An automated welding device

Abstract

The present application relates to the technical field of welding, in particular to an automatic welding device. The technical problem is as follows: in the process of folding welding of square tube, the metal at the folding position may not be fully deformed, and there may be gaps at local positions, which may cause the subsequent weld to be too large and the welding to be not firm. The technical scheme is as follows: an automatic welding device, comprising a machine tool plate, two first sliding rails are installed on the machine tool plate, a welding table is slidably arranged on the two first sliding rails, and a square tube to be welded is placed on the welding table; further comprising: a driving mechanism installed on the machine tool plate; a welding gun installed on the driving end of the driving mechanism for position adjustment in multiple directions; a vibration fitting mechanism, the vibration fitting mechanism comprising a lifting translation assembly, a semicircular sliding rail and a vibrator, the lifting translation assembly is installed on the machine tool plate, the semicircular sliding rail is installed on the moving end of the lifting translation assembly, the vibrator is slidably installed in the semicircular sliding rail by electricity, and a knocking vibration strip is arranged on the vibrator.

Description

Technical Field

[0001] This invention relates to the field of welding technology, and more particularly to an automated welding apparatus. Background Technology

[0002] Modern welding utilizes a variety of energy sources, including gas flames, electric arcs, lasers, electron beams, friction, and ultrasound. Besides its use in factories, welding can be performed in various environments, such as outdoors, underwater, and in space. Regardless of the location, welding can pose dangers to operators, so appropriate protective measures must be taken. Potential injuries from welding include burns, electric shock, vision impairment, inhalation of toxic fumes, and excessive ultraviolet radiation exposure.

[0003] In the existing technology of folding and welding square tubes, the metal at the folding position is directly and forcibly folded into a semi-circle. Since the metal itself has a certain degree of elasticity, the metal at the folding position will still not be fully deformed, resulting in gaps in some areas. This will lead to excessively large welds and weak welds. Summary of the Invention

[0004] This invention proposes an automated welding device that solves the problem that in the existing technology of welding square tubes by folding, the metal at the folding position still does not deform sufficiently, resulting in gaps in some areas, which leads to excessively large welds and weak welds.

[0005] The technical solution of the present invention is as follows:

[0006] An automated welding device includes a machine tool plate, on which two first slide rails are mounted, and a welding table is slidably disposed on the two first slide rails, and a square tube to be welded is placed on the welding table;

[0007] Also includes:

[0008] A drive mechanism is mounted on the machine tool plate;

[0009] A welding torch, which is mounted on the drive end of the drive mechanism and can be adjusted in multiple directions;

[0010] A vibration bonding mechanism includes a lifting and translating assembly, a semi-circular slide rail, and a vibrator. The lifting and translating assembly is mounted on the machine tool plate, the semi-circular slide rail is mounted on the moving end of the lifting and translating assembly, and the vibrator is electrically and slidably mounted in the semi-circular slide rail. The vibrator is provided with a tapping strip.

[0011] As a further technical solution, the lifting and translation component includes:

[0012] The second lifting drive component is mounted on the machine tool plate;

[0013] The first telescopic drive component is mounted on the lifting end of the second lifting drive component, and the semi-circular slide rail is mounted on the telescopic end of the first telescopic drive component via a bracket.

[0014] As a further technical solution, the driving mechanism includes:

[0015] The first lifting drive component is provided in two parts, and the two first lifting drive components are symmetrically mounted on the machine tool plate;

[0016] The first mounting plate is provided in two parts, and the two first mounting plates are respectively installed on the lifting ends of the two first lifting drive components;

[0017] The second slide rail is provided in two parts, each of which is installed between two first mounting plates, and the two second slide rails are arranged symmetrically.

[0018] A first electric slide is slidably disposed on each of the second slide rails;

[0019] The third slide rail is installed between the two first electric slide tables;

[0020] The second electric slide is slidably mounted on the third slide rail;

[0021] A welding torch, which is mounted on the second electric slide.

[0022] As a further technical solution, a welding fixing mechanism is also included, the welding fixing mechanism comprising:

[0023] A third lifting drive component is mounted on the machine tool plate;

[0024] The second telescopic drive component is installed on the lifting end of the third lifting drive component;

[0025] The first positioning clip is a rectangular clip and is installed on the telescopic end of the second telescopic drive component.

[0026] A flip control assembly, which is mounted on the machine tool plate;

[0027] The second positioning clamp is mounted on the flip control assembly. The second positioning clamp is a semi-circular ring clamp, and the opening of the second positioning clamp is opposite to the opening of the first positioning clamp.

[0028] As a further technical solution, the flip control component includes:

[0029] The fourth lifting drive component is mounted on the machine tool plate;

[0030] The second mounting plate is mounted on the lifting end of the fourth lifting drive component;

[0031] An electric rotating shaft seat, wherein the electric rotating shaft seat is mounted on the second mounting plate;

[0032] The third mounting plate is mounted on the shaft of the electric rotating shaft seat;

[0033] The third telescopic drive component is provided in two parts, and the two third telescopic drive components are symmetrically mounted on the third mounting plate;

[0034] A flip clamp, which is a rectangular clamp, is installed on the telescopic ends of the two third telescopic drive members, and a circular hole is opened in the middle of the flip clamp;

[0035] A fourth telescopic drive component is installed in the middle of the third mounting plate. The fourth telescopic drive component passes through the circular hole of the flip clamp, and the second positioning clamp is installed at the telescopic end of the fourth telescopic drive component.

[0036] As a further technical solution, a folding mechanism is also included, the folding mechanism comprising:

[0037] The fourth mounting plate, there are two of them, and the two fourth mounting plates are symmetrically mounted on the welding table on the side near the welding gun;

[0038] The fifth telescopic drive component is provided in two parts. The fixed end of each fifth telescopic drive component is rotatably mounted on the upper side of the fourth mounting plate away from the welding table. The welding table has two symmetrical arc-shaped tracks.

[0039] The fixed shell is provided in two parts. Each fixed shell has a sliding column at its bottom and is slidably disposed in the arc-shaped track of the welding table via the sliding column. The top of each fixed shell is rotatably connected to the telescopic end of the fifth telescopic drive component.

[0040] As a further technical solution, the fixing shell is a rectangular hollow shell, and the two side panels of the fixing shell near the square tube to be welded are open, and the two fixing shells are symmetrical.

[0041] As a further technical solution, a linkage column is fixedly connected to the top of the fixed shell, and the linkage column is rotatably connected to the telescopic end of the fifth telescopic drive component through a torsion spring rotating shaft sleeve.

[0042] The folding mechanism further includes an auxiliary merging component, which includes:

[0043] The sixth telescopic drive component, of which two are provided, are symmetrically mounted on both sides of the welding table via brackets;

[0044] The push rods are provided in two form, and the two push rods are symmetrically installed on the telescopic ends of the two sixth telescopic drive components.

[0045] As a further technical solution, the folding mechanism also includes a bending plate auxiliary component, which includes:

[0046] A first mounting bracket is mounted on the machine tool plate;

[0047] The fifth lifting drive component, there are two of them, and the two fifth lifting drive components are installed on the first mounting frame;

[0048] The fifth mounting plate is mounted on the lifting end of the two fifth lifting drive components;

[0049] A swing assembly, which is mounted on the bottom of the fifth mounting plate;

[0050] A first mounting base is mounted on the swing assembly;

[0051] A connecting rod, wherein the connecting rod is mounted on the first mounting base;

[0052] A telescopic vibrating rod is mounted on the connecting rod, and a vertical tapping rod is installed at the telescopic end of the telescopic vibrating rod.

[0053] As a further technical solution, the swing component includes:

[0054] A torsion spring pivot seat is mounted on the bottom of the fifth mounting plate;

[0055] Two spur gears are provided, and the two spur gears are fixed to the shaft of the torsion spring shaft seat through a rotating shaft rod. The first mounting seat is fixed to the rotating shaft rod between the two spur gears.

[0056] The second mounting base is provided in two parts, and the two second mounting bases are respectively installed on both sides of the bottom of the fifth mounting plate;

[0057] A first rack, a portion of which has teeth and the other portion is a toothless smooth rod, the smooth rod portion of which is slidably connected to the first second mounting base;

[0058] The second rack has a toothed part and a toothless smooth rod part, and the smooth rod part of the second rack is slidably connected to the second second mounting base;

[0059] The elastic element is provided in two parts. The first elastic element has its first end connected to the smooth rod portion of the first rack and its second end connected to the second mounting base. The second elastic element has its first end connected to the smooth rod portion of the second rack and its second end connected to the second mounting base.

[0060] The transmission rod is provided in two parts, and the two transmission rods are respectively fixed to the ends of the first rack and the second rack that are far apart from each other.

[0061] A drive guide wheel is rotatably mounted on each of the linkage columns;

[0062] The first rack and the second rack respectively mesh with two of the two spur gears. The teeth on the first rack and the second rack are staggered. When the first rack meshes with the first spur gear, the second rack does not mesh with the second spur gear. Conversely, when the first rack does not mesh with the first spur gear, the second rack meshes with the second spur gear.

[0063] The working principle and beneficial effects of this invention are as follows:

[0064] In this invention, after the square tube is folded in half, the square tube to be welded is fixed on the welding table. Then, the welding table moves the square tube to be welded on the first slide rail to a position below the welding gun. At this point, one end of the folded square tube to be welded is fixed, leaving one end of the semi-circular head exposed. The lifting and translating component moves the semi-circular slide rail and the vibrator to the side of the semi-circular head of the square tube to be welded. At this point, the vibrating strip is in contact with the outer surface of the semi-circular head at the folded position. Then, the vibrator drives the vibrating strip to vibrate, causing the vibrating strip to repeatedly vibrate the arc-shaped metal plate at the folded position. During the tapping process, the vibrator makes a semi-circular movement on the semi-circular slide rail, so that the entire folded position is vibrated and tapped, ensuring that the metal at the folded position is fully bent and deformed under the action of the tapping vibration, so that the inner side of the folded position is completely in contact, avoiding the appearance of a weld seam. Then, the vibrator is controlled to move away, and the drive mechanism is controlled to move the welding gun to the weld position for moving welding. After welding one side, the square tube to be welded is flipped over, and the weld seam on the other side is welded. Attached Figure Description

[0065] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0066] Figure 1 This is a schematic diagram of the automated welding device of the present invention;

[0067] Figure 2 This is a schematic diagram of a first partial structure of the automated welding device of the present invention;

[0068] Figure 3 This is a schematic diagram of the drive mechanism structure in this invention;

[0069] Figure 4 This is a schematic diagram of a second partial structure of the automated welding device of the present invention;

[0070] Figure 5 This is a schematic diagram of the vibration bonding mechanism in this invention;

[0071] Figure 6 This is a schematic diagram of the flip control component structure in this invention;

[0072] Figure 7 This is a schematic diagram of the folding mechanism in this invention;

[0073] Figure 8 This is a schematic diagram of the first partial structure of the folding mechanism in this invention;

[0074] Figure 9 This is a schematic diagram of the second partial structure of the folding mechanism in this invention;

[0075] Figure 10 This is a schematic diagram of the third partial structure of the folding mechanism in this invention;

[0076] Figure 11 This is a schematic diagram of the first structure of the bending plate auxiliary component in this invention;

[0077] Figure 12 This is a schematic diagram of the second structure of the bending plate auxiliary component in this invention;

[0078] Figure 13 This is a schematic diagram of the third structure of the bending plate auxiliary component in this invention;

[0079] Figure 14 This is a schematic diagram of the fourth structure of the bending plate auxiliary component in this invention;

[0080] Figure 15 This is a schematic diagram of a square tube structure to be welded in the prior art;

[0081] In the diagram: 1. Machine tool plate; 2. First slide rail; 3. Welding table; 4. Square tube to be welded; 5. First lifting drive component; 6. First mounting plate; 7. Second slide rail; 8. First electric slide table; 9. Third slide rail; 10. Second electric slide table; 11. Welding torch; 12. Second lifting drive component; 13. First telescopic drive component; 14. Semicircular slide rail; 15. Vibrator; 16. Vibration bar; 17. Third lifting drive component; 18. Second telescopic drive component; 19. First positioning clamp; 20. Fourth lifting drive component; 21. Second mounting plate; 22. Electric rotating shaft seat; 23. Third mounting plate; 24. Third telescopic drive component; 25. Tilting clamp. 26. Fourth telescopic drive component; 27. Second positioning clamp; 28. Fourth mounting plate; 29. ​​Fifth telescopic drive component; 30. Fixed shell; 31. Sliding column; 32. Linkage column; 33. Torsion spring shaft sleeve; 34. Sixth telescopic drive component; 35. Push rod; 36. First mounting bracket; 37. Fifth lifting drive component; 38. Fifth mounting plate; 39. Torsion spring shaft seat; 40. Flat gear; 41. First mounting seat; 42. Connecting rod; 43. Telescopic vibrator; 44. Vibration rod; 45. Second mounting seat; 46. First rack; 47. Elastic element; 48. Second rack; 49. Transmission rod; 50. Transmission guide wheel. Detailed Implementation

[0082] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0083] In existing technologies, there are various welding methods for steel pipes, one of which is folding welding, which involves folding a square tube in half to obtain a folded steel pipe with a semi-circular head, such as... Figure 15 As shown, the square tube 4 to be welded is initially in an unfolded state. A double-arc notch is cut out in the middle of the square tube 4 to be welded, so that the two sides of the steel tube can be folded towards the middle for welding.

[0084] Example 1

[0085] like Figure 1-6 As shown, this embodiment proposes an automated welding device, including a machine tool plate 1, on which two first slide rails 2 are installed, and welding tables 3 are slidably arranged on the two first slide rails 2, and the square tube 4 to be welded is placed on the welding tables 3.

[0086] Also includes:

[0087] A drive mechanism, which is mounted on the machine tool plate 1;

[0088] Welding torch 11, which is mounted on the drive end of the drive mechanism and can be adjusted in multiple directions;

[0089] The vibration bonding mechanism includes a lifting and translating assembly, a semi-circular slide rail 14, and a vibrator 15. The lifting and translating assembly is mounted on the machine tool plate 1. The semi-circular slide rail 14 is mounted on the moving end of the lifting and translating assembly. The vibrator 15 is electrically and slidably mounted in the semi-circular slide rail 14. The vibrator 15 is provided with a tapping strip 16.

[0090] In this embodiment, after the square tube is folded in half, the square tube 4 to be welded is fixed on the welding table 3. Then, the welding table 3 moves the square tube 4 to be welded on the first slide rail 2 until it is below the welding torch 11. At this time, one end of the folded square tube 4 to be welded is fixed, leaving one end of the semi-circular head exposed. The lifting and translation component moves the semi-circular slide rail 14 and the vibrator 15 to the side of the semi-circular head of the square tube 4 to be welded. At this time, the vibrating strip 16 is attached to the outer surface of the semi-circular head at the folded position. Then, the vibrator 15 drives the vibrating strip 16 to vibrate, causing the vibrating strip 16 to vibrate. The curved metal plate at the fold position is repeatedly vibrated during the tapping process. The vibrator 15 moves in a semi-circular motion on the semi-circular slide rail 14, so that the entire fold position is vibrated and tapped. This ensures that the metal at the fold position is fully bent and deformed under the action of the tapping vibration, so that the inner side of the fold position is completely attached, avoiding the appearance of weld seams. Then, the vibrator 15 is controlled to move away, and the drive mechanism is controlled to move the welding gun 11 to the weld position for moving welding. After welding one side, the square tube 4 to be welded is flipped over, and the weld seam on the other side is welded.

[0091] Example 2

[0092] like Figure 1-6 As shown, based on Embodiment 1, the lifting and translation component includes:

[0093] The second lifting drive component 12 is mounted on the machine tool plate 1;

[0094] The first telescopic drive component 13 is mounted on the lifting end of the second lifting drive component 12, and the semi-circular slide rail 14 is mounted on the telescopic end of the first telescopic drive component 13 via a bracket.

[0095] The drive mechanism includes:

[0096] The first lifting drive component 5, there are two first lifting drive components 5, and the two first lifting drive components 5 are symmetrically installed on the machine tool plate 1;

[0097] First mounting plate 6, there are two first mounting plates 6, and the two first mounting plates 6 are respectively mounted on the lifting ends of the two first lifting drive components 5;

[0098] The second slide rail 7 is provided in two, with each second slide rail 7 installed between two first mounting plates 6, and the two second slide rails 7 are symmetrically arranged.

[0099] A first electric slide 8 is slidably disposed on each of the second slide rails 7;

[0100] The third slide rail 9 is installed between the two first electric slide tables 8;

[0101] The second electric slide 10 is slidably mounted on the third slide rail 9;

[0102] Welding torch 11, which is mounted on the second electric slide table 10.

[0103] In this embodiment, the second lifting drive 12 and the first telescopic drive 13 can respectively drive the semi-circular slide rail 14, the vibrator 15 and the tapping strip 16 to lift, move and translate, so that the tapping strip 16 can move to a suitable position.

[0104] The second electric slide 10 can move horizontally on the third slide rail 9 to drive the welding torch 11 to move in the first direction. The third slide rail 9 can then drive the welding torch 11 to move in the second slide rail 7 in another direction via the first electric slide 8. The first lifting drive 5 can drive the welding torch 11 to move in the up and down direction.

[0105] Example 3

[0106] like Figure 1-6 As shown, based on Embodiment 2, a welding and fixing mechanism is also included, which includes:

[0107] The third lifting drive component 17 is mounted on the machine tool plate 1;

[0108] The second telescopic drive component 18 is installed on the lifting end of the third lifting drive component 17.

[0109] The first positioning clip 19 is a rectangular clip and is installed on the telescopic end of the second telescopic drive member 18.

[0110] A flip control assembly is mounted on the machine tool plate 1;

[0111] The second positioning clip 27 is mounted on the flip control assembly. The second positioning clip 27 is a semi-circular ring clip, and the opening of the second positioning clip 27 is opposite to the opening of the first positioning clip 19.

[0112] The flip control component includes:

[0113] The fourth lifting drive component 20 is mounted on the machine tool plate 1;

[0114] The second mounting plate 21 is mounted on the lifting end of the fourth lifting drive component 20;

[0115] Electric rotating shaft seat 22, which is mounted on the second mounting plate 21;

[0116] The third mounting plate 23 is mounted on the shaft of the electric rotating shaft seat 22;

[0117] The third telescopic drive component 24 is provided in two, and the two third telescopic drive components 24 are symmetrically installed on the third mounting plate 23.

[0118] A flip clamp 25, which is a rectangular clamp, is installed on the telescopic ends of the two third telescopic drive members 24, and a round hole is opened in the middle of the flip clamp 25.

[0119] The fourth telescopic drive member 26 is installed in the middle of the third mounting plate 23. The fourth telescopic drive member 26 passes through the round hole of the flip clamp 25. The second positioning clamp 27 is installed on the telescopic end of the fourth telescopic drive member 26.

[0120] In this embodiment, when the welding table 3 moves the folded square tube 4 to the welding position and adjusts it using the vibrating bar 16, it needs to be fixed before welding. At this time, the third lifting drive 17 drives the second telescopic drive 18 and the first positioning clamp 19 to rise to a suitable position. Then, the second telescopic drive 18 extends and drives the first positioning clamp 19 to move to the folded end of the square tube 4 to be welded, clamping both sides horizontally to prevent the two folded square tube ends from shifting to both sides during welding, which would affect the welding. On the other side, the folded and bent end is then lifted. Then, the fourth lifting drive 20 drives the second positioning clamp 27 to rise upwards, and then the... The four telescopic drive components 26 drive the second positioning clamp 27 to move, fixing the folded end of the square tube. Then the welding gun 11 descends to perform welding. After the upper side is welded, the two third telescopic drive components 24 extend, driving the flipping clamp 25 to move to the upper and lower sides of the folded end to fix it. The first positioning clamp 19 on the other end is temporarily loosened. The fourth lifting drive component 20 raises it a certain distance. Then the electric rotating shaft seat 22 drives the flipping clamp 25 and the second positioning clamp 27 to rotate, causing the square tube to flip over. Then it is lowered and fixed again to weld the other side. This achieves automatic flipping and automatic fixing, ensuring the smooth progress of welding.

[0121] Example 4

[0122] like Figure 1-14 As shown, based on Embodiment 3, a folding mechanism is also included, which includes:

[0123] The fourth mounting plate 28 is provided in two forms, and the two fourth mounting plates 28 are symmetrically mounted on the welding table 3 on the side near the welding gun 11.

[0124] The fifth telescopic drive component 29 is provided in two. The fixed end of each fifth telescopic drive component 29 is rotatably mounted on the upper side of the fourth mounting plate 28 away from the welding table 3. The welding table 3 has two symmetrical arc-shaped tracks.

[0125] There are two fixed shells 30. Each fixed shell 30 has a sliding post 31 at its bottom. Each fixed shell 30 is slidably disposed in the arc-shaped track of the welding table 3 via the sliding post 31. The top of each fixed shell 30 is rotatably connected to the telescopic end of the fifth telescopic drive member 29.

[0126] The fixing shell 30 is a rectangular hollow shell. The two side panels of the fixing shell 30 near the square tube 4 to be welded are open. The two fixing shells 30 are symmetrical.

[0127] The top of the fixed shell 30 is fixedly connected to a linkage column 32, and the linkage column 32 is rotatably connected to the telescopic end of the fifth telescopic drive component 29 through a torsion spring rotating shaft sleeve 33.

[0128] The folding mechanism further includes an auxiliary merging component, which includes:

[0129] The sixth telescopic drive component 34 is provided in two parts, and the two sixth telescopic drive components 34 are symmetrically installed on both sides of the welding table 3 by means of a bracket;

[0130] There are two push rods 35, which are symmetrically installed on the telescopic ends of the two sixth telescopic drive members 34.

[0131] The folding mechanism further includes a bending plate auxiliary assembly, which includes:

[0132] The first mounting bracket 36 is mounted on the machine tool plate 1;

[0133] The fifth lifting drive component 37, there are two of them, and the two fifth lifting drive components 37 are installed on the first mounting bracket 36;

[0134] The fifth mounting plate 38 is mounted on the lifting end of the two fifth lifting drive components 37;

[0135] A swing assembly is mounted on the bottom of the fifth mounting plate 38;

[0136] First mounting base 41, the first mounting base 41 is mounted on the swing assembly;

[0137] Connecting rod 42, the connecting rod 42 is mounted on the first mounting base 41;

[0138] A telescopic vibrating rod 43 is mounted on the connecting rod 42, and a vertical tapping rod 44 is mounted on the telescopic end of the telescopic vibrating rod 43.

[0139] The swing component includes:

[0140] Torque spring pivot seat 39, which is mounted on the bottom of the fifth mounting plate 38;

[0141] Two spur gears 40 are provided, and the two spur gears 40 are fixed to the shaft of the torsion spring shaft seat 39 via a rotating shaft rod. The first mounting seat 41 is fixed to the rotating shaft rod between the two spur gears 40.

[0142] The second mounting base 45 is provided in two parts, and the two second mounting bases 45 are respectively mounted on both sides of the bottom of the fifth mounting plate 38;

[0143] The first rack 46 has a toothed part and a toothless smooth rod part. The smooth rod part of the first rack 46 is slidably connected to the first second mounting base 45.

[0144] The second rack 48 has a toothed part and a toothless smooth rod part. The smooth rod part of the second rack 48 is slidably connected to the second second mounting base 45.

[0145] The elastic element 47 is provided in two parts. The first elastic element 47 is connected at its first end to the smooth rod portion of the first rack 46 and at its second end to the second mounting base 45. The first elastic element 47 is connected at its first end to the smooth rod portion of the second rack 48 and at its second end to the second mounting base 45.

[0146] Two transmission rods 49 are provided, and the two transmission rods 49 are respectively fixed to the ends of the first rack 46 and the second rack 48 that are far apart from each other.

[0147] A transmission guide wheel 50 is rotatably mounted on each of the linkage columns 32;

[0148] The first rack 46 and the second rack 48 respectively mesh with two of the two spur gears 40. The teeth on the first rack 46 and the second rack 48 are staggered. When the first rack 46 meshes with the first spur gear 40, the second rack 48 does not mesh with the second spur gear 40. Conversely, when the first rack 46 does not mesh with the first spur gear 40, the second rack 48 meshes with the second spur gear 40.

[0149] In this embodiment, the square tube 4 to be welded needs to be folded before welding. First, the square tube 4 is placed in the two fixed shells 30. Then, the fifth lifting drive 37 is controlled to drive the fifth mounting plate 38 downward until the transmission rod 49 moves to the same position as the transmission guide wheel 50. At this time, the vibrating rod 44 moves to the inside of the folding position. Then, the two fifth telescopic drive 29s begin to extend, which will drive the two fixed shells 30 to move on the arc track of the welding table 3. The two fixed shells 30 drive the two ends of the square tube 4 to be welded to move closer to each other and begin to fold. At the same time, the vibrating rod 44 will... Supporting the midpoint of the inner side of the folded position, the telescopic vibrating rod 43 drives the striking rod 44 to repeatedly strike, ensuring the symmetry of the folded position. The transmission guide wheel 50 moves synchronously with the fixed shell 30. Then, the two transmission guide wheels 50 contact the two transmission rods 49, thereby driving the transmission rods 49 to move. The transmission rods 49 drive the first rack 46 and the second rack 48 to move towards the middle and compress the elastic element 47. Due to the misalignment of the teeth of the first rack 46 and the second rack 48, the first rack 46 will first drive the first spur gear 40 to rotate in the opposite direction, thereby driving the first... The mounting base 41, connecting rod 42, telescopic vibrating rod 43, and tapping rod 44 rotate synchronously in opposite directions. This allows the tapping rod 44 to adjust its angle during telescopic tapping, striking other positions at the folded location as well, and tapping outwards to ensure the uniformity and stability of the fold, thus reducing weld seams from the source. Similarly, when the first rack 46 stops meshing with the spur gear 40, due to the elasticity of the torsion spring shaft seat 39, the tapping rod 44 will move back to the midpoint of the fold. Then, the second rack 48 will drive the second spur gear 40 to rotate forward, and so on, the tapping rod 44 will... The metal at the folded position is tapped evenly, and the degree of bending is uniform and stable. When the fold reaches a certain degree, the fifth lifting drive component 37 is raised, causing the tapping rod 44 to move away. Then the square tube 4 to be welded continues to be folded. When the folding reaches the final stage, the two sixth telescopic drive components 34 extend again, driving the two push rods 35 to move closer to each other and abut against the two linkage columns 32 to ensure the stability of the folding force, so that the square tube 4 to be welded completes the final fold. Then, maintaining this state, the welding table 3 moves the folded square tube 4 to the tapping bar 16 for the next step of tapping the outside of the folded position.

[0150] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automated welding device for welding a square tube (4), comprising a machine tool plate (1), wherein two first slide rails (2) are mounted on the machine tool plate (1), and a welding table (3) is slidably arranged on the two first slide rails (2), and the square tube (4) to be welded is placed on the welding table (3); a double-sided arc-shaped notch is cut out in the middle of the square tube (4), so that the two sides of the square tube (4) can be folded towards the middle. Its features are, Also includes: A drive mechanism is mounted on the machine tool plate (1); Welding torch (11), which is mounted on the drive end of the drive mechanism and can be adjusted in multiple directions; The vibration bonding mechanism includes a lifting and translating component, a semi-circular slide rail (14) and a vibrator (15). The lifting and translating component is mounted on the machine tool plate (1). The semi-circular slide rail (14) is mounted on the moving end of the lifting and translating component. The vibrator (15) is electrically slidably mounted in the semi-circular slide rail (14). The vibrator (15) is provided with a tapping strip (16). It also includes a folding mechanism, which comprises: The fourth mounting plate (28) is provided in two, and the two fourth mounting plates (28) are symmetrically mounted on the welding table (3) on the side near the welding gun (11); The fifth telescopic drive component (29) is provided in two. The fixed end of each fifth telescopic drive component (29) is rotatably mounted on the upper side of the fourth mounting plate (28) away from the welding table (3). The welding table (3) has two symmetrical arc-shaped tracks. Fixed shell (30), two fixed shells (30) are provided, each fixed shell (30) has a sliding column (31) at its bottom, each fixed shell (30) is slidably set in the arc track of the welding table (3) through the sliding column (31), and the top of each fixed shell (30) is rotatably connected to the telescopic end of the fifth telescopic drive member (29); The fixed shell (30) is a rectangular hollow shell. The two side panels of the fixed shell (30) near the square tube (4) to be welded are open. The two fixed shells (30) are symmetrical. The top of the fixed shell (30) is fixedly connected to a linkage column (32), and the linkage column (32) is rotatably connected to the telescopic end of the fifth telescopic drive component (29) through a torsion spring rotating shaft sleeve (33). The folding mechanism further includes an auxiliary merging component, which includes: The sixth telescopic drive component (34) is provided in two parts, and the two sixth telescopic drive components (34) are symmetrically installed on both sides of the welding table (3) by means of a bracket; There are two push rods (35), and the two push rods (35) are symmetrically installed on the telescopic ends of the two sixth telescopic drive members (34); The folding mechanism further includes a bending plate auxiliary assembly, which includes: The first mounting bracket (36) is mounted on the machine tool plate (1); The fifth lifting drive component (37) is provided in two parts, and the two fifth lifting drive components (37) are mounted on the first mounting bracket (36); The fifth mounting plate (38) is mounted on the lifting end of the two fifth lifting drive components (37); A swing assembly, which is mounted on the bottom of the fifth mounting plate (38); The first mounting base (41) is mounted on the swing assembly; Connecting rod (42), which is mounted on the first mounting base (41); Telescopic vibrating rod (43), the telescopic vibrating rod (43) is installed on the connecting rod (42), and the telescopic end of the telescopic vibrating rod (43) is equipped with a vertical tapping rod (44). The swing component includes: Torsion spring pivot seat (39), which is mounted on the bottom of the fifth mounting plate (38); Two spur gears (40) are provided. The two spur gears (40) are fixed to the shaft of the torsion spring shaft seat (39) by a rotating shaft rod. The first mounting seat (41) is fixed to the rotating shaft rod between the two spur gears (40). The second mounting base (45) is provided in two parts, and the two second mounting bases (45) are respectively installed on both sides of the bottom of the fifth mounting plate (38); The first rack (46) has a toothed part and a toothless rod part. The rod part of the first rack (46) is slidably connected to the first second mounting seat (45). The second rack (48) has a toothed part and a toothless smooth rod part. The smooth rod part of the second rack (48) is slidably connected to the second second mounting base (45). Two elastic elements (47) are provided. The first end of the first elastic element (47) is connected to the smooth rod part of the first rack (46), and the second end of the first elastic element (47) is connected to the second mounting base (45). The first end of the second elastic element (47) is connected to the smooth rod part of the second rack (48), and the second end of the second elastic element (47) is connected to the second mounting base (45). There are two transmission rods (49), which are respectively fixed to the ends of the first rack (46) and the second rack (48) that are far apart from each other. A drive guide wheel (50) is rotatably mounted on each of the linkage columns (32); The first rack (46) and the second rack (48) respectively mesh with the two spur gears (40). The teeth on the first rack (46) and the second rack (48) are staggered. When the first rack (46) meshes with the first spur gear (40), the second rack (48) does not mesh with the second spur gear (40). Conversely, when the first rack (46) does not mesh with the first spur gear (40), the second rack (48) meshes with the second spur gear (40).

2. The automated welding device according to claim 1, characterized in that, The lifting and translation component includes: The second lifting drive component (12) is mounted on the machine tool plate (1); The first telescopic drive component (13) is installed on the lifting end of the second lifting drive component (12), and the semi-circular slide rail (14) is installed on the telescopic end of the first telescopic drive component (13) through a bracket.

3. The automated welding device according to claim 2, characterized in that, The drive mechanism includes: Two first lifting drive components (5) are provided, and the two first lifting drive components (5) are symmetrically installed on the machine tool plate (1); The first mounting plate (6) is provided in two parts, and the two first mounting plates (6) are respectively installed on the lifting ends of the two first lifting drive components (5); The second slide rail (7) is provided in two parts, each second slide rail (7) is installed between two first mounting plates (6), and the two second slide rails (7) are symmetrically arranged; A first electric slide (8) is slidably disposed on each of the second slide rails (7); The third slide rail (9) is installed between the two first electric slides (8); The second electric slide (10) is slidably mounted on the third slide rail (9); Welding torch (11), which is mounted on the second electric slide (10).

4. An automated welding device according to claim 3, characterized in that, It also includes a welding and fixing mechanism, which comprises: The third lifting drive component (17) is mounted on the machine tool plate (1); The second telescopic drive member (18) is installed at the lifting end of the third lifting drive member (17); The first positioning clip (19) is a rectangular clip and is installed on the telescopic end of the second telescopic drive member (18). A flip control assembly is mounted on the machine tool plate (1); The second positioning clamp (27) is mounted on the flip control assembly. The second positioning clamp (27) is a semi-circular ring clamp, and the opening of the second positioning clamp (27) is opposite to the opening of the first positioning clamp (19).

5. An automated welding device according to claim 4, characterized in that, The flip control component includes: A fourth lifting drive component (20) is mounted on the machine tool plate (1); The second mounting plate (21) is mounted on the lifting end of the fourth lifting drive component (20); Electric rotating shaft seat (22), which is mounted on the second mounting plate (21); The third mounting plate (23) is mounted on the shaft of the electric rotating shaft seat (22); The third telescopic drive component (24) is provided in two parts, and the two third telescopic drive components (24) are symmetrically installed on the third mounting plate (23); A flip clamp (25) is a rectangular clamp. The flip clamp (25) is installed on the telescopic ends of the two third telescopic drive members (24). A round hole is opened in the middle of the flip clamp (25). The fourth telescopic drive (26) is installed in the middle of the third mounting plate (23). The fourth telescopic drive (26) passes through the round hole of the flip clamp (25). The second positioning clamp (27) is installed at the telescopic end of the fourth telescopic drive (26).

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