A multi-branch cable production device
Patent Information
- Application Number
- CN202410113429.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2044-01-26
AI Technical Summary
而在现有对生产线缆进行绝缘层缠绕在线缆的过程中,都是只能一次性加工缠绕一种大小型号的线缆,从而造成了生产效率低,生产出来的线缆成本高
[0013]The beneficial effects of this invention are: the production device can simultaneously wind the "insulation layer" when processing multiple cables, thereby improving production efficiency. The specific structural design of this production device includes a conveying mechanism, a transmission mechanism, and a movable limiting mechanism for clamping and limiting the cables, all mounted on a support platform. The conveying mechanism is installed and connected to one end of the support platform to convey the insulation layer tape wound on the cable to the transmission mechanism. The transmission mechanism is installed and connected between the conveying mechanism and the movable limiting mechanism to convey the insulation layer tape from the conveying mechanism to the movable limiting mechanism. The movable limiting mechanism clamps and limits the cables and winds the insulation layer tape from the transmission mechanism onto the cables. During implementation, the "insulating tape" to be wrapped is placed in a suitable position on the conveying mechanism and "smoothly" transported to the transmission mechanism. Then, through the "limiting and stabilizing" of the transmission mechanism, the "insulating tape" enters each movable limiting mechanism. Each movable limiting mechanism "limits" one cable, and then the "insulating tape" is wrapped around each cable in turn, thereby realizing the wrapping processing of "insulating tape" for multiple cables and improving production efficiency.
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Figure CN117912770B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable manufacturing, specifically to a multi-cable manufacturing apparatus. Background Technology
[0002] Cable is short for wire and cable, a specialized electrical wire used to transmit electrical energy, signals, data, etc. Cables typically consist of a conductor, insulation layer, and outer sheath. With societal development, the types of cables have increased significantly, and these types of cables can be used in a wide variety of applications. Cables are used in various fields such as power transmission, power distribution, lighting, communications, electronics, transportation, and aerospace. For example, traffic control systems, television signal transmission, medical equipment, elevators, and computer networks all require cables. Cables are diverse and can be categorized into several types based on their application and specific requirements: power cables for power transmission, communication cables for communication, control cables for control systems, data cables for data transmission, video cables for imaging, and electrical cables for lighting, etc. Furthermore, based on their materials, cables can be classified as copper core cables, aluminum core cables, and copper-aluminum hybrid core cables.
[0003] During cable production, a flame-retardant and insulating layer is wound around the cable core to ensure quality. Typically, cables are produced as a single unit and wound onto rollers, with the insulation layer wrapped around the entire cable to guarantee quality. However, current methods for winding the insulation layer onto cables can only process one size cable at a time, resulting in low production efficiency and high cost. To improve production efficiency, a device has been designed and improved that can wind the insulation layer onto multiple cables simultaneously. Summary of the Invention
[0004] The purpose of this invention is to provide a multi-cable production device that can wrap insulation tape around multiple cables of different models and sizes at one time. This production device is not only simple to operate, but also improves the efficiency of processing and production and reduces costs.
[0005] The objective of this invention is achieved through the following technical solution: A multi-cable production apparatus includes a conveying mechanism, a transmission mechanism, and a movable limiting mechanism for clamping and limiting the cables, all mounted on a support platform. The conveying mechanism is installed and connected to one end of the support base, and is used to convey the insulation layer tape wrapped around the cable to the transmission mechanism; The transmission mechanism is installed and connected between the conveying mechanism and the movable limiting mechanism, and is used to convey the insulating layer tape conveyed from the conveying mechanism to the movable limiting mechanism; The movable limiting mechanism is used to clamp and limit the cable and to wrap the insulating tape delivered by the transmission mechanism around the cable.
[0006] Preferably, the conveying mechanism includes an insulating layer conveying roller, which is rotatably mounted on the top of a support via a rotating shaft, and the support is movably connected to a support base. The support is provided with a first receiving roller at the end away from the transmission mechanism. The first receiving roller is rotatably mounted on the support via a rotating shaft. The insulating tape wound on the insulating tape conveyor roller passes through the first receiving roller under the action of the rotating conveyor roller, and then enters the second receiving roller mounted on the support via a rotating shaft. After passing through the second receiving roller, it passes through the movable structure mounted on the support, and enters the transmission mechanism via the third receiving roller mounted on the support via a rotating shaft.
[0007] Preferably, the movable structure includes a limiting roller, which is rotatably mounted on a mounting bracket via a rotating shaft, and the mounting bracket is mounted and connected to a support. The fixed frame is rotatably connected to a limiting roller at one end away from the first receiving roller via a rotating shaft. A limiting clamp is provided on one side of the limiting roller. The limiting clamp is slidably connected to the fixed frame via a slider. Adjusting handles are rotatably connected to both sides of the limiting clamp at one end away from the limiting roller. The end of the adjusting handle away from the limiting clamp can move through a fixed adjusting rod, and the fixed adjusting rod is fixed to the fixed frame. The insulating strip passes through the second receiving roller and through the gap between the limiting roller and the limiting clamping plate, and then enters the transmission mechanism through the third receiving roller. By adjusting the gap between the limiting clamping plate and the limiting roller, the degree of limiting clamping through the insulating strip through the gap between the limiting roller and the limiting clamping plate is adjusted.
[0008] Preferably, a first slide rail is installed and connected to the bottom end of the bracket, a support plate is connected to the bottom end of the first slide rail, and a second slide rail is connected to both sides of the bottom end of the support plate. The second slide rail is slidably installed and connected to the support base.
[0009] Preferably, the transmission mechanism includes a first transmission roller and a second transmission roller, wherein the first transmission roller is disposed on the side close to the insulating layer conveyor roller; One end of the first transmission roller is connected to a rotating support via a connecting plate. A rotating shaft is connected to the rotating support. One end of the rotating shaft rotatably passes through a limiting support frame and is connected to a first rotating connecting wheel. The limiting support frame is mounted on a support base. The first rotating connecting wheel is connected to a first rotating drive wheel via a belt drive. The first rotating drive wheel is mounted on the output shaft of a first rotating motor. The first rotating motor is mounted on the limiting support frame. The second transmission roller is disposed on the side of the first rotating roller away from the insulating layer belt conveyor roller. The second transmission roller is rotatably mounted on the movable limiting seat via a second rotating shaft. The movable limiting seat is mounted on the support base. A second rotating connecting wheel is connected to the end of the second rotating shaft. The second rotating connecting wheel is connected to the second rotating drive wheel via a belt drive. The second rotating drive wheel is mounted on the output shaft of the second rotating motor. The second rotating motor is mounted on the support base. The insulating tape passes between the first drive roller and the second drive roller. By adjusting the relative angle between the first drive roller and the second drive roller, the friction force of the insulating tape passing between them is adjusted, thereby controlling the tightness of the insulating tape.
[0010] Preferably, the side of the second drive roller away from the first drive roller is provided with a movable structure for limiting the insulating layer tape; The movable structure includes a movable limiting seat, the bottom end of which is movably connected to a support base. The movable limiting seat has a limiting groove for limiting the insulating layer tape. Above the movable limiting seat are several movable baffles for limiting the insulating layer tape within the limiting groove of the movable limiting seat. A limiting roller is rotatably connected to one end of each movable baffle near the movable limiting seat. The ends of each movable baffle away from the movable limiting seat are connected to a lifting plate. A sliding plate is provided on one end face of the lifting plate. A sliding block is provided between the lifting plate and the sliding plate. One end face of the sliding block is connected to the lifting plate. The sliding block is connected to the sliding plate via a slide rail. The sliding block is connected to a connecting clamp plate, which is clamped and limited on the rotating belt by bolts. The rotating belt is connected to the second rotating drive wheel through a first rotating connecting wheel, and drives the sliding plate to rise and fall through the rotation belt. The first rotating connecting wheel is rotatably connected to the sliding plate via a hinge seat, and the second rotating driving wheel is connected to the lifting driving motor via a rotating shaft. The lifting driving motor is fixed to the sliding plate.
[0011] Preferably, a first translation slider is connected to the end face of the sliding plate away from the lifting plate. The first translation slider passes through a first translation guide rod, which is installed and connected to a fixed support plate. The bottom end of the fixed support plate is connected and fixed to a support base.
[0012] Preferably, several movable limiting mechanisms are provided and arranged side by side on the side of the transmission mechanism away from the conveying mechanism; Each of the movable limiting mechanisms includes a first limiting roller and a second limiting roller; The first limiting roller is rotatably connected to the first movable plate via a rotating shaft. The bottom end of the first movable plate is hinged to the first positioning plate via a hinge seat. The first positioning plate is fixed on the support base. The first movable plate is hinged to the support base via a first movable hydraulic rod. A first clamping rod is provided below the first limiting roller, and the first clamping rod is rotatably connected to the first positioning plate via a rotating shaft; The second limiting roller is positioned on the side of the first limiting roller away from the transmission mechanism; The second limiting roller is rotatably connected to the second movable plate via a rotating shaft. The bottom end of the second movable plate is hinged to the second positioning plate via a hinge seat. The second positioning plate is fixed on the support base. The second movable plate is hinged to the support base via a second movable hydraulic rod. A second clamping rod is provided below the second limiting roller, and the second clamping rod is rotatably connected to the second positioning plate via a rotating shaft; The cable can pass through the gap between the first limiting roller, the first clamping roller, the second limiting roller, and the second clamping roller. The first limiting roller, the first clamping roller, the second limiting roller, and the second clamping roller are used to clamp and limit the cable. The insulating tape is wound around the cable between the first limiting roller, the first clamping roller, the second limiting roller, and the second clamping roller via the first limiting roller. The insulating tape is wound around the cable by controlling the rotation of the cable.
[0013] The beneficial effects of this invention are: the production device can simultaneously wind the "insulation layer" when processing multiple cables, thereby improving production efficiency. The specific structural design of this production device includes a conveying mechanism, a transmission mechanism, and a movable limiting mechanism for clamping and limiting the cables, all mounted on a support platform. The conveying mechanism is installed and connected to one end of the support platform to convey the insulation layer tape wound on the cable to the transmission mechanism. The transmission mechanism is installed and connected between the conveying mechanism and the movable limiting mechanism to convey the insulation layer tape from the conveying mechanism to the movable limiting mechanism. The movable limiting mechanism clamps and limits the cables and winds the insulation layer tape from the transmission mechanism onto the cables. During implementation, the "insulating tape" to be wrapped is placed in a suitable position on the conveying mechanism and "smoothly" transported to the transmission mechanism. Then, through the "limiting and stabilizing" of the transmission mechanism, the "insulating tape" enters each movable limiting mechanism. Each movable limiting mechanism "limits" one cable, and then the "insulating tape" is wrapped around each cable in turn, thereby realizing the wrapping processing of "insulating tape" for multiple cables and improving production efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall connection structure of a multi-cable production device according to the present invention; Figure 2 This is a schematic diagram of the connection structure of the conveying mechanism of a multi-cable production device according to the present invention; Figure 3 This is a schematic diagram of the transmission mechanism connection structure of a multi-cable production device according to the present invention; Figure 4 This is a schematic diagram of the front connection structure of the movable limiting mechanism of a multi-cable production device according to the present invention; Figure 5 This is a schematic diagram of the rear connection structure of the movable limiting mechanism of a multi-cable production device according to the present invention; In the diagram, 1-support base, 2-bracket, 21-insulating layer conveyor roller, 22-first receiving roller, 23-second receiving roller, 24-third receiving roller, 25-fixed frame, 26-first slide rail, 27-second slide rail, 31-first transmission roller, 32-second transmission roller, 33-movable limit seat, 34-movable baffle, 35-lifting drive motor, 36-fixed support plate, 41-first limit roller, 42-second limit roller, 251-limit roller, 252-limit clamping plate, 311-rotating support, 312-limiting support frame, 313-first rotating connecting wheel, 314-first rotating... 315 - First rotating motor; 321 - Movable limit seat; 322 - Second rotating connecting wheel; 323 - Second rotating drive wheel; 324 - Second rotating motor; 331 - Lifting plate; 332 - Sliding plate; 333 - First translation slider; 334 - First translation guide rod; 341 - Limiting roller; 411 - First movable plate; 412 - First positioning plate; 413 - First movable hydraulic rod; 414 - First clamping rod; 421 - Second movable plate; 422 - Second positioning plate; 423 - Second movable hydraulic rod; 424 - Second clamping rod. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the invention and are not intended to limit the invention; that is, the described embodiments are merely some embodiments of the invention, and not all embodiments. The components of the embodiments of the invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention. It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
[0017] Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0018] like Figures 1 to 5 As shown, a multi-cable production apparatus is disclosed. This apparatus can simultaneously wind insulation layers onto multiple cables during production, thereby improving production efficiency. The specific structural design of this production apparatus includes a conveying mechanism, a transmission mechanism, and a movable limiting mechanism for clamping and limiting the cables, all mounted on a support base 1. The conveying mechanism is connected to one end of the support base 1 and is used to convey the insulation layer tape wound on the cable to the transmission mechanism. The transmission mechanism is connected between the conveying mechanism and the movable limiting mechanism and is used to convey the insulation layer tape from the conveying mechanism to the movable limiting mechanism. The movable limiting mechanism clamps and limits the cables and winds the insulation layer tape from the transmission mechanism onto the cables. During implementation, the "insulating tape" to be wrapped is placed in a suitable position on the conveying mechanism and "smoothly" transported to the transmission mechanism. Then, through the "limiting and stabilizing" of the transmission mechanism, the "insulating tape" enters each movable limiting mechanism. Each movable limiting mechanism "limits" one cable, and then the "insulating tape" is wrapped around each cable in turn, thereby realizing the wrapping processing of "insulating tape" for multiple cables and improving production efficiency.
[0019] Furthermore, in the embodiment, the production device is equipped with a conveying mechanism and a transmission mechanism on the support base 1. The conveying mechanism and transmission mechanism are used to smoothly and reliably convey the "insulating layer tape" to each of the movable limiting mechanisms set for limiting the cables and wrap it around each cable. By "rotating and conveying" the cables, the insulating layer tape is wrapped around each cable.
[0020] In practical implementation, firstly, a conveying mechanism is installed and connected to one end of the support base 1 to convey the insulation tape wound on the cable to the transmission mechanism. For example... Figure 2As shown, the conveying mechanism includes an insulating layer tape conveying roller 21, which is rotatably mounted on the top of a support 2 via a rotating shaft. The support 2 is movably connected to a support base 1. A first receiving roller 22 is provided at the end of the support 2 away from the transmission mechanism. The first receiving roller 22 is rotatably mounted on the support 2 via a rotating shaft. The insulating layer tape wound on the insulating layer tape conveying roller 21 passes through the first receiving roller 22 under the action of the rotating conveying action of the insulating layer tape conveying roller 21, and then enters the second receiving roller 23 mounted on the support 2 via a rotating shaft. After passing through the second receiving roller 23, it passes through the movable structure mounted on the support 2 and enters the transmission mechanism through the third receiving roller 24 mounted on the support 2 via a rotating shaft. The transmission mechanism is used to limit and clamp the "insulating layer tape". Since multiple movable limiting mechanisms for limiting cables are set, in order to ensure that multiple "insulating layer tapes" can be transported, the "insulating layer tape" is divided into "several" pairs of "layers" during implementation. Each layer corresponds to a different movable limiting mechanism. These layers of "insulating layer tape" are wound around the insulating layer tape conveyor roller 21. First, it is allowed to pass through the first receiving rotating roller 22, which serves as an "intermediate conveying platform". Then, in order to ensure the "neatness" of each layer of "insulating layer tape", the "insulating layer tape" is allowed to enter the movable structure. The active structure includes a limiting roller 251, which is rotatably mounted on a fixing frame 25 via a rotating shaft. The fixing frame 25 is mounted and connected to a bracket 2. The end of the fixing frame 25 away from the first receiving roller 22 is rotatably connected to the limiting roller 251 via a rotating shaft. A limiting clamp 252 is provided on one side of the limiting roller 251. The limiting clamp 252 is slidably mounted on the fixing frame 25 via a slider. Adjusting handles are rotatably connected to both sides of the end of the limiting clamp 252 away from the limiting roller 251. The end of the adjusting handle away from the limiting clamp 252 is movable. The insulating tape passes through the fixed adjusting rod, which is fixed to the fixed frame 25. The insulating tape passes through the second receiving roller 23 and through the gap between the limiting roller 251 and the limiting clamping plate 252. Then it enters the transmission mechanism through the third receiving roller 24. By adjusting the gap between the limiting clamping plate 252 and the limiting roller 251, the degree of limiting and clamping of the insulating tape through the gap between the limiting roller 251 and the limiting clamping plate 252 is adjusted, so as to ensure the "neatness" of each layer of "insulating tape" and thus avoid "interference (winding and knotting) of each layer of insulating tape after loosening".During implementation, in order to facilitate the control and adjustment of the position of the bracket 2 and the transmission mechanism and ensure the "transmission" of the insulating layer tape, a first slide rail 26 is installed and connected to the bottom end of the bracket 2. A support plate is connected to the bottom end of the first slide rail 26, and a second slide rail 27 is connected to both sides of the bottom end of the support plate. The second slide rail 27 is slidably installed and connected to the support base 1. By controlling the first slide rail 26 and the second slide rail 27, the "longitudinal and lateral" displacement of the bracket 2 can be controlled, thereby realizing the adjustment of the relative position of the bracket 2 and the transmission mechanism.
[0021] Furthermore, after passing through the conveying mechanism, the insulating tape enters the transmission mechanism. This transmission mechanism is installed between the conveying mechanism and the movable limiting mechanism, and is used to convey the insulating tape from the conveying mechanism to the movable limiting mechanism. For example, Figure 3 As shown, the transmission mechanism includes a first transmission roller 31 and a second transmission roller 32. The first transmission roller 31 is located on the side near the insulating layer conveyor roller 21. One end of the first transmission roller 31 is connected to a rotating support 311 via a connecting plate. A rotating shaft is connected to the rotating support 311. One end of the rotating shaft rotatably passes through a limiting support frame 312 and is connected to a first rotating connecting wheel 313. The limiting support frame 312 is mounted on a support base 312. The first rotating connecting wheel 313 is connected to a first rotating drive wheel 314 via a belt drive. The first rotating drive wheel 314 is mounted on the output shaft of a first rotating motor 351. The first rotating motor 315 is mounted on the limiting support frame 312. The second transmission roller 32 is located on the side of the first rotating roller 31 away from the insulating layer conveying roller 21. The second transmission roller 32 is rotatably mounted on the movable limiting seat 321 via a second rotating shaft. The movable limiting seat 321 is mounted on the support base 1. A second rotating connecting wheel 322 is connected to the end of the second rotating shaft. The second rotating connecting wheel 322 is connected to the second rotating drive wheel 323 via a belt drive. The second rotating drive wheel 323 is mounted on the output shaft of the second rotating motor 324. The second rotating motor 324 is mounted on the support base 1. In practice, the insulating layer passes between the first transmission roller 31 and the second transmission roller 32. By adjusting the relative angle between the first transmission roller 31 and the second transmission roller 32, the friction of the insulating layer passing between them is adjusted, thereby controlling the tightness of the insulating layer. The specific passage method is set as follows: it passes in an "S" shape, with the upper and lower parts staggered; and by adjusting the relative "tilt angle position" of the first drive roller 31 and the second drive roller 32, the magnitude of the "friction" of the insulating layer tape passing between them is adjusted, that is, the "tightness" during passage is achieved.
[0022] Furthermore, a movable structure for limiting the insulating layer tape is provided on the side of the second drive roller 32 away from the first drive roller 31. Specifically, this movable structure includes a movable limiting seat 33, the bottom end of which is movably connected to the support base 1. The movable limiting seat 33 has a limiting groove for limiting the insulating layer tape. Above the movable limiting seat 33 are several movable baffles 34 for limiting the insulating layer tape within the limiting groove. A limiting roller 341 is rotatably connected to one end of each movable baffle 34 near the movable limiting seat 33. The ends of the movable baffles 34 away from the movable limiting seat 33 are all connected to a lifting plate 331. A sliding plate 332 is provided on one end face of the lifting plate 331. A sliding block is provided between the lifting plate 331 and the sliding plate 332. One end of the sliding block is connected to the lifting plate 331, and the sliding block is connected to the sliding plate 332 via a slide rail. Simultaneously, a connecting clamp is connected to the sliding block, and the connecting clamp is clamped and limited on the rotating belt by bolts. The rotating belt is connected to a first rotating connecting wheel and a second rotating driving wheel, driving the sliding plate 332 to rise and fall via the rotating belt. The first rotating connecting wheel is rotatably connected to the sliding plate 332 via a hinge seat, and the second rotating driving wheel is connected to the lifting drive motor 35 via a rotating shaft. The lifting drive motor 35 is fixed to the sliding plate 332. Furthermore, a first translation slider 333 is connected to the end face of the sliding plate 332 away from the lifting plate 331. The first translation slider 333 passes through a first translation guide rod 334, which is installed and connected to a fixed support plate 36. The bottom end of the fixed support plate 36 is connected and fixed to the support base 1. When the insulating strip passes through the transmission mechanism, the bottom end of the movable limiting seat 33 can be movably connected to the support base 1. Specifically, the movable limiting seat 33 and the support base 1 can be connected by a guide rail or driven by a motor to move the movable limiting seat 33 relative to the support base 1. The transmission mechanism is controlled to "limit" the insulating strip, allowing it to smoothly enter the movable limiting mechanism.
[0023] Furthermore, the movable limiting mechanism is used to clamp and limit the cable and to wrap the insulation tape delivered by the transmission mechanism around the cable. In implementation, such as... Figure 4 and Figure 5As shown, several movable limiting mechanisms are arranged side by side on the side of the transmission mechanism away from the conveying mechanism; each movable limiting mechanism includes a first limiting roller 41 and a second limiting roller 42; the first limiting roller 41 is rotatably connected to the first movable plate 411 via a rotating shaft, the bottom end of the first movable plate 411 is hinged to the first positioning plate 412 via a hinge seat, the first positioning plate 412 is fixed on the support base 1, and the first movable plate 421 is hinged to the support base 1 via a first movable hydraulic rod 413; a first clamping rod 414 is provided below the first limiting roller 41, and the first clamping rod 414 is rotatably connected to the first positioning plate 412 via a rotating shaft. Meanwhile, the second limiting roller 42 is located on the side of the first limiting roller 41 away from the transmission mechanism; the second limiting roller 42 is rotatably connected to the second movable plate 421 via a rotating shaft, the bottom end of the second movable plate 421 is hinged to the second positioning plate 422 via a hinge seat, the second positioning plate 422 is fixed on the support base 1, and the second movable plate 421 is hinged to the support base 1 via a second movable hydraulic rod 423; a second clamping rod 424 is provided below the second limiting roller 42, and the second clamping rod 424 is rotatably connected to the second positioning plate 422 via a rotating shaft. Because several movable limiting mechanisms are provided, and each movable limiting mechanism limits a cable, the insulating tape conveyed from the transmission mechanism consists of several "parallel layers corresponding to the number of movable limiting mechanisms". After the insulating tape passes the first limiting roller 41 of the first movable limiting mechanism, the bottom layer of the insulating tape wraps around the cable that can move through the gap between the first limiting roller 41, the first clamping roller 414, the second limiting roller 42, and the second clamping roller 424 in the first movable limiting mechanism. Then, after the upper layer of the insulating tape passes the first limiting roller 41 of the second movable limiting mechanism, the insulating tape wraps around the cable that can move through the gap between the first limiting roller 41, the first clamping roller 414, the second limiting roller 42, and the second clamping roller 424 in the second movable limiting mechanism. Similarly, the upper layer of the insulating tape wraps around the cable that is limited and can move through the previous movable limiting mechanism, and the upper layer wraps around the cable that is limited and can move through the next movable limiting mechanism. By controlling the rotation of the "cable loop" that drives the cable to rotate, "traction power" is provided for the insulation tape wrapped on the cable. The cable movement provides traction force to pull the cable "forward" in the respective limiting mechanisms. That is, the insulation tape is wrapped around the cable between the first limiting roller 41, the first clamping roller 414, the second limiting roller 42, and the second clamping roller 424 by the first limiting roller 41. The insulation tape is wrapped around each cable by controlling the rotation of the cable.It should be noted that the first limiting roller 41 and the first clamping roller 414, as well as the second limiting roller 42 and the second clamping roller 424, are movably arranged relative to each other. This allows for the adjustment and control of each movable limiting mechanism to limit cables of different sizes and specifications, thereby enabling the simultaneous "winding" of insulation tape onto multiple cables of different sizes and specifications, achieving the intended design purpose. Furthermore, to ensure the insulation tape can be smoothly wound onto the cables via the first limiting roller 41 and to ensure "limiting protection" of the cables, a first limiting wheel is connected to one end of the first limiting roller 41 through a rotating shaft passing through the first movable plate 411; a first positioning wheel is connected to one end of the first clamping roller 414 through a rotating shaft passing through the first positioning plate 412; a second limiting wheel is connected to one end of the second limiting roller 42 through a rotating shaft passing through the second movable plate 421; and a second positioning wheel is connected to one end of the second clamping roller 424 through a rotating shaft passing through the second positioning plate 422. The first positioning wheel is connected to the second limiting wheel via a belt drive. The first positioning wheel and the second positioning wheel are connected by a belt drive, as are the second limiting wheel and the second positioning wheel. A gear is mounted on the side of the second positioning wheel, meshing with a gear at the motor output. The motor is fixed to the support base 1. The motor drives the gear to rotate, which in turn drives the second positioning wheel via the belt, causing the second limiting wheel to rotate. The second positioning wheel, in turn, drives the first limiting wheel via the belt, which in turn drives the first limiting roller 41, the first clamping roller 414, the second limiting roller 42, and the second clamping roller 424 to rotate, thus achieving the designed purpose. In summary, this production device can simultaneously wind insulation tape onto multiple cables of different models and sizes. This device is not only simple to operate but also improves processing efficiency and reduces costs.
[0024] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the embodiments described above. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, and these simple modifications all fall within the protection scope of the present invention. It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the present invention will not describe the various possible combinations separately. Furthermore, the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention. At the same time, various different embodiments of the present invention can also be arbitrarily combined, as long as they do not violate the spirit of the present invention, they should also be considered as the content disclosed by the present invention.
Claims
1. A multi-cable production apparatus, characterized in that, This includes a conveying mechanism, a transmission mechanism, and a movable limiting mechanism for clamping and limiting the cable, all installed on the support pedestal. The conveying mechanism is installed and connected to one end of the support base, and is used to convey the insulation layer tape wrapped around the cable to the transmission mechanism; The transmission mechanism is installed and connected between the conveying mechanism and the movable limiting mechanism, and is used to convey the insulating layer tape conveyed from the conveying mechanism to the movable limiting mechanism; The movable limiting mechanism is used to clamp and limit the cable and to wrap the insulating tape delivered by the transmission mechanism around the cable; The conveying mechanism includes an insulating layer conveying roller, which is rotatably mounted on the top of a bracket via a rotating shaft. The bracket is movably connected to a support base. The bracket is provided with a first receiving roller at the end away from the transmission mechanism. The first receiving roller is rotatably mounted on the bracket via a rotating shaft. The insulating tape wound on the insulating tape conveyor roller passes through the first receiving roller under the action of the rotating conveyor roller, and then enters the second receiving roller mounted on the bracket via a rotating shaft. After passing through the second receiving roller, it passes through the movable structure mounted on the bracket and enters the transmission mechanism via the third receiving roller mounted on the bracket via a rotating shaft. The movable limiting mechanism is provided in several units and arranged side by side on the side of the transmission mechanism away from the conveying mechanism; Each of the movable limiting mechanisms includes a first limiting roller and a second limiting roller; The first limiting roller is rotatably connected to the first movable plate via a rotating shaft. The bottom end of the first movable plate is hinged to the first positioning plate via a hinge seat. The first positioning plate is fixed on the support base. The first movable plate is hinged to the support base via a first movable hydraulic rod. A first clamping rod is provided below the first limiting roller, and the first clamping rod is rotatably connected to the first positioning plate via a rotating shaft; The second limiting roller is positioned on the side of the first limiting roller away from the transmission mechanism; The second limiting roller is rotatably connected to the second movable plate via a rotating shaft. The bottom end of the second movable plate is hinged to the second positioning plate via a hinge seat. The second positioning plate is fixed on the support base. The second movable plate is hinged to the support base via a second movable hydraulic rod. A second clamping rod is provided below the second limiting roller, and the second clamping rod is rotatably connected to the second positioning plate via a rotating shaft; The cable can pass through the gap between the first limiting roller, the first clamping roller, the second limiting roller, and the second clamping roller. The first limiting roller, the first clamping roller, the second limiting roller, and the second clamping roller are used to clamp and limit the cable. The insulating tape is wound around the cable between the first limiting roller, the first clamping roller, the second limiting roller, and the second clamping roller via the first limiting roller. The insulating tape is wound around the cable by controlling the rotation of the cable.
2. The multi-cable production apparatus according to claim 1, characterized in that, The movable structure includes a limiting roller, which is rotatably mounted on a fixed frame via a rotating shaft, and the fixed frame is mounted and connected to a bracket. The fixed frame is rotatably connected to a limiting roller at one end away from the first receiving roller via a rotating shaft. A limiting clamp is provided on one side of the limiting roller. The limiting clamp is slidably connected to the fixed frame via a slider. Adjusting handles are rotatably connected to both sides of the limiting clamp at one end away from the limiting roller. The end of the adjusting handle away from the limiting clamp can move through a fixed adjusting rod, and the fixed adjusting rod is fixed to the fixed frame. The insulating strip passes through the second receiving roller and through the gap between the limiting roller and the limiting clamping plate, and then enters the transmission mechanism through the third receiving roller. By adjusting the gap between the limiting clamping plate and the limiting roller, the degree of limiting clamping through the insulating strip through the gap between the limiting roller and the limiting clamping plate is adjusted.
3. The multi-cable production apparatus according to claim 2, characterized in that, The bottom end of the bracket is connected to a first slide rail, the bottom end of the first slide rail is connected to a support plate, and the bottom ends of the support plate are respectively connected to second slide rails. The second slide rails are slidably connected to the support base.
4. The multi-cable production apparatus according to claim 3, characterized in that, The transmission mechanism includes a first transmission roller and a second transmission roller, wherein the first transmission roller is disposed on the side close to the insulating layer belt conveyor roller; One end of the first transmission roller is connected to a rotating support via a connecting plate. A rotating shaft is connected to the rotating support. One end of the rotating shaft rotatably passes through a limiting support frame and is connected to a first rotating connecting wheel. The limiting support frame is mounted on a support base. The first rotating connecting wheel is connected to a first rotating drive wheel via a belt drive. The first rotating drive wheel is mounted on the output shaft of a first rotating motor. The first rotating motor is mounted on the limiting support frame. The second transmission roller is disposed on the side of the first rotating roller away from the insulating layer belt conveyor roller. The second transmission roller is rotatably mounted on the movable limiting seat via a second rotating shaft. The movable limiting seat is mounted on the support base. A second rotating connecting wheel is connected to the end of the second rotating shaft. The second rotating connecting wheel is connected to the second rotating drive wheel via a belt drive. The second rotating drive wheel is mounted on the output shaft of the second rotating motor. The second rotating motor is mounted on the support base. The insulating tape passes between the first drive roller and the second drive roller. By adjusting the relative angle between the first drive roller and the second drive roller, the friction force of the insulating tape passing between them is adjusted, thereby controlling the tightness of the insulating tape.
5. A multi-cable production apparatus according to claim 4, characterized in that, The second drive roller has a movable structure on the side away from the first drive roller for limiting the insulating layer tape; The movable structure includes a movable limiting seat, the bottom end of which is movably connected to a support base. The movable limiting seat has a limiting groove for limiting the insulating layer tape. Above the movable limiting seat are several movable baffles for limiting the insulating layer tape within the limiting groove of the movable limiting seat. A limiting roller is rotatably connected to one end of each movable baffle near the movable limiting seat. The ends of each movable baffle away from the movable limiting seat are connected to a lifting plate. A sliding plate is provided on one end face of the lifting plate. A sliding block is provided between the lifting plate and the sliding plate. One end face of the sliding block is connected to the lifting plate. The sliding block is connected to the sliding plate via a slide rail. The sliding block is connected to a connecting clamp plate, which is clamped and limited on the rotating belt by bolts. The rotating belt is connected to the second rotating drive wheel through a first rotating connecting wheel, and drives the sliding plate to rise and fall through the rotation belt. The first rotating connecting wheel is rotatably connected to the sliding plate via a hinge seat, and the second rotating driving wheel is connected to the lifting driving motor via a rotating shaft. The lifting driving motor is fixed to the sliding plate.
6. A multi-cable production apparatus according to claim 5, characterized in that, The sliding plate is connected to a first translation slider at one end away from the lifting plate. The first translation slider passes through a first translation guide rod, which is installed on a fixed support plate. The bottom end of the fixed support plate is connected and fixed to a support base.
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