A textile fabric dyeing device for textile processing

Abstract

The application relates to the technical field of textile processing, and discloses a textile fabric dyeing device for textile processing, which comprises a support, the top end of the support is fixedly connected with a tank, the right end of the tank is fixedly connected with a fixed block, the right end of the fixed block is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft a, the right side of the rotating shaft a is fixedly connected with a belt pulley a, the lower side of the tank is rotationally connected with a rotating shaft b, the right end of the rotating shaft b is fixedly connected with a belt pulley b, a belt c is sleeved between the belt pulley a and the belt pulley b, and a plurality of gear a are fixedly connected to the outside of the rotating shaft a and the rotating shaft b. The control box is used for controlling the starting of the booster pump and the heating pipe, the booster pump pressurizes the inside of the tank, and the heating pipe heats the inside of the tank; dyeing under a high-temperature and high-pressure environment can promote the interaction between dyes and fibers, accelerate the dyeing reaction, and improve the dyeing efficiency.

Description

Technical Field

[0001] This invention relates to the field of textile processing technology, specifically to a textile fabric dyeing apparatus for textile processing. Background Technology

[0002] Textiles are flat, soft sheets of fabric made by connecting small, flexible threads through crossing and knotting. Woven fabrics are made of yarns with interlacing relationships. Knitted fabrics are made of yarns with knotting relationships. Nonwoven fabrics are made of yarns with connecting relationships. Thirdly, woven fabrics are made of yarns with interlacing and knotting relationships.

[0003] After the fabric is woven from silk threads, it needs to be dyed. However, the existing fabric dyeing equipment has a simple structure. Dyeing usually involves first filling a large dye vat with a large amount of dye, then putting the fabric to be dyed into the vat, and dyeing the fabric by soaking and manually stirring it.

[0004] In existing technologies, when dyeing fabric manually, it is impossible to achieve uniform dyeing. Uneven dyeing leads to a decline in quality. Furthermore, manual operation is inefficient and labor-intensive, making it unsuitable for large-scale production. Existing automated dyeing equipment can only perform dyeing on one roll of fabric at a time, resulting in low efficiency. Moreover, dyeing fabric solely through immersion may cause color differences and uneven dyeing.

[0005] Therefore, inventors in the art propose a textile dyeing apparatus for textile processing to solve the above-mentioned problems. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides a textile dyeing device for textile processing, which solves the problems of uneven coloring and poor coloring that may occur with traditional immersion dyeing.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a textile dyeing device for textile processing, comprising a support frame, a tank body fixedly connected to the top of the support frame, a fixing block fixedly connected to the right end of the tank body, a motor fixedly connected to the right end of the fixing block, a rotating shaft a fixedly connected to the output end of the motor, a pulley a fixedly connected to the right side of the rotating shaft a, a rotating shaft b rotatably connected to the lower side of the tank body, a pulley b fixedly connected to the right end of the rotating shaft b, and a belt c sleeved between the pulley a and the pulley b. Multiple gears a are fixedly connected to the outside of both rotating shaft a and rotating shaft b. Multiple support columns a are fixedly connected to the front inside of the tank. Each of the support columns a has a rotating groove a at its front end and two rotating grooves b at its top. Multiple rotating blocks are rotatably connected inside each of the rotating grooves b. A rotating rod is provided on the upper side of each pair of adjacent support columns a. A gear b is fixedly connected to the right side of each pair of rotating rods. Each pair of adjacent gears b is meshed together. Multiple placement components are installed on the rear inside of the tank.

[0008] Preferably, a watertight door is installed at the left end of the tank body, a feed inlet is fixedly connected to the left side of the top of the tank body, a cover is rotatably connected to the top of the feed inlet, a bolt is fixedly connected to the left side of the top of the cover, a locking nut is connected to the external thread of the bolt, and a buckle is rotatably connected to the left end of the feed inlet, the buckle engaging with the bolt.

[0009] Preferably, a heating tube is fixedly connected inside the tank, multiple ultrasonic transmitters are fixedly connected to the upper side inside the tank, an equipment plate is fixedly connected to the front side of the bracket, a water pump is fixedly connected to the top of the equipment plate, a connecting pipe a is fixedly connected to the output end of the water pump, the end of the connecting pipe a away from the water pump is fixedly connected to the bottom of the tank, a booster pump is fixedly connected to the top of the equipment plate, a connecting pipe b is fixedly connected to the output end of the booster pump, the end of the connecting pipe b away from the booster pump is fixedly connected to the bottom of the tank, and a control box is fixedly connected to the top of the equipment plate.

[0010] Preferably, each of the plurality of placement components includes a support column b, the rear end of each of the plurality of support columns b is provided with a rotating groove a, the top end of each of the plurality of support columns b is provided with two rotating grooves b, the interior of each of the plurality of rotating grooves b is rotatably connected with a plurality of rotating blocks, and a rotating rod is provided on the upper side of each pair of adjacent support columns b.

[0011] Preferably, the pulley a rotates inside the fixed block, and the plurality of rotating blocks are in contact with the outside of the adjacent rotating rod.

[0012] Preferably, both the rotating shaft a and the rotating shaft b are rotatably connected inside the tank, and the plurality of gears a are respectively disposed inside the plurality of rotating slots a.

[0013] Preferably, the heating tube is arranged in a ring shape inside the tank.

[0014] Preferably, the control box is electrically connected to the motor, heating tube, ultrasonic transmitter, water pump, and booster pump respectively.

[0015] Preferably, a sealing ring is provided between the feed inlet and the cover, and a sealing ring is provided between the watertight door and the tank body.

[0016] Preferably, the plurality of rear support columns a correspond one-to-one with the plurality of front support columns b.

[0017] Working principle: In use, first place the rotating rod wrapped with cloth on the upper side of support column b, pull the cloth out and fix it to the rotating rod on support column a, then close the watertight door, and use a water pump to deliver water into the tank. Then add dye through the inlet. After the dye is added, close the lid and lock it with the locking nut. Then, control the booster pump and heating element to start via the control box. The booster pump pressurizes the inside of the tank, and the heating element heats the inside of the tank, thus creating a high-temperature and high-pressure environment. When the temperature reaches the threshold, start the motor. The motor drives the rotating shaft a and the rotating shaft a through pulley a, pulley b, and belt c. Rotating shaft b rotates, and rotating shafts a and b drive gear a to rotate. Gear a meshes with the rotating block, which in turn drives the rear rotating rod to rotate, thus rewinding the fabric on the front rotating rod onto the rear rotating rod. During the movement of the fabric, the control box activates the ultrasonic transmitter, which emits ultrasonic waves to promote the binding of dye molecules with fibers, accelerating the dyeing process, reducing dyeing time, and improving dyeing uniformity. In addition, dyeing under high temperature and high pressure promotes the interaction between dye and fiber, accelerating the dyeing reaction. These three effects result in color fixation, uniform dyeing, and accelerated dyeing.

[0018] This invention provides a textile dyeing apparatus for textile processing. It comprises the following:

[0019] Beneficial effects:

[0020] 1. This invention controls the start of the booster pump and heating tube through the control box. The booster pump pressurizes the inside of the tank, and the heating tube heats the inside of the tank. Dyeing under high temperature and high pressure can promote the interaction between dye and fiber, accelerate the dyeing reaction, and improve dyeing efficiency.

[0021] 2. This invention uses an ultrasonic transmitter to emit ultrasonic waves to promote the binding of dye molecules with fibers, accelerate the dyeing process, reduce dyeing time, and improve dyeing uniformity, thereby achieving uniform coloring and color fixation.

[0022] 3. In this invention, the rotating shafts a and b are driven by a motor, and the gear a meshes with the rotating block, thereby driving the rear rotating rod to rotate. This allows the fabric on the front rotating rod to be rewound onto the rear rotating rod. During the movement of the fabric, it can fully contact the dye solution, thereby improving the dyeing effect. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present invention;

[0024] Figure 2 This is the left view of the present invention;

[0025] Figure 3 This is a schematic diagram of the heating element of the present invention;

[0026] Figure 4 This is a schematic diagram of the rotating shaft a of the present invention;

[0027] Figure 5 This is a schematic diagram of the motor of the present invention;

[0028] Figure 6 This is a schematic diagram of the support column a of the present invention;

[0029] Figure 7 for Figure 4 Enlarged view of point A in the middle;

[0030] Figure 8 for Figure 4 Enlarged view at point B in the middle;

[0031] Figure 9 for Figure 4 Enlarged view of point C in the middle.

[0032] The components are as follows: 1. Support frame; 2. Tank body; 3. Fixing block; 4. Motor; 5. Rotating shaft a; 6. Pulley a; 7. Rotating shaft b; 8. Pulley b; 9. Belt c; 10. Gear a; 11. Support column a; 12. Rotating groove a; 13. Rotating groove b; 14. Rotating block; 15. Rotating rod; 16. Gear b; 17. Support column b; 18. Watertight door; 19. Feed inlet; 20. Cover; 21. Bolt; 22. Locking nut; 23. Buckle; 24. Heating tube; 25. Ultrasonic transmitter; 26. Equipment plate; 27. Water pump; 28. Connecting pipe a; 29. ​​Booster pump; 30. Connecting pipe b; 31. Control box. Detailed Implementation

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Example:

[0035] Please see the appendix Figure 1 - Appendix Figure 8 This invention provides a textile dyeing device for textile processing, comprising a support 1, a tank 2 fixedly connected to the top of the support 1, a fixing block 3 fixedly connected to the right end of the tank 2, a motor 4 fixedly connected to the right end of the fixing block 3, a rotating shaft a5 fixedly connected to the output end of the motor 4, a pulley a6 fixedly connected to the right side of the rotating shaft a5, a rotating shaft b7 rotatably connected to the lower side of the tank 2, a pulley b8 fixedly connected to the right end of the rotating shaft b7, a belt c9 sleeved between the pulley a6 and the pulley b8, multiple gears a10 fixedly connected to the outside of the rotating shafts a5 and b7, multiple support columns a11 fixedly connected to the front of the inside of the tank 2, each support column a11 having a rotating groove a12 at its front end, two rotating grooves b13 at the top of each support column a11, multiple rotating blocks 14 rotatably connected inside each of the multiple rotating grooves b13, and rotating rods 15 provided on the upper side of each pair of adjacent support columns a11. Gears b16 are fixedly connected to the right side of each rod 15, and adjacent gears b16 are meshed together. Multiple placement components are installed inside the rear side of the tank body 2. The pulley a6 rotates inside the fixed block 3. Multiple rotating blocks 14 are in contact with the outside of adjacent rotating rods 15. Multiple rear support columns a11 correspond one-to-one with multiple front support columns b17. Rotating shafts a5 and b7 are rotatably connected inside the tank body 2. Multiple gears a10 are respectively set inside multiple rotating slots a12. The motor 4 drives the rotating shaft a5, which in turn drives the pulley a6 to rotate. The pulley a6 drives the pulley b8 through the belt c9, which in turn drives the rotating shaft b7 to rotate. The rotating shafts a5 and b7 then drive the gears a10 to rotate. The gears a10 mesh with the gears b16, which in turn drive the rotating rod 15 to rotate left and right. The rotation of the rear rotating rod 15 then allows the fabric on the outside of the front rotating rod 15 to be rolled back onto the rear rotating rod 15.

[0036] Please see the appendix Figure 2 Appendix Figure 9A watertight door 18 is installed at the left end of the tank body 2. A feed inlet 19 is fixedly connected to the top left side of the tank body 2. A cover 20 is rotatably connected to the top of the feed inlet 19. A bolt 21 is fixedly connected to the top left side of the cover 20. A locking nut 22 is connected to the external thread of the bolt 21. A buckle 23 is rotatably connected to the left end of the feed inlet 19. The buckle 23 engages with the bolt 21. A sealing ring is provided between the feed inlet 19 and the cover 20. A sealing ring is provided between the watertight door 18 and the tank body 2. The watertight door 18 is used to put cloth into the tank body 2. The feed inlet 19 is used to add dye. The bolt 21 locks the buckle 23, which in turn closes the cover 20. The sealing ring provides a seal.

[0037] Please see the appendix Figure 1 - Appendix Figure 3 A heating tube 24 is fixedly connected inside the tank body 2. Multiple ultrasonic transmitters 25 are fixedly connected to the upper side of the tank body 2. An equipment plate 26 is fixedly connected to the front side of the support 1. A water pump 27 is fixedly connected to the top of the equipment plate 26. A connecting pipe a28 is fixedly connected to the output end of the water pump 27. The end of the connecting pipe a28 away from the water pump 27 is fixedly connected to the bottom of the tank body 2. A booster pump 29 is fixedly connected to the top of the equipment plate 26. A connecting pipe b30 is fixedly connected to the output end of the booster pump 29. The end of the connecting pipe b30 away from the booster pump 29 is fixedly connected to the bottom of the tank body 2. A control box 31 is fixedly connected to the top of the equipment plate 26. The heating tube 24 is arranged in a ring inside the tank body 2. The control box 31 is connected to the motor 4, the heating tube 24, and the ultrasonic transmitter 25. Heat pipe 24, ultrasonic transmitter 25, water pump 27, and booster pump 29 are electrically connected. Connecting pipe a28 connects water pump 27 to tank 2, and connecting pipe b30 connects booster pump 29 to tank 2. Control box 31 controls motor 4, heating pipe 24, ultrasonic transmitter 25, water pump 27, and booster pump 29. Water pump 27 supplies water to the inside of tank 2, booster pump 29 pressurizes the inside of tank 2, heating pipe 24 heats the inside of tank 2, and ultrasonic transmitter 25 emits ultrasonic waves to promote the binding of dye molecules with fibers, accelerate the dyeing process, reduce dyeing time, and improve dyeing uniformity.

[0038] Please see the appendix Figure 4 - Appendix Figure 8 Each of the multiple placement components includes a support column b17. The rear end of each support column b17 is provided with a rotating groove a12. The top end of each support column b17 is provided with two rotating grooves b13. Multiple rotating blocks 14 are rotatably connected inside each of the multiple rotating grooves b13. A rotating rod 15 is provided on the upper side of each pair of adjacent support columns b17. The support columns b17 serve to place the rotating rod 15 with the unprocessed fabric rolled up.

[0039] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A textile dyeing apparatus for textile processing, comprising a support frame (1), characterized in that, The top of the bracket (1) is fixedly connected to a tank (2), the right end of the tank (2) is fixedly connected to a fixing block (3), the right end of the fixing block (3) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a rotating shaft a (5), the right side of the rotating shaft a (5) is fixedly connected to a pulley a (6), the lower side of the tank (2) is rotatably connected to a rotating shaft b (7), the right end of the rotating shaft b (7) is fixedly connected to a pulley b (8), a belt c (9) is sleeved between the pulley a (6) and the pulley b (8), and multiple gears are fixedly connected to the outside of both the rotating shaft a (5) and the rotating shaft b (7). a(10), a plurality of support columns a(11) are fixedly connected to the front side of the interior of the tank body (2). The front end of each of the plurality of support columns a(11) is provided with a rotating groove a(12). The top of each of the plurality of support columns a(11) is provided with two rotating grooves b(13). A plurality of rotating blocks (14) are rotatably connected inside the plurality of rotating grooves b(13). A rotating rod (15) is provided on the upper side of each pair of adjacent support columns a(11). A gear b(16) is fixedly connected to the right side of each pair of rotating rods (15). The gears b(16) are meshed together. A plurality of placement components are installed on the rear side of the interior of the tank body (2). Each of the multiple placement components includes a support column b (17), and each of the multiple support columns b (17) has a rotating groove a (12) at its rear end. Each of the multiple support columns b (17) has two rotating grooves b (13) at its top end. Each of the multiple rotating grooves b (13) has multiple rotating blocks (14) rotatably connected inside. Each of the two adjacent support columns b (17) has a rotating rod (15) on its upper side. The pulley a (6) rotates inside the fixed block (3), and the plurality of rotating blocks (14) are in contact with the outside of the adjacent rotating rod (15); The rotating shaft a (5) and rotating shaft b (7) are rotatably connected inside the tank body (2), and the multiple gears a (10) are respectively arranged inside the multiple rotating slots a (12); The rear support columns a (11) correspond one-to-one with the front support columns b (17).

2. The textile dyeing apparatus for textile processing according to claim 1, characterized in that, A watertight door (18) is installed on the left end of the tank body (2). A feed inlet (19) is fixedly connected to the left side of the top of the tank body (2). A cover (20) is rotatably connected to the top of the feed inlet (19). A bolt (21) is fixedly connected to the left side of the top of the cover (20). A locking nut (22) is connected to the external thread of the bolt (21). A buckle (23) is rotatably connected to the left end of the feed inlet (19). The buckle (23) engages with the bolt (21).

3. The textile dyeing apparatus for textile processing according to claim 1, characterized in that, A heating tube (24) is fixedly connected inside the tank (2). Multiple ultrasonic transmitters (25) are fixedly connected to the upper side inside the tank (2). An equipment plate (26) is fixedly connected to the front side of the bracket (1). A water pump (27) is fixedly connected to the top of the equipment plate (26). A connecting pipe a (28) is fixedly connected to the output end of the water pump (27). The end of the connecting pipe a (28) away from the water pump (27) is fixedly connected to the bottom of the tank (2). A booster pump (29) is fixedly connected to the top of the equipment plate (26). A connecting pipe b (30) is fixedly connected to the output end of the booster pump (29). The end of the connecting pipe b (30) away from the booster pump (29) is fixedly connected to the bottom of the tank (2). A control box (31) is fixedly connected to the top of the equipment plate (26).

4. A textile dyeing apparatus for textile processing according to claim 3, characterized in that, The heating tube (24) is arranged in a ring inside the tank (2).

5. A textile dyeing apparatus for textile processing according to claim 3, characterized in that, The control box (31) is electrically connected to the motor (4), heating tube (24), ultrasonic transmitter (25), water pump (27), and booster pump (29), respectively.

6. A textile dyeing apparatus for textile processing according to claim 2, characterized in that, A sealing ring is provided between the feed inlet (19) and the cover (20), and a sealing ring is provided between the watertight door (18) and the tank body (2).

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