A stainless steel material casting forming device
Patent Information
- Application Number
- CN202410197431.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2044-02-22
AI Technical Summary
[0004]现有的钢材铸造成型方法,都是通过工人将金属熔液注入至成型模具中,再等待金属熔液的凝固之后,再将成型模具进行拆卸取出定型后的钢材铸件,无法通过调节模具来获得需要长度的钢材,只能依靠单一的成型模具对钢材实现成型,在成型后还需继续加工才能达到需要的钢材长度,浪费时间且程序繁琐,因此亟需发明一种不锈钢钢材铸造成型装置来解决上述问题
1、该不锈钢钢材铸造成型装置,通过设置固定组件,可辅助活动连接板的固定和移动,从而可以实现不同长度的钢材浇铸。
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Figure CN117900448B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel casting and forming technology, specifically to a stainless steel casting and forming apparatus. Background Technology
[0002] Steel is a general term for iron-carbon alloys with a carbon content ranging from 0.02% to 2.11% by mass. The chemical composition of steel... The chemical composition of steel can vary greatly. Steel containing only carbon is called carbon steel or ordinary steel. In actual production, steel often contains different alloying elements depending on its application, such as manganese, nickel, and vanadium. Today, steel is one of the most widely used materials in the world due to its low price and reliable performance. It is an indispensable component in the construction industry, manufacturing industry, and people's daily lives. Different industries have different strength requirements for steel, with the construction industry having the highest strength requirements.
[0003] Casting is a process in which metal is melted into a liquid that meets certain requirements and poured into a mold. After cooling, solidification, and finishing, a casting with a predetermined shape, size, and properties is obtained. Because the cast blank is nearly formed, it achieves the purpose of eliminating or minimizing machining, reducing production costs and, to some extent, shortening the forming time of the casting. Steel is also made using the casting method.
[0004] Existing steel casting methods involve workers pouring molten metal into a mold, waiting for the molten metal to solidify, and then disassembling the mold to remove the shaped steel casting. This method cannot adjust the mold to obtain the required length of steel and relies solely on a single mold to form the steel. After forming, further processing is required to achieve the desired length of steel, which is time-consuming and cumbersome. Therefore, there is an urgent need to invent a stainless steel casting device to solve these problems. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a stainless steel casting and forming apparatus.
[0006] To achieve the above-mentioned objective, the present invention provides the following technical solution: a stainless steel casting and forming device, comprising a sealing cover plate, a fixing component, and a limiting component. The sealing cover plate has a first movable groove, and a movable plate hole is opened on each side of the first movable groove. A movable plate is movably installed in the movable plate hole. A movable plate is movably installed on the first movable groove. An injection port is opened in the middle of the first movable groove. A mold is provided below the injection port. A base is provided at the bottom of the mold. A fixing component is fixedly installed on each side above the base. A limiting component is movably installed in the middle of the fixing component.
[0007] Preferably, the fixing component is provided with a first connecting plate, a second connecting plate is fixedly installed on one side of the first connecting plate, a third connecting plate is fixedly installed on the other side of the first connecting plate, a fixing groove is provided on the third connecting plate, a second movable groove is opened between the second connecting plate and the third connecting plate, and a fixing toothed plate is movably installed in the second movable groove.
[0008] Preferably, the limiting component is provided with a movable connecting plate, a movable plate is fixedly installed on the movable connecting plate, a second rotating shaft is movably installed below the movable connecting plate, a rotating rod is fixedly installed on the second rotating shaft, an elastic limiting rod is fixedly installed on the rotating rod, the elastic limiting rod is provided with teeth and engages with a fixed groove, and movable toothed plates are provided on both sides of the movable connecting plate, the movable toothed plates engage with the fixed toothed plates.
[0009] Preferably, a limiting plate is fixedly installed on both sides of the sealing cover, and a limiting groove is opened at the lower part of the limiting plate. A scale plate is fixedly installed on the second connecting plate. When the sealing cover is installed above the fixing component, the upper part of the scale plate is installed in the limiting groove and fits with the limiting groove.
[0010] Preferably, a movable toothed plate is movably connected to one side of the fixed toothed plate, and seven fourth connecting plates are evenly fixedly installed on the other side of the fixed toothed plate. A spring is provided between every two fourth connecting plates. A fifth connecting plate is movably connected to the fourth connecting plate. A third rotating shaft is fixedly installed on one side of the fifth connecting plate, and a pressing plate is fixedly installed on the other side of the third connecting plate. The third rotating shaft is movably connected to the fourth connecting plate. A first rotating shaft is fixedly installed at the middle position of the upper and lower ends of the fifth connecting plate, and the pressing plate is movably installed in the middle of the first connecting plate.
[0011] Preferably, the movable connecting plate has a mold groove in the middle, which fits with the mold. The movable connecting plate has first circular holes symmetrically arranged at both ends with respect to the center of the movable connecting plate. The rotating rod has a second circular hole in the middle. A movable shaft is movably mounted on the rotating rod, and a fixed plate is fixedly mounted on the movable shaft. The diameters of the movable shaft, the first circular hole, and the second circular hole are equal. The width of the rotating rod is smaller than the width of the protrusions on both sides of the movable connecting plate.
[0012] Preferably, an arc-shaped plate is provided on one side of the second movable groove, and the thickness of the arc-shaped plate gradually decreases along the direction toward the second movable groove. The elastic limiting rod is partially movably installed between the arc-shaped plate and the third connecting plate.
[0013] Preferably, the height of the mold is equal to the height of the second connecting plate, and the height of the second connecting plate is equal to the height of the third connecting plate.
[0014] Preferably, the teeth on the fixed tooth plate are parallel to the horizontal plane at the top and angled at the bottom, while the teeth on the movable tooth plate are parallel to the horizontal plane at the bottom and angled at the top.
[0015] Preferably, the value at the position corresponding to the scale on the upper surface of the movable connecting plate is the length of the cast steel inside the device.
[0016] Compared with the prior art, the present invention provides a stainless steel casting and forming device, which has the following beneficial effects: 1. This stainless steel casting and forming device, by setting fixed components, can assist in fixing and moving the movable connecting plate, thereby enabling the casting of steel of different lengths.
[0017] 2. This stainless steel casting and forming device, by setting an elastic limiting rod, when the rotating rod abuts against the third connecting plate, the elastic limiting rod connected to the rotating rod enters between the first and third connecting plates along the arc-shaped plate. The teeth on one side of the elastic limiting rod engage with the fixing groove, thus fixing the elastic limiting rod and preventing the rotating rod from moving up and down. This allows the movable connecting plate to be fixed, thus enabling the casting of steel of different lengths.
[0018] 3. This stainless steel casting and forming device, by setting a limiting component, when the limiting component moves upward, the moving toothed plates on both sides of the movable connecting plate will move upward along the fixed toothed plate in the second movable groove. When the limiting component stops moving, the meshing of the teeth of the fixed toothed plate and the moving toothed plate will clamp and fix the limiting component. The spring between the fixed toothed plate and the second movable groove will provide a buffering effect when the limiting component moves upward to prevent wear on the fixed toothed plate and the moving toothed plate. When the limiting component stops moving, the elasticity of the spring will make the fixed toothed plate and the moving toothed plate fit tightly together to clamp and fix the movable connecting plate, thereby enabling the casting of steel of different lengths.
[0019] 4. This stainless steel casting and forming device, by setting a fixed toothed plate, allows the limiting component to move downwards. When the pressing plate is pressed, the fifth connecting plate is fixedly installed with the first rotating shaft at the middle position. The first rotating shaft is movably installed inside the first connecting plate. The pressing plate will cause the fifth connecting plate to rotate around the first rotating shaft, thereby causing the third rotating shaft between the fifth connecting plates to drive the fourth connecting plate to move. The movement of the fourth connecting plate will drive the fixed toothed plate to move into the second movable groove. The spring is compressed, thus the fixed toothed plate moves away from the movable toothed plate. At this time, the limiting component can be moved downwards. When the limiting component moves to the appropriate position, the pressing plate is released. Under the action of the spring force, the fixed toothed plate is reset and clamped to the movable toothed plate, thus fixing the movable connecting plate. This allows for the casting of steel of different lengths.
[0020] 5. In this stainless steel casting and forming device, when the position of the limiting component is adjusted, the movable plate above the movable sealing cover can be moved to inject the raw material into the mold. Then the movable plate is covered and the cooling is completed. During this process, a gap is formed between the third connecting plate and the second connecting plate on both sides of the movable connecting plate to facilitate air circulation, thereby facilitating heat dissipation, accelerating cooling efficiency, reducing production time, and improving production efficiency. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the main structure of the present invention; Figure 2 This is a schematic diagram of the sealing cover structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of the present invention; Figure 4 This is a schematic diagram of the first connecting plate structure of the present invention; Figure 5 This is a schematic diagram of the third connecting plate structure of the present invention; Figure 6 This is a schematic diagram of the second rotating shaft structure of the present invention; Figure 7 This is a schematic diagram of the movable connecting plate structure of the present invention; Figure 8 This is a schematic diagram of the rotating rod structure of the present invention.
[0022] In the diagram: 100, sealing cover plate; 101, movable plate hole; 102, first movable groove; 103, injection port; 104, moving plate; 105, limiting plate; 106, limiting groove; 107, mold; 108, base; 200, fixing component; 201, first connecting plate; 202, second connecting plate; 203, scale plate; 204, third connecting plate; 205, fixing groove; 206, fixing toothed plate; 207, arc-shaped plate; 208, second movable groove. ; 209. Pressing plate; 210. Fifth connecting plate; 211. First rotating shaft; 212. Fourth connecting plate; 213. Spring; 214. Third rotating shaft; 300. Limiting assembly; 301. Movable connecting plate; 302. Movable plate; 303. Mold groove; 304. Moving toothed plate; 305. First round hole; 306. Rotating rod; 307. Elastic limiting rod; 308. Fixed plate; 309. Movable shaft; 310. Second rotating shaft; 311. Second round hole. Detailed Implementation
[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] Please see Figures 1-8 A stainless steel casting and forming device includes a sealing cover plate 100, a fixing component 200, and a limiting component 300. The sealing cover plate 100 has a first movable groove 102. A movable plate hole 101 is opened on each side of the first movable groove 102. A movable plate 302 is movably installed in the movable plate hole 101. A movable plate 104 is movably installed on the first movable groove 102. An injection port 103 is opened in the middle of the first movable groove 102. A mold 107 is provided below the injection port 103. A base 108 is provided at the bottom of the mold 107. A fixing component 200 is fixedly installed on each side of the base 108. A limiting component 300 is movably installed in the middle of the fixing component 200.
[0025] The fixing component 200 is provided with a first connecting plate 201, a second connecting plate 202 is fixedly installed on one side of the first connecting plate 201, and a third connecting plate 204 is fixedly installed on the other side of the first connecting plate 201. The third connecting plate 204 is provided with a fixing groove 205, and a second movable groove 208 is opened between the second connecting plate 202 and the third connecting plate 204. A fixing toothed plate 206 is movably installed in the second movable groove 208.
[0026] The limiting component 300 is provided with a movable connecting plate 301, a movable plate 302 is fixedly installed on the movable connecting plate 301, a second rotating shaft 310 is movably installed below the movable connecting plate 301, a rotating rod 306 is fixedly installed on the second rotating shaft 310, an elastic limiting rod 307 is fixedly installed on the rotating rod 306, the elastic limiting rod 307 has teeth and meshes with the fixed groove 205, and movable toothed plates 304 are provided on both sides of the movable connecting plate 301, the movable toothed plates 304 mesh with the fixed toothed plates 206.
[0027] A limiting plate 105 is fixedly installed on both sides of the sealing cover 100. A limiting groove 106 is opened at the lower part of the limiting plate 105. A scale plate 203 is fixedly installed on the second connecting plate 202. When the sealing cover 100 is installed above the fixing component 200, the upper part of the scale plate 203 is installed in the limiting groove 106 and fits with the limiting groove 106.
[0028] A movable toothed plate 304 is movably connected to one side of a fixed toothed plate 206. Seven fourth connecting plates 212 are evenly fixedly installed on the other side of the fixed toothed plate 206. A spring 213 is provided between every two fourth connecting plates 212. A fifth connecting plate 210 is movably connected to the fourth connecting plate 212. A third rotating shaft 214 is fixedly installed on one side of the fifth connecting plate 210. A pressing plate 209 is fixedly installed on the other side of the fifth connecting plate 210. The third rotating shaft 214 is movably connected to the fourth connecting plate 212. A first rotating shaft 211 is fixedly installed at the middle position of the upper and lower ends of the fifth connecting plate 210. The pressing plate 209 is movably installed in the middle of the first connecting plate 201.
[0029] The movable connecting plate 301 has a mold groove 303 in the middle, which fits with the mold 107. The movable connecting plate 301 has a first round hole 305 symmetrically opened at both ends with the center of the movable connecting plate 301. The rotating rod 306 has a second round hole 311 in the middle. The rotating rod 306 has a movable shaft 309 movably installed on the rotating rod 306. The fixed plate 308 is fixedly installed on the movable shaft 309. The diameters of the movable shaft 309, the first round hole 305 and the second round hole 311 are equal. The width of the rotating rod 306 is smaller than the width of the protrusions on both sides of the movable connecting plate 301.
[0030] An arc-shaped plate 207 is provided on one side of the second movable groove 208. The thickness of the arc-shaped plate 207 gradually decreases along the direction toward the second movable groove 208. The elastic limiting rod 307 is partially movably installed between the arc-shaped plate 207 and the third connecting plate 204.
[0031] The height of mold 107 is equal to the height of the second connecting plate 202, and the height of the second connecting plate 202 is equal to the height of the third connecting plate 204.
[0032] The teeth on the fixed toothed plate 206 are parallel to the horizontal plane at the top and angled at the bottom, while the teeth on the movable toothed plate 304 are parallel to the horizontal plane at the bottom and angled at the top.
[0033] The value at the position corresponding to the scale on the upper surface of the movable connecting plate 301 and the scale on the scale plate 203 is the length of the cast steel inside the device.
[0034] In use, first move the sealing cover 100 and align the limiting groove 106 on the limiting plate 105 with the scale plate 203 on the second connecting plate 202. Install the sealing cover 100 on the fixing assembly 200. At this time, the bottom of the sealing cover 100 is sealed with the mold 107. Then move the limiting assembly 300 to the desired casting scale line position and align the upper surface of the movable connecting plate 301 with the scale position on the scale plate 203. At this time, rotate the rotating rod 306. One end of the rotating rod 306 is movably connected to the bottom of the movable connecting plate 301 through the second rotating shaft 310. When the rotating rod 306 abuts against the third connecting plate 204, the first round hole 305 is aligned with the second round hole 311. At this time, the fixing plate... 308 and the movable shaft 309 are removed from the rotating rod 306, and the movable shaft 309 is inserted into the first round hole 305 and out of the second round hole 311. The fixing plate 308 fixes the movable shaft 309 between the first round hole 305 and the second round hole 311. At this time, the elastic limiting rod 307 connected to the rotating rod 306 enters between the first connecting plate 201 and the third connecting plate 204 along the arc plate 207. The teeth on one side of the elastic limiting rod 307 engage with the fixing groove 205, so that the elastic limiting rod 307 is fixed and does not move up and down. Then the rotating rod 306 is fixed and does not move up and down, so that the movable connecting plate 301 is fixed and does not move up and down, thus enabling the casting of steel of different lengths.
[0035] When the limiting component 300 moves up and down, the movable plate 302 fixedly installed on the movable connecting plate 301 will move up and down between the molds 107 and in the movable plate hole 101 on the sealing cover plate 100.
[0036] When the limiting component 300 moves upward, the movable toothed plates 304 on both sides of the movable connecting plate 301 will move upward along the fixed toothed plate 206 in the second movable groove 208. When the limiting component 300 stops moving, the meshing of the teeth of the fixed toothed plate 206 and the movable toothed plate 304 will clamp and fix the limiting component 300. The spring 213 between the fixed toothed plate 206 and the second movable groove 208 will provide a buffering effect to prevent wear of the fixed toothed plate 206 and the movable toothed plate 304 when the limiting component 300 moves upward. When the limiting component 300 stops moving, the elasticity of the spring 213 will cause the fixed toothed plate 206 and the movable toothed plate 304 to press tightly against each other, clamping and fixing the movable connecting plate 301. When the limiting component 300 needs to move downward, the pressing plate 209 is pressed, because the fifth connecting plate 201... The first rotating shaft 211 is fixedly installed at both the top and bottom of the first connecting plate 201. The first rotating shaft 211 is movably installed in the first connecting plate 201. The pressing plate 209 will cause the fifth connecting plate 210 to rotate around the first rotating shaft 211, thereby causing the third rotating shaft 214 between the fifth connecting plates 210 to drive the fourth connecting plate 212 to move. The movement of the fourth connecting plate 212 will drive the fixed toothed plate 206 to move into the second movable groove 208. The spring 213 is compressed, thereby moving the fixed toothed plate 206 away from the movable toothed plate 304. At this time, the limiting component 300 can be moved downward. When the limiting component 300 moves to the appropriate position, the pressing plate 209 is released. Under the action of the spring force of the spring 213, the fixed toothed plate 206 is reset, thereby clamping the movable toothed plate 304, so that the movable connecting plate 301 is fixed.
[0037] When the position of the limiting component 300 is adjusted, the movable plate 104 above the movable sealing cover 100 is moved and the raw material is injected into the mold 107. Then the movable plate 104 is covered and the cooling is completed. During this process, a gap is formed between the third connecting plate 204 and the second connecting plate 202 on both sides of the movable connecting plate 301 to facilitate air circulation, thereby facilitating heat dissipation, accelerating cooling efficiency, reducing production time, and improving production efficiency.
[0038] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stainless steel casting forming device, comprising a sealing cover plate (100), a fixing component (200), and a limiting component (300), characterized in that: The sealing cover plate (100) is provided with a first movable groove (102), and a movable plate hole (101) is provided on each side of the first movable groove (102). A movable plate (302) is movably installed in the movable plate hole (101). A movable plate (104) is movably installed on the first movable groove (102). An injection port (103) is provided in the middle of the first movable groove (102). A mold (107) is provided below the injection port (103). A base (108) is provided at the bottom of the mold (107). A fixing component (200) is fixedly installed on each side above the base (108). A limiting component (300) is movably installed in the middle of the fixing component (200). The fixing component (200) is provided with a first connecting plate (201), a second connecting plate (202) is fixedly installed on one side of the first connecting plate (201), a third connecting plate (204) is fixedly installed on the other side of the first connecting plate (201), a fixing groove (205) is provided on the third connecting plate (204), a second movable groove (208) is opened between the second connecting plate (202) and the third connecting plate (204), and a fixing toothed plate (206) is movably installed in the second movable groove (208); The limiting component (300) is provided with a movable connecting plate (301), a movable plate (302) is fixedly installed on the movable connecting plate (301), a second rotating shaft (310) is movably installed below the movable connecting plate (301), a rotating rod (306) is fixedly installed on the second rotating shaft (310), an elastic limiting rod (307) is fixedly installed on the rotating rod (306), the elastic limiting rod (307) has teeth and meshes with the fixed groove (205), and movable toothed plates (304) are provided on both sides of the movable connecting plate (301), the movable toothed plates (304) mesh with the fixed toothed plates (206).
2. The stainless steel casting and forming device according to claim 1, characterized in that: A limiting plate (105) is fixedly installed on both sides of the sealing cover (100). A limiting groove (106) is opened at the lower part of the limiting plate (105). A scale plate (203) is fixedly installed on the second connecting plate (202). When the sealing cover (100) is installed above the fixing component (200), the upper part of the scale plate (203) is installed in the limiting groove (106) and fits with the limiting groove (106).
3. The stainless steel casting and forming device according to claim 1, characterized in that: The fixed toothed plate (206) is movably connected to the movable toothed plate (304) on one side, and seven fourth connecting plates (212) are evenly fixedly installed on the other side of the fixed toothed plate (206). A spring (213) is provided between every two fourth connecting plates (212). The fourth connecting plate (212) is movably connected to the fifth connecting plate (210). A third rotating shaft (214) is fixedly installed on one side of the fifth connecting plate (210), and a pressing plate (209) is fixedly installed on the other side of the fifth connecting plate (210). The third rotating shaft (214) is movably connected to the fourth connecting plate (212). A first rotating shaft (211) is fixedly installed at the middle position of the upper and lower ends of the fifth connecting plate (210). The pressing plate (209) is movably installed in the middle of the first connecting plate (201).
4. The stainless steel casting and forming device according to claim 1, characterized in that: The movable connecting plate (301) has a mold groove (303) in the middle, which fits with the mold (107). The movable connecting plate (301) has a first round hole (305) symmetrically opened at both ends with the center of the movable connecting plate (301). The rotating rod (306) has a second round hole (311) in the middle. The rotating rod (306) has a movable shaft (309) movably installed on the rotating rod (306). The fixed plate (308) is fixedly installed on the movable shaft (309). The diameters of the movable shaft (309), the first round hole (305), and the second round hole (311) are equal. The width of the rotating rod (306) is smaller than the width of the protrusions on both sides of the movable connecting plate (301).
5. The stainless steel casting and forming device according to claim 1, characterized in that: An arc-shaped plate (207) is provided on one side of the second movable groove (208). The thickness of the arc-shaped plate (207) gradually decreases along the direction toward the second movable groove (208). The elastic limiting rod (307) is partially movably installed between the arc-shaped plate (207) and the third connecting plate (204).
6. The stainless steel casting and forming device according to claim 1, characterized in that: The height of the mold (107) is equal to the height of the second connecting plate (202), and the height of the second connecting plate (202) is equal to the height of the third connecting plate (204).
7. The stainless steel casting and forming device according to claim 3, characterized in that: The teeth on the fixed toothed plate (206) are parallel to the horizontal plane at the top and angled at the bottom, while the teeth on the movable toothed plate (304) are parallel to the horizontal plane at the bottom and angled at the top.
8. The stainless steel casting and forming device according to claim 1, characterized in that: The value at the position corresponding to the scale on the scale plate (203) on the upper surface of the movable connecting plate (301) is the length of the cast steel inside the device.
Citation Information
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