一种利用合金粉末提高镁碳砖模具服役寿命的激光加工方法

By combining laser cladding with heat treatment, a high-hardness, crack-resistant laser coating is formed on the surface of magnesia-carbon brick molds using Class A and Class B alloy powders. This solves the problems of short lifespan and insufficient wear resistance of magnesia-carbon brick molds, thereby improving production efficiency and reducing costs.

CN117867489BActive Publication Date: 2026-07-17湖南瑞华新材料有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
湖南瑞华新材料有限公司
Filing Date
2023-12-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing magnesia-carbon brick molds have short service life, large welding deformation, a high tendency for cracking in the cladding layer, large fluctuations in the hardness of the functional layer, and insufficient wear resistance, resulting in low production efficiency and high costs.

Method used

Laser cladding is performed using Class A and Class B alloy powders, combined with heat treatment processes such as deformation preheating, heating homogenization, and spheroidizing cooling to form a microstructure consisting of martensite phase, multiple dispersed spherical carbide phases, and trace amounts of retained austenite phase. The hardness and crack resistance of the cladding layer are improved through uniform mixing of alloy powders in the molten pool and high-temperature microstructure design.

Benefits of technology

A laser coating with high hardness, uniform hardness distribution, excellent toughness, no cracking, and good wear resistance was achieved for magnesia-carbon brick molds, with a service life of more than 50,000 cycles, reducing production costs and labor intensity and improving production efficiency.

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Abstract

本发明公开了一种利用合金粉末提高镁碳砖模具服役寿命的激光加工方法,包括如下步骤:变形预热、激光熔覆、升温匀化及球化降温,激光熔覆阶段采用的A类合金粉末组分为:C、Cr、Co、Mn、W、B、Si、O、S、P、Fe;B类合金粉末组分为:C、Co、O、S、P、W,该方法能彻底解决镁碳砖模具在服役寿命短、堆焊变形大、熔覆层开裂倾向大、功能层硬度波动大,耐磨性不足等方面的行业痛点,使模具能够在5万次打砖的生产过程中不出现掉块和畸变超差的现象,在降低了生产成本与劳动强度的同时,极大提高了生产效率。
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