A fully automated rationing and boxing production line
Patent Information
- Application Number
- CN202310649363.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-02
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2043-06-02
AI Technical Summary
由于整个过程为人工作业,存在人员风险、作业错误和不可连续性
[0016] The cash-packing production line involved in this invention can automate each workstation, resulting in high work efficiency and low error rate, reducing the intensity of manual labor. This production line can complete the cash-packing of various denominations, meeting the general cash-packing needs of banks and providing basic guarantees for the smooth circulation of currency in the financial industry.
Smart Images

Figure CN117864496B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of financial loan matching line technology, specifically a fully automated loan matching and packing production line. Background Technology
[0002] In the operation of bank cash reserves, numerous bank branches submit cash allocation requests daily. These requests are not fixed in timing, amount, or type. Typically, the relevant bank branch initiates the request through its internal transaction system, which then transmits the information to the bank's cash reserves center in its region via the bank's internal network in real time. Once the request arrives at the cash reserves center, personnel retrieve the cash from the designated storage locations for each type of currency, according to the branch's needs. The cash is then taken to the accounting department, verified by relevant personnel, packaged, and finally handed over to the cash transport department for delivery to the corresponding bank branch. Because the entire process is manual, it involves human error, human error, and potential for disruption. The existing patent application CN202211315909.7 (Automatic cash dispensing device and automatic cash dispensing method) involves a cash dispensing box that is dynamically transported to the coin receiving cavity of different denominations to complete the cash dispensing of multiple denominations of coins in the cash dispensing box. This invention patent has, to some extent, gotten rid of the drawbacks of manual supervision throughout the process, improved cash dispensing efficiency and reduced rework rate. However, the cash dispensing process involves multiple operations such as opening and closing the cash box and transporting the cash box. If the above operations are still performed manually, there will still be low efficiency, unstable accuracy and ethical risks to some extent.
[0003] This invention proposes a fully automated packing and packaging production line to solve the above-mentioned technical problems. Summary of the Invention
[0004] A fully automated cash dispensing and packing production line includes a cash dispensing loading / unloading station, a cash dispensing conveying station, a handling station, a cash dispensing box opening / closing station, a cash dispensing box filling station, and a cash dispensing box loading / unloading station. The cash dispensing loading / unloading station is used for loading and unloading cash boxes and removing coins from the cash boxes and placing them in the cash dispensing conveying station. The cash dispensing conveying station is used for conveying coins to the cash dispensing box filling station. The cash dispensing box opening / closing station is used for unlocking, opening, and closing the cash dispensing boxes. The cash dispensing box filling station is used for loading coins from the cash dispensing box filling station into the cash dispensing boxes. The handling station is used for handling the cash boxes and cash dispensing boxes during the loading and unloading process. One or more of the above stations are automated.
[0005] The transport station is a box-type AGV or / and a lurking AGV.
[0006] Preferably, in the fully automated packing and boxing production line, the packing and unloading station includes a first frame, a lifting device, a fixed conveyor roller assembly, a movable conveyor roller assembly, and a first robotic arm. The first frame is provided with a bottom plate and an upper plate. The fixed conveyor roller assembly is fixedly installed on the surface of both the bottom plate and the upper plate. The lifting device is located on one side of the fixed conveyor roller assembly. The movable conveyor roller assembly is fixedly installed on the lifting output end of the lifting device. The first robotic arm is installed in the first frame, and the power output end of the first robotic arm is provided with a gripper.
[0007] Preferably, in the fully automated packing and boxing production line, a baffle plate is installed at the end of the fixed conveyor roller assembly away from the mobile conveyor roller assembly. The surface of the baffle plate is machined with a material picking hole for the material box AGV trolley to move the material picking plate through. A material blocking cylinder is provided at the end of the fixed conveyor roller assembly near the mobile conveyor roller assembly. Baffle plates are installed on both sides of the width of the mobile conveyor roller assembly, and material blocking cylinders are installed at both ends of its length.
[0008] Preferably, in the fully automated cash packing production line, the cash pack loading and unloading station includes a cash pack placement rack, a limit rack, a rotary tensioning cylinder, and a figure-eight guide plate. The rotary tensioning cylinder and the figure-eight guide plate are fixedly installed with the limit rack, and the piston shaft of the rotary tensioning cylinder is equipped with a fastening shaft.
[0009] Preferably, in the fully automated cash dispensing and packing production line, the cash dispensing box opening / closing station includes a second frame, a second robotic arm, a cash dispensing box conveyor roller assembly, a side-push cylinder, a turntable assembly, an RFID unlocking assembly, a box opening assembly, and / or a box closing assembly. The second robotic arm is located between the second frame and the cash dispensing box loading / unloading station. The side-push cylinder is installed at the unloading end of the cash dispensing box conveyor roller assembly. The turntable assembly is installed in the second frame and includes a turntable, a rotary motor, and a cash dispensing box fixture. The turntable has a circular clearance hole machined in its circular position, and a mounting plate passes through the turntable. The round hole is fixed to the second frame plate surface. The box opening assembly and / or box closing assembly are installed on the upper plate surface of the mounting plate. The RFID unlocking assembly includes an RFID sensor and an RFID smart electronic lock installed in the cash box. The box opening assembly includes a box opening motor, a triangular plate, a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a connecting plate, a vacuum nozzle mounting plate, and a vacuum nozzle. The triangular plate is fixed to the mounting plate surface. A first driven shaft is fixed between the two triangular plates through a rolling bearing. The power output end of the box opening motor is connected to the first driven shaft. One end of the first connecting rod is connected to the... The first driven shaft is fixed, and its other end is rotatably connected to one end of the second connecting rod. The other end of the second connecting rod is rotatably connected to the front ends of the two side plates of the connecting plate. The rear ends of the two side plates of the connecting plate are rotatably connected to one end of the third connecting rod. The two third connecting rods are connected by a connecting shaft and a rolling bearing. One end of the fourth connecting rod is rotatably connected to the front end of the triangular plate, and its other end is rotatably connected to the end of the third connecting rod. The middle section of the fourth connecting rod is rotatably connected to the middle section of the second connecting rod. The vacuum nozzle mounting plate is connected to the intermediate transition plate, and the intermediate transition plate is connected to the connecting rod. The connection plate is used, and the vacuum nozzle is installed on the surface of the vacuum nozzle mounting plate. The closing assembly includes a closing motor, a rotating bracket, and a vacuum nozzle. The closing motor is fixed to the surface of the mounting plate via the mounting bracket. One end of the rotating bracket is fixed to the output end of the closing motor, and the other end is fitted with the vacuum nozzle. The rotating bracket consists of an X-axis bracket, a Y-axis bracket, and a Z-axis bracket. The output end of the closing motor is fixed to the X-axis bracket. The X-axis bracket is perpendicularly fixed to the Z-axis bracket, and the Z-axis bracket is perpendicularly fixed to the Y-axis bracket. The vacuum nozzle is installed at one end of the Y-axis bracket.
[0010] Preferably, in the fully automated packing and unpacking production line, the unpacking assembly further includes an adjusting cylinder and an adjusting plate fixed to the intermediate transition plate. The adjusting plate has a slotted hole on its surface, and screws pass through the slotted hole to achieve a semi-movable connection between the vacuum nozzle mounting plate and the adjusting plate. The adjusting cylinder is arranged parallel to the vacuum nozzle mounting plate, the piston shaft of the adjusting cylinder is fixedly connected to the vacuum nozzle mounting plate, and the cylinder body of the adjusting cylinder is fixed to the intermediate transition plate through a connecting plate.
[0011] Preferably, in the fully automated packing and packaging production line, the packing conveyor station includes a first X-axis conveyor belt assembly, a Y-axis conveyor assembly, a material feeding cylinder, a second X-axis conveyor belt assembly, and material separating partitions. The Y-axis conveyor assembly is located at the end of the first X-axis conveyor belt assembly. A partition is provided on the conveyor belt of the first X-axis conveyor belt assembly. A material feeding plate is installed on the piston shaft of the material feeding cylinder. Multiple material separating partitions are suspended above the conveyor belt in the second X-axis conveyor belt assembly.
[0012] Preferably, in the fully automated packing and boxing production line, the packing conveyor station further includes a material blocking component. The material blocking component is provided above the end of the second X-axis conveyor belt component. The material blocking component includes a translation cylinder, a lifting cylinder, and a material blocking plate. The translation cylinder is mounted by a bracket. The lifting cylinder is fixed to the piston shaft of the translation cylinder. The material blocking plate is fixed to the piston shaft of the lifting cylinder.
[0013] Preferably, in the fully automated packing and boxing production line, the packing and boxing station includes a translation module, a lifting module, a packing clamping module, a rotary cylinder, and a packing conveying assembly. The output end of the translation module is fixed to the lifting module, the output end of the lifting module is connected to the rotary cylinder, the output end of the rotary cylinder is connected to the packing clamping module, and the packing conveying assembly is located at the rear end of the packing conveying station.
[0014] Preferably, in the fully automated packing and boxing production line, the packing conveyor station further includes material-flattening cylinders disposed on both sides of the first X-axis conveyor belt assembly; rotatable structures such as rollers or shafts are provided in the gaps between the first X-axis conveyor belt assembly and the Y-axis conveyor assembly, and between the second X-axis conveyor belt assembly and the packing conveyor assembly.
[0015] The general workflow is as follows: The handling station moves the coin-filled bins to the upper fixed conveyor roller assembly, which then transfers them to the moving conveyor roller assembly. A first robotic arm transfers a fixed quantity of coins onto the conveyor belt of the first X-axis conveyor belt assembly, conveying them to the front of the coin distribution box. Multiple sets of lifting devices, fixed conveyor roller assemblies, and moving conveyor roller assemblies can be configured to facilitate the quantitative handling and conveying of coins of different denominations. The handling station then moves the empty coin distribution box to the coin distribution box placement rack and uses a rotating tension cylinder to fix the rack to the limit frame. A second robotic arm then grabs the coin distribution box and places it into the coin distribution box fixture on the turntable. The turntable first rotates the coin distribution box to the RFID sensor position. After the RFID sensor reads the information, the RFID sensor... The ID smart electronic lock is opened, then rotated to the opening station to open the box, and then rotated to the dispensing station. The coins are conveyed from the first X-axis conveyor belt assembly to the partition of the Y-axis conveyor assembly, and then a feeding cylinder moves a fixed amount of coins to the partition space of the second X-axis conveyor belt assembly for conveying again. Finally, they are neatly arranged on the surface of the dispensing conveyor belt assembly. After sensing the presence of the coins, the translation module, lifting module, dispensing clamping module, and rotary cylinder action clamp the coins and put them into the dispensing box. After the dispensing is completed, the dispensing box rotates to the closing station and is closed by the closing assembly. The second robotic arm sends the fully loaded dispensing box back to the dispensing box placement rack. After the rotary tensioning cylinder is reset, the AGV trolley sends the fully loaded dispensing box to a specific location.
[0016] The cash-packing production line involved in this invention can automate each workstation, resulting in high work efficiency and low error rate, reducing the intensity of manual labor. This production line can complete the cash-packing of various denominations, meeting the general cash-packing needs of banks and providing basic guarantees for the smooth circulation of currency in the financial industry. Attached Figure Description
[0017] The specific embodiments are further described below with reference to the accompanying drawings, wherein: Figure 1 This invention relates to a structural schematic diagram of the loading and unloading station in a fully automated packing and packaging production line; Figure 2 This is a structural diagram of the cash dispensing conveying station, cash dispensing box opening / closing station, and cash dispensing box entering station involved in the present invention. Figure 3 This is a structural schematic diagram of the cash box loading and unloading station involved in the present invention; Figure 4 yes Figure 3 Enlarged view of a portion of the image; Figure 5 This is a partial structural diagram of the payment delivery station and the payment box placement station; Figure 6 This is a structural diagram of the cash register opening / closing station; The specific structure corresponding to the number is as follows: Payment box loading / unloading station 100, first frame 101, lifting device 102, fixed conveyor roller assembly 103, baffle plate 1031, moving conveyor roller assembly 104, first robotic arm 105; payment box conveying station 200, first X-axis conveyor belt assembly 201, Y-axis conveyor assembly 202, material feeding cylinder 203, second X-axis conveyor belt assembly 204, material separating partition 205, baffle assembly 206, translation cylinder 2061, lifting cylinder 2062, baffle plate 2063, material leveling cylinder 207; payment box opening / closing station 300, payment box conveyor roller assembly 302, side push cylinder 303, turntable assembly 304, RFID unlocking assembly 305, box opening assembly. Component 306, opening motor 3061, triangular plate 3062, first connecting rod 3063, second connecting rod 3064, third connecting rod 3065, fourth connecting rod 3066, connecting plate 3067, vacuum nozzle mounting plate 3068, adjusting cylinder 3069, adjusting plate 30610, closing assembly 307, rotating bracket 3071, dispensing box loading station 400, translation module 401, lifting module 402, dispensing clamping module 403, rotating cylinder 404, dispensing conveyor assembly 405, dispensing recycling conveyor assembly 406, dispensing box loading / unloading station 500, dispensing box placing rack 501, limit bracket 502, rotating tensioning cylinder 503, figure-eight guide plate 504. The following detailed description, in conjunction with the accompanying drawings, will further illustrate the present invention. Detailed Implementation
[0018] Specific implementation case 1: A fully automated cash dispensing and packing production line includes: a cash dispensing loading / unloading station 100, a cash dispensing conveying station 200, a handling station, a cash dispensing box opening / closing station 300, a cash dispensing box entry station 400, and a cash dispensing box loading / unloading station 500. The cash dispensing loading / unloading station is used for loading and unloading cash boxes and removing coins from the cash boxes and placing them in the cash dispensing conveying station. The cash dispensing conveying station is used for conveying coins to the cash dispensing box entry station. The cash dispensing box opening / closing station is used for unlocking, opening, and closing the cash dispensing boxes. The cash dispensing box entry station is used for loading coins from the cash dispensing box entry station into the cash dispensing boxes. The handling station is used for handling the cash boxes and cash dispensing boxes during the loading and unloading process.
[0019] The transport station includes a box-type AGV trolley and a lurking AGV trolley.
[0020] The loading and unloading station 100 includes a first frame 101, a lifting device 102, a fixed conveyor roller assembly 103, a movable conveyor roller assembly 104, and a first robotic arm 105. The first frame 101 is provided with a bottom plate and an upper plate. The fixed conveyor roller assembly 103 is fixedly installed on the surface of both the bottom plate and the upper plate. The lifting device 102 is located on one side of the fixed conveyor roller assembly 103. The movable conveyor roller assembly 104 is fixedly installed on the lifting output end of the lifting device 102. The first robotic arm 105 is installed in the first frame 101. The power output end of the first robotic arm 105 is provided with a gripper.
[0021] The AGV trolley carries a coin-filled coin box to the upper fixed conveyor roller assembly 103. The coin box is then conveyed from the fixed conveyor roller assembly 103 to the moving conveyor roller assembly 104. The first robotic arm grabs the coins from the coin box and places them onto the conveyor belt of the coin dispensing station 200. After being picked up, the coin box is lowered by the lifting device 102 to the height of the fixed conveyor roller assembly 103 on the lower layer of the first frame 101. The coin box is then conveyed from the moving conveyor roller assembly 104 to the fixed conveyor roller assembly 103, and the coin box is unloaded by the AGV trolley.
[0022] The cash dispensing box loading and unloading station 500 includes a cash dispensing box placement rack 501, a limiting rack 502, a rotary tensioning cylinder 503, and a figure-eight guide plate 504. The rotary tensioning cylinder 503 and the figure-eight guide plate 504 are both fixedly installed with the limiting rack 502. The piston shaft of the rotary tensioning cylinder 503 is equipped with a fastening shaft. The AGV trolley moves the cash dispensing box rack 501, which contains an empty cash dispensing box, to the position of the limiting frame 502. After the sensor detects the cash dispensing box rack 501, the rotating tension cylinder 503 rotates the fastening shaft 90° to the rear of the support leg of the cash dispensing box rack 501, and then pushes it towards the limiting frame 502. This causes the support leg of the cash dispensing box rack 501 to move along the figure-eight guide plate 504 until the fastening shaft clamps and fixes the cash dispensing box rack 501 to the limiting frame 502.
[0023] The cash dispensing box opening / closing station 300 includes a second frame, a second robotic arm, a cash dispensing box conveyor roller assembly 302, a side-push cylinder 303, a turntable assembly 304, an RFID unlocking assembly 305, a box opening assembly 306, and a box closing assembly 307. The second robotic arm is located between the second frame and the cash dispensing box loading / unloading station 500. The side-push cylinder 303 is installed at the unloading end of the cash dispensing box conveyor roller assembly 302. The turntable assembly 304 is installed in the second frame and includes a turntable, a rotary motor, and a cash dispensing box fixture. The turntable has a circular hole for clearance, and a mounting plate passes through the circular hole of the turntable and is fixed to the surface of the second frame. The box opening assembly 306... The lock box assembly 307 is mounted on the upper surface of the mounting plate. The RFID unlocking assembly 305 includes an RFID sensor and an RFID smart electronic lock installed in the cash box. The unlocking assembly 306 includes an unlocking motor 3061, a triangular plate 3062, a first connecting rod 3063, a second connecting rod 3064, a third connecting rod 3065, a fourth connecting rod 3066, a connecting plate 3067, a vacuum nozzle mounting plate 3068, and a vacuum nozzle. The triangular plate 3062 is fixed to the surface of the mounting plate. A first driven shaft is fixed between the two triangular plates 3062 through a rolling bearing. The power output end of the unlocking motor 3061 is connected to the first driven shaft. One end of the first connecting rod 3063 is connected to... The first driven shaft is fixed, and its other end is rotatably connected to one end of the second connecting rod 3064. The other end of the second connecting rod 3064 is rotatably connected to the front ends of the two side plates of the connecting plate 3067. The rear ends of the two side plates of the connecting plate 3067 are rotatably connected to one end of the third connecting rod 3065. The two sides of the third connecting rod 3065 are connected by a connecting shaft and a rolling bearing. One end of the fourth connecting rod 3066 is rotatably connected to the front end of the triangular plate 3062, and its other end is rotatably connected to the end of the third connecting rod 3065. The middle section of the fourth connecting rod 3066 is rotatably connected to the middle section of the second connecting rod 3064. The vacuum nozzle mounting plate 3068 is connected to the intermediate transition. The plate is connected, and the intermediate transition plate is connected to the connecting plate 3067. The vacuum nozzle is installed on the surface of the vacuum nozzle mounting plate 3068. The box closing assembly 307 includes a box closing motor, a rotating bracket 3071, and a vacuum nozzle. The box closing motor is fixed to the surface of the mounting plate by the mounting bracket. One end of the rotating bracket 3071 is fixed to the output end of the box closing motor, and the other end is equipped with a vacuum nozzle. The rotating bracket 3071 is composed of an X-axis bracket, a Y-axis bracket, and a Z-axis bracket. The output end of the box closing motor is fixed to the X-axis bracket. The X-axis bracket is perpendicularly fixed to the Z-axis bracket. The Z-axis bracket is perpendicularly fixed to the Y-axis bracket. The vacuum nozzle is installed on one end of the Y-axis bracket.
[0024] The unloading motor 3061 drives the first driven shaft to rotate, which in turn drives the first connecting rod 3063 to rotate around the first driven shaft. The second connecting rod 3064, the third connecting rod 3065, and the fourth connecting rod 3066 rotate accordingly. The connecting plate 3067, the vacuum nozzle mounting plate 3068, and the vacuum nozzle rise and move towards the distribution box (rising first and then falling). The connecting plate 3067 drives the vacuum nozzle mounting plate 3068 to rotate above the distribution box, and the vacuum nozzle adheres to the upper surface of the distribution box. The unloading motor then rotates in the opposite direction, causing the vacuum nozzle to rise first and then fall, completing the unloading operation. The unloading operation is relatively simple and can be completed using the unloading motor and the specially structured rotating bracket 3071.
[0025] The payment conveying station 200 includes a first X-axis conveyor belt assembly 201, a Y-axis conveyor assembly 202, a material feeding cylinder 203, a second X-axis conveyor belt assembly 204, and a material separating plate 205. The payment loading and unloading station 100 places coins onto the conveyor belt of the first X-axis conveyor belt assembly 201 for conveying. The Y-axis conveyor assembly 202 is located at the end of the conveying of the first X-axis conveyor belt assembly 201. A separating plate is provided on the conveyor belt of the first X-axis conveyor belt assembly 201. A bundle of coins conveyed on the first X-axis conveyor belt assembly 201 is sequentially conveyed to the gap between the separating plates of the Y-axis conveyor assembly 202. A material feeding plate is installed on the piston shaft of the material feeding cylinder 203. Multiple powder separating plates 205 are suspended above the conveyor belt of the second X-axis conveyor belt assembly 204. When coins are conveyed from the first X-axis conveyor belt assembly 201 to the gap between the partition plates in the Y-axis conveyor assembly 202, the sensor detects that the number of coins in the Y-axis conveyor assembly 202 meets the requirements. Then, the PLC controls the feeding cylinder 203 to push a certain number of coins into the gap between the corresponding powder partition plates 205 in the second X-axis conveyor belt assembly 204, where they continue to be conveyed.
[0026] The payment box loading station 400 includes a translation module 401, a lifting module 402, a payment clamping module 403, and a payment conveying component 405. The output end of the translation module 401 is fixed to the lifting module 402, the output end of the lifting module 402 is connected to the payment clamping module 403, and the payment conveying component 405 is located at the rear end of the payment conveying station 200.
[0027] Optionally, the translation module 401, the lifting module 402, and the coin clamping module 403 can all be completed by a cylinder structure, such as a translation cylinder, a lifting cylinder, or a gripper cylinder; or a motor-screw assembly can be selected. The coin clamping module 403 can complete the relative movement of the two clamping plates by a motor driving a bidirectional screw, thereby completing the coin clamping operation.
[0028] Specific Implementation Case 2: Based on specific implementation cases, one or more of the following technical solutions can also be selected: Optionally, a baffle plate 1031 is installed at the end of the fixed conveyor roller assembly 103 away from the mobile conveyor roller assembly. The surface of the baffle plate 1031 is machined with a material picking hole for the material box AGV trolley to move the material picking plate through. A material blocking cylinder is provided at the end of the fixed conveyor roller assembly 103 near the mobile conveyor roller assembly 104.
[0029] Optionally, baffles are installed on both sides of the width of the moving conveyor roller assembly 104, and baffle cylinders are installed at both ends of the length. The baffles on both sides of the width ensure that the material box remains stable during material picking and conveying, and the baffle cylinders at the front and rear ends prevent the material box from moving back and forth.
[0030] Optionally, the unpacking assembly 306 further includes an adjusting cylinder 3069 and an adjusting plate 30610 fixed to the intermediate transition plate. The adjusting plate 30610 has slotted holes on its surface. Screws pass through these slotted holes to achieve a semi-movable connection between the vacuum nozzle mounting plate 3068 and the adjusting plate 30610. The adjusting cylinder 3069 is arranged parallel to the vacuum nozzle mounting plate 3068. The piston shaft of the adjusting cylinder 3069 is fixedly connected to the vacuum nozzle mounting plate 3068, and the cylinder body of the adjusting cylinder 3069 is fixed to the intermediate transition plate via a connecting plate. When the adjusting cylinder 3069 is activated, the piston shaft pushes the vacuum nozzle mounting plate 3068 to translate within the range formed by the slotted holes. This allows for translation of the vacuum nozzle's position, ensuring that the vacuum nozzle can be adjusted to adsorb onto different sized packing boxes, facilitating the unpacking operation and improving the versatility of the packing box's dimensions.
[0031] Optionally, the material conveying station 200 may further include a material blocking assembly 206. The material blocking assembly 206 is provided above the end of the second X-axis conveyor belt assembly 204. The material blocking assembly 206 includes a translation cylinder 2061, a lifting cylinder 2062, and a material blocking plate 2063. The translation cylinder 2061 is mounted by a bracket. The lifting cylinder 2062 is fixed to the piston shaft of the translation cylinder 2061. The material blocking plate 2063 is fixed to the piston shaft of the lifting cylinder 2062. A certain number of coins are conveyed from the second X-axis conveyor belt assembly 204 to the cash dispensing and boxing station 400. The baffle assembly 206 is positioned between the second X-axis conveyor belt assembly 204 and the cash dispensing and boxing station 400. On the one hand, the baffle plate helps to neatly arrange the front ends of the multiple bundles of coins conveyed to the cash dispensing and boxing station 400. On the other hand, by moving the horizontal position, the baffle plate can neatly arrange multiple rows of coins at the cash dispensing and boxing station 400, facilitating the simultaneous execution of multiple cash dispensing operations at the cash dispensing and boxing station 400 and improving work efficiency. Furthermore, the baffle plate can also prevent coins from flowing into the cash dispensing and boxing station 400.
[0032] Optionally, the cash dispensing and boxing station 400 may also include a rotary cylinder 404, which is installed between the lifting module 402 and the cash dispensing clamping module 403. The rotary cylinder 404 rotates the angle of the cash dispensing clamping module 403 to facilitate the cash dispensing and boxing operation.
[0033] Optionally, the distribution and conveying station 200 may also include material-aligning and pushing cylinders 207 disposed on both sides of the first X-axis conveyor belt assembly 201. The material-aligning and pushing cylinders 207 are used to straighten the bundled coins being conveyed to prevent the coins from tilting during the conveying process.
[0034] Optionally, rotatable structures such as rollers or shafts are provided in the gaps between the first X-axis conveyor belt assembly 201 and the Y-axis conveyor assembly 202, and between the second X-axis conveyor belt assembly 204 and the coin delivery conveyor assembly 405. Since there is no transmission power in the gap, the rotatable structure can be driven to rotate by the transmission force at the ends of the adjacent conveyor components, which facilitates the delivery of coins.
[0035] Optionally, a payment collection conveyor component 406 may be provided below the payment collection conveyor component 405, through which the coins in the payment collection conveyor component 405 flow out of the distribution production line. This is used when the payment collection conveyor component 405 fails to pick up the coins or when the payment exceeds a certain amount.
[0036] The above-described embodiments are merely illustrative of several specific implementations of the present invention, and while the descriptions are detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.
Claims
1. A fully automated packing and boxing production line, characterized in that: The system includes a cash disbursement and loading station, a cash disbursement conveying station, a handling station, a cash disbursement box opening / closing station, a cash disbursement box loading station, and a cash disbursement box loading / unloading station. The cash disbursement and loading station is used to load and unload the cash disbursement box and remove the coins from the box and place them in the cash disbursement conveying station. The cash disbursement conveying station is used to convey the coins to the cash disbursement box loading station. The cash disbursement box opening / closing station is used to unlock, open, and close the cash disbursement box. The cash disbursement box loading station is used to load the coins from the cash disbursement box loading station into the cash disbursement box. The handling station is used to handle the loading and unloading of the cash disbursement box and the cash disbursement box. One or more of the above stations can be automated. The loading and unloading station includes a first frame, a lifting device, a fixed conveyor roller assembly, a movable conveyor roller assembly, and a first robotic arm. The first frame is provided with a bottom plate and an upper plate. The fixed conveyor roller assembly is fixedly installed on the surface of both the bottom plate and the upper plate. The lifting device is located on one side of the fixed conveyor roller assembly. The movable conveyor roller assembly is fixedly installed on the lifting output end of the lifting device. The first robotic arm is installed in the first frame. The power output end of the first robotic arm is provided with a gripper. The cash dispensing box loading and unloading station includes a cash dispensing box placement rack, a limiting rack, a rotary tensioning cylinder, and a figure-eight guide plate. The rotary tensioning cylinder and the figure-eight guide plate are fixedly installed with the limiting rack, and the piston shaft of the rotary tensioning cylinder is equipped with a fastening shaft. The cash dispensing box opening / closing station includes a second frame, a second robotic arm, a cash dispensing box conveyor roller assembly, a side-push cylinder, a turntable assembly, an RFID unlocking assembly, a box opening assembly, and / or a box closing assembly. The second robotic arm is located between the second frame and the cash dispensing box loading / unloading station. The side-push cylinder is installed at the unloading end of the cash dispensing box conveyor roller assembly. The turntable assembly is installed in the second frame and includes a turntable, a rotary motor, and a cash dispensing box fixture. A circular hole is machined into the circular position of the turntable, and a mounting plate passes through the circular hole of the turntable and is fixed to the surface of the second frame plate. The box opening component and / or box closing component are mounted on the upper surface of the mounting plate. The RFID unlocking component includes an RFID sensor and an RFID smart electronic lock installed in the cash box. The box opening component includes a box opening motor, a triangular plate, a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a connecting plate, a vacuum nozzle mounting plate, and a vacuum nozzle. The triangular plate is fixed to the surface of the mounting plate. A first driven shaft is fixed between the two triangular plates via a rolling bearing. The power output end of the box opening motor is connected to the first driven shaft. One end of the first connecting rod is fixed to the first driven shaft, and the other end... One end of the fourth link is rotatably connected to one end of the second link, and the other end of the second link is rotatably connected to the front ends of the two side plates of the connecting plate. The rear ends of the two side plates of the connecting plate are rotatably connected to one end of the third link. The two third links are connected by a connecting shaft and a rolling bearing. One end of the fourth link is rotatably connected to the front end of the triangular plate, and the other end is rotatably connected to the end of the third link. The middle section of the fourth link is rotatably connected to the middle section of the second link. The vacuum nozzle mounting plate is connected to the intermediate transition plate, and the intermediate transition plate is connected to the connecting plate. The vacuum nozzle is mounted on the surface of the vacuum nozzle mounting plate; the box closing assembly includes a box closing motor, a rotating bracket, and a vacuum nozzle. The box closing motor is fixed to the surface of the mounting plate via the mounting bracket. One end of the rotating bracket is fixed to the output end of the box closing motor, and the other end is fitted with the vacuum nozzle. The rotating bracket consists of an X-axis bracket, a Y-axis bracket, and a Z-axis bracket. The output end of the box closing motor is fixed to the X-axis bracket. The X-axis bracket is perpendicularly fixed to the Z-axis bracket. The Z-axis bracket is perpendicularly fixed to the Y-axis bracket. The vacuum nozzle is mounted on one end of the Y-axis bracket. The material distribution conveying station includes a first X-axis conveyor belt assembly, a Y-axis conveyor assembly, a material feeding cylinder, a second X-axis conveyor belt assembly, and a material distribution partition. The Y-axis conveyor assembly is located at the end of the first X-axis conveyor belt assembly. A partition is provided on the conveyor belt of the first X-axis conveyor belt assembly. A material feeding plate is installed on the piston shaft of the material feeding cylinder. Multiple material distribution partitions are suspended above the conveyor belt of the second X-axis conveyor belt assembly. The cash dispensing and box-loading station includes a translation module, a lifting module, a cash dispensing clamping module, a rotary cylinder, and a cash dispensing conveying assembly. The output end of the translation module is fixed to the lifting module, the output end of the lifting module is connected to the rotary cylinder, the output end of the rotary cylinder is connected to the cash dispensing clamping module, and the cash dispensing conveying assembly is located at the rear end of the cash dispensing conveying station.
2. The fully automated packing and packaging production line as described in claim 1, characterized in that: A baffle plate is installed at the end of the fixed conveyor roller assembly away from the mobile conveyor roller assembly. The surface of the baffle plate is machined with a material picking hole, through which the material picking plate of the feeding box AGV trolley moves. A material blocking cylinder is provided at the end of the fixed conveyor roller assembly close to the mobile conveyor roller assembly. Baffle plates are installed on both sides of the width of the mobile conveyor roller assembly, and material blocking cylinders are installed at both ends of its length.
3. The fully automated packing and packaging production line as described in claim 1, characterized in that: The unpacking assembly also includes an adjusting cylinder and an adjusting plate fixed to the intermediate transition plate. The adjusting plate has a slotted hole on its surface. Screws pass through the slotted hole to achieve a semi-movable connection between the vacuum nozzle mounting plate and the adjusting plate. The adjusting cylinder is arranged parallel to the vacuum nozzle mounting plate. The piston shaft of the adjusting cylinder is fixedly connected to the vacuum nozzle mounting plate. The cylinder body of the adjusting cylinder is fixed to the intermediate transition plate through a connecting plate.
4. The fully automated packing and packaging production line as described in claim 1, characterized in that: The material conveying station also includes a material blocking component. A material blocking component is provided above the end of the second X-axis conveyor belt assembly. The material blocking component includes a translation cylinder, a lifting cylinder, and a material blocking plate. The translation cylinder is mounted by a bracket. The lifting cylinder is fixed to the piston shaft of the translation cylinder. The material blocking plate is fixed to the piston shaft of the lifting cylinder.
5. The fully automated packing and packaging production line as described in claim 1, characterized in that: The material preparation and conveying station also includes material-flattening cylinders arranged on both sides of the first X-axis conveyor belt assembly; rollers or roller shafts are provided in the gaps between the first X-axis conveyor belt assembly and the Y-axis conveyor assembly, and between the second X-axis conveyor belt assembly and the material preparation and conveying assembly.
Citation Information
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