A high-stability composite release material production device and a production method thereof
By designing a combination of calendering and unloading mechanisms, the problem of existing equipment being unable to continuously calender concave structures was solved, realizing the concave calendering of highly stable composite release materials and improving production flexibility and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- KUNSHAN ZHONGDATIANBAO AUXILIARY MATERIAL CO LTD
- Filing Date
- 2024-02-29
- Publication Date
- 2026-06-12
Smart Images

Figure CN117922058B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of release material processing technology, and specifically relates to a high-stability composite release material production device and its production method. Background Technology
[0002] The high-stability composite release material production device is a piece of equipment used to produce composite release materials. Composite release materials are a type of mold surface protection material used in the processing of complex profiles and composite materials. They are commonly used in the molding and composite processing of materials such as epoxy resin and polyester resin to prevent the resin from sticking to the mold surface, making the finished product easy to demold.
[0003] Existing high-stability composite release material production equipment and methods have the following drawbacks when in use: when calendering the formed material, the lack of a structure for continuous calendering of the concave structure of the formed material reduces the flexibility of calendering the concave structure because it is impossible to continuously calender the concave structure. Summary of the Invention
[0004] The purpose of this invention is to address the existing high-stability composite release material production apparatus and its production method. Its advantages are: due to the structure of continuous rolling of the concave structure of the formed material, the flexibility of rolling the concave structure is improved because the concave structure can be continuously rolled.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a high-stability composite release material production device, comprising a calendering mechanism and a feeding mechanism, wherein the feeding mechanism is bolted to the top of the calendering mechanism, the calendering mechanism comprises a conveying component, a transmission component, and a forming component, wherein the transmission component is bolted to the top of the conveying component, the forming component is bolted to the inner side of the transmission component, the feeding mechanism comprises a dual-material component, an adjusting component, an extrusion component, a single-material component, and a discharge component, wherein the dual-material component is bolted to the front side of the top of the conveying component, the adjusting component is bolted to the rear side of the dual-material component, the extrusion component is slidably connected to the inner side of the dual-material component, the bottom of the rear side of the extrusion component is bolted to the top of the adjusting component, the single-material component is bolted to the front side of the top of the conveying component, and the discharge component is bolted to the rear side of the single-material component.
[0006] By adopting the above technical solution, and by setting up a calendering mechanism and a feeding mechanism, the calendering mechanism can calender the high-stability composite release material into a concave shape, and the feeding mechanism can separately discharge the bottom high-stability composite release material and another high-stability composite release material, so that the high-stability composite release material can cooperate with the calendering mechanism to form a concave shape.
[0007] The present invention is further configured such that: the conveying assembly includes a support plate, a drive servo motor and a pressure-resistant conveyor belt, the drive servo motor is bolted to the right side of the support plate, the pressure-resistant conveyor belt is rotatably connected to the inner side of the support plate, and the side of the pressure-resistant conveyor belt closest to the drive servo motor is bolted to the drive servo motor.
[0008] By adopting the above technical solution, the support plate can support the servo motor, the dual-material assembly and the single-material assembly by setting up the conveying component. The servo motor can cooperate with the pressure-resistant conveyor belt to move the high-stability composite release material, thereby cooperating with the molding component to perform calendering processing on the high-stability composite release material.
[0009] The present invention is further configured as follows: a conveying assembly, the transmission assembly including a limiting plate, a positioning plate and a transmission servo motor, the limiting plate being bolted to the left side of the front side of the top of the support plate and the left side of the rear side of the top of the support plate, the positioning plate being bolted to the right side of the front side of the top of the support plate and the right side of the rear side of the top of the top of the support plate, and the transmission servo motor being bolted to the right side of the positioning plate.
[0010] By adopting the above technical solution, and by setting up a transmission component, the limiting plate can cooperate with the positioning plate to limit the molding component, and the transmission servo motor can rotate the molding component after being powered on and started.
[0011] The present invention is further configured such that: the forming component includes a main calendering roll, a side calendering roll, and a shaping calendering roll; the main calendering roll is rotatably connected to the rear side of the right side of the limiting plate; the right side of the main calendering roll is bolted to the output end of the rear left side of the drive servo motor; the side calendering roll is rotatably connected to the front side of the right side of the limiting plate; the right side of the side calendering roll is bolted to the output end of the front left side of the drive servo motor; and the shaping calendering roll is bolted to the inner side of the side calendering roll.
[0012] By adopting the above technical solution, and by setting the forming components, the main calendering roller can calender the first type of high-stability composite release material conveyed by the single-material component, and the side calendering roller can cooperate with the shaping calendering roller to calender the other type of high-stability composite release material conveyed by the double-material component and the first type of high-stability composite release material, thereby extruding the high-stability composite release material into a concave material.
[0013] The present invention is further configured such that: the dual-material assembly includes dual material storage tanks, dual material storage ports and dual material discharge pipes, the dual material storage tanks are bolted to the rear side of the top of the support plate, the dual material storage ports are opened at the top of the dual material storage tanks, and the dual material discharge pipes are connected to the bottom of the dual material storage tanks.
[0014] By adopting the above technical solution, and by setting up a dual-material assembly, the dual storage tanks can temporarily store one of the high-stability composite release materials. The dual storage ports can be connected to a high-stability composite release material conveying device to facilitate the replenishment of high-stability composite release materials to the dual storage tanks. After the dual discharge pipes are connected to the high-stability composite release material conveying device, they can convey the high-stability composite release material to the high-stability composite release material extruded by the single-material assembly on the pressure-resistant conveyor belt and form a concave shape.
[0015] The present invention is further configured such that: the adjusting assembly includes an adjusting hydraulic rod and a pushing rod, the adjusting hydraulic rod being bolted to the rear side of the dual storage tanks, and the pushing rod being bolted to the top of the adjusting hydraulic rod.
[0016] By adopting the above technical solution, by setting an adjustment component, the hydraulic rod can cooperate with the push rod to drive the extrusion component to move up and down, thereby allowing the extrusion component to extrude and discharge the high-stability composite release material in the dual storage tanks.
[0017] The present invention is further configured such that: the extrusion assembly includes a transmission plate, an extrusion rod, and an extrusion plate; the transmission plate is bolted to the top of the push rod; the extrusion rod is bolted to both sides of the bottom of the transmission plate; the bottom of the extrusion rod passes through the dual storage tank and is slidably connected to the dual storage tank; the extrusion plate is bolted to the bottom of the extrusion rod; and the surface of the extrusion plate is slidably connected to the inner side of the dual storage tank.
[0018] By adopting the above technical solution, by setting up the extrusion assembly, the transmission plate can cooperate with the push rod to drive the extrusion rod to extrude the extrusion plate downward. The extrusion plate can cooperate with the dual storage tanks to extrude the high-stability composite release material in the dual storage tanks to the dual discharge pipes.
[0019] The present invention is further configured such that: the single material component includes a single material storage tank, a single material storage port and a single material discharge pipe, the single material storage tank is bolted to the front side of the top of the support plate, the single material storage port is opened on the right side of the top of the single material storage tank, and the single material discharge pipe is connected to the bottom of the single material storage tank.
[0020] By adopting the above technical solution, by setting up a single material component, a single storage tank can temporarily store the high-stability composite release material at the bottom, a single storage port can be connected to an external high-stability composite release material conveying device at the bottom, and the high-stability composite release material at the bottom can be conveyed into the single storage tank, and a single discharge pipe can convey the high-stability composite release material at the bottom onto the pressure-resistant conveyor belt.
[0021] The present invention is further configured such that: the discharge assembly includes a discharge hydraulic rod, a discharge rod, and a discharge plate; the discharge hydraulic rod is bolted to the rear side of the single storage tank; the discharge rod is bolted to the output end at the top of the discharge hydraulic rod; the bottom of the discharge rod passes through the top of the single storage tank and is slidably connected to the top of the single storage tank; the discharge plate is bolted to the bottom of the discharge rod; and the surface of the discharge plate is slidably connected to the inner side of the single storage tank.
[0022] By adopting the above technical solution, by setting up a discharge assembly, the discharge hydraulic rod can drive the discharge rod to move up and down, and the discharge rod can cooperate with the discharge plate to compress the high-stability composite release material at the bottom of the single storage tank.
[0023] A method for producing a highly stable composite release material includes the following steps:
[0024] S1. Calendering Process: First, the calendering mechanism is powered on and started. Then, the feeding mechanism will transport the bottom high-stability composite release material to the pressure-resistant conveyor belt. The pressure-resistant conveyor belt will move the bottom high-stability composite release material to the main calendering roller. The main calendering roller will calender the bottom high-stability composite release material with the drive servo motor. Then, when the bottom high-stability composite release material moves to the front of the feeding mechanism, the feeding mechanism will discharge another high-stability composite release material on both sides of the bottom high-stability composite release material. Then, the side calendering roller will cooperate with the shaping calendering roller to calender the other high-stability composite release material until the high-stability composite release material is calendered into a concave shape.
[0025] S2. Layered Feeding: First, power on and start the feeding mechanism. Then, connect the single storage port to the bottom high-stability composite release material conveying device, and then connect the double storage port to the high-stability composite release material conveying device. After that, the discharge hydraulic rod will drive the discharge rod and discharge plate to squeeze the high-stability composite release material at the bottom of the single storage tank downwards. The high-stability composite release material at the bottom will move along the single discharge pipe to the calendering mechanism and be calendered. After the high-stability composite release material at the bottom has completed the calendering process and moved to the single discharge pipe, the adjusting hydraulic rod will drive the push rod to pull the transmission plate downwards. The transmission plate will drive the extrusion rod and extrusion plate to squeeze the high-stability composite release material in the double storage tank to the double discharge pipe. The high-stability composite release material will move along the double discharge pipe to both sides of the bottom high-stability composite release material that has completed calendering, until the high-stability composite release material has completed the calendering process.
[0026] In summary, the present invention has the following beneficial effects:
[0027] 1. By setting up a calendering mechanism, the conveying component can support the transmission component and the feeding mechanism, and drive the feeding mechanism to discharge the high-stability composite release material. The transmission component can drive the forming component to rotate. When rotating, the forming component can cooperate with the conveying component to calender the high-stability composite release material. The high-stability composite release material can be calendered into a concave shape, which improves the flexibility of calendering the concave high-stability composite release material.
[0028] 2. By setting up a feeding mechanism, the single material component can cooperate with the discharge component to discharge the bottom high-stability composite release material to the calendering mechanism and perform calendering processing on the bottom high-stability composite release material. The dual storage tank can cooperate with the adjustment component and the extrusion component to discharge another high-stability composite release material to both sides of the bottom high-stability composite release material, so that the high-stability composite release material forms a concave shape, which can then be calendered into a concave high-stability composite release material in cooperation with the calendering mechanism. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 This is a schematic diagram of the rolling mechanism structure of the present invention;
[0031] Figure 3 This is a schematic diagram of the conveying assembly and transmission assembly of the present invention;
[0032] Figure 4 This is a schematic diagram of the molding component structure of the present invention;
[0033] Figure 5 This is a schematic diagram of the feeding mechanism of the present invention;
[0034] Figure 6 This is a schematic diagram showing the connection between the dual-material assembly and the extrusion assembly of the present invention;
[0035] Figure 7 This is a schematic diagram of the dual-material component structure of the present invention;
[0036] Figure 8 This is a schematic diagram of the adjustment component and the extrusion component of the present invention;
[0037] Figure 9 This is a schematic diagram of the single-material component structure of the present invention;
[0038] Figure 10 This is a schematic diagram of the material discharge assembly structure of the present invention;
[0039] Figure 11 This is a schematic diagram of the production method of the present invention.
[0040] Reference numerals: 1. Calendering mechanism; 101. Conveying assembly; 1011. Support plate; 1012. Servo motor; 1013. Compression conveyor belt; 102. Transmission assembly; 1021. Limiting plate; 1022. Positioning plate; 1023. Transmission servo motor; 103. Forming assembly; 1031. Main calendering roll; 1032. Side calendering roll; 1033. Shaping calendering roll; 2. Feeding mechanism; 201. Dual material assembly; 2011. Dual storage tanks; 20 12. Dual material inlets; 2013. Dual discharge pipes; 202. Adjustment assembly; 2021. Adjustment hydraulic rod; 2022. Push rod; 203. Extrusion assembly; 2031. Transmission plate; 2032. Extrusion rod; 2033. Extrusion plate; 204. Single material assembly; 2041. Single material tank; 2042. Single material inlet; 2043. Single discharge pipe; 205. Discharge assembly; 2051. Discharge hydraulic rod; 2052. Discharge rod; 2053. Discharge plate. Detailed Implementation
[0041] The present invention will be further described in detail below with reference to the accompanying drawings.
[0042] Example 1:
[0043] refer to Figure 1-4 A high-stability composite release material production device includes a calendering mechanism 1. The calendering mechanism 1 includes a conveying component 101, a transmission component 102, and a forming component 103. The transmission component 102 is bolted to the top of the conveying component 101, and the forming component 103 is bolted to the inside of the transmission component 102. By setting the calendering mechanism 1, the conveying component 101 can support the transmission component 102 and the feeding mechanism 2, and drive the feeding mechanism 2 to discharge the high-stability composite release material. The transmission component 102 can drive the forming component 103 to rotate. When rotating, the forming component 103 can cooperate with the conveying component 101 to calender the high-stability composite release material, and can calender the high-stability composite release material into a concave shape, thereby improving the flexibility of calendering the concave high-stability composite release material.
[0044] like Figure 2As shown, the conveying assembly 101 includes a support plate 1011, a servo motor 1012, and a pressure-resistant conveyor belt 1013. The servo motor 1012 is bolted to the right side of the support plate 1011, and the pressure-resistant conveyor belt 1013 is rotatably connected to the inner side of the support plate 1011. The side of the pressure-resistant conveyor belt 1013 closest to the servo motor 1012 is bolted to the servo motor 1012. By setting the conveying assembly 101, the support plate 1011 can support the servo motor 1012, the dual-material assembly 201, and the single-material assembly 204. The servo motor 1012 can cooperate with the pressure-resistant conveyor belt 1013 to move the high-stability composite release material, thereby cooperating with the molding assembly 103 to perform calendering processing on the high-stability composite release material.
[0045] like Figure 3 As shown, the conveying assembly 101 and the transmission assembly 102 include a limiting plate 1021, a positioning plate 1022, and a transmission servo motor 1023. The limiting plate 1021 is bolted to the left side of the front side and the left side of the rear side of the top of the support plate 1011. The positioning plate 1022 is bolted to the right side of the front side and the right side of the rear side of the top of the support plate 1011. The transmission servo motor 1023 is bolted to the right side of the positioning plate 1022. By setting the transmission assembly 102, the limiting plate 1021 can cooperate with the positioning plate 1022 to limit the molding assembly 103. The transmission servo motor 1023 can rotate the molding assembly 103 after being powered on and started.
[0046] like Figure 3 As shown, the forming assembly 103 includes a main calendering roll 1031, a side calendering roll 1032, and a shaping calendering roll 1033. The main calendering roll 1031 is rotatably connected to the rear side of the right side of the limiting plate 1021, and the right side of the main calendering roll 1031 is bolted to the output end of the rear left side of the drive servo motor 1023. The side calendering roll 1032 is rotatably connected to the front side of the right side of the limiting plate 1021, and the right side of the side calendering roll 1032 is bolted to the output end of the front left side of the drive servo motor 1023. The shaping calendering roll 1033... 033 is bolted to the inside of the side calendering roller 1032. By setting the forming component 103, the main calendering roller 1031 can calender the first high-stability composite release material conveyed by the single material component 204. The side calendering roller 1032 can cooperate with the shaping calendering roller 1033 to calender the other high-stability composite release material conveyed by the double material component 201 and the first high-stability composite release material, thereby extruding the high-stability composite release material into a concave material.
[0047] like Figure 4As shown, the dual-material assembly 201 includes dual storage tanks 2011, dual storage ports 2012, and dual discharge pipes 2013. The dual storage tanks 2011 are bolted to the rear side of the top of the support plate 1011. The dual storage ports 2012 are opened at the top of the dual storage tanks 2011, and the dual discharge pipes 2013 are connected to the bottom of the dual storage tanks 2011. By setting the dual-material assembly 201, the dual storage tanks 2011 can temporarily store one type of high-stability composite release material. The dual storage ports 2012 can be connected to a high-stability composite release material conveying device to facilitate the replenishment of high-stability composite release material to the dual storage tanks 2011. After the high-stability composite release material conveying device is connected to the dual storage ports 2012, the dual discharge pipes 2013 can convey the high-stability composite release material to the high-stability composite release material extruded by the single-material assembly 204 on the pressure-resistant conveyor belt 1013 and form a concave shape.
[0048] Brief description of the usage process: First, the calendering mechanism 1 is powered on and started. Then, the feeding mechanism 2 will transport the bottom high-stability composite release material to the pressure-resistant conveyor belt 1013. The pressure-resistant conveyor belt 1013 will drive the bottom high-stability composite release material to the main calendering roller 1031. The main calendering roller 1031 will calender the bottom high-stability composite release material with the drive servo motor 1023. Then, when the bottom high-stability composite release material moves to the front of the feeding mechanism 2, the feeding mechanism 2 will discharge another high-stability composite release material to both sides of the bottom high-stability composite release material. Then, the side calendering roller 1032 will cooperate with the shaping calendering roller 1033 to calender the other high-stability composite release material until the high-stability composite release material is calendered into a concave shape.
[0049] Example 2:
[0050] refer to Figure 5-10A high-stability composite release material production device includes a feeding mechanism 2, which is bolted to the top of a calendering mechanism 1. The feeding mechanism 2 includes a dual-material assembly 201, an adjusting assembly 202, an extrusion assembly 203, a single-material assembly 204, and a discharge assembly 205. The dual-material assembly 201 is bolted to the front side of the top of the conveying assembly 101. The adjusting assembly 202 is bolted to the rear side of the dual-material assembly 201. The extrusion assembly 203 is slidably connected to the inner side of the dual-material assembly 201. The bottom of the rear side of the extrusion assembly 203 is bolted to the top of the adjusting assembly 202. The single-material assembly 204 is bolted to the front side of the top of the conveying assembly 101. The discharge assembly 205 is used for material discharge. Component 205 is bolted to the rear side of single material component 204. By setting the feeding mechanism 2, single material component 204 can cooperate with the discharge component 205 to discharge the bottom high-stability composite release material to the calendering mechanism 1 and perform calendering processing on the bottom high-stability composite release material. The dual storage tank 2011 can cooperate with the adjusting component 202 and the extrusion component 203 to discharge another high-stability composite release material to both sides of the bottom high-stability composite release material, so that the high-stability composite release material forms a concave shape, which can then cooperate with the calendering mechanism 1 to calender a concave high-stability composite release material.
[0051] like Figure 7 As shown, the adjusting component 202 includes an adjusting hydraulic rod 2021 and a pushing rod 2022. The adjusting hydraulic rod 2021 is bolted to the rear side of the dual storage tank 2011, and the pushing rod 2022 is bolted to the top of the adjusting hydraulic rod 2021. By setting the adjusting component 202, the adjusting hydraulic rod 2021 can cooperate with the pushing rod 2022 to drive the extrusion component 203 to move up and down, so that the extrusion component 203 can extrude and discharge the high-stability composite release material in the dual storage tank 2011.
[0052] like Figure 8 As shown, the extrusion assembly 203 includes a transmission plate 2031, an extrusion rod 2032, and an extrusion plate 2033. The transmission plate 2031 is bolted to the top of the push rod 2022, and the extrusion rod 2032 is bolted to both sides of the bottom of the transmission plate 2031. The bottom of the extrusion rod 2032 passes through the dual storage tank 2011 and is slidably connected to the dual storage tank 2011. The extrusion plate 2033 is bolted to the bottom of the extrusion rod 2032, and the surface of the extrusion plate 2033 is slidably connected to the inner side of the dual storage tank 2011. By setting the extrusion assembly 203, the transmission plate 2031 can cooperate with the push rod 2022 to drive the extrusion rod 2032 to extrude the extrusion plate 2033 downward. The extrusion plate 2033 can cooperate with the dual storage tank 2011 to extrude the high-stability composite release material in the dual storage tank 2011 to the dual discharge pipe 2013.
[0053] like Figure 8As shown, the single material assembly 204 includes a single storage tank 2041, a single storage port 2042, and a single discharge pipe 2043. The single storage tank 2041 is bolted to the front side of the top of the support plate 1011. The single storage port 2042 is opened on the right side of the top of the single storage tank 2041. The single discharge pipe 2043 is connected to the bottom of the single storage tank 2041. By setting the single material assembly 204, the single storage tank 2041 can temporarily store the high-stability composite release material at the bottom. The single storage port 2042 can be connected to an external high-stability composite release material conveying device at the bottom, and can convey the high-stability composite release material at the bottom into the single storage tank 2041. The single discharge pipe 2043 can convey the high-stability composite release material at the bottom onto the pressure-resistant conveyor belt 1013.
[0054] like Figure 9 As shown, the discharge assembly 205 includes a discharge hydraulic rod 2051, a discharge rod 2052, and a discharge plate 2053. The discharge hydraulic rod 2051 is bolted to the rear side of the single storage tank 2041, and the discharge rod 2052 is bolted to the output end of the top of the discharge hydraulic rod 2051. The bottom of the discharge rod 2052 passes through the top of the single storage tank 2041 and is slidably connected to the top of the single storage tank 2041. The discharge plate 2053 is bolted to the bottom of the discharge rod 2052, and the surface of the discharge plate 2053 is slidably connected to the inner side of the single storage tank 2041. By setting the discharge assembly 205, the discharge hydraulic rod 2051 can drive the discharge rod 2052 to move up and down. The discharge rod 2052 can cooperate with the discharge plate 2053 to extrude the high-stability composite release material at the bottom of the single storage tank 2041.
[0055] Brief description of the usage process: First, power on and start the feeding mechanism 2. Then, connect the single storage port 2042 to the high-stability composite release material conveying device at the bottom, and then connect the double storage port 2012 to the high-stability composite release material conveying device. After that, the discharge hydraulic rod 2051 will drive the discharge rod 2052 and the discharge plate 2053 to squeeze the high-stability composite release material at the bottom of the single storage tank 2041 downwards. The high-stability composite release material at the bottom will move along the single discharge pipe 2043 to the calendering mechanism 1 and be calendered by the calendering mechanism 1. After that, the high-stability composite release material at the bottom... When the high-stability composite release material completes the calendering process and moves to the single-row material pipe 2043, the adjusting hydraulic rod 2021 will drive the push rod 2022 to pull the transmission plate 2031 downward. The transmission plate 2031 will then drive the extrusion rod 2032 and the extrusion plate 2033 to extrude the high-stability composite release material in the double storage tank 2011 to the double-row material pipe 2013. The high-stability composite release material will then move along the double-row material pipe 2013 to both sides of the high-stability composite release material at the bottom of the calendered section until the high-stability composite release material completes the calendering process.
[0056] The specific steps of the above-mentioned high-stability composite release material production method are as follows:
[0057] S1. Calendering process: First, the calendering mechanism 1 is powered on and started. Then, the feeding mechanism 2 will transport the bottom high-stability composite release material to the pressure-resistant conveyor belt 1013. The pressure-resistant conveyor belt 1013 will drive the bottom high-stability composite release material to the main calendering roller 1031. The main calendering roller 1031 will calender the bottom high-stability composite release material with the drive servo motor 1023. Then, when the bottom high-stability composite release material moves to the front of the feeding mechanism 2, the feeding mechanism 2 will discharge another high-stability composite release material to both sides of the bottom high-stability composite release material. Then, the side calendering roller 1032 will cooperate with the shaping calendering roller 1033 to calender the other high-stability composite release material until the high-stability composite release material is calendered into a concave shape.
[0058] S2. Layered Feeding: First, power on and start the feeding mechanism 2. Then, connect the single storage port 2042 to the bottom high-stability composite release material conveying device, and then connect the double storage port 2012 to the high-stability composite release material conveying device. Afterwards, the discharge hydraulic rod 2051 will drive the discharge rod 2052 and discharge plate 2053 to squeeze the high-stability composite release material at the bottom of the single storage tank 2041 downwards. The high-stability composite release material at the bottom will move along the single discharge pipe 2043 to the calendering mechanism 1 and be calendered by the calendering mechanism 1. Then, at the bottom... When the high-stability composite release material completes the calendering process and moves to the single-row material pipe 2043, the adjusting hydraulic rod 2021 will drive the push rod 2022 to pull the transmission plate 2031 downward. The transmission plate 2031 will then drive the extrusion rod 2032 and the extrusion plate 2033 to extrude the high-stability composite release material in the double storage tank 2011 to the double-row material pipe 2013. The high-stability composite release material will then move along the double-row material pipe 2013 to both sides of the high-stability composite release material at the bottom of the calendered section until the high-stability composite release material completes the calendering process.
[0059] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A high-stability composite release material production device comprising a calendering mechanism (1) and a discharging mechanism (2), characterized in that: The feeding mechanism (2) is bolted to the top of the calendering mechanism (1). The calendering mechanism (1) includes a conveying assembly (101), a transmission assembly (102), and a forming assembly (103). The transmission assembly (102) is bolted to the top of the conveying assembly (101), and the forming assembly (103) is bolted to the inside of the transmission assembly (102). The feeding mechanism (2) includes a double-material assembly (201), an adjusting assembly (202), an extrusion assembly (203), a single-material assembly (204), and a discharge assembly (205). 5) The dual-material assembly (201) is bolted to the front side of the top of the conveying assembly (101), the adjusting assembly (202) is bolted to the rear side of the dual-material assembly (201), the extrusion assembly (203) is slidably connected to the inner side of the dual-material assembly (201), the bottom of the rear side of the extrusion assembly (203) is bolted to the top of the adjusting assembly (202), the single-material assembly (204) is bolted to the front side of the top of the conveying assembly (101), and the discharge assembly (205) is bolted to the rear side of the single-material assembly (204); The conveying assembly (101) includes a support plate (1011), a drive servo motor (1012), and a pressure-resistant conveyor belt (1013). The drive servo motor (1012) is bolted to the right side of the support plate (1011), and the pressure-resistant conveyor belt (1013) is rotatably connected to the inner side of the support plate (1011). The side of the pressure-resistant conveyor belt (1013) closest to the drive servo motor (1012) is bolted to the drive servo motor (1012). The transmission assembly (102) includes a limiting plate (1021), a positioning plate (1022), and a transmission servo motor (1023). The limiting plate (1021) is bolted to the left side of the top front side and the left side of the top rear side of the support plate (1011). The positioning plate (1022) is bolted to the right side of the top front side and the right side of the top rear side of the support plate (1011). The transmission servo motor (1023) is bolted to the right side of the positioning plate (1022). The forming assembly (103) includes a main calendering roll (1031), a side calendering roll (1032), and a shaping calendering roll (1033). The main calendering roll (1031) is rotatably connected to the rear side of the right side of the limiting plate (1021). The right side of the main calendering roll (1031) is bolted to the output end of the rear left side of the drive servo motor (1023). The side calendering roll (1032) is rotatably connected to the front side of the right side of the limiting plate (1021). The right side of the side calendering roll (1032) is bolted to the output end of the front left side of the drive servo motor (1023). The shaping calendering roll (1033) is bolted to the inner side of the side calendering roll (1032). The dual-material assembly (201) includes dual material storage tanks (2011), dual material storage ports (2012), and dual material discharge pipes (2013). The dual material storage tanks (2011) are bolted to the rear side of the top of the support plate (1011). The dual material storage ports (2012) are opened at the top of the dual material storage tanks (2011). The dual material discharge pipes (2013) are connected to the bottom of the dual material storage tanks (2011). The single material assembly (204) can cooperate with the discharge assembly (205) to discharge the bottom high-stability composite release material to the calendering mechanism (1) and perform calendering processing of the bottom high-stability composite release material. The dual storage tank (2011) can cooperate with the adjustment assembly (202) and the extrusion assembly (203) to discharge another high-stability composite release material to both sides of the bottom high-stability composite release material.
2. The high-stability composite release material production device according to claim 1, characterized in that: The adjustment assembly (202) includes an adjustment hydraulic rod (2021) and a push rod (2022). The adjustment hydraulic rod (2021) is bolted to the rear side of the dual storage tank (2011), and the push rod (2022) is bolted to the top of the adjustment hydraulic rod (2021).
3. The high-stability composite release material production device according to claim 2, characterized in that: The extrusion assembly (203) includes a transmission plate (2031), an extrusion rod (2032), and an extrusion plate (2033). The transmission plate (2031) is bolted to the top of the push rod (2022). The extrusion rod (2032) is bolted to both sides of the bottom of the transmission plate (2031). The bottom of the extrusion rod (2032) passes through the double storage tank (2011) and is slidably connected to the double storage tank (2011). The extrusion plate (2033) is bolted to the bottom of the extrusion rod (2032). The surface of the extrusion plate (2033) is slidably connected to the inner side of the double storage tank (2011).
4. The high-stability composite release material production device according to claim 3, characterized in that: The single material assembly (204) includes a single storage tank (2041), a single storage port (2042), and a single discharge pipe (2043). The single storage tank (2041) is bolted to the front side of the top of the support plate (1011). The single storage port (2042) is opened on the right side of the top of the single storage tank (2041). The single discharge pipe (2043) is connected to the bottom of the single storage tank (2041).
5. The high-stability composite release material production device according to claim 4, characterized in that: The discharge assembly (205) includes a discharge hydraulic rod (2051), a discharge rod (2052), and a discharge plate (2053). The discharge hydraulic rod (2051) is bolted to the rear side of the single storage tank (2041). The discharge rod (2052) is bolted to the output end at the top of the discharge hydraulic rod (2051). The bottom of the discharge rod (2052) passes through the top of the single storage tank (2041) and is slidably connected to the top of the single storage tank (2041). The discharge plate (2053) is bolted to the bottom of the discharge rod (2052). The surface of the discharge plate (2053) is slidably connected to the inner side of the single storage tank (2041).
6. A method of using the high-stability composite release material production device as described in claim 5, characterized in that: Includes the following steps: S1. Calendering process: First, the calendering mechanism (1) is powered on and started. Then the feeding mechanism (2) will transport the bottom high-stability composite release material to the pressure-resistant conveyor belt (1013). The pressure-resistant conveyor belt (1013) will drive the bottom high-stability composite release material to the main calendering roller (1031). The main calendering roller (1031) will calender the bottom high-stability composite release material with the drive of the transmission servo motor (1023). Then, when the bottom high-stability composite release material moves to the front of the feeding mechanism (2), the feeding mechanism (2) will discharge another high-stability composite release material to both sides of the bottom high-stability composite release material. Then the side calendering roller (1032) will cooperate with the shaping calendering roller (1033) to calender the other high-stability composite release material until the high-stability composite release material is calendered into a concave shape. S2. Layered feeding: First, power on and start the feeding mechanism (2). Then, connect the single storage port (2042) to the bottom high-stability composite release material conveying equipment, and then connect the double storage port (2012) to the high-stability composite release material conveying equipment. Then, the discharge hydraulic rod (2051) will drive the discharge rod (2052) and the discharge plate (2053) to squeeze the high-stability composite release material at the bottom of the single storage tank (2041) downward. The high-stability composite release material at the bottom will move along the single discharge pipe (2043) to the calendering mechanism (1) and be calendered by the calendering mechanism (1). After that, the high-stability composite release material at the bottom... When the high-stability composite release material completes the calendering process and moves to the single-row material pipe (2043), the adjusting hydraulic rod (2021) will drive the push rod (2022) to pull the transmission plate (2031) downward. The transmission plate (2031) will drive the extrusion rod (2032) and the extrusion plate (2033) to extrude the high-stability composite release material in the double storage tank (2011) to the double-row material pipe (2013). The high-stability composite release material will move along the double-row material pipe (2013) to both sides of the high-stability composite release material at the bottom of the calendered part until the high-stability composite release material completes the calendering process.