Multi-purpose wallboard mold and wallboard

Abstract

The application provides a multi-purpose wallboard mold and a wallboard, and relates to the technical field of wallboard molds. The multi-purpose wallboard mold comprises a fixed mold table, a movable mold table, a plurality of limiting connection assemblies, a vertical plate side mold assembly and a flat plate side mold assembly. The fixed mold table is fixedly arranged on a working surface. The movable mold table is arranged on one side of the fixed mold table and has the freedom to move towards and away from the fixed mold table. The plurality of limiting connection assemblies are respectively connected with the fixed mold table and the movable mold table to limit the distance between the fixed mold table and the movable mold table. The vertical plate side mold assembly is arranged between the fixed mold table and the movable mold table to form a first vertical plate pouring cavity together with the fixed mold table and the movable mold table. The flat plate side mold assembly is arranged on the upper part of the fixed mold table or on the upper part of the fixed mold table and the movable mold table to form a flat plate pouring cavity. The wallboard is prepared by using the multi-purpose wallboard mold. The application can be used to pour various specifications of straight wallboards, L-shaped wallboards and T-shaped wallboards, and has a wide application range.

Description

Technical Field

[0001] This invention belongs to the field of wall panel mold technology, and more specifically, relates to a multi-purpose wall panel mold and wall panel. Background Technology

[0002] A wall panel mold is a type of mold used to produce prefabricated wall panels. The wall panels are manufactured in a factory and then installed and assembled on the construction site.

[0003] Chinese patent application CN108972987B discloses a method for manufacturing prefabricated wall templates and a prefabricated wall template mold, including a front template, a rear template, a bottom template, and two side templates. The front and rear templates are positioned facing each other with a distance between them, and the two side templates are respectively attached to the sides of the front and rear templates to form a mold frame. The bottom template is horizontally positioned at the lower end of the mold frame. The back-to-back surfaces of the front and rear templates are also provided with multiple clamps for adjusting the distance between the front and rear templates. This type of wall panel mold can only produce walls of one shape and different thicknesses. If it is necessary to produce wall panels with internal corners, a new set of molds needs to be made. Therefore, the existing wall panel molds have a narrow range of applications. Summary of the Invention

[0004] The purpose of this invention is to provide a multi-purpose wall panel mold and wall panel to solve the technical problem that the existing wall panel manufacturing molds have a narrow application range.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a multi-purpose wall panel mold is provided, including a fixed mold platform, a movable mold platform, several limiting connection components, a vertical plate side mold assembly, and a flat plate side mold assembly. The fixed mold platform is fixed on the working surface; the movable mold platform is located on one side of the fixed mold platform and has the freedom to move towards and away from the fixed mold platform; several limiting connection components are respectively connected to the fixed mold platform and the movable mold platform to limit the distance between the fixed mold platform and the movable mold platform; the vertical plate side mold assembly is located between the fixed mold platform and the movable mold platform to form a first vertical plate casting cavity with the fixed mold platform and the movable mold platform; the flat plate side mold assembly is located on the upper part of the fixed mold platform, or on the upper part of the fixed mold platform and the movable mold platform, to form a flat plate casting cavity.

[0006] In one possible implementation, in conjunction with the above technical solutions, the multi-purpose wall panel mold further includes a side panel bottom mold, a side panel vertical mold, and a side panel side mold assembly. The side panel bottom mold is fixed on the lower part of the adjacent or opposite side of the fixed mold platform and the side of the movable mold platform. The side panel vertical mold is set on the side panel bottom mold. The side panel side mold assembly is set on the side panel bottom mold and together with the fixed mold platform, the side panel bottom mold, and the side panel vertical mold, forms a second vertical panel casting cavity.

[0007] In one possible implementation, based on the above technical solutions, both the fixed mold platform and the movable mold platform are frame structures, and the fixed mold platform is provided with templates on its top, the side facing the movable mold platform, and the side facing the side plate mold; the movable mold platform is provided with templates on its top and the side facing the fixed mold platform.

[0008] In one possible implementation, based on the above technical solutions, each limiting connection component includes a hinge seat, a retaining seat, a screw, a retaining washer, and a threaded fastener. The hinge seat is located on a fixed mold platform; the retaining seat is located on a movable mold platform; one end of the screw is rotatably connected to the hinge seat; the retaining washer is sleeved on the screw and is used to engage with the retaining seat; the threaded fastener engages with the screw via a threaded connection and is used to secure the retaining washer to the retaining seat.

[0009] In one possible implementation, based on the above technical solutions, the lower part of the movable mold platform is equipped with casters on both the side closest to the fixed mold platform and the side furthest from the fixed mold platform.

[0010] In one possible implementation, in conjunction with the above technical solutions, the multi-purpose wall panel mold also includes a track, which is laid on the working surface under the movable mold platform and cooperates with the moving wheels.

[0011] In one possible implementation, in conjunction with the above technical solutions, a lifting mechanism is provided on the side of the lower part of the movable mold table away from the fixed mold table. The lifting mechanism is used to lift the movable mold table, so that the moving wheel on the side away from the fixed mold table is separated from the working surface, and the movable mold table rotates around the moving wheel on the side close to the fixed mold table.

[0012] In one possible implementation, based on the above technical solutions, the lifting mechanism includes a set screw seat, a set screw, and a top support. The set screw seat is fixedly mounted on the lower part of the movable mold table. The set screw and the set screw seat are engaged by a threaded structure. The top support is rotatably connected to the lower end of the set screw to cooperate with the set screw to support the movable mold table.

[0013] In one possible implementation, the lifting mechanism further includes a shrinking threaded sleeve, which is disposed between the set screw seat and the set screw. The shrinking threaded sleeve has an external thread that mates with the thread of the set screw seat, and an internal thread that mates with the thread of the set screw. The shrinking threaded sleeve also has a cooling channel.

[0014] To achieve the above objectives, the technical solution adopted by the present invention is to provide a wall panel, which is prepared using the above-mentioned multi-purpose wall panel mold.

[0015] The beneficial effects of the multi-purpose wall panel mold and wall panel provided by this invention are as follows: Compared with the prior art, when using this invention, appropriate vertical side mold components and flat side mold components are selected according to the size of the wall panel. The vertical side mold components are clamped between the fixed mold platform and the movable mold platform by moving the movable mold platform. The fixed mold platform and the movable mold platform are fixed by the limiting connection components. Finally, the flat side mold components are installed on the fixed mold platform. In this way, various specifications of straight wall panels, L-shaped wall panels and T-shaped wall panels can be cast. It is possible to make multiple wall panels with one set of molds. It is flexible in use, can save floor space and materials, and can easily realize special-shaped wall panels such as L-shaped wall panels and T-shaped wall panels. It has a wide range of applications. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the multi-purpose wall panel mold provided in an embodiment of the present invention;

[0018] Figure 2 An enlarged structural diagram of the limiting connection component of the multi-purpose wall panel mold provided in an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the lifting mechanism of the multi-purpose wall panel mold provided in an embodiment of the present invention.

[0020] The labels for the attached figures are as follows:

[0021] 10. Fixed mold table;

[0022] 20. Mobile mold platform; 21. Mobility wheels;

[0023] 30. Limiting connection assembly; 31. Hinge seat; 32. Socket; 33. Screw; 34. Threaded thread;

[0024] 40. Side mold assembly for vertical panels;

[0025] 50. Flat panel side mold assembly;

[0026] 61. Side panel bottom mold; 62. Side panel vertical mold; 63. Side panel side mold assembly;

[0027] 70. Lifting mechanism; 71. Ejector screw seat; 72. Ejector screw; 73. Support. Detailed Implementation

[0028] To make the technical problems, technical solutions, and beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are only a part of the embodiments of this application, not all of them. The specific embodiments described herein are only used to explain the invention and are not intended to limit the invention. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0029] It should be further noted that the accompanying drawings and embodiments of the present invention mainly describe the concept of the present invention. Based on this concept, some specific forms and arrangements of connection relationships, positional relationships, power mechanisms, power supply systems, hydraulic systems and control systems may not be fully described. However, under the premise that those skilled in the art understand the concept of the present invention, they can implement the above-mentioned specific forms and arrangements in a well-known manner.

[0030] When a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0031] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, and "several" means one or more, unless otherwise explicitly specified.

[0032] The multi-purpose wall panel mold and wall panel provided by the present invention will now be described.

[0033] like Figure 1As shown, the first embodiment of the present invention provides a multi-purpose wall panel mold, including a fixed mold platform 10, a movable mold platform 20, a plurality of limiting connection components 30, a vertical plate side mold assembly 40, and a flat plate side mold assembly 50. The fixed mold platform 10 is fixed on the working surface; the movable mold platform 20 is disposed on one side of the fixed mold platform 10 and has the freedom to move toward and away from the fixed mold platform 10; the plurality of limiting connection components 30 are respectively connected to the fixed mold platform 10 and the movable mold platform 20 to limit the distance between the fixed mold platform 10 and the movable mold platform 20; the vertical plate side mold assembly 40 is disposed between the fixed mold platform 10 and the movable mold platform 20 to form a first vertical plate casting cavity with the fixed mold platform 10 and the movable mold platform 20; the flat plate side mold assembly 50 is disposed on the upper part of the fixed mold platform 10, or on the upper part of the fixed mold platform 10 and the movable mold platform 20 to form a flat plate casting cavity.

[0034] Compared with the prior art, the multi-purpose wall panel mold provided in this embodiment allows for the selection of appropriate vertical side mold assembly 40 and flat side mold assembly 50 according to the size of the wall panel. The vertical side mold assembly 40 is clamped between the fixed mold platform 10 and the movable mold platform 20 by moving the movable mold platform 20, and the fixed mold platform 10 and the movable mold platform 20 are fixed by using the limiting connection assembly 30. Finally, the flat side mold assembly 50 is installed on the fixed mold platform 10. In this way, various specifications of straight wall panels, L-shaped wall panels and T-shaped wall panels can be cast. It is possible to make multiple wall panels with one set of molds, which is flexible in use, saves floor space and materials, and can easily realize special-shaped wall panels such as L-shaped wall panels and T-shaped wall panels, with a wide range of applications.

[0035] like Figure 1 and Figure 2 As shown, based on the first embodiment, the present invention provides another specific embodiment as follows.

[0036] like Figure 1 As shown, the multi-purpose wall panel mold also includes a side panel bottom mold 61, a side panel vertical mold 62, and a side panel side mold assembly 63. The side panel bottom mold 61 is fixed on the fixed mold platform 10 at the lower part of the adjacent or opposite side to the moving mold platform 20. The side panel vertical mold 62 is disposed on the side panel bottom mold 61. The side panel side mold assembly 63 is disposed on the side panel bottom mold 61 and together with the fixed mold platform 10, the side panel bottom mold 61, and the side panel vertical mold 62, forms a second vertical panel casting cavity. This allows for better utilization of other spaces on the mold.

[0037] Specifically, such as Figure 1 As shown, both the fixed mold platform 10 and the movable mold platform 20 are frame structures, and the fixed mold platform 10 is provided with templates on its top, the side facing the movable mold platform 20 and the side facing the side plate mold 62; the movable mold platform 20 is provided with templates on its top and the side facing the fixed mold platform 10.

[0038] Specifically, such as Figure 2As shown, each limiting connection assembly 30 includes a hinge seat 31, a retaining seat 32, a screw 33, a retaining washer, and a threaded buckle 34. The hinge seat 31 is disposed on the fixed mold table 10; the retaining seat 32 is disposed on the movable mold table 20; one end of the screw 33 is rotatably connected to the hinge seat 31; the retaining washer is sleeved on the screw 33 and is used to engage with the retaining seat 32; the threaded buckle 34 is threadedly engaged with the screw 33 and is used to clamp the retaining washer onto the retaining seat 32.

[0039] like Figures 1 to 3 As shown, based on the first embodiment, the present invention provides another specific embodiment as follows.

[0040] like Figure 1 As shown, the movable mold platform 20 is provided with casters 21 on both the side of the lower part of the movable mold platform 20 that is close to the fixed mold platform 10 and the side that is far away from the fixed mold platform 10, so as to facilitate the forward and backward movement of the movable mold platform 20.

[0041] Optionally, the multi-purpose wall panel mold also includes a track, which is laid on the working surface under the movable mold table 20 and cooperates with the moving wheels 21 to position the movement direction of the moving wheels 21.

[0042] Furthermore, such as Figure 1 and Figure 3 As shown, a lifting mechanism 70 is provided on the side of the lower part of the movable mold platform 20 away from the fixed mold platform 10. The lifting mechanism 70 is used to lift the movable mold platform 20, so that the moving wheel 21 on the side away from the fixed mold platform 10 is separated from the working surface, and the movable mold platform 20 rotates around the moving wheel 21 on the side close to the fixed mold platform 10.

[0043] This design facilitates demolding. When the lifting mechanism 70 lifts the moving wheel 21 on the side away from the fixed mold platform 10 to a certain height, the template on the movable mold platform 20 is in a vertical working state. After the pouring is completed, the limiting connection component 30 is opened, and the lifting mechanism 70 lowers the moving wheel 21 on the side away from the fixed mold platform 10. The movable mold platform 20 then rotates around the moving wheel 21 on the side close to the fixed mold platform 10. The upper end of the template on the movable mold platform 20 will slightly fold outward, causing the upper end of the movable mold platform 20 to separate from the concrete component first. Then, by pulling the movable mold platform 20 backward, demolding can be easily performed.

[0044] Specifically, such as Figure 3 As shown, the lifting mechanism 70 includes a screw seat 71, a screw 72, and a support 73. The screw seat 71 is fixedly mounted on the lower part of the movable mold table 20. The screw 72 is engaged with the screw seat 71 through a threaded structure. The support 73 is rotatably connected to the lower end of the screw 72 so as to cooperate with the screw 72 to support the movable mold table 20.

[0045] Furthermore, the lifting mechanism 70 also includes a shrinking threaded sleeve, which is disposed between the set screw seat 71 and the set screw 72. The shrinking threaded sleeve has an external thread that engages with the set screw seat 71, and an internal thread that engages with the set screw 72. The shrinking threaded sleeve also has a cooling channel.

[0046] The expansion and contraction threaded sleeve is made of a temperature-sensitive material, meaning it expands and contracts significantly with temperature changes. During use, coolant is introduced into the cooling channel, causing the expansion and contraction threaded sleeve to shrink and allowing the ejector seat 71 and ejector screw 72 to rotate easily. After the moving mold table 20 is in place, the expansion and contraction threaded sleeve absorbs heat from the surrounding environment, causing its temperature to rise and expand to tighten the ejector seat 71 and ejector screw 72, preventing them from loosening during the casting process.

[0047] The second embodiment of the present invention provides a wall panel, which is prepared using the multi-purpose wall panel mold described above.

[0048] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-purpose wall panel mold, characterized in that, include: A fixed mold table (10) is fixed on the working surface; The movable mold platform (20) is located on one side of the fixed mold platform (10) and has the freedom to move toward and away from the fixed mold platform (10); A plurality of limiting connection components (30) are respectively connected to the fixed mold platform (10) and the movable mold platform (20) to limit the distance between the fixed mold platform (10) and the movable mold platform (20); The upright plate side mold assembly (40) is disposed between the fixed mold platform (10) and the movable mold platform (20) to form a first upright plate casting cavity with the fixed mold platform (10) and the movable mold platform (20); A flat plate side mold assembly (50) is provided on the upper part of the fixed mold platform (10), or on the upper part of the fixed mold platform (10) and the movable mold platform (20), to form a flat plate casting cavity; The movable platform (20) is provided with wheels (21) on both the side of its lower part closest to the fixed platform (10) and the side furthest from the fixed platform (10). The lower part of the movable mold platform (20) is provided with a lifting mechanism (70) on the side away from the fixed mold platform (10). The lifting mechanism (70) is used to lift the movable mold platform (20) so that the moving wheel (21) on the side away from the fixed mold platform (10) is separated from the working surface, and so that the movable mold platform (20) rotates around the moving wheel (21) on the side close to the fixed mold platform (10). The lifting mechanism (70) includes: The ejector screw seat (71) is fixedly installed at the lower part of the movable mold table (20); The set screw (72) is engaged with the set screw seat (71) by a threaded structure; The top support (73) is rotatably connected to the lower end of the top screw (72) to cooperate with the top screw (72) to support the movable mold table (20); The lifting mechanism (70) further includes a shrinking threaded sleeve, which is disposed between the set screw seat (71) and the set screw (72). The shrinking threaded sleeve has an external thread that engages with the thread of the set screw seat (71) on the outside and an internal thread that engages with the thread of the set screw (72) on the inside. The shrinking threaded sleeve also has a cooling channel inside. When the lifting mechanism (70) lifts the moving wheel (21) on the side away from the fixed mold platform (10) to a certain height, the template on the moving mold platform (20) is in a vertical working state; after the pouring is completed, the limiting connection component (30) is opened, and the lifting mechanism (70) lowers the moving wheel (21) on the side away from the fixed mold platform (10). The moving mold platform (20) rotates around the moving wheel (21) on the side close to the fixed mold platform (10), and the upper end of the template on the moving mold platform (20) will be turned outward, so that the upper end of the moving mold platform (20) is separated from the concrete component first; The shrinking threaded sleeve is made of a temperature-sensitive material. Cooling liquid is introduced into the cooling channel, and the shrinking threaded sleeve shrinks as its temperature decreases, allowing the ejector seat (71) and ejector screw (72) to rotate. After the moving mold table (20) is in place, the shrinking threaded sleeve absorbs the surrounding heat and its temperature rises, and it expands to press the ejector seat (71) and ejector screw (72) together.

2. The multi-purpose wall panel mold as described in claim 1, characterized in that, The multi-purpose wall panel mold also includes: The side plate bottom mold (61) is fixed on the lower part of the side adjacent to or opposite to the side of the fixed mold table (10) and the side of the movable mold table (20); The side plate vertical mold (62) is provided on the side plate bottom mold (61); The side plate side mold assembly (63) is provided on the side plate bottom mold (61) and together with the fixed mold table (10), the side plate bottom mold (61) and the side plate vertical mold (62) form a second vertical plate casting cavity.

3. The multi-purpose wall panel mold as described in claim 2, characterized in that, Both the fixed mold platform (10) and the movable mold platform (20) are frame structures, and the fixed mold platform (10) is provided with templates on its top, on the side facing the movable mold platform (20) and on the side facing the side plate mold (62); the movable mold platform (20) is provided with templates on its top and on the side facing the fixed mold platform (10).

4. The multi-purpose wall panel mold as described in claim 1, characterized in that, Each of the aforementioned limiting connection components (30) includes: A hinge seat (31) is provided on the fixed mold table (10); Card holder (32) is provided on the movable mold platform (20); One end of the screw (33) is rotatably connected to the hinge (31); A retainer is fitted onto the screw (33) and is used to engage with the retainer (32); The threaded buckle (34) engages with the screw (33) via a threaded connection to secure the pad to the holder (32).

5. The multi-purpose wall panel mold as described in claim 1, characterized in that, The multi-purpose wall panel mold also includes a track, which is laid on the working surface under the movable mold table (20) and cooperates with the moving wheels (21).

6. A wall panel, characterized in that, The multi-purpose wall panel is prepared using the mold described in any one of claims 1-5.

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