First, start the second motor. The second motor drives the screw to rotate, so that the transfer mechanism moves along the guide rail on the processing table to between the upper and lower templates.
[0017] b. When the punch is on the lower die, lower the height of the transfer mechanism so that the transfer mechanism is close to the punch. The negative pressure generated by the transfer mechanism will attract the punch on the lower die and lift the punch so that the punch is removed from the lower die.
[0018] c. When the stamping sheet is located on the upper die, the height of the transfer mechanism is increased so that the transfer mechanism is close to the stamping sheet. The negative pressure generated by the transfer mechanism is used to hold the stamping sheet on the upper die and the height of the stamping sheet is reduced so that the stamping sheet is detached from the upper die. During the detachment process, the upper die moves upward through the stamping forming mechanism.
[0019] d. Then, the transfer mechanism is driven by the second motor and screw to move horizontally along the guide rail until the stamping is located directly above the packaging slot of the processing table, and then the movement stops;
[0020] S4, die-cast packaging
[0021] a. First, raise the packaging mechanism until it enters the set position inside the packaging tube. Then, use the connecting mechanism to hold the punch on the transfer mechanism. The transfer mechanism releases the punch until it detaches from the transfer mechanism. Remove the transfer mechanism.
[0022] b. Then, the punch is lowered to the port of the packaging groove through the connecting mechanism. After alignment, the connecting mechanism is released so that the punch falls into the packaging groove and packaging tube for the next punch to be conveyed. Limiting strips are evenly provided on the inner wall of the packaging groove and packaging tube.
[0023] c. Once the required number of wafers are reached in the encapsulation tube, the upper encapsulation mechanism is activated, and the upper and lower encapsulation mechanisms encapsulate the wafers in the encapsulation tube.
[0024] d. After the encapsulation is completed, remove the upper encapsulation mechanism and lower the height of the lower encapsulation mechanism until the die slides out along the encapsulation tube under the action of gravity. Take out the die and encapsulate the next die.
[0025] The above processing method design not only enables stable conveying and automatic feeding of sheet metal, but also meets the requirements for stamping and packaging of sheet metal sheets, greatly improving the degree of automation, reducing the labor intensity of manual operation, and improving the processing quality of sheet metal sheets.
[0026] Furthermore, the drive mechanism includes a feeding roller and a first motor. The feeding roller is rotatably connected to a support plate, which is fixed to the processing table. The first motor is mounted on the support plate and connected to one end of the feeding roller. The first motor drives the feeding roller to rotate, thereby driving the sheet material to be stably conveyed to the lower template for easy stamping. The support plate improves the stability and reliability of the installation of the first motor and the feeding roller. Anti-slip pads can be installed on the outer side of the feeding roller to improve the stability and reliability of the sheet material during conveying.
[0027] Furthermore, the conveying mechanism includes two symmetrically arranged conveying components located on both sides of the lower template. Each conveying component includes a support bar, a pressure plate, a first lifting plate, and a second cylinder. The support bar is fixed to the processing table, and support wheels are evenly distributed on the top surface of the support bar. The pressure plate is fixed to the first lifting plate, and pressure wheels are evenly distributed on the bottom surface of the pressure plate. The second cylinder is located on the processing table, and a pusher block is provided on the first lifting plate. The second cylinder is connected to the pusher block through a second piston rod. Through the design of the two sets of conveying components, not only can the stable conveying of the sheet metal be met, but the upper and lower surfaces of both ends of the sheet metal can also be limited, improving the stability and reliability during stamping. The support wheels are used to press the bottom surface of the sheet metal. The second cylinder drives the first lifting plate to move up and down through the second piston rod, which in turn drives the pressure wheels to move up and down through the pressure plate, thus satisfying the pressing of sheets of different thicknesses.
[0028] Furthermore, the stamping forming mechanism includes a first top plate, a stamping plate, a first hydraulic cylinder, and an upper template. The first top plate is fixed to the processing table by a first column. The first hydraulic cylinder is located on the first top plate and connected to the stamping plate by a first telescopic rod. First guide rods are symmetrically arranged on the top surface of the stamping plate and vertically penetrate the first top plate. The upper template is located at the center of the bottom surface of the stamping plate. The stamping plate is provided with an annular strip and a locking block. The locking block is located inside the annular strip. The stamping plate and the upper template are moved up and down by the first hydraulic cylinder and the first telescopic rod, thereby realizing the stamping forming of the sheet metal. The first guide rod improves the stability and reliability of the stamping plate during movement. The annular strip is used to stamp the sheet metal into annular stamped pieces, and the locking block is used to stamp the circumference of the sheet metal into a locking groove, which facilitates the encapsulation of the stamped pieces.
[0029] Furthermore, the upper template is longer than the lower template, which makes it easier to push the waste material from the center slot of the board into the waste recycling mechanism, facilitating the unified collection and processing of waste.
[0030] Furthermore, the waste recycling mechanism includes a waste recycling bin and a discharge door. The waste recycling bin is fixed to the processing table and located directly below the lower template. The discharge door is rotatably connected to the waste recycling bin. Waste can be collected through the waste recycling bin, and the discharge door facilitates the removal of waste.
[0031] Furthermore, the transfer mechanism includes two parallel sliders, a second lifting plate, a transfer frame, an adsorption tube, a fourth hydraulic cylinder, and a second air pump. The sliders are slidably connected to the guide rail and connected to the screw via a push block. A second guide rod is symmetrically provided on the top surface of the sliders. The second lifting plate is movably connected to the second guide rod. A base plate is provided between two adjacent sliders, and a booster plate is provided between two adjacent second lifting plates. The fourth hydraulic cylinder is located on the base plate and connected to the second lifting plate via a fourth telescopic rod. The second air pump is located on the top surface of the booster plate. The adsorption tube is connected to the second lifting plate via the transfer frame and connected to the second air pump via a second air supply pipe. The adsorption tube has vertical adsorption holes and a solenoid valve on its side. The fourth hydraulic cylinder drives the second lifting plate to move up and down along the second guide rod via the fourth telescopic rod, which in turn drives the adsorption tube to move up and down via the transfer frame, meeting the transfer requirements of stampings at different positions. The second air cylinder can generate negative pressure in the adsorption holes of the adsorption tube for adsorbing stampings. The solenoid valve can control the opening and closing of the adsorption tube.
[0032] Furthermore, the connecting mechanism includes a first cylinder, an adsorption head, and a first air pump. Two first cylinders are symmetrically arranged on the second top plate. The second top plate is connected to the processing table through a second column. The first cylinder is connected to the adsorption head through a first piston rod. The first air pump is located on the top surface of the second top plate. The first air pump is connected to the adsorption head and the first cylinder through a first air supply pipe. The first air pump can control the operation of the first cylinder and can also control the adsorption head to generate negative pressure for adsorbing the punched sheet.
[0033] Furthermore, the lower packaging mechanism includes a third hydraulic cylinder, a lower packaging plate, and a support plate. The support plate is connected to the processing table via a third column. The third hydraulic cylinder is located on the top surface of the support plate and is connected to the lower packaging plate via a third telescopic rod. The lower packaging plate is located directly below the packaging tube. The lower packaging plate can be moved up and down via the third hydraulic cylinder and the third telescopic rod, which facilitates the packaging or unloading of the stamping.
[0034] Furthermore, the upper packaging mechanism includes a second hydraulic cylinder and an upper packaging plate. The second hydraulic cylinder is located on the second top plate and is connected to the upper packaging plate via a second telescopic rod. The second hydraulic cylinder can drive the upper packaging plate to move up and down via the second telescopic rod to meet the packaging requirements of the stamping.
[0035] The present invention, by adopting the above-described technical solution, has the following beneficial effects:
[0036] 1. This invention can not only achieve stable conveying and automatic feeding of sheet metal, but also meet the requirements of stamping and packaging of sheet metal, greatly improving the degree of automation, reducing the labor intensity of manual operation, and improving the processing quality of sheet metal.
[0037] 2. The design of two sets of conveying components can not only meet the stable conveying of the sheet metal, but also limit the upper and lower surfaces of the sheet metal at both ends, improving the stability and reliability of stamping. The support wheel is used to move the bottom surface of the sheet metal up and down through the second cylinder and the second piston rod, which in turn can drive the pressure wheel up and down through the pressure plate to meet the pressing of sheet metal of different thicknesses.
[0038] 3. The first hydraulic cylinder drives the stamping plate and the upper template to move up and down via the first telescopic rod, thereby realizing the stamping and forming of the sheet metal. The first guide rod improves the stability and reliability of the stamping plate during movement. The ring strip is used to stamp the sheet metal into a ring-shaped stamp. The clamping block is used to stamp the circumference of the sheet metal into a groove, which facilitates the encapsulation of the stamp.
[0039] 4. The fourth hydraulic cylinder drives the second lifting plate to move up and down along the second guide rod via the fourth telescopic rod. In turn, the transfer frame can drive the adsorption tube to move up and down to meet the transfer requirements of the punches at different positions. The second cylinder can generate negative pressure in the adsorption hole of the adsorption tube to adsorb the punches. The solenoid valve can control the opening and closing of the adsorption tube. Attached Figure Description
[0040] The present invention will be further described below with reference to the accompanying drawings:
[0041] Figure 1 This is a flowchart of a method for processing motor laminations according to the present invention;
[0042] Figure 2 This is a schematic diagram of the processing table in this invention;
[0043] Figure 3 This is a schematic diagram of the conveying mechanism in this invention;
[0044] Figure 4 for Figure 3 Rendering of direction A in the middle;
[0045] Figure 5 This is a schematic diagram of the stamping mechanism in this invention;
[0046] Figure 6 This is a schematic diagram of the transfer mechanism in this invention.
[0047] In the diagram: 1-Processing table; 2-Supporting leg; 3-First top plate; 4-First column; 5-Stamping mechanism; 6-Lower template; 7-Feeding roller; 8-Support plate; 9-First motor; 10-Conveying mechanism; 11-Scrap recycling box; 12-Discharge door; 13-Guide rail; 14-Second motor; 15-Transfer mechanism; 16-Control panel; 17-Encapsulation slot; 18-Limiting strip; 19-Encapsulation tube; 20-Pattern; 21-Third column; 22-Third hydraulic cylinder; 23-Lower encapsulation plate; 24-Second top plate; 25-Second column; 26-Second hydraulic cylinder; 27-Upper encapsulation plate; 28-First cylinder ; 29-First piston rod; 30-First air pump; 31-Adsorption head; 32-Support bar; 33-Pressure plate; 34-First lifting plate; 35-Support wheel; 36-Pressure wheel; 37-Second cylinder; 38-Second piston rod; 39-Boosting block; 40-Punching plate; 41-First guide rod; 42-First hydraulic cylinder; 43-Upper template; 44-Annular bar; 45-Clamping block; 46-Slider; 47-Second lifting plate; 48-Guide groove; 49-Second guide rod; 50-Transfer frame; 51-Adsorption tube; 52-Solenoid valve; 53-Base plate; 54-Boosting plate; 55-Fourth hydraulic cylinder; 56-Second air pump. Detailed Implementation
[0048] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0049] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0050] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0051] like Figures 1 to 6 The image shows a method for processing motor laminations according to the present invention, comprising the following steps:
[0052] S1, Plate Conveying
[0053] a. First, the sheet material is continuously and uniformly conveyed to the lower template 6 on the processing table 1 via the driving mechanism and the conveying mechanism 10. When the sensor on the stamping mechanism 5 detects the sheet material, the driving mechanism stops conveying.
[0054] The drive mechanism includes a feeding roller 7 and a first motor 9. The feeding roller 7 is rotatably connected to a support plate 8, which is fixed to the processing table 1. The first motor 9 is mounted on the support plate 8 and connected to one end of the feeding roller 7. The first motor 9 drives the feeding roller 7 to rotate, thereby driving the sheet material to be stably conveyed to the lower template 6 for stamping processing. The support plate 8 improves the stability and reliability of the installation of the first motor 9 and the feeding roller 7. Anti-slip pads can be installed on the outer side of the feeding roller 7 to improve the stability and reliability of the sheet material during conveying.
[0055] The conveying mechanism 10 includes two symmetrically arranged conveying components located on both sides of the lower template 6. Each conveying component includes a support bar 32, a pressure plate 33, a first lifting plate 34, and a second cylinder 37. The support bar 32 is fixed to the processing table 1, and support wheels 35 are evenly distributed on the top surface of the support bar 32. The pressure plate 33 is fixed to the first lifting plate 34, and pressure wheels 36 are evenly distributed on the bottom surface of the pressure plate 33. The second cylinder 37 is located on the processing table 1, and a pusher block 39 is provided on the first lifting plate 34. The second cylinder 37 is connected to the pusher block 39 through a second piston rod 38. Through the design of the two conveying components, not only can the stable conveying of the sheet metal be met, but the upper and lower surfaces of both ends of the sheet metal can also be limited, improving the stability and reliability during stamping. The support wheels 35 are used to press the bottom surface of the sheet metal. The second cylinder 37 drives the first lifting plate 34 to move up and down through the second piston rod 38, which in turn drives the pressure wheels 36 to move up and down through the pressure plate 33, thus satisfying the pressing of sheets of different thicknesses.
[0056] The bottom surface of the processing table 1 is provided with support feet 2, and the front side of the processing table 1 is equipped with a control panel 16. The processing table 1 can also be equipped with a hydraulic oil tank and an oil pump for connecting various hydraulic components.
[0057] b. After stamping, the sheet metal continues to be conveyed through the drive mechanism and the conveying mechanism 10 until the sensor detects the sheet metal and the next stamping process is carried out.
[0058] S2, stamping
[0059] a. After the drive mechanism stops working, start the stamping forming mechanism 5, so that the upper template 43 on the stamping forming mechanism 5 moves downward until it is close to the sheet metal. Continue to move the upper template 43 downward so that the upper template 43 cooperates with the lower template 6 to stamp and form the center slot of the stamping sheet.
[0060] b. Then continue to move the upper template 43 downwards until the waste material in the center slot of the punch is pushed into the waste recycling mechanism;
[0061] The waste recycling mechanism includes a waste recycling bin 11 and a discharge door 12. The waste recycling bin 11 is fixed to the processing table 1 and located directly below the lower template 6. The discharge door 12 is rotatably connected to the waste recycling bin 11. Waste can be collected through the waste recycling bin 11, and the discharge door 12 facilitates the removal of waste.
[0062] c. Then continue to move the upper template 43 downwards until the sheet is stamped and formed into a stamped sheet;
[0063] d. Finally, move the upper template 43 upwards until the upper template 43 is detached from the lower template 6;
[0064] The stamping forming mechanism 5 includes a first top plate 3, a stamping plate 40, a first hydraulic cylinder 42, and an upper template 43. The first top plate 3 is fixed to the processing table 1 by a first column 4. The first hydraulic cylinder 42 is located on the first top plate 3 and is connected to the stamping plate 40 by a first telescopic rod. The top surface of the stamping plate 40 is symmetrically provided with first guide rods 41, which vertically penetrate the first top plate 3. The upper template 43 is located at the center of the bottom surface of the stamping plate 40. The stamping plate 40 is provided with an annular strip 44 and a locking block 45. The locking block 45 is located inside the annular strip 44. The first hydraulic cylinder 42 drives the stamping plate 40 and the upper template 43 to move up and down via the first telescopic rod, thereby realizing the stamping forming of the sheet metal. The first guide rod 41 improves the stability and reliability of the stamping plate 40 during movement. The annular strip 44 is used to stamp the sheet metal into annular stamped pieces, and the locking block 45 is used to stamp the circumference of the sheet metal into a slot, which facilitates the encapsulation of the stamped pieces.
[0065] The upper template 43 is longer than the lower template 6, which makes it easier to push the waste material from the center slot of the board into the waste recycling mechanism, facilitating the unified collection and processing of waste.
[0066] S3, Pulping Transfer
[0067] a. First, start the second motor 14. The second motor 14 drives the screw to rotate, so that the transfer mechanism 15 moves along the guide rail 13 on the processing table 1 to the space between the upper template 43 and the lower template 6.
[0068] The transfer mechanism 15 includes two parallel sliders 46, a second lifting plate 47, a transfer frame 50, an adsorption tube 51, a fourth hydraulic cylinder 55, and a second air pump 56. The sliders 46 are slidably connected to the guide rail 13 and connected to the screw via a push block. A second guide rod 49 is symmetrically provided on the top surface of the sliders 46. The second lifting plate 47 is movably connected to the second guide rod 49. A base plate 53 is provided between adjacent sliders 46, and a booster plate 54 is provided between adjacent second lifting plates 47. The fourth hydraulic cylinder 55 is located on the base plate 53 and connected to the second lifting plate 47 via a fourth telescopic rod. The second air pump 56... Located on the top surface of the booster plate 54, the adsorption tube 51 is connected to the second lifting plate 47 via the transfer frame 50. The adsorption tube 51 is connected to the second air pump 56 via the second air supply pipe. The adsorption tube 51 has vertical adsorption holes, and the side of the adsorption tube 51 is equipped with a solenoid valve 52. The fourth hydraulic cylinder 55 drives the second lifting plate 47 to move up and down along the second guide rod 49 via the fourth telescopic rod, and then the adsorption tube 51 can be moved up and down by the transfer frame 50 to meet the transfer requirements of the punches at different positions. The second air cylinder 37 can generate negative pressure in the adsorption holes of the adsorption tube 51 for adsorbing the punches. The solenoid valve 52 can control the opening and closing of the adsorption tube 51. The bottom of the slider 46 is provided with a guide groove 48, which matches the guide rail 13.
[0069] b. When the punch is located on the lower template 6, lower the height of the transfer mechanism 15 so that the transfer mechanism 15 is close to the punch. The negative pressure generated by the transfer mechanism 15 will attract the punch on the lower template 6 and lift the punch so that the punch is removed from the lower template 6.
[0070] c. When the stamping sheet is located on the upper template 43, the height of the transfer mechanism 15 is increased so that the transfer mechanism 15 is close to the stamping sheet. The negative pressure generated by the transfer mechanism 15 is used to hold the stamping sheet on the upper template 43 and the height of the stamping sheet is reduced so that the stamping sheet is detached from the upper template 43. During the detachment process, the upper template 43 is moved upward by the stamping forming mechanism 5.
[0071] d. Then, the transfer mechanism 15 is driven by the second motor 14 and the screw to move horizontally along the guide rail 13 until the stamping is located directly above the packaging slot 17 of the processing table 1, and then the movement stops.
[0072] S4, die-cast packaging
[0073] a. First, raise the packaging mechanism until it enters the set position inside the packaging tube 19. Then, use the connecting mechanism to hold the punch on the transfer mechanism 15. The transfer mechanism 15 releases the punch until the punch is separated from the transfer mechanism 15. Remove the transfer mechanism 15.
[0074] The connecting mechanism includes a first cylinder 28, an adsorption head 31, and a first air pump 30. Two first cylinders 28 are symmetrically arranged on the second top plate 24. The second top plate 24 is connected to the processing table 1 through the second column 25. The first cylinder 28 is connected to the adsorption head 31 through the first piston rod 29. The first air pump 30 is located on the top surface of the second top plate 24. The first air pump 30 is connected to the adsorption head 31 and the first cylinder 28 through the first air supply pipe. The first air pump 30 can control the operation of the first cylinder 28 and at the same time control the adsorption head 31 to generate negative pressure for adsorbing the punched sheet.
[0075] b. Then, the punch is lowered to the port of the packaging groove 17 through the connecting mechanism. After alignment, the connecting mechanism is released so that the punch falls into the packaging groove 17 and the packaging tube 19 for the next punch to be conveyed. Limiting strips 18 are evenly provided on the inner walls of the packaging groove 17 and the packaging tube 19.
[0076] c. Once the required number of wafers are reached in the packaging tube 19, the upper packaging mechanism is activated, and the upper and lower packaging mechanisms package the wafers in the packaging tube 19.
[0077] The upper packaging mechanism includes a second hydraulic cylinder 26 and an upper packaging plate 27. The second hydraulic cylinder 26 is located on the second top plate 24 and is connected to the upper packaging plate 27 via a second telescopic rod. The second hydraulic cylinder 26 can drive the upper packaging plate 27 to move up and down via the second telescopic rod to meet the packaging requirements of the stamping.
[0078] d. After the encapsulation is completed, remove the upper encapsulation mechanism and lower the height of the lower encapsulation mechanism until the die slides out along the encapsulation tube 19 under the action of gravity. Take out the die and encapsulate the next die.
[0079] The lower packaging mechanism includes a third hydraulic cylinder 22, a lower packaging plate 23, and a support plate 20. The support plate 20 is connected to the processing table 1 via a third column 21. The third hydraulic cylinder 22 is located on the top surface of the support plate 20 and is connected to the lower packaging plate 23 via a third telescopic rod. The lower packaging plate 23 is located directly below the packaging tube 19. The lower packaging plate 23 can be moved up and down by the third hydraulic cylinder 22 via the third telescopic rod, which facilitates the packaging or unloading of the stamped sheet.
[0080] The above processing method design not only enables stable conveying and automatic feeding of sheet metal, but also meets the requirements for stamping and packaging of sheet metal sheets, greatly improving the degree of automation, reducing the labor intensity of manual operation, and improving the processing quality of sheet metal sheets.
[0081] The above are merely specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to achieve substantially the same technical effect are all covered within the protection scope of the present invention.
Claims
1. A method for processing motor laminations, characterized in that... Includes the following steps: S1, Plate Conveying a. First, the sheet metal is continuously and uniformly conveyed to the lower template on the processing table via the drive mechanism and the conveying mechanism. When the sensor on the stamping mechanism detects the sheet metal, the drive mechanism stops conveying. b. After stamping, the sheet metal continues to be conveyed through the drive mechanism and conveying mechanism until the sensor detects the sheet metal and the next stamping process is carried out. S2, stamping a. After the drive mechanism stops working, start the stamping forming mechanism to move the upper template on the stamping forming mechanism downward until it is close to the sheet metal. Continue to move the upper template downward so that the upper template and the lower template cooperate to stamp and form the center slot of the stamped sheet. b. Then continue to move the upper template downwards until the waste material in the center slot of the punch is pushed into the waste recycling mechanism; c. Then continue to move the upper template downwards until the sheet metal is stamped and formed into a stamped sheet; d. Finally, move the upper template upwards until it detaches from the lower template; S3, Pulping Transfer a. First, start the second motor. The second motor drives the screw to rotate, so that the transfer mechanism moves along the guide rail on the processing table to between the upper and lower templates. b. When the punch is on the lower die, lower the height of the transfer mechanism so that the transfer mechanism is close to the punch. The negative pressure generated by the transfer mechanism will attract the punch on the lower die and lift the punch so that the punch is removed from the lower die. c. When the stamping sheet is located on the upper die, the height of the transfer mechanism is increased so that the transfer mechanism is close to the stamping sheet. The negative pressure generated by the transfer mechanism is used to hold the stamping sheet on the upper die and the height of the stamping sheet is reduced so that the stamping sheet is detached from the upper die. During the detachment process, the upper die moves upward through the stamping forming mechanism. d. Then, the transfer mechanism is driven by the second motor and screw to move horizontally along the guide rail until the stamping is located directly above the packaging slot of the processing table, and then the movement stops; S4, die-cast packaging a. First, raise the packaging mechanism until it enters the set position inside the packaging tube. Then, use the connecting mechanism to hold the punch on the transfer mechanism. The transfer mechanism releases the punch until it detaches from the transfer mechanism. Remove the transfer mechanism. b. Then, the punch is lowered to the port of the packaging groove through the connecting mechanism. After alignment, the connecting mechanism is released so that the punch falls into the packaging groove and packaging tube for the next punch to be conveyed. Limiting strips are evenly provided on the inner wall of the packaging groove and packaging tube. c. Once the required number of wafers are reached in the encapsulation tube, the upper encapsulation mechanism is activated, and the upper and lower encapsulation mechanisms encapsulate the wafers in the encapsulation tube. d. After the encapsulation is completed, remove the upper encapsulation mechanism and lower the height of the lower encapsulation mechanism until the die slides out along the encapsulation tube under the action of gravity. Take out the die and encapsulate the next die. The stamping forming mechanism includes a first top plate, a stamping plate, a first hydraulic cylinder, and an upper template. The first top plate is fixed to the processing table by a first column. The first hydraulic cylinder is disposed on the first top plate and connected to the stamping plate by a first telescopic rod. The top surface of the stamping plate is symmetrically provided with first guide rods, which vertically penetrate the first top plate. The upper template is disposed at the center of the bottom surface of the stamping plate. The stamping plate is provided with an annular strip and a locking block, with the locking block located inside the annular strip. The connecting mechanism includes a first cylinder, an adsorption head, and a first air pump. Two first cylinders are symmetrically arranged on a second top plate. The second top plate is connected to the processing table through a second column. The first cylinder is connected to the adsorption head through a first piston rod. The first air pump is located on the top surface of the second top plate. The first air pump is connected to the adsorption head and the first cylinder through a first air supply pipe. The lower packaging mechanism includes a third hydraulic cylinder, a lower packaging plate, and a support plate. The support plate is connected to the processing table via a third column. The third hydraulic cylinder is located on the top surface of the support plate and is connected to the lower packaging plate via a third telescopic rod. The lower packaging plate is located directly below the packaging tube. The upper packaging mechanism includes a second hydraulic cylinder and an upper packaging plate. The second hydraulic cylinder is disposed on the second top plate and is connected to the upper packaging plate through a second telescopic rod.
2. The method for processing motor laminations according to claim 1, characterized in that: The driving mechanism includes a feeding roller and a first motor. The feeding roller is rotatably connected to a support plate, and the support plate is fixed to the processing table. The first motor is mounted on the support plate and connected to one end of the feeding roller.
3. The method for processing motor laminations according to claim 1, characterized in that: The conveying mechanism includes two symmetrically arranged conveying components located on both sides of the lower template. Each conveying component includes a support bar, a pressure plate, a first lifting plate, and a second cylinder. The support bar is fixed to the processing table, and support wheels are evenly distributed on the top surface of the support bar. The pressure plate is fixed to the first lifting plate, and pressure wheels are evenly distributed on the bottom surface of the pressure plate. The second cylinder is located on the processing table, and a booster block is provided on the first lifting plate. The second cylinder is connected to the booster block through a second piston rod.
4. The method for processing motor laminations according to claim 1, characterized in that: The length of the upper template is greater than the length of the lower template.
5. The method for processing motor laminations according to claim 1, characterized in that: The waste recycling mechanism includes a waste recycling bin and a discharge door. The waste recycling bin is fixed to the processing table and located directly below the lower template. The discharge door is rotatably connected to the waste recycling bin.
6. The method for processing motor laminations according to claim 1, characterized in that: The transfer mechanism includes two parallel sliders, a second lifting plate, a transfer frame, an adsorption tube, a fourth hydraulic cylinder, and a second air pump. The sliders are slidably connected to the guide rail and connected to the screw via a push block. A second guide rod is symmetrically provided on the top surface of the sliders. The second lifting plate is movably connected to the second guide rod. A base plate is provided between two adjacent sliders, and a booster plate is provided between two adjacent second lifting plates. The fourth hydraulic cylinder is located on the base plate and connected to the second lifting plate via a fourth telescopic rod. The second air pump is located on the top surface of the booster plate. The adsorption tube is connected to the second lifting plate via the transfer frame and is connected to the second air pump via a second air supply pipe. The adsorption tube has vertical adsorption holes and a solenoid valve is provided on its side.
Citation Information
Patent Citations
Apparatus for retaining a package of laminations of an electromagnetic core in a device for the production thereof
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Manufacturing and forming process for rotor punching sheet of servo motor
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