An assembly apparatus and method for a braille reader module
Patent Information
- Application Number
- CN202311716974.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2043-12-14
AI Technical Summary
目前对于盲文阅读器模组各零件的组装采用人工手动组装各零件,人员需要在一个支撑壳体内安装固定驱动机构后,并在支撑壳体内放置偏心轮,并将安装好驱动机构和偏心轮的支撑可稳定放置在工作台上,避免偏心轮掉出,最后将安装有触点的上盖与支撑壳体进行对准和粘接,完成一个模组的组装;然后再开始下一个模组的组装,人工手动组装的过程一个人一次只能进行一个模组的组装操作,导致模组的组装效率低
[0023]本申请通过将多个支撑壳体同时放置上一个第二治具上,可以在一个第二治具上批量完成多个支撑壳体内驱动机构和偏心轮的安装,提高盲文阅读器模组的驱动机构和偏心轮批量组合的效率;同理,将多个上盖同时放置在一个第二治具上,可以在一个第一治具上完成多个触点和上盖的组合,提高盲文阅读器模组的上盖和触点批量组合的效率,最后,从触点被触摸的一端对触点施加背对第一凹槽槽口方向的作用力,使触点抵接在上盖的第一侧上,且使上盖抵接在第一凹槽的槽底上,翻转第一治具,使第一治具位于第二治具上方,且第一凹槽的开口朝向第二凹槽的开口,对准第一凹槽和第二凹槽,将第一治具的第一对接面和第二治具的第二对接面进行对接,多个盲文阅读器模组的上盖和支撑壳体同时进行组合,提高批量盲文阅读器模组的上盖和支撑壳体的组合效率。
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Figure CN117863108B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of tactile displays for the blind, and more particularly to an assembly apparatus and method for a Braille reader module. Background Technology
[0002] The Braille reader module includes a support housing, a top cover, multiple drive mechanisms, multiple eccentric wheels, and multiple contacts. The support housing includes a first end and a second end, and the top cover includes a first side and a second side. The number of drive mechanisms, eccentric wheels, and contacts is the same. The first end of the support housing has a first mounting groove for mounting the eccentric wheel, and the first end of the support housing has a second mounting groove for mounting the drive mechanism. The top cover has a through hole for the contacts to extend and retract. The first end of the support housing and the second side of the top cover are joined together to form the Braille reader module. One drive mechanism drives one eccentric wheel to rotate, controlling the large-diameter end or the small-diameter end of the eccentric wheel to abut the contact point, and simultaneously controls multiple drive mechanisms to realize the extension and retraction of the contacts. Currently, the assembly of each component of a Braille reader module is done manually. Personnel need to install and fix the drive mechanism inside a support housing, place an eccentric wheel inside the housing, and then stably place the support with the drive mechanism and eccentric wheel installed on a workbench to prevent the eccentric wheel from falling out. Finally, the top cover with the contacts is aligned and glued to the support housing to complete the assembly of one module. Then, the assembly of the next module begins. This manual assembly process allows only one person to assemble one module at a time, resulting in low assembly efficiency. Summary of the Invention
[0003] In view of this, this application provides an assembly apparatus and method for a Braille reader module, which solves the problems in the prior art and improves the assembly efficiency of the Braille reader module.
[0004] On the one hand, the assembly device for a Braille reader module provided in this application adopts the following technical solution:
[0005] An assembly device for a Braille reader module, the Braille reader module including a support housing, a top cover, multiple drive mechanisms, multiple eccentric wheels, and multiple contacts. The support housing includes a first end and a second end, and the top cover includes a first side and a second side. The first end of the support housing and the second side of the top cover are mated. The end face of the first end of the support housing has a first mounting groove for mounting the eccentric wheels, and the end face of the first end of the support housing has a second mounting groove for mounting the drive mechanisms. The top cover has through holes for the contacts to extend and retract. The assembly device includes:
[0006] The first fixture has a first mating surface on one side. The first mating surface is provided with a plurality of first grooves. The bottom of the first groove is provided with a plurality of first positioning holes. The first groove is used to place the top cover. The bottom of the first groove is used to contact the first side of the top cover. When the top cover is located in the first groove, the plurality of through holes and the plurality of first positioning holes correspond one-to-one.
[0007] The second fixture has a second mating surface on one side, and a plurality of second grooves are provided on the second mating surface. The second grooves are used to place the support housing, and the bottom of the second grooves is used to contact the first end or the second end of the support housing or the drive mechanism.
[0008] Wherein, after the first mating surface of the first fixture and the second mating surface of the second fixture are mated, the groove opening of the first groove and the groove opening of the second groove are mated, and the second side of the upper cover placed in the first groove and the first end of the support shell placed in the second groove are mated.
[0009] Optionally, the side of the first fixture opposite to the first docking surface is an adsorption surface, and an adsorption groove is provided on the adsorption surface. The bottom of the adsorption groove is penetrated by the first positioning hole. The adsorption groove is used to connect to the air extraction device to form a negative pressure in the adsorption groove.
[0010] Optionally, the bottom of the groove of the second fixture is provided with a second positioning hole, which is used to cooperate with a second positioning post on the support housing. The cooperation between the second positioning post and the second positioning hole is used to position the support housing placed in the second groove.
[0011] Optionally, the assembly device further includes at least two mating positioning pins and at least two mating positioning holes, wherein the mating positioning pins are spaced apart on the first mating surface, and the mating positioning holes are spaced apart on the second fixture, wherein the first groove and the second groove are aligned when the mating positioning pins pass through the mating positioning holes.
[0012] Optionally, two of the mating positioning pins and two mating positioning holes are provided. The mating positioning pins are located at different ends of the first fixture. The two mating positioning pins are cylinders of the same size. One of the mating positioning holes is a round hole that fits with the mating positioning pin with a clearance. The other mating positioning hole is an oblong hole. The length direction of the oblong hole is parallel to the line connecting the centers of the two mating positioning holes. The inner diameter of the semicircular part of the oblong hole is the same as the inner diameter of the round hole.
[0013] Optionally, the first grooves are arranged in an array on the first fixture.
[0014] On the other hand, the assembly method of the Braille reader module provided in this application adopts the following technical solution:
[0015] A method for assembling a Braille reader module, comprising assembling the Braille reader module using the aforementioned assembly device, the assembly method including:
[0016] Install the drive mechanism: Place the second fixture flat with the second mating surface facing upwards. Place multiple support housings into several second grooves in sequence with the first end facing the second groove. Correctly install the drive mechanism in the second mounting slot of the support housing, so that each second mounting slot has a drive mechanism. Apply glue to all the second mounting slots. After the glue cures, the drive mechanism and the second mounting slot are bonded together. Remove all the support housings from the second grooves.
[0017] Installing the eccentric wheel: Place the support housing with the drive mechanism attached into several second grooves in sequence with the second end facing the second groove, and correctly install the eccentric wheel in the first mounting groove so that all the first mounting grooves have an eccentric wheel;
[0018] Install contacts; lay the first fixture flat with the first mating surface facing upward, and place multiple top covers into several first grooves in sequence with the first side facing the first groove. The contact is used to pass through the through hole of the top cover and the first positioning hole of the first groove, so that there is a contact in each through hole.
[0019] Assemble the top cover and support housing: Apply a force to the contact point from the touched end, opposite to the direction of the first groove opening, to stabilize the contact point in the top cover and the top cover in the first groove. Flip the first fixture so that it is above the second fixture, with the opening of the first groove facing the opening of the second groove. Align the first and second grooves and approach the first and second fixtures, so that the hot-pressing column on the first end of the support housing passes through the glue hole on the top cover. Remove the force on the contact point, remove the first fixture from the second fixture, apply glue to the glue hole, and after the glue cures, bond the hot-pressing column to the glue hole to complete the assembly of the top cover and support housing.
[0020] Optionally, in the step of installing the eccentric wheel, after completing the operation of sequentially placing the eccentric wheel into the first mounting slot, a vision camera is used to take a picture, and the image obtained by the picture is detected to determine whether the eccentric wheel is missing or incorrectly installed.
[0021] Optionally, in the steps of installing the drive mechanism and assembling the top cover and the support housing, the adhesive curing step includes: after applying the adhesive, placing the fixture containing the parts into a heating chamber for baking at a temperature of 80-100℃, and continuing to bake at 80-100℃ until the adhesive is cured.
[0022] In summary, this application includes the following beneficial technical effects:
[0023] This application allows for the simultaneous placement of multiple support housings onto a second fixture, enabling the batch installation of drive mechanisms and eccentric wheels within multiple support housings on a single second fixture. This improves the efficiency of batch assembly of drive mechanisms and eccentric wheels for Braille reader modules. Similarly, placing multiple top covers onto a second fixture allows for the assembly of multiple contacts and top covers on a single first fixture, improving the efficiency of batch assembly of top covers and contacts for Braille reader modules. Finally, a force is applied to the contact from the touched end, in a direction opposite to the opening of the first groove, causing the contact to abut against the first side of the top cover and the top cover to abut against the bottom of the first groove. The first fixture is then flipped so that it is positioned above the second fixture, with the opening of the first groove facing the opening of the second groove. The first and second grooves are aligned, and the first mating surface of the first fixture and the second mating surface of the second fixture are aligned. This allows for the simultaneous assembly of top covers and support housings for multiple Braille reader modules, improving the efficiency of batch assembly of top covers and support housings for Braille reader modules. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the structure of the Braille reader module according to an embodiment of this application;
[0026] Figure 2 This is an exploded view of the Braille reader module according to an embodiment of this application;
[0027] Figure 3 This is a schematic diagram of the supporting shell structure according to an embodiment of this application;
[0028] Figure 4 This is a schematic diagram of the structure of the first fixture, the top cover, and the contact points in this application.
[0029] Figure 5 for Figure 4 Enlarged structural diagram of part A in the middle;
[0030] Figure 6 This is a schematic diagram of the structure of the drive mechanism mounted on the second fixture in this application;
[0031] Figure 7 for Figure 6 A magnified structural diagram of part B in the middle section;
[0032] Figure 8 This is a schematic diagram of the structure for mounting the eccentric wheel on the second fixture in this application;
[0033] Figure 9 For this Figure 8 A magnified structural diagram of section C;
[0034] Figure 10 This is a schematic diagram of the structure of the first and second fixtures before alignment and assembly in this application;
[0035] Figure 11 This is a schematic diagram of the structure of the first fixture and the second fixture combined in this application;
[0036] Figure 12 This is a schematic diagram of the structure of removing the first fixture after combining the first fixture and the second fixture of this application.
[0037] Explanation of reference numerals in the attached drawings: 1. Support housing; 11. Drive mechanism; 12. Eccentric wheel; 13. First end; 14. Second end; 15. First mounting groove; 151. U-shaped groove; 16. Second mounting groove; 17. Second positioning post; 18. Hot pressing post; 2. Top cover; 21. Contact point; 22. Through hole; 23. Glue hole; 24. First side; 25. Second side; 3. First fixture; 31. First mating surface; 32. First groove; 33. First positioning hole; 34. Adsorption groove; 4. Second fixture; 41. Second mating surface; 42. Second groove; 43. Second positioning hole; 5. Matching positioning pin; 51. Round hole; 52. Waist-shaped hole. Detailed Implementation
[0038] The embodiments of this application will now be described in detail with reference to the accompanying drawings.
[0039] The following specific examples illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. This application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this application. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0040] It should be noted that various aspects of embodiments within the scope of the appended claims are described below. It will be apparent that the aspects described herein can be embodied in a wide variety of forms, and any particular structure and / or function described herein is merely illustrative. Based on this application, those skilled in the art will understand that one aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects set forth herein can be used to implement the device and / or practice the method. Additionally, this device and / or method can be implemented using structures and / or functionalities other than one or more of the aspects set forth herein.
[0041] It should also be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of this application. The drawings only show the components related to this application and are not drawn according to the actual number, shape and size of the components in the actual implementation. In the actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0042] Furthermore, specific details are provided in the following description to facilitate a thorough understanding of the examples. However, those skilled in the art will understand that the described aspects can be practiced without these specific details.
[0043] This application provides a Braille reader module.
[0044] like Figures 1-3As shown, the Braille reader module includes a support housing 1, a top cover 2, multiple drive mechanisms 11, multiple eccentric wheels 12, and multiple contacts 21. The support housing 1 includes a first end 13 and a second end 14, and the top cover 2 includes a first side 24 and a second side 25, which are connected. The first end 13 of the support housing 1 and the second side 25 of the top cover 2 are aligned. The number of drive mechanisms 11, eccentric wheels 12, and contacts 21 is the same. The end face of the first end 13 of the support housing 1 is provided with a first mounting groove 15 for mounting the eccentric wheel 12. The eccentric wheel 12 is rotatably mounted on the first mounting groove 15. In this embodiment, the first mounting groove 15 is provided with a U-shaped groove 151 for rotatably connecting with the shaft of the eccentric wheel 12. The opening of the U-shaped groove 151 extends to the opening of the first mounting groove 15, and the shaft of the eccentric wheel 12 is placed in the U-shaped groove 151. The end face of the first end 13 of the support housing 1 is provided with a second mounting groove 16 for mounting the drive mechanism 11. The drive mechanism 11 is required to be fixed in the second mounting groove 16. The upper cover 2 is provided with a through hole 22 for the extension and retraction of the contact 21. The first end 13 of the support housing 1 is provided with a hot pressing column 18. The upper cover 2 is also provided with a glue hole 23 for the hot pressing column 18 to pass through. The hot pressing column 18 is required to form a fixed connection with the upper cover 2 to stabilize the connection between the upper cover 2 and the support housing 1. The second end 14 of the support housing 1 is provided with a second positioning column 17. The second positioning column 17 is used to cooperate with other components of the Braille reader to position and install the Braille reader module.
[0045] This application provides an assembly apparatus for a Braille reader module.
[0046] The assembly device includes:
[0047] like Figure 4 and Figure 5 As shown, the first fixture 3 has a first mating surface 31 on one side. The first mating surface 31 is provided with a plurality of first grooves 32. The bottom of the first grooves 32 is provided with a plurality of first positioning holes 33. The first grooves 32 are used to place the upper cover 2. The first side 24 of the upper cover 2 contacts the bottom of the first groove 32. When the upper cover 2 is located in the first groove 32, the plurality of through holes 22 and the plurality of first positioning holes 33 correspond one-to-one.
[0048] like Figures 6-9 As shown, the second fixture 4 has a second mating surface 41 on one side. The second mating surface 41 is provided with a plurality of second grooves 42. The second grooves 42 are used to place the support housing 1. The bottom of the second grooves 42 is used to contact the first end 13 or the second end 14 or the drive mechanism 11 of the support housing 1.
[0049] Among them, such as Figure 10 and Figure 11 As shown, after the first mating surface 31 of the first fixture 3 and the second mating surface 41 of the second fixture 4 are mated, the groove opening of the first groove 32 and the groove opening of the second groove 42 are mated, and the second side 25 of the upper cover 2 placed in the first groove 32 and the first end 13 of the support shell 1 placed in the second groove 42 are mated.
[0050] This application allows for the simultaneous placement of multiple support housings 1 onto a second fixture 4, enabling the batch installation of drive mechanisms 11 and eccentric wheels 12 within multiple support housings 1 on a single second fixture 4, thus improving the efficiency of batch assembly of drive mechanisms 11 and eccentric wheels 12 for Braille reader modules. Similarly, by placing multiple top covers 2 simultaneously onto a second fixture 4, the assembly of multiple contacts 21 and top covers 2 can be completed on a single first fixture 3, further improving the efficiency of batch assembly of top covers 21 and contacts 21 for Braille reader modules. Finally, an application is made to the contact 21 from the touched end, with the back facing the first concave... The force applied in the direction of the groove 32 causes the contact point 21 to abut against the first side 24 of the upper cover 2, and the upper cover 2 to abut against the bottom of the first groove 32. The first fixture 3 is flipped so that it is positioned above the second fixture 4, with the opening of the first groove 32 facing the opening of the second groove 42. The first groove 32 and the second groove 42 are aligned, and the first mating surface 31 of the first fixture 3 and the second mating surface 41 of the second fixture 4 are mated. The upper covers 2 and support housings 1 of multiple Braille reader modules are simultaneously combined, improving the assembly efficiency of the upper covers 2 and support housings 1 for batch Braille reader modules. Then, the upper covers 2 and support housings 1 are fixed as required.
[0051] In this application, the first grooves 32 are arranged in an array on the first fixture 3, and the second grooves 42 are also arranged in an array on the second fixture 4. The regular arrangement of the first grooves 32 and the second grooves 42 facilitates the sequential placement of the top cover 2, the support housing 1, the contact point 21, the drive mechanism 11, and the eccentric wheel 12, among other components. In this embodiment, the first fixture 3 may have 50 first grooves 32, and the number of second grooves 42 is the same as the number of first grooves 32. In other embodiments, this can be adjusted according to actual conditions.
[0052] In one embodiment, the force applied to the contact 21 can be applied by covering the side of the first fixture 3 facing away from the first mating surface 31 with a rubber membrane, and having the first positioning hole 33 pass through the first fixture 3. The rubber membrane has an opening corresponding to the first positioning hole 33. The rubber membrane can deform. In its natural state, the opening on the rubber membrane is smaller than the outer diameter of the contact 21. The thickness of the first fixture 3 needs to be set to ensure that when the contact 21 is installed on the upper cover 2, a downward force is applied to the contact 21. The contact 21 can pass through the through hole 22 and the first positioning hole 33 and then through the opening of the rubber membrane. The opening of the rubber membrane deforms under the downward force of the contact 21 to allow the contact 21 to pass through, and the opening of the rubber membrane forms a clamping force on the contact 21, thereby stabilizing the position of the contact 21 on the upper cover 2. After the first fixture 3 is flipped over and the first mating surface 31 faces downward, an upward pulling force is formed on the contact 21 and the upper cover 2, stabilizing the contact 21 and the upper cover 2 on the first fixture 3.
[0053] like Figure 10 As shown, in another embodiment, the force applied to the contact 21 can be as follows: the side of the first fixture 3 opposite to the first mating surface 31 is an adsorption surface, and an adsorption groove 34 is provided on the adsorption surface. The bottom of the adsorption groove 34 is penetrated by the first positioning hole 33. The adsorption groove 34 is used to connect to the air extraction device, and a negative pressure is formed in the adsorption groove 34, thereby adsorbing the contact 21 and the upper cover 2. After the first fixture 3 is flipped over and the first mating surface 31 faces down, the negative pressure in the adsorption groove 34 stabilizes the contact 21 and the upper cover 2 on the first fixture 3.
[0054] like Figure 10 As shown, the assembly device also includes at least two mating positioning pins 5 and at least two mating positioning holes. The mating positioning pins 5 are spaced apart on the first mating surface, and the mating positioning holes are spaced apart on the second fixture 4. When the mating positioning pins 5 pass through the mating positioning holes, the first groove 32 and the second groove 42 are aligned, thereby improving the alignment efficiency of the first groove 32 and the second groove 42.
[0055] like Figure 8 and Figure 9 As shown, the bottom of the groove of the second fixture 4 is provided with a second positioning hole 43. The second positioning hole 43 is used to cooperate with the second positioning post 17 on the support housing 1. The cooperation of the second positioning post 17 and the second positioning hole 43 is used to position the support housing 1 placed in the second groove 42. The contact point 21 positions the upper cover 2 in the first groove 32. The second positioning post 17 positions the support housing 1 in the second groove 42. When the first groove 32 and the second groove 42 are aligned, the accuracy of the alignment between the upper cover 2 and the support housing 1 is improved.
[0056] In one embodiment, two mating positioning pins 5 and two mating positioning holes are provided. The mating positioning pins 5 are located at different ends of the first fixture 3. The two mating positioning pins 5 are cylinders of the same size. One mating positioning hole is a circular hole 51 that fits with the mating positioning pin 5 with a clearance, and the other mating positioning hole is an oblong hole 52. The length direction of the oblong hole 52 is parallel to the line connecting the centers of the two mating positioning holes, and the inner diameter of the semicircular portion of the oblong hole 52 is the same as the inner diameter of the circular hole 51. One mating positioning pin 5 fits with the circular hole 51 with a clearance, and the other mating positioning pin 5 fits with the oblong hole 52. When separating the first fixture 3 and the second fixture 4, the oblong hole 52 provides more room for the mating positioning pin 5 located in the oblong hole 52. Combined with the clearance fit between the circular hole 51 and the mating positioning pin 5, the first fixture 3 can more easily tilt to one side relative to the second fixture 4 when separating, thus improving the separation efficiency of the first fixture 3 and the second fixture 4.
[0057] This application also provides a method for assembling a Braille reader module, which uses the above-mentioned assembly device to assemble the Braille reader module. The assembly method includes:
[0058] like Figure 6 and Figure 7 As shown, to install the drive mechanism 11: Place the second fixture 4 flat with the second mating surface 41 facing upwards. Place multiple support housings 1 sequentially into several second grooves 42 with their first ends 13 facing the second grooves 42. Correctly install the drive mechanism 11 into the second mounting slots 16 of the support housings 1, ensuring that each second mounting slot 16 contains a drive mechanism 11. The drive end of the drive mechanism 11 should pass through the opening at the bottom of the second mounting slot 16. Apply adhesive to all the second mounting slots 16 using a dispensing machine. After the adhesive cures, the drive mechanism 11 and the second mounting slots 16 are bonded together. Remove all the support housings 1 from the second grooves. Take out from 42. Specifically, correctly installing the drive mechanism 11 in the second mounting slot 16 of the support housing 1 means: In one embodiment, when the drive mechanism 11 is electromagnetically driven, one end of the drive mechanism 11 is provided with a protruding magnetic conductor for better driving the eccentric wheel 12 to rotate. The bottom of the first mounting slot 15 and the second mounting slot 16 are provided with openings for the magnetic conductor to pass through. Correct installation means that one end of the magnetic conductor passes through the opening. In other types of Braille reader modules, the correct installation of the drive mechanism 11 includes the drive end of the drive mechanism 11 facing the bottom of the second mounting slot 16, and ensuring the correctness of other orientation angles.
[0059] like Figure 7 and Figure 8As shown, the eccentric wheel 12 is installed as follows: the support housing 1 with the drive mechanism 11 attached is placed sequentially into several second grooves 42 with the second end 14 facing the second groove 42, and the eccentric wheel 12 is correctly installed in the first mounting groove 15 so that all the first mounting grooves 15 have the eccentric wheel 12; wherein, in this embodiment, the correct installation of the eccentric wheel 12 is that the rotating shaft of the eccentric wheel 12 is placed in the U-shaped groove 151. In other embodiments, the correct installation of the eccentric wheel 12 requires that the rotating shaft of the eccentric wheel 12 is connected to the rotating component on the support housing 1 to ensure that the eccentric wheel 12 can rotate normally.
[0060] like Figure 4 and Figure 5 As shown, install the contact 21; lay the first fixture 3 flat with the first mating surface 31 facing upward, and place multiple top covers 2 with the first side 24 facing the first groove 32 into several first grooves 32 in sequence, and pass the contact 21 through the through hole 22 of the top cover 2 and the first positioning hole 33 of the first groove 32, so that there is a contact 21 in each through hole 22.
[0061] like Figures 10-12 As shown, the upper cover 2 and the supporting housing 1 are assembled: A force is applied to the contact 21 from the touched end, in the direction opposite to the opening of the first groove 32, so that the contact 21 is stable in the upper cover 2 and the upper cover 2 is stable in the first groove 32. The first fixture 3 is flipped so that the first mating surface 31 faces down. The contact 21 and the upper cover 2 are still on the first fixture 3, so that the first fixture 3 is above the second fixture 4, and the opening of the first groove 32 faces the opening of the second groove 42. Align the first groove 32 and the second groove 42, and approach the first fixture 3 and the second fixture 4 so that the hot pressing column 18 on the first end 13 of the supporting housing 1 passes through the glue hole 23 on the upper cover 2. The force on the contact 21 is removed, the first fixture 3 is removed from the second fixture 4, and glue is applied to the glue hole 23 using a glue dispensing machine. After the glue cures, the hot pressing column 18 is bonded to the glue hole 23, thus completing the assembly of the upper cover 2 and the supporting housing 1.
[0062] After assembling the top cover 2 and the supporting housing 1, the Braille reader module is placed in a special fixture, the signal is connected, and the operation of the module contact 21 is tested. The tested Braille reader modules are then packaged, completing the production process.
[0063] In the step of installing the eccentric wheel 12, after completing the operation of sequentially placing the eccentric wheel 12 into the first mounting slot 15, a vision camera is used to take a picture, and the image obtained by the picture is detected to determine whether the eccentric wheel 12 is missing or incorrectly installed.
[0064] In the steps of installing the drive mechanism and assembling the top cover and the support housing, the adhesive is a high-temperature curing adhesive. The adhesive curing step includes: after applying the adhesive, placing the fixture containing the parts into a heating box for baking at a temperature of 80-100℃, and continuing to bake at 80-100℃ until the adhesive is cured. In specific implementation, the baking time can be 5-30 minutes, which can be adjusted according to the actual situation.
[0065] After removing the first fixture 3 and before applying glue to the glue hole 23, use a hot press to heat press the hot press column 18 on the top of the upper cover 2 so that the hot press column 18 deforms to better fit the glue hole 23.
[0066] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A method for assembling a Braille reader module, the Braille reader module comprising a support housing (1), a top cover (2), multiple drive mechanisms (11), multiple eccentric wheels (12), and multiple contacts (21), wherein the support housing (1) comprises a first end (13) and a second end (14), the top cover (2) comprises a first side (24) and a second side (25), the first end (13) of the support housing (1) and the second side (25) of the top cover (2) are connected, a first mounting groove (15) for mounting the eccentric wheels (12) is provided on the end face of the first end (13) of the support housing (1), a second mounting groove (16) for mounting the drive mechanisms (11) is provided on the end face of the first end (13) of the support housing (1), and a through hole (22) for the contacts (21) to extend and retract is provided on the top cover (2), characterized in that, The Braille reader module is assembled using an assembly device, which includes: The first fixture (3) has a first mating surface (31) on one side. The first mating surface (31) is provided with a plurality of first grooves (32). The bottom of the first groove (32) is provided with a plurality of first positioning holes (33). The first groove (32) is used to place the upper cover (2). The bottom of the first groove (32) is used to contact the first side (24) of the upper cover (2). When the upper cover (2) is located in the first groove (32), the plurality of through holes (22) and the plurality of first positioning holes (33) correspond one-to-one. The second fixture (4) has a second mating surface (41) on one side. The second mating surface (41) is provided with a plurality of second grooves (42). The second grooves (42) are used to place the support housing (1). The bottom of the second groove (42) is used to contact the first end (13) or the second end (14) or the drive mechanism (11) of the support housing (1). Wherein, after the first mating surface (31) of the first fixture (3) and the second mating surface (41) of the second fixture (4) are mated, the groove of the first groove (32) and the groove of the second groove (42) are mated, and the second side (25) of the upper cover (2) placed in the first groove (32) and the first end (13) of the support shell (1) placed in the second groove (42) are mated. Assembly methods include: Install the drive mechanism: Place the second fixture (4) flat with the second mating surface (41) facing upwards. Place multiple support housings (1) into several second grooves (42) in sequence with the first end (13) facing the second groove (42). Correctly install the drive mechanism (11) in the second mounting slot (16) of the support housing (1) so that each second mounting slot (16) has a drive mechanism (11). Apply glue to all the second mounting slots (16). After the glue cures, the drive mechanism (11) and the second mounting slot (16) are bonded together. Remove all the support housings (1) from the second grooves (42). Install the eccentric wheel: Place the support housing (1) with the drive mechanism (11) bonded to it into several second grooves (42) in sequence with the second end (14) facing the second groove (42), and correctly install the eccentric wheel (12) in the first mounting groove (15) so that all the first mounting grooves (15) have the eccentric wheel (12). Install contacts; lay the first fixture (3) flat with the first mating surface (31) facing upward, and place multiple top covers (2) with the first side (24) facing the first groove (32) into several first grooves (32) in sequence, and make the contact (21) used to be touched pass through the through hole (22) of the top cover (2) and the first positioning hole (33) of the first groove (32) so that there is a contact (21) in each through hole (22); Assemble the top cover and supporting housing: Apply a force to the contact (21) from the touched end, opposite to the opening of the first groove (32), to stabilize the contact (21) in the top cover (2) and the top cover (2) in the first groove (32). Flip the first fixture (3) so that the first fixture (3) is above the second fixture (4), and the opening of the first groove (32) faces the opening of the second groove (42). Align the first groove (32) and the supporting housing. The second groove (42) is close to the first fixture (3) and the second fixture (4), so that the hot pressing column (18) on the first end (13) of the support housing (1) passes through the glue hole (23) on the top cover (2), the force on the contact point (21) is removed, the first fixture (3) is removed from the second fixture (4), glue is applied in the glue hole (23), and after the glue is cured, the hot pressing column (18) is bonded to the glue hole (23), thus completing the combination of the top cover (2) and the support housing (1).
2. The assembly method of the Braille reader module according to claim 1, characterized in that, The side of the first fixture (3) opposite to the first docking surface (31) is an adsorption surface. An adsorption groove (34) is provided on the adsorption surface. The bottom of the adsorption groove (34) is penetrated by the first positioning hole (33). The adsorption groove (34) is used to connect to the air extraction device and form a negative pressure in the adsorption groove (34).
3. The assembly method of the Braille reader module according to claim 1, characterized in that, The bottom of the groove of the second fixture (4) is provided with a second positioning hole (43). The second positioning hole (43) is used to cooperate with the second positioning post (17) on the support housing (1). The cooperation between the second positioning post (17) and the second positioning hole (43) is used to position the support housing (1) placed in the second groove (42).
4. The assembly method of the Braille reader module according to claim 1, characterized in that, The assembly device also includes at least two mating positioning pins (5) and at least two mating positioning holes. The mating positioning pins (5) are spaced apart on the first mating surface, and the mating positioning holes are spaced apart on the second fixture (4). When the mating positioning pins (5) pass through the mating positioning holes, the first groove (32) and the second groove (42) are aligned.
5. The assembly method of the Braille reader module according to claim 4, characterized in that, Two of each of the aforementioned positioning pins (5) and positioning holes are provided. The positioning pins (5) are located at different ends of the first fixture (3). The two positioning pins (5) are cylinders of the same size. One of the positioning holes is a round hole (51) that fits the positioning pin (5) with clearance. The other positioning hole is a waist-shaped hole (52). The length direction of the waist-shaped hole (52) is parallel to the line connecting the centers of the two positioning holes. The inner diameter of the semicircular part of the waist-shaped hole (52) is the same as the inner diameter of the round hole (51).
6. The assembly method of the Braille reader module according to claim 1, characterized in that, The first groove (32) is arranged in an array on the first fixture (3).
7. The assembly method of the Braille reader module according to claim 1, characterized in that, In the step of installing the eccentric wheel, after completing the operation of placing the eccentric wheel (12) into the first mounting slot (15) in sequence, a vision camera is used to take a picture, and the image obtained by the picture is detected to determine whether the eccentric wheel (12) is missing or incorrectly installed.
8. The assembly method of the Braille reader module according to claim 1, characterized in that, In the steps of installing the drive mechanism and assembling the top cover and the support housing, the adhesive curing step includes: after applying the adhesive, placing the fixture containing the parts into a heating chamber for baking at a temperature of 80-100℃, and continuing to bake at 80-100℃ until the adhesive is cured.
Citation Information
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