A method of using a t-bar construction device
By using right-angle jig templates and hydraulically driven plate fasteners to adjust the position of the panel and web, the problem of angle and straightness deviation in T-shaped row construction was solved, achieving efficient T-shaped row construction and correction and improving the degree of automation.
Patent Information
- Application Number
- CN202410140726.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2044-02-01
AI Technical Summary
In the existing technology, there are deviations in the angle and straightness of the face plate and web plate during the construction process of T-type slabs, which makes it difficult to correct the pyrotechnic errors and lacks a production line-like construction method.
A T-shaped construction device is used, including a right-angle frame template, a propulsion mechanism, and plate fixing components. The plate fixing components are driven to slide by a hydraulic thruster, and the position of the plate is adjusted according to the drawing data to achieve the docking of the panel and the web.
It effectively avoids angular and straightness deviations between the panel and the web, simplifies the T-row construction process, reduces the difficulty of fire correction, and improves construction efficiency and automation.
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Figure CN117842307B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shipbuilding technology, and more specifically to a method of using a T-shaped shipbuilding device. Background Technology
[0002] As the volume of shipping business increases, the workload of building T-shaped hulls is also increasing. However, a streamlined construction method has not been developed during the T-shaped hull construction process. This simple construction method often leads to problems such as pyrotechnic straightness correction and deviations in the angle of the web plate during the subsequent use of the T-shaped hulls. Summary of the Invention
[0003] To address the technical problems existing in the prior art, this invention provides a method for using a T-row construction device, which can avoid problems such as the angle deviation between the T-row panel and the web plate and the straightness deviation of the T-row during T-row construction, and effectively solve the problem of the difficulty of on-site T-row fire correction.
[0004] To achieve the above objectives, the technical solution of the present invention is as follows:
[0005] A T-shaped construction device includes a right-angle frame template, a propulsion mechanism, and two plate fixing components. The propulsion mechanism is installed on the right-angle frame template, and the two plate fixing components are located on the vertical sides of the right-angle frame template, respectively. The propulsion mechanism is connected to the plate fixing components by transmission.
[0006] As a preferred technical solution, the upper end face of the right-angle jig template has a reserved gap for welding surfaces.
[0007] As a preferred technical solution, the right-angle frame template has grooves on both vertical sides. The grooves are horizontally set, and each groove corresponds to a plate fixing component. The plate fixing component is slidably connected to the groove.
[0008] As a preferred technical solution, the propulsion mechanism includes several hydraulic thrusters, which are equally spaced in the groove, and the moving end of the hydraulic thruster is connected to the plate fixing component for transmission.
[0009] As a preferred technical solution, the plate fastener has an L-shaped cross-section, and one side of the plate fastener is set in a groove.
[0010] As a preferred technical solution, a method of using a T-row construction device includes the following steps:
[0011] Step 1: Fix the T-row construction device to the ground.
[0012] Step 2: Place the panel and web used to construct the T-section onto the two plate fasteners respectively;
[0013] Step 3: Adjust the position of the plate fixing device according to the drawing data using the propulsion mechanism to align the panel with the web plate;
[0014] Step four: Weld the joint between the panel and the web to obtain a T-shaped plate.
[0015] As a preferred technical solution, in step two, the drawing data is the theoretical data of the web or the panel. The drawing data is calculated as follows: LB = H, where L is the distance from the center point of the reserved welding surface gap to the edge of the right angle jig template groove, B is the distance from the edge of the right angle jig template groove to the plate fixing device, and H is the theoretical data of the web or the panel.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] (1) The T-row construction device of the present invention is simple and convenient to use, and can avoid problems such as the angle deviation between the T-row panel and the web plate and the straightness deviation of the T-row in the construction of T-row.
[0018] (2) The method of using the T-row construction device of the present invention effectively solves the problem of the difficulty of on-site T-row fire correction. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a T-row construction device according to the present invention;
[0020] Figure 2 This is a structural schematic diagram of a plate fixing component in a T-row construction device according to the present invention;
[0021] Figure 3 This is a schematic diagram of the hydraulic thruster in a T-row construction device according to the present invention;
[0022] Figure 4 This is a schematic diagram of step three in the method of using a T-row construction device according to the present invention;
[0023] In the diagram: 1. Right-angle frame template; 2. Plate fastener; 3. Hydraulic thruster. Detailed Implementation
[0024] The technical solution of the present invention will be further described below with reference to specific embodiments:
[0025] like Figure 1 As shown, a T-shaped construction device includes a right-angled template 1, a propulsion mechanism, and two plate fixing components 2. The right-angled template 1 has grooves on both vertical sides, with the grooves horizontally positioned. The plate fixing components 2 correspond one-to-one with the grooves. Figure 2 As shown, the cross-section of the plate fastener 2 is L-shaped, and one side of the plate fastener 2 is set in the groove and slidably connected to the groove, as shown. Figure 1 and Figure 3 As shown, the propulsion mechanism includes several hydraulic thrusters 3, which are equally spaced in two grooves. The moving end of the hydraulic thruster 3 is connected to the plate fixing part 2 for transmission.
[0026] The method of using the T-row construction device in this embodiment specifically includes the following steps:
[0027] Step one: Fix the T-shaped construction device to the ground. Specifically, fix one side of the right-angle frame template 1, where the hypotenuse is located, to the ground.
[0028] Step 2: Place the panel and web used to construct the T-shaped section onto the two plate fasteners 2 respectively;
[0029] Step 3: Adjust the position of the plate fixing device according to the drawing data through the propulsion mechanism. The hydraulic propeller 3 drives the plate fixing part 2 to slide along the groove, which drives the panel and the web to move so that the panel and the web are connected.
[0030] like Figure 4 As shown, the drawing data is the theoretical data of the web or panel. The calculation method of the drawing data is: LB = H, where L is the distance from the center point of the reserved welding surface gap to the edge of the groove of the right angle jig template 1, B is the distance from the edge of the groove of the right angle jig template 1 to the plate fixing device, and H is the theoretical data of the web or panel.
[0031] Step four: Weld the joint between the panel and the web to obtain a T-shaped plate.
[0032] The upper end face of the right-angle jig template 1 has a reserved gap for welding surfaces, which serves as a reserved welding seam for T-row turning electric welding.
[0033] The right-angle formwork template 1 ensures that the angle between the panel and the web is right-angled, avoiding deviation of the web panel angle. The two plate fixing parts 2 are moved by the pushing mechanism to facilitate smooth connection between the panel and the web, which improves the automation level of the T-row construction device, increases work efficiency, and reduces workload.
[0034] This embodiment is merely a further explanation of the present invention and is not intended to limit the present invention. Those skilled in the art can make non-inventive modifications to this embodiment as needed after reading this specification, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A T-row construction device, characterized in that, It includes a right-angle frame template, a pushing mechanism, and two plate fixing components. The pushing mechanism is installed on the right-angle frame template, and the two plate fixing components are located on the vertical sides of the right-angle frame template, respectively. The pushing mechanism is connected to the plate fixing components in a transmission manner. The right-angle frame template has grooves on both vertical sides. The grooves are horizontally arranged and correspond one-to-one with the plate fixing parts. The plate fixing parts are slidably connected to the grooves. The propulsion mechanism includes a plurality of hydraulic thrusters, which are equally spaced in the groove, and the moving end of the hydraulic thruster is connected to the plate fixing component in a transmission connection. The plate fastener has an L-shaped cross-section, and one side of the plate fastener is located in the groove.
2. The T-row construction device according to claim 1, characterized in that, The upper surface of the right-angle jig template has a pre-reserved gap for welding.
3. The method of using the T-row construction device according to claim 1, characterized in that, The method includes the following steps: Step 1: Fix the T-row construction device on the ground; Step 2: Place the panel and web used to construct the T-section onto the two plate fasteners respectively; Step 3: Adjust the position of the plate fixing device according to the drawing data using the propulsion mechanism to align the panel with the web plate; Step four: Perform electric welding on the joint between the panel and the web to obtain a T-shaped plate.
4. The method of using the T-row construction device according to claim 3, characterized in that, In step two, the drawing data is the theoretical data of the web or panel. The drawing data is calculated as follows: LB=H, where L is the distance from the center point of the reserved welding surface gap to the edge of the right angle jig template groove, B is the distance from the edge of the right angle jig template groove to the plate fixing device, and H is the theoretical data of the web or panel.
Citation Information
Patent Citations
Marine T-row end difference trimming method
CN114147290A
Jig frame for assembling T-shaped section bar
CN212496156U
