Wheat moistening water device and use method

By designing a wheat rinsing and watering device, the continuous transport and uniform rinsing of wheat are achieved by using a transmission component and a turning roller, which solves the problem of complex manual operation in the existing technology and improves the rinsing efficiency and uniformity.

CN117920376BActive Publication Date: 2026-08-04安徽省蒙城县恒瑞面粉有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
安徽省蒙城县恒瑞面粉有限公司
Filing Date
2024-03-13
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

The existing wheat soaking process requires manual pouring and emptying of the soaking device, which increases time and effort, is highly complex, and makes it difficult to achieve rapid and uniform soaking treatment.

Method used

A wheat immersion and watering device was designed, including a spray pipe and a transmission assembly. The transmission assembly utilizes a drive ring and a turning roller to achieve uninterrupted transmission and immersion of wheat. Combined with the transmission of a spiral transmission rod, the uniform distribution and rapid immersion of wheat are achieved.

Benefits of technology

It effectively reduces the time and effort required for soaking wheat, simplifies the soaking process, improves the efficiency and uniformity of soaking, and reduces complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a wheat moistening and water setting device and a use method, relates to the technical field of wheat moistening and water setting, and comprises a spraying pipe for wetting wheat, a transmission assembly for transmitting wheat is arranged outside the spraying pipe, the transmission assembly comprises a conveying ring and a baffle, the baffle and the top of the conveying ring are fixedly connected, the baffle is arranged in an annular structure, the spraying pipe is fixedly installed at the top of the baffle, a transmission ring is rotatably installed at the top of the conveying ring, a plurality of top plates are arranged at the top of the conveying ring, the top plates are arranged between the baffle and the transmission ring, one end of each top plate away from the baffle is fixedly connected with the side of the transmission ring close to the baffle, and a power output device for rotating the transmission ring is arranged at the top end of the conveying ring. Through cooperation of the components, the wheat can be continuously transmitted and soaked, the time and effort required for soaking the wheat are effectively reduced, and the complexity of soaking the wheat is reduced.
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Description

Technical Field

[0001] This invention relates to the field of wheat watering technology, specifically to a wheat watering device and its usage method. Background Technology

[0002] In the process of flour processing, wheat needs to be dehulled and milled. In order to prevent the wheat bran from being ground too finely during the dehulling and milling process and thus not needing to be sifted, the wheat needs to be moistened with water to enhance the toughness of the wheat bran. This allows the wheat bran to be ground into larger pieces during the milling process, making it easier to sift it out.

[0003] When soaking wheat, it is necessary to pour the wheat into the soaking device in batches. The soaking device stirs the wheat to make it quickly and evenly wetted. Then, the soaked wheat is poured out of the soaking device, and then the unsoaked wheat is poured back into the soaking device. This process is repeated to obtain wheat products with uniform specifications in batches. Although it can soak wheat, it requires on-site staff to constantly pour wheat into and out of the soaking device, which increases the time and effort required for wheat soaking and increases the complexity of wheat soaking. Summary of the Invention

[0004] The purpose of this invention is to provide a wheat moistening and watering device and a method of using it, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a wheat wetting device, comprising a spray pipe for wetting wheat, and a transmission component for transporting wheat is provided on the outside of the spray pipe.

[0006] The transmission assembly includes a conveying ring and a baffle. The top of the baffle and the conveying ring are fixedly connected, and the baffle is configured as a ring structure. The spray pipe is fixedly installed on the top of the baffle. A transmission ring is rotatably installed on the top of the conveying ring, and multiple top plates are provided on the top of the conveying ring. The top plates are located between the baffle and the transmission ring, and the end of the top plate away from the baffle is fixedly connected to the side of the transmission ring near the baffle.

[0007] The top of the conveyor ring is equipped with a power output device for rotating the transmission ring.

[0008] Preferably, multiple connecting plates are fixedly installed in a ring on the side of the transmission ring away from the top plate, and the ends of the multiple connecting plates away from the transmission ring are fixedly connected to the ends of the power output device near the conveying ring.

[0009] Preferably, multiple brackets are fixedly installed in a ring on the outer wall of the power output device, and the end of the bracket away from the power output device is fixedly connected to the top of the transmission ring.

[0010] Preferably, a plurality of turning rollers are provided between the transmission ring and the baffle. A plurality of through holes are provided on the side of the transmission ring near the turning rollers. A transmission shaft is fixedly installed on the end of the turning rollers near the transmission ring. The end of the transmission shaft away from the turning rollers passes through the through holes and extends to the other side of the transmission ring.

[0011] Preferably, a bevel gear is fixedly installed at the end of the drive shaft away from the turning roller, and a drive gear that meshes with the bevel gear is provided directly below the power output device. The outer wall of the drive gear is fixedly connected to the bottom of the conveying ring 14 through a connecting rod.

[0012] Preferably, multiple trays are fixedly installed in a ring at the bottom of the conveying ring, and a water collection tank is fixedly installed at the bottom of the conveying ring. The bottom of the water collection tank is fixedly connected to the outer wall of the trays, and the inner cavity of the water collection tank is interconnected with the inner cavity of the spray pipe through a conduit.

[0013] Preferably, a discharge pipe for wheat discharge is fixedly installed at the bottom of the conveying ring, and the discharge pipe is configured as an L-shaped structure.

[0014] Preferably, a feeding cylinder is fixedly installed on the side of the baffle away from the turning roller, and a spiral conveying rod for conveying wheat is rotatably installed in the inner cavity of the feeding cylinder. A through hole is fixedly opened on the side of the baffle close to the feeding cylinder, and a conveying pipe communicating with its own inner cavity is fixedly installed on the side of the feeding cylinder close to the baffle. The end of the conveying pipe away from the feeding cylinder passes through the through hole and extends to the other side of the baffle.

[0015] A method for moistening wheat with water includes the following steps: A1. The wheat is poured onto the top of the conveyor ring. The drive ring is rotated, causing multiple top plates to rotate together with the drive ring. This prevents the wheat from piling up in one place on the conveyor ring, thus moving the top of the wheat conveyor ring and distributing the wheat evenly between two adjacent top plates. When the moving wheat passes the bottom of the spray pipe, it can be soaked in water. This allows the wheat to be continuously poured onto the top of the conveyor ring, achieving uninterrupted soaking of the wheat. This effectively reduces the time and effort required for soaking the wheat and simplifies the process.

[0016] A2. Start the drive motor to rotate the screw conveyor. Wheat entering the conveying cylinder through the feed pipe is guided between the baffle and the drive ring by the rotation of the screw conveyor. This achieves continuous transfer of wheat.

[0017] Compared with the prior art, the beneficial effects of the present invention are: This invention enables uninterrupted transport and soaking of wheat through a transmission component, while simultaneously allowing for rapid collection of soaked wheat. This effectively reduces the time and effort required for wheat soaking and simplifies the process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of the present invention; Figure 2 This is an assembly drawing of the transmission ring and baffle of the present invention; Figure 3 This is a cross-sectional view of the conveying ring and the discharge pipe of the present invention; Figure 4 This is a cross-sectional view of the feed cylinder of the present invention; Figure 5 For the present invention Figure 2 Enlarged view of the structure at point A in the middle.

[0019] In the diagram: 1. Feeding cylinder; 2. Top plate; 3. Transmission ring; 4. Connecting plate; 5. Spiral transmission rod; 6. Spray pipe; 7. Transmission shaft; 8. Support; 9. Baffle; 10. Water collection tank; 11. Pallet; 12. Discharge pipe; 13. Tilting roller; 14. Conveying ring; 15. Bevel gear; 16. Drive gear. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example 1

[0021] Please see Figure 1-5 This embodiment provides a wheat wetting device and its usage method, including a spray pipe 6 for wetting wheat. The outside of the spray pipe 6 is provided with a transmission component for transporting wheat. When the wheat moves on the transmission component, the spray pipe 6 can spray water on the wheat moving on the top of the transmission component, which is beneficial to the rapid wetting of wheat.

[0022] The transmission assembly includes a conveying ring 14 and a baffle 9. The baffle 9 is fixedly connected to the top of the conveying ring 14, and the baffle 9 is set as a ring structure. The outer wall of the baffle 9 and the outer wall of the conveying ring 14 are flush with each other, which increases the usable space at the top of the conveying ring 14 and helps to increase the load capacity of wheat.

[0023] The spray pipe 6 is fixedly installed on the top of the baffle 9. The transmission ring 3 is rotatably installed on the top of the conveying ring 14. The outer wall of the transmission ring 3 and the inner wall of the conveying ring 14 are flush with each other, which helps to increase the distance between the transmission ring 3 and the adjacent side of the baffle 9, and further increases the usable space on the top of the conveying ring 14.

[0024] At the top of the conveying ring 14, there are multiple top plates 2. The top plates 2 are arranged between the baffle 9 and the transmission ring 3. And the end of the top plate 2 far from the baffle 9 is fixedly connected to the side of the transmission ring 3 close to the baffle 9. When wheat is poured onto the top of the conveying ring 14, rotate the transmission ring 3 to make the multiple top plates 2 rotate together with the transmission ring 3, preventing the wheat from accumulating at a certain place on the conveying ring 14. Thus, the wheat moves on the top of the conveying ring 14, and the wheat is evenly distributed between two adjacent top plates 2. When the moving wheat passes under the bottom of the spray pipe 6, it can achieve self-immersion, which is beneficial to continuously pouring wheat onto the top of the conveying ring 14, realizing continuous immersion of the wheat, effectively reducing the time and energy required for wheat immersion, and reducing the complexity of wheat immersion.

[0025] Furthermore, the distance between the end of the top plate 2 far from the transmission ring 3 and the inner wall of the baffle 9 is not greater than 5 mm, effectively preventing the wheat from accumulating between the end of the top plate 2 and the inner wall of the baffle 9 during the moving process.

[0026] At the top end of the conveying ring 14, there is a power output device for the rotation of the transmission ring 3. The power output device consists of a driving motor. On the side of the transmission ring 3 far from the top plate 2, a plurality of connecting plates 4 are fixedly installed in an annular distribution. The end of the plurality of connecting plates 4 far from the transmission ring 3 is fixedly connected to the end of the power output device close to the conveying ring 14, and one end of the plurality of connecting plates 4 is fixedly connected to the power output end of the power output device, which is beneficial to realizing the rotation of the transmission ring 3.

[0027] On the outer wall of the power output device, a plurality of brackets 8 are fixedly installed in an annular distribution. The end of the bracket 8 far from the power output device is fixedly connected to the top of the transmission ring 3. Among them, the plurality of brackets 8 are all set as L-shaped structures. The plurality of brackets 8 can support the power output device, improving the stability of the power output device. At the same time, the outer wall of the spray pipe 6 is fixedly connected to the side wall of the bracket 8, realizing the support of the spray pipe 6 and improving the stability of the spray pipe 6.

[0028] Between the transmission ring 3 and the baffle 9, there are a plurality of turning rollers 13. On the side of the transmission ring 3 close to the turning rollers 13, a plurality of insertion holes are opened. At the end of the turning roller 13 close to the transmission ring 3, a transmission shaft 7 is fixedly installed. The end of the transmission shaft 7 far from the turning roller 13 penetrates through the insertion hole and extends to the other side of the transmission ring 3. A turning roller 13 is rotatably installed between two adjacent top plates 2. When the transmission ring 3 rotates, the plurality of transmission shafts 7 are rotated simultaneously to make the turning rollers 13 rotate, thereby turning the wheat located between two top plates 2, which is beneficial to increasing the gap between the wheat and improving the uniformity of wheat immersion.

[0029] Furthermore, the turning roller 13 is set as a "rice" - shaped structure, increasing the contact area between the turning roller 13 and the wheat, as well as the efficiency of the turning roller 13 in turning the wheat.

[0030] A bevel gear 15 is fixedly installed at the end of the drive shaft 7 away from the flip roller 13. A drive gear 16 that meshes with the bevel gear 15 is located directly below the power output device. The outer wall of the drive gear 16 is fixedly connected to the bottom of the conveying ring 14 through a connecting rod. When the drive shaft 7 rotates with the drive ring 3, the bevel gear 15 and the drive gear 16 rotate relative to each other, which is conducive to the rotation of the bevel gear 15, thereby realizing the rotation of the flip roller 13.

[0031] Multiple trays 11 are fixedly installed in a ring at the bottom of the conveying ring 14, and a water collection tank 10 is fixedly installed at the bottom of the conveying ring 14. The bottom of the water collection tank 10 is fixedly connected to the outer wall of the trays 11, and the inner cavity of the water collection tank 10 is connected to the inner cavity of the spray pipe 6 through a conduit. A water pump is fixedly installed in the inner cavity of the water collection tank 10, and the outlet of the water pump is connected to one end of the conduit. When the water pump is started, the water in the water collection tank 10 is transferred to the spray pipe 6, which is beneficial for continuously watering the wheat through the spray pipe 6.

[0032] Furthermore, the bottom of the conveying ring 14 is provided with multiple water outlets arranged in a ring shape. Water sprayed on the outside of the wheat drips back into the water collection tank 10 through the water outlets, realizing the collection and recycling of water, which is conducive to saving water resources. Example 2

[0033] Please see Figure 1-5 Further improvements made based on Example 1: The bottom of the conveying ring 14 is fixedly installed with a discharge pipe 12 for wheat discharge. The discharge pipe 12 is designed with an L-shaped structure. When the wheat is conveyed to the top of the discharge pipe 12, it falls into the discharge pipe 12 under its own gravity and then slides down the inner wall of the discharge pipe 12, which is conducive to the centralized collection of wheat.

[0034] A feeding cylinder 1 is fixedly installed on the side of the baffle 9 away from the turning roller 13. A spiral conveying rod 5 for conveying wheat is rotatably installed in the inner cavity of the feeding cylinder 1. A feed pipe communicating with its own inner cavity is fixedly installed on the outer wall of the feeding cylinder 1, which is conducive to conveying wheat into the interior of the feeding cylinder 1 through the feed pipe.

[0035] A through hole is fixedly opened on the side of the baffle 9 near the conveying cylinder 1. A transmission pipe communicating with its own inner cavity is fixedly installed on the side of the conveying cylinder 1 near the baffle 9. The end of the transmission pipe away from the conveying cylinder 1 passes through the through hole and extends to the other side of the baffle 9. A drive motor is fixedly installed on the top of the conveying cylinder 1. The power output end of the drive motor extends into the inside of the conveying cylinder 1 and is fixedly connected to the top of the spiral transmission rod 5. When the drive motor is started, the spiral transmission rod 5 rotates. The wheat that enters the inside of the conveying cylinder 1 through the feed pipe is guided between the baffle 9 and the transmission ring 3 by the rotation of the spiral transmission rod 5, realizing the continuous transmission of wheat and the uniform distribution of wheat on the top of the conveying ring 14.

[0036] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wheat wetting and watering device, characterized in that: Includes a spray pipe (6) for wetting wheat, and the outside of the spray pipe (6) is provided with a transmission component for transporting wheat; The transmission assembly includes a conveying ring (14) and a baffle (9). The top of the baffle (9) and the conveying ring (14) are fixedly connected, and the baffle (9) is configured as an annular structure. The spray pipe (6) is fixedly installed on the top of the baffle (9). A transmission ring (3) is rotatably installed on the top of the conveying ring (14), and a plurality of top plates (2) are provided on the top of the conveying ring (14). The top plates (2) are located between the baffle (9) and the transmission ring (3), and the end of the top plate (2) away from the baffle (9) and the side of the transmission ring (3) close to the baffle (9) are fixedly connected. The top end of the conveying ring (14) is provided with a power output device for rotating the transmission ring (3); Multiple turning rollers (13) are provided between the transmission ring (3) and the baffle (9). A feeding cylinder (1) is fixedly installed on the side of the baffle (9) away from the turning rollers (13). A spiral conveying rod (5) for conveying wheat is rotatably installed in the inner cavity of the feeding cylinder (1). A feed pipe communicating with its own inner cavity is fixedly installed on the outer wall of the feeding cylinder (1). A drive motor is fixedly installed on the top of the feed cylinder (1), and the power output end of the drive motor extends into the inside of the feed cylinder (1) and is fixedly connected to the top of the screw conveyor (5). The bottom of the conveying ring (14) is fixedly installed with a discharge pipe (12) for wheat discharge.

2. The wheat wetting and watering device according to claim 1, characterized in that: The transmission ring (3) is fixedly installed with multiple connecting plates (4) in a ring on the side away from the top plate (2). The end of the multiple connecting plates (4) away from the transmission ring (3) is fixedly connected to the end of the power output device near the conveying ring (14).

3. The wheat wetting and watering device according to claim 2, characterized in that: The outer wall of the power output device is fixedly mounted with multiple brackets (8) arranged in a ring. The end of the bracket (8) away from the power output device is fixedly connected to the top of the transmission ring (3).

4. The wheat wetting and watering device according to claim 1, characterized in that: The transmission ring (3) has multiple through holes on the side near the flip roller (13). A transmission shaft (7) is fixedly installed on one end of the flip roller (13) near the transmission ring (3). The end of the transmission shaft (7) away from the flip roller (13) passes through the through holes and extends to the other side of the transmission ring (3).

5. The wheat wetting and watering device according to claim 4, characterized in that: A bevel gear (15) is fixedly installed at one end of the drive shaft (7) away from the flipping roller (13). A drive gear (16) that meshes with the bevel gear (15) is provided directly below the power output device. The outer wall of the drive gear (16) is fixedly connected to the bottom of the conveying ring (14) through a connecting rod.

6. The wheat wetting and watering device according to claim 1, characterized in that: The bottom of the conveying ring (14) is fixedly installed with multiple trays (11) arranged in a ring shape, and a water collection tank (10) is fixedly installed at the bottom of the conveying ring (14). The bottom of the water collection tank (10) is fixedly connected to the outer wall of the tray (11), and the inner cavity of the water collection tank (10) is interconnected with the inner cavity of the spray pipe (6) through a conduit.

7. The wheat wetting and watering device according to claim 1, characterized in that: The discharge pipe (12) is configured as an L-shaped structure.

8. A wheat wetting and watering device according to claim 4, characterized in that: The baffle (9) has a through hole fixedly opened on the side near the conveying cylinder (1). The conveying cylinder (1) has a transmission pipe fixedly installed on the side near the baffle (9) that communicates with its own inner cavity. The end of the transmission pipe away from the conveying cylinder (1) passes through the through hole and extends to the other side of the baffle (9).

9. A method for moistening wheat with water, comprising a wheat moistening and watering device according to claim 1, characterized in that, Includes the following steps: A1. Pour the wheat onto the top of the conveying ring (14), rotate the transmission ring (3) to make multiple top plates (2) rotate together with the transmission ring (3), prevent the wheat from accumulating in a certain place on the conveying ring (14), thereby moving the top of the wheat conveying ring (14) and evenly distributing the wheat between two adjacent top plates (2). When the moving wheat passes the bottom of the spray pipe (6), it can be soaked in water, which is conducive to the continuous pouring of wheat onto the top of the conveying ring (14) to achieve uninterrupted soaking of wheat, effectively reducing the time and effort required for soaking wheat and reducing the complexity of soaking wheat. A2. Start the drive motor to make the screw conveyor (5) rotate. The wheat that enters the conveying cylinder (1) through the feed pipe is guided between the baffle (9) and the drive ring (3) through the transmission pipe under the rotation of the screw conveyor (5), thus realizing the continuous transmission of wheat.