A smart device and method for laying roll waterproofing layers
By designing an integrated intelligent equipment for laying roll waterproofing layers, the problems of low construction efficiency and unstable quality in existing technologies have been solved, realizing automated construction and efficient use of roll materials, and ensuring the continuity and precision of construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUHAN CONSTRUCTION ENGINEERING GROUP CO LTD
- Filing Date
- 2024-01-03
- Publication Date
- 2026-07-31
AI Technical Summary
The existing processes for laying roll waterproofing layers, such as surface preparation, substrate treatment, roll cutting, and laying, are inefficient, rely on manual skills, and have unstable quality, making it impossible to achieve efficient integrated construction.
A smart device for laying roll waterproofing layers was designed, integrating functions such as cement slurry supply, roll cutting, laying and cleaning. Through monitoring by a laser rangefinder and collaborative work of automated equipment, the orderly progress of each process is achieved.
It significantly improved construction efficiency and quality, reduced manpower and material consumption, ensured the continuity and precision of construction, and improved the utilization rate and cutting efficiency of rolled materials.
Smart Images

Figure CN117926980B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of building engineering, and in particular to an intelligent device for laying roll waterproofing layers, as well as a method for laying the intelligent device for laying roll waterproofing layers. Background Technology
[0002] A rolled waterproofing layer refers to a waterproof layer made of waterproof rolled material. Waterproof rolled materials are mainly used for building walls, roofs, tunnels, highways, landfills, and other similar applications. The wet-laying method for installing rolled waterproofing layers on roofs typically includes surface preparation, substrate treatment, laying the rolled material, and inspection and testing.
[0003] In existing construction methods, surface preparation typically involves workers using scrapers and brooms to smooth, clean, dry, and level the roof surface. This method is inefficient and time-consuming. For the base layer treatment, workers carry buckets of cement slurry and rollers to apply it to the roof surface one by one, and then lay a roll of waterproofing material. During this process, the waterproofing material must be cut according to different needs. Cement slurry must be applied before and after laying the roll of material. After the installation is completed, the release paper of the waterproofing material must be manually removed. This process is tedious and highly dependent on the skill level of the workers, resulting in inconsistent installation quality and a long installation time.
[0004] Existing waterproof membrane laying equipment is usually designed for laying single rolls of membrane, such as invention patent CN202110094421.5, which can assist in laying waterproof membrane, but it does not offer any improvements for surface preparation, substrate treatment, roll cutting, and irregular roll laying in waterproof membrane laying construction.
[0005] Therefore, there is a need for a more intelligent intelligent equipment and method for laying roll waterproofing layers that can effectively handle the integrated processes of roll waterproofing layer construction. Summary of the Invention
[0006] Based on the shortcomings of the existing technology, the technical problem to be solved by the present invention is to provide an intelligent device for laying roll waterproofing layers, which sequentially completes the surface treatment, bottom layer treatment and roll laying process, greatly saving the manpower and material resources consumed in construction, reducing time costs, improving efficiency and ensuring construction quality, and greatly improving the utilization rate and cutting efficiency of rolls.
[0007] This invention also provides a method for laying intelligent equipment for laying roll waterproofing layers, which can be directly applied to existing roll waterproofing layer laying construction. It highly integrates the pretreatment, cutting, and laying processes in roll waterproofing construction to form a compact construction group. During construction, each group of machines cooperates with each other, effectively ensuring that each process is carried out in an orderly manner, improving laying efficiency and laying quality.
[0008] To achieve the above objectives, the present invention employs the following technical measures:
[0009] This invention provides an intelligent device for laying roll waterproofing layers, comprising: a cement slurry supply section, including a main body, a cement slurry material box and a cement slurry mixer installed on the main body, the output port of the cement slurry mixer being connected to a cement slurry pump, the output pipe of the cement slurry pump extending from rear to front on the main body and passing through four cement slurry distribution structures; a roll material supply section, located in the middle of the cement slurry supply section, including a roll material storage box installed at the rear of the main body and a roll material transfer track located below the roll material storage box, the roll material transfer track extending from the rear of the main body forward and branching into left and right tracks, the left track being shorter with a roll material cutting canopy near its end, and the right track being longer and extending laterally at intervals to a transfer interface near the roll material laying machine fixing seat; a transverse roll material cutting track is provided on the lower surface of the canopy of the roll material cutting canopy, the roll material cutting track being provided with several roll material clamping units and roll material cutting units; several ordinary roll material conveying units and irregularly shaped roll material conveying units are provided on the roll material transfer track for completing the cutting, transfer and supply of roll material. The auxiliary cleaning section, located on one side of the cement slurry supply section, consists of several cleaning units. Each cleaning unit comprises a cleaning machine chassis as its main body. A cement slurry storage tank is located in the center of the cleaning machine chassis. Several columns are positioned around the cleaning machine chassis, with a circular baffle at the top of each column, its area slightly larger than the cleaning machine chassis. An arc-shaped cleaning track is located around the cement slurry storage tank on the cleaning machine chassis. A similar cleaning track is positioned on the lower surface of the circular baffle, with the two cleaning tracks positioned between them. The electric trolley is equipped with several sets of flattening and brushing units, cutting and scraping units, and auxiliary clamping units for surface preparation and underlayer treatment. The roll material laying section is located on the other side of the cement slurry supply section. It consists of a base of the laying machine, with a rectangular opening in the middle and a second roll material laying tent above and around it. The roll material cutting track on the lower surface of the second roll material laying tent is equipped with a roll material clamping unit, a roll material cutting unit, and a roll material compacting unit for completing the processes of clamping, placing, compacting, and tearing the roll material.
[0010] Preferably, the cement slurry distribution structure includes a portal plate installed on the main body. The top of the portal plate is provided with a cement slurry feeding area, which is composed of a box with an opening near the edge of the main body and a sloping bottom plate inside. An electric valve for cement slurry is provided on the side away from the edge of the main body. The bottom of the roll material storage box is provided with a roll material feeding port. The inside of the box is funnel-shaped. A sliding baffle is provided near the roll material feeding port. A rack and pinion track is provided on one side of the sliding baffle. A stepper motor fixed near the roll material feeding port drives the gear on its output shaft to rotate on the rack and pinion track, thereby opening and closing the roll material feeding port and causing the roll material to fall.
[0011] Furthermore, the roll material cutting tent consists of a main body composed of several columns mounted on the main body around its perimeter. A rectangular canopy is located at the top of each column, and a roll material cutting platform is positioned near the lower end of each column. The lower surface of the roll material cutting platform is spaced apart by several upward-facing electric push rods, the output ends of which pass through the roll material cutting platform and connect to a rectangular baffle. When the electric push rods push the rectangular baffle parallel to the roll material cutting platform, they perfectly match, transforming the original roll material cutting platform with rectangular notches into a flat cutting platform. Several roll material fixing mechanisms are also spaced apart on the left and right sides of the roll material cutting platform. Each roll material fixing mechanism has an upward-facing roll material fixing rotary motor as its base, the output end of which is connected to a horizontal roll material fixing electric push rod mounting seat. The upper surface of the end of the roll material fixing electric push rod mounting seat has a downward-facing roll material fixing electric push rod, the output shaft of which passes through the roll material fixing electric push rod mounting seat and connects to a roll material fixing plate.
[0012] Furthermore, the ordinary roll material conveying unit, from bottom to top, consists of an electric trolley, a first roll material conveying rotary motor mounting base, a first roll material conveying rotary motor, a first roll material conveying electric push rod, and a roll material conveying box. The roll material conveying box is shaped like a bucket with a sloping bottom. Two roll material output baffle mounting bases are located in the middle, clamping the roll material output baffles between them. A rack and pinion track is provided on one side of each roll material output baffle. A stepper motor is mounted on the roll material output baffle mounting base, and its output shaft is connected to a gear. The gear meshes with the rack and pinion track, allowing the roll material output baffle to slide up and down between the two mounting bases, thus opening and closing the internal channel below the roll material conveying box. The outer surfaces of the two ends of the roll material output baffle near the interior area of the roll material conveying box on the right side are provided with inward-facing second roll material conveying electric push rods. Their output shafts extend into the interior of the roll material conveying box and connect with the third roll material conveying electric push rod. The third electric push rod mounting base for the roll material conveying is connected to an outward-facing third electric push rod for roll material conveying on its upper and lower surfaces. An arc-shaped fixing component is connected to the output end of the third electric push rod for roll material conveying. When the output shaft of the second electric push rod for roll material conveying is inserted into the roll material drum, the arc-shaped fixing component can be pushed out. The arc-shaped fixing components at both ends simultaneously press against the inner wall of the drum, thus fixing the roll material. Releasing the fixing component allows the roll material to rotate. The general structure of the irregular roll material conveying unit is similar to that of a regular roll material conveying unit, except that its third electric push rod mounting base for roll material conveying is replaced by a second rotary motor for roll material conveying. An outward-facing electric gripper for roll material conveying is connected to the output end of the second rotary motor for roll material conveying on the opposite side of the connection between the second rotary motor and the second electric push rod. The electric gripper extends to clamp the roll material, fixing one end. Then, the second rotary motor for roll material conveying is started to rotate the roll material, achieving automatic folding.
[0013] Preferably, the roll material gripping unit consists of an operating unit track mounting base mounted on the roll material cutting track via an electric trolley. The operating unit track mounting base has an operating unit track, on which, via the electric trolley, from top to bottom, are mounted a gripping first rotary motor mounting base, a gripping first rotary motor, a gripping first electric push rod mounting base, a gripping first electric push rod, and an operating component mounting plate. The upper surface of the operating component mounting plate has a horizontally outward-facing gripping second rotary motor, and its lower surface has two vertically downward-facing gripping electric jaws. The output end of the gripping second rotary motor is connected to a gripping electric jaw for multi-angle gripping. The roll material cutting unit has a similar general structure to the roll material gripping unit, except that the mechanism on its operating component mounting plate is replaced. The upper surface of this operating component mounting plate has three downward-facing cutting blade electric push rods, whose output ends are connected to cutting blades. When the roll material cutting unit moves within the roll material cutting platform area, the cutting blades are lowered to precisely slide and cut the roll material.
[0014] Furthermore, the cement slurry storage tank is divided into two areas, left and right. The circular area on the left is the cement slurry dispensing area, used to store and dispense cement slurry. The rectangular area on the right is further divided into upper and lower spaces, namely the upper cement slurry input area and the lower cement slurry output area. The specific channel shape is similar to a rotating figure eight, narrower on the left and wider on the right. The bottom of the circular area is sloping and equipped with an electric valve at the end. The other end of the electric valve is located above the lower discharge space. The upper feeding space is open, while the lower discharge space is semi-enclosed, allowing the cement slurry supplied by the main body to fall directly into the circular area through the upper feeding space. Excess cement slurry in the circular area can pass through the electric valve into the lower discharge space and fall back into the excess cement slurry storage tank below the cement slurry distribution structure. The excess cement slurry storage tank is an open storage tank at the top.
[0015] Preferably, the cleaning machine chassis is further provided with several downward-facing cleaning lifting electric push rods. The output end of the cleaning lifting electric push rod passes through the cleaning machine chassis and is connected to the universal wheel mounting seat. The bottom of the universal wheel mounting seat is connected to universal wheels. A grinder and an industrial vacuum cleaner are respectively provided on the left and right sides of the lower surface of the cleaning machine chassis. The industrial vacuum cleaner is connected to a ash storage box installed on the upper surface of the cleaning machine chassis. The chassis on the left and right sides of the right side area of the cement slurry storage box is provided with horizontally outward-facing cleaning rotary motors. The output end of the motor is connected to a machine body fixing component, which is a rectangular fixing component. It can be used to insert the output shaft of the cleaning rotary motor into the auxiliary cleaning machine fixing seat and be locked by the fixing seat under the rotation of the output shaft, so as to realize the connection between the main and auxiliary machine bodies.
[0016] Furthermore, the flattening and coating unit consists of a base consisting of a lead screw slide mounting seat mounted on an electric trolley, on which a lead screw slide is connected. A construction unit mounting seat that can move up and down is mounted on the lead screw. A rotary motor is also installed between the electric trolley at the bottom and the lead screw slide mounting seat, which can be used to rotate the entire flattening and coating unit. From left to right, the construction unit mounting seat is connected to a first electric push rod for flattening and coating, a first rotary motor for flattening and coating, a second electric push rod for flattening and coating, a second rotary motor for flattening and coating, and a roller brush. The second electric push rod for flattening and coating and the second rotary motor for flattening and coating are both vertically oriented. The cutting and scraping unit and the auxiliary clamping unit have similar general structures to the flattening and coating unit, except that the working parts at the output end of the second rotary motor for flattening and coating are replaced with a cutting and scraping plate and an auxiliary electric gripper. Multiple construction unit mounting seats with reasonable intervals can be set on the lead screw slide of the auxiliary clamping unit, thereby enhancing the auxiliary clamping capability of the mechanism.
[0017] Preferably, the general structure of the roll compaction unit is similar to that of the roll clamping unit, but the mechanism on its operating component mounting plate is changed to the structure of the first rotary motor for flattening and brushing, the second electric push rod for flattening and brushing, the second rotary motor for flattening and brushing, and the roller brush on the flattening and brushing unit, so that the second roll laying tent not only has the function of laying and cutting, but can also be further assisted by compaction.
[0018] Accordingly, the present invention also provides a method for laying intelligent equipment for laying roll waterproofing layers, the steps of which are as follows:
[0019] S1. Cement Slurry Supply: Before the cement slurry coating process, the cement slurry needs to be synthesized and supplied. At this time, according to the actual mixing ratio, sufficient raw materials are added to the cement slurry material box, and the electric valve on it is controlled to open and close to feed the cement slurry mixer. The cement slurry mixer is started to mix the cement slurry. After that, the cement slurry pump is started to supply the cement slurry to each cement slurry distribution structure. At this time, each cleaning machine is fixed near the main body through the auxiliary cleaning machine fixing seat, and the receiving plate of its cement slurry input area has extended to the bottom of the cement slurry feeding area. At this time, the number of cement slurry electric valves to be opened is determined according to the number of cleaning machines to be dispatched, so that the cleaning machines that need to work can be supplied with cement slurry quickly and simultaneously. After the supply is completed, the cement slurry electric valve is closed, and the cleaning rotation motor of the cleaning machine is controlled to rotate the machine body fixing part on its output shaft to disengage it from the auxiliary cleaning machine fixing seat, thus completing the supply process.
[0020] S2. Grinding and Cleaning Cement Slurry Application: When surface preparation and base treatment are required, multiple cleaning machines can be started simultaneously. First, the machine body fixing parts are inserted into the auxiliary cleaning fixing seat by rotating the cleaning rotary motor to complete the fixation. At this time, the cement slurry input area is aligned with the cement slurry feeding area, and the corresponding cement slurry electric valve is opened to supply cement slurry. After obtaining sufficient cement slurry, the valve is closed, the fixed connection between the main and auxiliary machines is disconnected, and the cleaning machine is moved to the corresponding position. The auxiliary cleaning laser rangefinder matrix is started to monitor the flatness of the roof in real time. The cleaning lifting electric push rod is retracted to bring the grinder and industrial vacuum cleaner close to the ground. The grinder and industrial vacuum cleaner are started to grind and clean the roof, while the cleaning track is controlled. The cutting and leveling unit uses its various mechanisms in conjunction with the cutting and leveling plate to simulate manual leveling operations at the inside and outside corners of the roof, making up for the gaps in the grinding range of the grinder. After all grinding, cleaning and dust removal are completed, the above mechanisms are closed, and preparation is made for the cement slurry coating process. The flattening and coating unit on the cleaning track is started, and it is turned to the internal cement slurry taking area. The various mechanisms on it are controlled to make the roller brush wet with cement slurry. The roller brush is retrieved and controlled to simulate manual brushing on the roof. In addition to the cement slurry coating process before laying, cement slurry coating is also required between laying the roll material. At this time, the auxiliary electric gripper of the auxiliary clamping unit can be used to clamp and fix the corners of the roll material to assist in the coating. Similarly, the roller brush can also be used as an auxiliary flattening of the roll material.
[0021] S3. Roofing Material Cutting and Supply: After the roof topography survey is completed, the construction personnel calculate the required size, shape, and quantity of roofing material. The roofing material supply department then handles the cutting, transfer, and supply of the roofing material. First, based on the actual situation, the required roofing material is divided into two types: one that does not require pre-cutting, and another that requires pre-cutting before transfer. The specific classification criteria can be set according to the required length and shape of the roofing material. First, the ordinary roofing material conveying unit is moved to the bottom of the roofing material storage box, and the sliding baffle of the roofing material unloading port is opened, allowing a complete roofing material to fall into the storage area inside the roofing material conveying box. Then, the second electric push rod of the roofing material conveying unit is extended to allow the roofing material to be conveyed... The third electric push rod mounting base is inserted into the roll of material. The third electric push rod extends to fix the roll of material. At this time, the ordinary roll material conveying unit can be moved to a suitable position. If the roll of material does not require pre-cutting, it is moved directly to the track near the fixed seat of the roll material laying machine to wait for supply. If pre-cutting is required, it is moved to the track near the roll material cutting tent to wait for cutting. Before cutting, control one roll material clamping unit to move above the roll of material, open the roll material output baffle, slightly retract the roll material output third electric push rod, and lower the clamping electric jaws of the roll material clamping unit to near the outer end of the roll of material, cooperating with the clamping first rotary motor, clamping the first electric push rod, and clamping the second rotary motor. The electric gripper clamps one end of the roll material, and the moving roll material gripping unit rotates and drags the roll material a certain distance onto the roll material cutting platform. At this point, the roll material fixing rotary motors and electric push rods on each set of roll material fixing mechanisms on the cutting platform can be controlled to press the roll material fixing plate onto the roll material, thus fixing each part of the roll material. The roll material cutting unit is then controlled to move on the roll material similar to a 3D printer, lowering the cutting blade and sliding it on the roll material to cut it into the appropriate shape and size. After all cutting is completed, the roll material fixing mechanism is released, and the electric push rods of the cutting platform are raised, causing a height difference in certain parts of the roll material to facilitate gripping by the roll material gripping unit. After the material is picked up, the irregular-shaped roll material conveying unit moves to the vicinity of the roll material cutting tent. The roll material clamping unit clamps the irregular-shaped roll material and places it into the inner area of its roll material conveying box. The roll material conveying electric gripper is then activated to clamp and fix the irregular-shaped roll material. Then, the roll material conveying second rotary motor is activated to automatically rotate and retract the roll material. Excess irregular-shaped roll material can be placed in the irregular-shaped roll material storage area for storage. Similarly, the irregular-shaped roll material conveying unit, after carrying the irregular-shaped roll material, moves to the vicinity of the roll material laying machine fixing seat to wait for supply. For the roll material in the ordinary roll material conveying unit, after a whole roll material is used up, the roll material conveying second electric push rod is retracted, so that the roll material slides from the roll material conveying box into the waste roll recycling area.
[0022] S4. Roll Material Laying: When the roll material laying process is required, first connect the laying machine to the main body and fix it. By opening the roll material output baffle of the ordinary roll material conveying unit or the special-shaped roll material conveying unit on the nearby roll material transfer track, the roll material falls into the roll material receiving area and slides to the roll material picking area. The roll material is fixed and clamped by the special-shaped roll material conveying unit in the same way. Then, disconnect the connection between the main and auxiliary bodies, move the laying machine to the laying position, and start the roll material laying laser rangefinder matrix to monitor the laying area in real time. Control the roll material clamping unit, roll material cutting unit and roll material compaction unit on the second roll material laying tent to cooperate in the construction, complete the process of clamping, placing, compacting and tearing the roll material. If it is the laying between roll materials or at the inside and outside corners, a cleaning machine can be started to assist in clamping, compacting and applying cement slurry nearby. At this point, the entire roll waterproof layer laying construction is completed.
[0023] Based on the above, the beneficial effects of the intelligent device and method for laying the roll waterproofing layer of the present invention are as follows:
[0024] 1. Compared to existing technologies that involve manually mixing cement slurry, filling buckets, and carrying them around to various paving areas, the size of the buckets limits the amount of cement that can be applied at one time, thus restricting construction efficiency. Furthermore, the cement slurry produced on-site is often manually mixed, making accurate proportions difficult and compromising quality. This invention, however, utilizes a cement slurry production line integrated into the main unit. By controlling the opening and closing time of electric valves to regulate the material feeding ratio, the slurry is prepared according to specifications and then pumped to various material distribution structures, significantly improving cement slurry production and supply efficiency. Each cleaning machine connected to the main unit can receive simultaneous feeding or be fed separately as needed, effectively increasing cement slurry utilization. During construction, multiple cleaning machines work in a cycle; when one machine runs out of slurry, another immediately fills the gap, ensuring continuous construction. Cleaning machines that have run out of slurry can quickly return to the main unit for replenishment and resume construction. This method saves waiting time between construction steps and improves efficiency.
[0025] 2. Compared to existing technologies that involve manual handling and cutting of roofing materials, which are inefficient and lack precision, this invention utilizes a pre-designed roofing material storage box to store sufficient quantities of roofing material. Before use, the material can be categorized into two main types: those requiring pre-cutting and those not requiring pre-cutting. Roofing material requiring no pre-cutting is directly supplied to the laying machine via a standard roofing material conveyor unit, where it is cut in real-time during construction. This design effectively handles the repeated laying of similar roofing materials over a large area. Roofing material requiring pre-cutting is prepared based on roof measurements, with the required size, shape, and quantity of irregularly shaped roofing material calculated by the construction team to accommodate special structures such as corners. In this case, the material can be first conveyed to the cutting machine via a standard roofing material conveyor unit. The cutting platform is equipped with a roll fixing mechanism, a roll ejection mechanism, a roll clamping mechanism, and a roll cutting mechanism. These mechanisms work closely together to enable precise pre-cutting of the roll like a printer. After cutting, the roll is automatically removed and handed over to the irregular roll conveyor unit for transfer. Compared to ordinary roll conveyor units, this unit can actively clamp and fix irregular rolls and rotate and store them, making transportation and supply more convenient. At the same time, excess irregular rolls can be automatically stored in the irregular roll storage area for later use, while a used roll can be collected and stored in the waste roll recycling area, which is efficient and environmentally friendly.
[0026] 3. Compared to existing technologies that rely on manual methods such as handheld scrapers, brooms, rollers, and cement slurry buckets for roof leveling, cleaning, dust removal, and cement slurry application, which are inefficient, time-consuming, and labor-intensive with unsatisfactory cleaning results, this invention uses a laser rangefinder matrix to monitor roof flatness in real time. It then uses a grinder and industrial vacuum cleaner to grind and clean the roof. For corners that are difficult for the grinder to handle, a cutting and leveling unit simulates manual scraping, significantly improving cleaning efficiency. Cement slurry is stored in a storage tank and automatically retrieved and applied using a flattening and coating unit on the cleaning track, effectively improving coating efficiency and quality. This invention can be used not only before laying roofing membranes but also during the laying process, assisting with membrane installation. It also uses an auxiliary clamping unit to clamp and fix the edges of the membrane, effectively improving installation quality.
[0027] 4. Compared with the existing technology of manual hand-held roll material laying, the present invention can automatically pick up the roll material and bring it to the construction site for laying, realizing the mechanization of the processes of clamping, placing, compacting and tearing the film of the roll material, improving efficiency and saving construction time. At the same time, the laser rangefinder matrix monitors the laying quality in real time, ensuring that there is no cumulative error caused by the laying skew, effectively guaranteeing the construction quality. Attached Figure Description
[0028] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.
[0029] Figure 1 A schematic diagram of the overall structure of the intelligent device for laying the roll waterproofing layer according to the present invention;
[0030] Figure 2 This is a schematic diagram of the cement slurry supply section of the present invention;
[0031] Figure 3 This is a schematic diagram of the roll material supply section of the present invention;
[0032] Figure 4 This is a schematic diagram of the roll material fixing mechanism of the present invention;
[0033] Figure 5 This is a schematic diagram of the structure of the ordinary and irregularly shaped roll material conveying unit of the present invention;
[0034] Figure 6 This is a bottom oblique view of the roll cutting canopy of the present invention;
[0035] Figure 7 This is a schematic diagram of the roll material clamping and cutting unit of the present invention;
[0036] Figure 8 This is a schematic diagram of the auxiliary cleaning part of the present invention;
[0037] Figure 9 for Figure 8 A slanted view viewed from below;
[0038] Figure 10 This is a schematic diagram of the flattening coating unit of the present invention;
[0039] Figure 11 This is a schematic diagram of the structure of the roll material laying part of the present invention.
[0040] Explanation of reference numerals in the attached figures:
[0041] 1000 - Cement grout supply section:
[0042] 1001-Main body; 1002-Cement slurry material box; 1003-Cement slurry mixer; 1004-Cement slurry pump; 1005-Cement slurry distribution structure; 1005a-Cement slurry electric valve; 1005b-Cement slurry discharge area; 1006-Auxiliary cleaning machine mounting base; 1007-Wheel casters;
[0043] 2000 - Roll Material Supply Section:
[0044] 2001 - Coil material storage box; 2001a - Coil material feeding port; 2002 - Coil material transfer track; 2003a - Waste roll recycling area; 2003b - Irregularly shaped coil material storage area; 2004a - Coil material cutting platform; 2004b - Electric push rod for cutting platform; 2005 - Coil material fixing mechanism; 2005a - Coil material fixing rotary motor; 2005b - Coil material fixing electric push rod mounting base; 2005c - Coil material fixing electric push rod; 2005d - Coil material fixing plate; 2006 - Coil material cutting canopy; 2006a - Coil material cutting track; 2007 - Coil material laying machine mounting base;
[0045] 2100 - Ordinary roll material conveying unit; 2101 - Mounting base for the first rotary motor of roll material conveying; 2102 - First rotary motor of roll material conveying; 2103 - First electric push rod of roll material conveying; 2104a - Roll material conveying box; 2104b - Mounting base for roll material output baffle; 2104c - Roll material output baffle; 2105 - Second electric push rod of roll material conveying; 2106 - Mounting base for the third electric push rod of roll material conveying; 2107 - Third electric push rod of roll material conveying;
[0046] 2200 - Irregularly shaped roll material conveying unit; 2201 - Second rotary motor for roll material conveying; 2202 - Electric gripper for roll material conveying;
[0047] 2300 - Coil material gripping unit; 2301 - Operating unit track mounting base; 2302 - Operating unit track; 2303 - First rotary motor gripping mounting base; 2304 - First rotary motor gripping; 2305 - First electric push rod gripping mounting base; 2306 - First electric push rod gripping; 2307 - Operating component mounting plate; 2308a - Second rotary motor gripping; 2308b - Electric gripper gripping;
[0048] 2400 - Roll material cutting unit; 2401a - Electric push rod for cutting blade; 2401b - Cutting blade;
[0049] 3000 - Auxiliary Cleaning Section:
[0050] 3001 - Clean the machine chassis; 3002 - Clean the rotary motor; 3002a - Machine body fixing parts; 3003a - Cement slurry storage tank; 3003b - Upper cement slurry input area; 3003c - Lower cement slurry output area; 3003d - Cement slurry dispensing area; 3004 - Clean the track; 3005 - Clean the lifting electric push rod; 3006 - Grinding machine; 3007 - Auxiliary cleaning of the laser rangefinder matrix; 3008 - Industrial vacuum cleaner; 3009 - Ash storage box;
[0051] 3100 - Flattening coating unit; 3101 - Screw slide mounting base; 3102 - Screw slide; 3103 - Construction unit mounting base; 3104 - First electric push rod for flattening coating; 3105 - First rotary motor for flattening coating; 3106 - Second electric push rod for flattening coating; 3107 - Second rotary motor for flattening coating; 3108 - Roller brush;
[0052] 3200 - Cutting and leveling unit; 3201 - Cutting and leveling plate;
[0053] 3300 - Auxiliary gripping unit; 3301 - Auxiliary electric gripper;
[0054] 4000 - Roll Material Installation Section:
[0055] 4001 - Laying machine chassis; 4002 - Laying lifting electric push rod; 4003 - Laying rotary motor; 4004 - Roll material receiving area; 4005 - Roll material handling area; 4006 - Second roll material laying canopy; 4007 - Roll material laying laser rangefinder matrix; 4100 - Roll material compaction unit. Detailed Implementation
[0056] Below, in conjunction with Figures 1 to 11 This invention provides a detailed description of an intelligent device for laying roll waterproofing layers and its laying method.
[0057] Depend on Figure 1 As shown, the intelligent device for laying the roll waterproofing layer of the present invention includes a cement slurry supply section 1000 as the main body, a roll material supply section 2000 located in the upper middle part of the cement slurry supply section 1000, and auxiliary cleaning sections 3000 and roll material laying sections 4000 located on both sides of the cement slurry supply section 1000 and the roll material supply section 2000 above it, forming a main body structure. The auxiliary cleaning sections 3000 and the roll material laying sections 4000 connected to the cement slurry supply section 1000 on both sides are respectively composed of several sets of cleaning machines and laying machines.
[0058] Depend on Figure 2As shown, the cement slurry supply section 1000 consists of a main body 1001, with several casters 1007 at its bottom. A cement slurry material box 1002 and a cement slurry mixer 1003 are arranged side-by-side on the upper rear left side of the main body 1001. The cement slurry material box 1002 contains several spaced compartments, each with a sloping structure. An electric valve is mounted on the surface of the sloping compartment, with its outlet aligned with the discharge port of the cement slurry mixer 1003. The output port at the bottom of the cement slurry mixer 1003 is connected to a cement slurry pump 1004, which is mounted on the main body 1001. Its output pipe extends from back to front on the main body 1001, passes through four cement slurry distribution structures 1005, and branches off to connect to the cement slurry electric valve 1005a on each distribution structure 1005. The cement slurry distribution structure 1005 is located on the left side of the main body 1005 near the edge. There are four of them arranged from front to back, and a set of auxiliary cleaning machine fixing seats 1006 is also provided below it near the edge of the main body 1005.
[0059] The cement slurry distribution structure 1005 includes a portal plate mounted on the main body 1005. The top of this portal plate has a cement slurry feeding area 1005b, which is composed of a box with an opening near the edge of the main body 1005 and a sloping bottom plate inside. A cement slurry electric valve 1005a is located on the side away from the edge of the main body 1005. It should be noted that the cement slurry electric valve 1005a, the roll material fixing rotary motor 2005a, the first electric push rod 2103 for roll material conveying, the second rotary motor 2201 for roll material conveying, and the electric gripper 2308b mentioned in this text are all general-purpose components. Their essence is electric valve, rotary motor, electric push rod, and electric gripper; the preceding descriptive terms are only to distinguish the different functions of the components in the invention. The purpose of this structure is that before the cement slurry coating process, a cement slurry synthesis and supply process is required. At this time, according to the actual mixing ratio, in water... Sufficient raw materials are added to the mud material box 1002, and the electric valve on it is controlled to open and close to feed the cement slurry mixer 1003. The cement slurry mixer 1003 is started to mix the cement slurry. After the mixing is completed, the cement slurry pump 1004 is started to supply the cement slurry to each cement slurry distribution structure 1005. At this time, each cleaning machine is fixed to the vicinity of the main body 1001 through the auxiliary cleaning machine fixing seat 1006, and the receiving plate of its cement slurry input area 3003b has extended to the bottom of the cement slurry discharge area 1005b. At this time, the number of cement slurry electric valves 1005a to be opened is determined according to the number of cleaning machines to be dispatched, so that all cleaning machines that need to work can be supplied with cement slurry quickly and simultaneously. After the supply is completed, the cement slurry electric valves 1005a are closed, and the cleaning rotary motor 3002 of the cleaning machine is controlled to rotate the body fixing part 3002a on its output shaft to make it detach from the auxiliary cleaning machine fixing seat 1006, thus completing the supply process.
[0060] Compared to existing technologies that involve manually mixing cement slurry, filling buckets, and carrying them around to different paving areas, the size of the buckets limits the amount of cement that can be applied at one time, thus restricting construction efficiency. Furthermore, the cement slurry produced on-site is manually mixed, making it difficult to accurately measure the proportions and ensuring quality. This invention, however, utilizes a cement slurry production line installed on the main body 1001. By controlling the opening and closing time of electric valves, the dispensing ratio is controlled, resulting in properly proportioned cement slurry that is then distributed by the cement slurry pump 1004 to various cement slurry distribution structures 10. 05. This significantly improves the efficiency of cement slurry production and supply. Each cleaning machine can receive synchronous material supply after connecting to the main body 1001, or it can be supplied separately according to actual needs, effectively improving the utilization rate of cement slurry. During construction, multiple sets of cleaning machines work in a cycle. After one cleaning machine runs out of cement slurry, another cleaning machine can immediately fill the gap, ensuring the continuity of construction. The cleaning machine that runs out of cement slurry can return to the vicinity of the main body 1001 to quickly replenish material and rejoin the construction. This method can save the waiting time between construction processes and improve work efficiency.
[0061] Depend on Figure 3-7 As shown, the roll material supply section 2000 includes a roll material storage box 2001, which is installed as the main body on the right rear side of the main body 1001. The bottom of the roll material storage box 2001 is provided with a roll material feeding port 2001a. The inside of the box is funnel-shaped. A sliding baffle is provided near the roll material feeding port 2001a. A rack and pinion track is provided on one side of the sliding baffle. A stepper motor fixed near the roll material feeding port 2001a drives the gear on its output shaft to rotate on the rack and pinion track, thereby opening and closing the sliding baffle, thus realizing the opening and closing of the roll material feeding port 2001a, and causing the roll material to fall. Below the roll material feeding port 2001a, there is a roll material transfer track 2002. This roll material transfer track 2002 extends forward from the rear of the main body 1001 and branches into two tracks, left and right. The left track is shorter, and a roll material cutting canopy 2006 is located near its end. The right track is longer and extends laterally at intervals to the vicinity of the roll material laying machine fixing seat 2007. The structure of the roll material laying machine fixing seat 2007 is the same as that of the auxiliary cleaning machine fixing seat 1006, which is also two rectangular blocks with a space left in the middle for the output shaft of the rotary motor to pass through and rotate to complete the fixing.
[0062] The roll material cutting tent 2006 consists of several columns mounted on the main body 1001. A rectangular canopy is located on top of each column, and a roll material cutting platform 2004a is positioned near the lower end of each column. Several upward-facing electric push rods 2004b are spaced apart on the lower surface of the roll material cutting platform 2004a. Their output ends pass through the roll material cutting platform 2004a and are connected to a rectangular baffle. When the electric push rods 2004b push the rectangular baffle parallel to the roll material cutting platform 2004a, they perfectly match, transforming the original roll material cutting platform 2004a with its rectangular notch into a flat cutting platform. On the left and right sides of the roll cutting platform 2004a, there are also several roll fixing mechanisms 2005. Each roll fixing mechanism 2005 has an upward-facing roll fixing rotary motor 2005a as its base, and its output end is connected to a horizontal roll fixing electric push rod mounting seat 2005b. The upper surface of the end of the roll fixing electric push rod mounting seat 2005b is provided with a downward-facing roll fixing electric push rod 2005c, and its output shaft passes through the roll fixing electric push rod mounting seat 2005b and is connected to a roll fixing plate 2005d.
[0063] Between the end of the roll cutting platform 2004a and the roll transfer track 2002, there is a waste roll recycling area 2003a and a non-circular roll storage area 2003b, both of which are rectangular, top-opening storage boxes. A transverse roll cutting track 2006a is provided on the lower surface of the roof of the roll cutting tent 2006. Several roll clamping units 2300 and roll cutting units 2400 are provided on this track. Several ordinary roll conveying units 2100 and non-circular roll conveying units 2200 are provided on the roll transfer track 2002. The ordinary roll conveying unit 2100, from bottom to top, consists of an electric trolley, a first roll conveying rotary motor mounting base 2101, a first roll conveying rotary motor 2102, a first roll conveying electric push rod 2103, and a roll conveying box 2104a. The roll material conveyor box 2104a is shaped like a bucket with a sloping bottom. Two roll material output baffle mounting seats 2104b are provided in the middle, clamping the roll material output baffle 2104c between them. A rack and pinion track is provided on one side of the roll material output baffle 2104c. A stepper motor is provided on the roll material output baffle mounting seat 2104b, and a gear is connected to the output shaft. The gear meshes with the rack and pinion track, so that the roll material output baffle 2104c can slide up and down between the two roll material output baffle mounting seats 2104b, thereby realizing the opening and closing of the internal channel under the roll material conveyor box 2104a. The outer surfaces of the two ends of the roll material output baffle 2104c near the inner area of the roll material conveying box 2104a are provided with inward-facing second electric push rods 2105 for conveying roll material. Their output shafts extend into the interior of the roll material conveying box 2104a and are connected to the third electric push rod mounting base 2106 for conveying roll material. The upper and lower surfaces of the third electric push rod mounting base 2106 for conveying roll material are respectively provided with an outward-facing third electric push rod 2107 for conveying roll material. The output end of the third electric push rod 2107 for conveying roll material is connected to an arc-shaped fixing member. The purpose of this member is to push out the arc-shaped fixing member when the output shaft of the second electric push rod 2105 for conveying roll material is inserted into the roll material roller. The arc-shaped fixing members at both ends simultaneously press against the inner wall of the roller, thereby fixing the roll material. When released, the roll material can rotate. The general structure of the irregular roll material conveying unit 2200 is similar to that of the ordinary roll material conveying unit 2100, except that the third electric push rod mounting base 2106 for roll material conveying is replaced with the second rotary motor 2201 for roll material conveying. The output end of the second rotary motor 2201 for roll material conveying and the second electric push rod 2105 for roll material conveying are connected to an outward-facing electric gripper 2202 for roll material conveying. The purpose is to change the original method of fixing by inserting into the roll material roller to forced clamping. Because ordinary roll material is roller-shaped and hollow in the middle, while irregular roll material is mostly sheet-shaped and difficult to fold automatically, after the irregular roll material is put down from above, the electric gripper 2202 for roll material conveying extends to clamp the roll material and fix one end of it. Then the second rotary motor 2201 for roll material conveying is started to rotate the roll material to achieve automatic folding.
[0064] like Figure 7As shown, the roll material gripping unit 2300 has a base consisting of an operation unit track mounting seat 2301 mounted on the roll material cutting track 2006a via an electric trolley. It should be noted that the operation unit here can refer to the various mechanisms on the roll material gripping unit 2300 or similar mechanisms on the roll material cutting unit 2400. The operation component mounting plate 2307 described below is similar. An operation unit track 2302 is provided on the operation unit track mounting seat 2301. The operation unit track 2302 is equipped with, from top to bottom, the following components are mounted on the operation unit track 2302 via an electric trolley: a gripping first rotary motor mounting seat 2303, a gripping first rotary motor 2304, a gripping first electric push rod mounting seat 2305, a gripping first electric push rod 2306, and an operation component mounting plate 2307. The upper surface of the operating component mounting plate 2307 is provided with a horizontally outward gripping second rotary motor 2308a, and the lower surface is provided with two vertically downward gripping electric grippers 2308b; the output end of the gripping second rotary motor 2308a is connected to a gripping electric gripper 2308b, the purpose of which is to cope with gripping at multiple angles. The general structure of the roll material cutting unit 2400 is similar to that of the roll material clamping unit 2300, except that the mechanism on its operating component mounting plate 2307 is replaced. The upper surface of the operating component mounting plate 2307 is provided with three downward-facing electric cutting blade push rods 2401a, the output end of which is connected to cutting blades 2401b. The purpose is that when the roll material cutting unit 2400 moves within the area of the roll material cutting platform 2004a, the cutting blades 2401b can be lowered to accurately slide and cut the roll material. The purpose of setting up the above structures is that after the roof terrain is inspected, the construction personnel calculate the required roll material size, shape, and quantity. The roll material supply section 2000 completes the cutting, transfer, and supply of the roll material. First, according to the actual situation, the roll material to be used is divided into two types: one is the roll material that does not need to be cut in advance, and the other is the roll material that needs to be cut in advance and then transferred. The specific division criteria can be set according to the length and shape of the roll material to be used.First, control the ordinary roll material conveying unit 2100 to move below the roll material storage box 2001, open the sliding baffle of the roll material unloading port 2001a, allowing a complete roll material to fall into the storage area inside the roll material conveying box 2104a. Control the extension of the second electric push rod 2105 of the roll material conveying so that the mounting seat 2106 of the third electric push rod of the roll material is inserted into the roll material drum. Extend the third electric push rod 2107 of the roll material conveying to fix the roll material. At this time, the ordinary roll material conveying unit 2100 can be moved to a suitable position. If the roll material does not need to be pre-cut, it can be moved directly to the track near the roll material laying machine fixing seat 2007 to wait for supply. If it needs to be pre-cut, it can be moved to the track near the roll material cutting tent 2006. The material awaits cutting at the track. Before cutting, a roll clamping unit 2300 is moved above the roll, the roll output baffle 2104c is opened, the roll output third electric push rod 2107 is slightly retracted, and the clamping electric jaws 2308b of the roll clamping unit 2300 are lowered to near the outer end of the roll. This, in conjunction with the clamping first rotary motor 2304, the clamping first electric push rod 2306, and the clamping second rotary motor 2308a, causes the clamping electric jaws 2308b to grip one end of the roll. The roll clamping unit 2300 is then moved to rotate and drag the roll a certain distance onto the roll cutting platform 2004a. At this point, the various roll fixing mechanisms 200 on the roll cutting platform 2004a can be controlled. The roll material fixing rotary motor 2005a and roll material fixing electric push rod 2005c on the 5th section press the roll material fixing plate 2005d onto the roll material, thus fixing the roll material in various parts. At this time, the roll material cutting unit 2400 is controlled to move on the roll material similar to a 3D printer, lowering the cutting blade 2401b and sliding it on the roll material, so that the roll material is cut into the appropriate shape and size. After all the cutting is completed, the roll material fixing mechanism 2005 is released and the cutting platform electric push rod 2004b is raised, so that the roll material is partially raised to create a height difference, which is convenient for the roll material clamping unit 2300 to clamp. After clamping, the irregular roll material conveying unit 2200 is controlled to move to the vicinity of the roll material cutting tent 2006, and the roll material clamping unit 2300 will... The irregularly shaped roll material is gripped and placed inside the roll material conveying box 2104a, and the electric gripper 2202 is activated to clamp and fix the irregularly shaped roll material. Then, the second rotary motor 2201 of the roll material conveying machine is activated to automatically rotate and retract the roll material. Excess irregularly shaped roll material can be stored in the irregularly shaped roll material storage area 2003b. Similarly, the irregularly shaped roll material conveying unit 2200, after carrying the irregularly shaped roll material, arrives near the roll material laying machine fixing seat 2007 to await supply. For the roll material in the ordinary roll material conveying unit 2100, after a whole roll material is used up, the second electric push rod 2105 of the roll material conveying machine is retracted, so that the roll material slides from the roll material conveying box 2104a into the waste roll recycling area 2003a.
[0065] Compared to existing technologies that involve manual handling and cutting of roofing materials, which are inefficient and lack precision, this invention utilizes a roofing material storage box 2001 to pre-store sufficient quantities of roofing material. Before use, the material can be categorized into two main types: those requiring pre-cutting and those not requiring pre-cutting. Roofing materials requiring no pre-cutting are directly supplied to the laying machine via a standard roofing material conveyor unit 2100 for on-site installation, where real-time cutting is performed. This method effectively handles the installation of large-scale, repetitive roofing materials of the same type. Roofing materials requiring pre-cutting are prepared based on roof measurements, with the required size, shape, and quantity of irregularly shaped materials calculated by the installers to accommodate special structures such as corners. In this case, the material is first conveyed via the standard roofing material conveyor unit 2100 to the roofing material cutting platform 2004a for cutting. The device is equipped with a roll fixing mechanism 2005, a roll ejection mechanism, a roll clamping mechanism (roll clamping unit 2300), and a roll cutting mechanism (roll cutting unit 2400). These mechanisms work closely together to allow for precise pre-cutting of the roll material, similar to a 3D printer. After cutting, the roll material is automatically removed and handed over to the irregular-shaped roll material conveying unit 2200 for transfer. Compared to the ordinary roll material conveying unit 2100, this unit can actively clamp and fix irregular-shaped roll materials and rotate and store them, making transportation and supply more convenient. Excess irregular-shaped roll materials can be automatically stored in the irregular-shaped roll material storage area 2003b for later use, while a used roll material can be collected and stored in the waste roll recycling area 2003a, which is efficient and environmentally friendly.
[0066] Depend on Figure 8-10 As shown, the auxiliary cleaning section 3000 consists of several cleaning mechanisms. Each cleaning mechanism is mainly composed of a cleaning machine chassis 3001. The chassis 3001 has a keyhole-shaped cement slurry storage tank 3003a in the center. This cement slurry storage tank 3003a is divided into left and right areas. The circular area on the left (cement slurry dispensing area 3003d) is mainly used for storing and dispensing cement slurry, while the rectangular area on the right is further divided into upper and lower spaces: an upper cement slurry input area 3003b and a lower cement slurry output area 3003c. The specific channel shape resembles a rotating... The shape is V-shaped, narrower on the left and wider on the right; the bottom of the circular area is sloping and an electric valve is provided at the end, with the other end of the electric valve located above the lower discharge space; the upper feed space is open and the lower discharge space is semi-closed, so that the cement slurry supplied by the main body 1001 can fall directly into the circular area through the upper feed space, while the excess cement slurry in the circular area can fall back into the excess cement slurry storage box (not shown in the figure) below the cement slurry distribution structure 1005 through the electric valve through the lower discharge space. The excess cement slurry storage box is an open storage box at the top.
[0067] The cleaning machine chassis 3001 is equipped with several columns, each topped with a circular baffle slightly larger than the chassis 3001. An arc-shaped cleaning track 3004 surrounds the cement slurry storage tank 3003a on the chassis 3001. A similar cleaning track is located on the lower surface of the circular baffle. Several sets of flattening and brushing units 3100, cutting and scraping units 3200, and auxiliary clamping units 3300 are connected between the two cleaning tracks via an electric trolley. An auxiliary cleaning laser rangefinder matrix 3007 is located on the lower surface of the circular baffle, slightly larger than the chassis area, used to measure the flatness of the roof surface, thereby ensuring the quality of the grinding and cleaning.
[0068] The cleaning machine chassis 3001 is also equipped with several downward-facing cleaning lifting electric push rods 3005. The output end of each cleaning lifting electric push rod 3005 passes through the cleaning machine chassis 3001 and connects to a caster wheel mounting base. Casters are connected to the bottom of the caster wheel mounting base. A grinder 3006 and an industrial vacuum cleaner 3008 are respectively located on the left and right sides of the lower surface of the cleaning machine chassis 3001. The industrial vacuum cleaner 3008 is connected to a ash storage box 3009 mounted on the upper surface of the cleaning machine chassis 3001. On the left and right sides of the chassis in the area to the right of the cement slurry storage box 3003a, horizontally outward-facing cleaning rotary motors 3002 are provided. Their output ends are connected to a machine body fixing component 3002a, which is a rectangular fixing component. This component allows the output shaft of the cleaning rotary motor 3002 to be inserted into the auxiliary cleaning machine fixing base 1006 and then locked in place by the rotation of its output shaft, thus connecting the main and auxiliary machine bodies.
[0069] like Figure 10As shown, the flattening and coating unit 3100 has a base consisting of a lead screw slide mounting base 3101 mounted on an electric trolley, on which a lead screw slide 3102 is connected. A construction unit mounting base 3103, which can move up and down, is mounted on the lead screw. Here, the construction unit can also refer to the various mechanisms on the cutting and smoothing unit 3200 and the auxiliary clamping unit 3300. It should be noted that a rotary motor is also installed between the electric trolley at the bottom and the lead screw slide mounting base 3101, which can be used to rotate the entire flattening and coating unit 3100. From left to right, the construction unit mounting base 3103 is connected to a first flattening and coating electric push rod 3104, a first flattening and coating rotary motor 3105, a second flattening and coating electric push rod 3106, a second flattening and coating rotary motor 3107, and a roller brush 3108. The second flattening and coating electric push rod 3106 and the second flattening and coating rotary motor 3107 are both vertically oriented.The basic structures of the cutting and scraping unit 3200 and the auxiliary clamping unit 3300 are similar to those of the flattening and coating unit 3100. The only difference is that the working parts at the output end of the flattening and coating second rotary motor 3107 are replaced with a cutting and scraping plate 3201 and an auxiliary electric gripper 3301. Multiple appropriately spaced construction unit mounting seats 3103 can be installed on the lead screw slide of the auxiliary clamping unit 3300 to enhance the mechanism's auxiliary clamping capability. The purpose of this structure is to allow multiple cleaning machines to be started simultaneously when surface preparation and undercoating processes are required. The process begins by rotating the cleaning motor 3002 and inserting it into the auxiliary cleaning mounting base 1006 to secure it. At this point, the cement slurry input area 3003b is aligned with the cement slurry feeding area 1005b, and the corresponding cement slurry electric valve 1005a is opened to supply cement slurry. Once sufficient cement slurry is obtained, the valve is closed, the fixed connection between the main and auxiliary machines is disconnected, and the cleaning machine is moved to the corresponding position. The auxiliary cleaning laser rangefinder matrix 3007 is then activated to monitor the roof flatness in real time. Finally, the cleaning lifting electric push rod 3005 is retracted. The casters bring the grinder 3006 and industrial vacuum cleaner 3008 close to the ground. The grinder 3006 and industrial vacuum cleaner 3008 are then activated to grind and clean the roof. Simultaneously, the cutting and scraping unit 3200 on the cleaning track 3004 uses its mechanisms in conjunction with the cutting and scraping plate 3201 to simulate manual scraping operations on the roof's corners and other areas, filling in any gaps in the grinder 3006's grinding range. After all grinding, cleaning, and dust removal are completed, the aforementioned mechanisms are shut down, preparing for the cement slurry application process. The cleaning track 3004 is then activated... The flattening and coating unit 3100 is turned to the internal cement slurry taking area 3003d, and the various mechanisms on it are controlled to make the roller brush 3108 wet with cement slurry. The roller brush 3108 is retrieved and controlled to simulate the manual brushing method on the roof for coating work. In addition to the cement slurry coating process before laying, cement slurry coating is also required between laying the roll material. At this time, the auxiliary electric gripper 3301 of the auxiliary clamping unit 3300 can be used to clamp and fix the corners of the roll material to assist in the coating. Similarly, the roller brush 3108 can also be used to assist in flattening the roll material.
[0070] Compared to existing technologies that rely on manual methods such as handheld scrapers, brooms, rollers, and cement slurry buckets for roof leveling, cleaning, dust removal, and cement slurry application, which are inefficient, time-consuming, and labor-intensive with unsatisfactory cleaning results, this invention utilizes an auxiliary cleaning laser rangefinder matrix 3007 to monitor roof flatness in real time. This is combined with a grinder 3006 and an industrial vacuum cleaner 3008 to grind, clean, and remove dust from the roof. For corners that the grinder struggles with, a cutting and leveling unit 3200 simulates manual scraping, significantly improving cleaning efficiency. Cement slurry is stored in a storage tank 3003a and automatically retrieved and applied using a flattening and coating unit 3100 on the cleaning track, effectively improving coating efficiency and quality. This system can be used not only before laying roofing membranes but also during the laying process, assisting with membrane installation. Furthermore, an auxiliary clamping unit 3300 clamps and secures the edges and corners of the membrane, further enhancing installation quality.
[0071] Depend on Figure 11As shown, the roll material laying section 4000 consists of a base 4001 of the laying machine, with a rectangular opening in the center. A second roll material laying tent 4006 is located above and around the opening, similar in structure to the roll material cutting tent 2006. It also has a roll material cutting track 2006a and a roll material clamping unit 2300 and a roll material cutting unit 2400. Essentially, it's a miniaturized version of a large roll material cutting tent 2006 mounted on the laying machine, functioning as a small mobile processing plant. The roll material cutting track 2006... Furthermore, an additional roll compaction unit 4100 is added, with a general structure similar to the roll clamping unit 2300. The mechanism on its operating component mounting plate 2307 is modified to include a flattening and coating first rotary motor 3105, a flattening and coating second electric push rod 3106, a flattening and coating second rotary motor 3107, and a roller brush 3108, all located on the flattening and coating unit 3100. This is to ensure that the second roll laying tarp 4006 not only has laying and cutting functions but also further assists in laying through compaction. The laying machine chassis 4001 has four vertically downward-facing laying lifting electric push rods 4002 around its perimeter. Their structure is similar to the cleaning lifting electric push rod 3005, and they also have casters at the bottom for lifting the machine body, facilitating the removal of the roll from the ground. Two rotary laying motors 4003 are located on the left side of the laying machine chassis 4001, with their output shafts facing outwards from the machine body. Their output ends are connected to a machine body fixing component 3002a, which has the same structure as the cleaning machine and can be fixed in conjunction with the roll laying machine fixing seat 2007. Between the two rotary laying motors 4003 is an outwardly extending roll receiving area 4004, shaped like a bucket. Its purpose is to extend to the lower end of the roll conveying unit on the main body 1001, receive the roll, and transport it to the roll taking area 4005 on the laying machine chassis 4001. The roll taking area 4005 is installed on the chassis below the bottom of the roll receiving area 4004. The roll material taking area 4005 is actually a structure of irregular roll material conveying unit 2200 with only one roll material conveying box 2104a. Its purpose is to receive uncut and cut roll materials and convey them to the various operating units on the second roll material laying tent 4006 for laying construction. It can use the roll material conveying electric gripper 2202 to clamp large rolls of complete roll materials and single irregular roll materials, and then carry out the laying construction.The canopy of the second roll material laying tent 4006 extends outward from the machine body by a certain length. A roll material laying laser rangefinder matrix 4007 is installed on the lower surface of this area. Its main purpose is to detect the accuracy of roll material laying, ensuring that cumulative errors do not occur and improving construction quality. The purpose of this structure is that when the roll material laying process is required, the laying machine is first connected to and fixed to the main body 1001. Then, by opening the roll material output baffle 2104c of the ordinary roll material conveying unit 2100 or the irregular roll material conveying unit 2200 on the nearby roll material transfer track 2002, the roll material falls into the roll material receiving area 4004 and slides to the roll material pick-up area. In area 4005, the roll material is fixed and clamped in the same way by the irregular roll material conveying unit 2200. Then, the connection between the main and auxiliary machines is cut off, the laying machine is moved to the laying position, and the roll material laying laser rangefinder matrix 4007 is activated to monitor the laying area in real time. The roll material clamping unit 2300, roll material cutting unit 2400, and roll material compaction unit 4100 on the second roll material laying tent 4006 are controlled to cooperate in construction to complete the processes of clamping, placing, compacting, and tearing the film of the roll material. If it is the laying between roll materials or at inside and outside corners, a cleaning machine can be activated to assist in clamping, compacting, and applying cement slurry nearby.
[0072] Compared to the existing technology of manually laying roll materials, this invention uses a laying machine to automatically pick up the roll material and bring it to the construction site for laying. This mechanizes the processes of clamping, placing, compacting, and tearing the film, improving efficiency and saving construction time. At the same time, the 4007 laser rangefinder matrix monitors the laying quality in real time, ensuring that there are no cumulative errors caused by skewed laying, thus effectively guaranteeing the construction quality.
[0073] The intelligent roll waterproofing layer laying device of the present invention can cooperate with several sets of cleaning machines in the auxiliary cleaning section 3000 and the roll laying section 4000 on both sides of the main body 1001 to achieve full coverage of the roll waterproofing construction process. The main body 1001 usually supplies materials at fixed points. The cleaning machine group and the laying machine group can be connected to the main body 1001 and receive its replenishment. Then, according to the construction needs, they can be separated from the main body 1001 to carry out construction independently or in combination, and complete the surface treatment, bottom treatment and roll laying processes in sequence. This greatly saves the manpower and material resources consumed in construction, reduces time costs, improves efficiency and ensures construction quality. In addition to supplying cement slurry and roll material, the main body 1001 can also cut the roll material at fixed points. Through the roll material cutting canopy 2006 and other structures on it, the roll material can be cut to a length that is easier to lay. At the same time, the roll material of suitable shape can also be cut for internal and external corners, irregular laying points and other positions, which greatly improves the utilization rate of roll material and cutting efficiency.
[0074] Accordingly, the method for laying the intelligent device for laying roll waterproofing layers provided by the present invention includes the following steps:
[0075] S1. Cement Slurry Supply: Before the cement slurry coating process, a cement slurry synthesis and supply process is required. At this time, according to the actual mixing ratio, sufficient raw materials are added to the cement slurry material box 1002. The electric valve on the box is controlled to open and close, feeding the cement slurry mixer 1003. The cement slurry mixer 1003 is started to mix the cement slurry. After mixing, the cement slurry pump 1004 is started to supply the cement slurry to each cement slurry distribution structure 1005. At this time, each cleaning machine is fixed to the main body 1 via the auxiliary cleaning machine fixing seat 1006. Near 001, and the receiving plate of the cement slurry input area 3003b has extended to the bottom of the cement slurry discharge area 1005b, at this time, the number of cement slurry electric valves 1005a to be opened is determined according to the number of cleaning machines to be dispatched, so that all cleaning machines that need to work can be supplied with cement slurry quickly and simultaneously. After the supply is completed, the cement slurry electric valves 1005a are closed, and the cleaning rotary motor 3002 of the cleaning machine is controlled to rotate the body fixing part 3002a on its output shaft so that it is disengaged from the auxiliary cleaning machine fixing seat 1006, thus completing the supply process;
[0076] S2. Grinding and Cleaning Cement Slurry Application: When surface preparation and base treatment are required, multiple cleaning machines can be started simultaneously. First, the machine body fixing part 3002a is inserted into the auxiliary cleaning fixing seat 1006 by rotating the cleaning rotary motor 3002 to complete the fixing. At this time, the cement slurry input area 3003b is aligned with the cement slurry feeding area 1005b, and the corresponding cement slurry electric valve 1005a is opened to supply cement slurry. After obtaining sufficient cement slurry, the valve is closed, the fixed connection between the main and auxiliary machines is disconnected, and the cleaning machine is moved to the corresponding position. The auxiliary cleaning laser rangefinder matrix 3007 is started to monitor the flatness of the roof in real time. The universal wheel is retracted by the cleaning lifting electric push rod 3005, so that the grinder 3006 and industrial vacuum cleaner 3008 are close to the ground. The grinder 3006 and industrial vacuum cleaner 3008 are started to grind, clean and remove dust from the roof, while controlling the cleaning track. The cutting and smoothing unit 3200 on 3004 uses its various mechanisms in conjunction with the cutting and smoothing plate 3201 to simulate manual smoothing operations on the inside and outside corners of the roof, making up for the gaps in the grinding range of the grinder 3006. After all grinding, cleaning and dust removal are completed, the above mechanisms are closed, and the cement slurry coating process is prepared. The pressing and coating unit 3100 on the cleaning track 3004 is started, and it is turned to the internal cement slurry taking area 3003d. The various mechanisms on it are controlled to make the roller brush 3108 wet with cement slurry. The roller brush 3108 is retrieved and controlled to the roof to simulate manual coating. In addition to the cement slurry coating process before laying, cement slurry coating is also required between laying the roll material. At this time, the auxiliary electric gripper 3301 of the auxiliary clamping unit 3300 can be used to clamp and fix the edges and corners of the roll material to assist in the coating. Similarly, the roller brush 3108 can also be used as an auxiliary to flatten the roll material.
[0077] S3. Roofing Material Cutting and Supply: After the roof topography survey is completed, the construction personnel calculate the required size, shape, and quantity of roofing material. The roofing material supply unit 2000 then cuts, transports, and supplies the roofing material. First, based on the actual situation, the required roofing material is divided into two types: one that does not require pre-cutting, and another that requires pre-cutting before transport. The specific classification criteria can be set according to the required length and shape of the roofing material. First, the ordinary roofing material conveying unit 2100 is moved to the bottom of the roofing material storage box 2001, and the sliding baffle of the roofing material unloading port 2001a is opened, allowing a complete roofing material to fall into the storage area inside the roofing material conveying box 2104a. Then, the second electric push rod 2105 of the roofing material conveying unit extends, causing the third electric push rod of the roofing material conveying unit to extend. The push rod mounting base 2106 is inserted into the roll of material, and the third electric push rod 2107 for conveying the roll material extends to fix the roll material. At this time, the ordinary roll material conveying unit 2100 can be moved to a suitable position. If the roll material does not require pre-cutting, it is moved directly to the track near the roll material laying machine fixing base 2007 to wait for supply. If pre-cutting is required, it is moved to the track near the roll material cutting tent 2006 to wait for cutting. Before cutting, a roll material clamping unit 2300 is controlled to move to the top of the roll material, the roll material output baffle 2104c is opened, the third electric push rod 2107 for conveying the roll material is slightly retracted, and the clamping electric gripper 2308b of the roll material clamping unit 2300 is lowered to the vicinity of the outer roll end of the roll material, cooperating with the clamping first rotary motor 2304 and the clamping first electric... The push rod 2306 and the second rotary motor 2308a are moved to grip one end of the roll material. The roll material gripping unit 2300 is moved to rotate and drag the roll material a certain distance onto the roll material cutting platform 2004a. At this time, the roll material fixing rotary motors 2005a and roll material fixing electric push rods 2005c on each set of roll material fixing mechanisms 2005 on the roll material cutting platform 2004a can be controlled to press the roll material fixing plate 2005d onto the roll material, so that the roll material is fixed in various parts. At this time, the roll material cutting unit 2400 is controlled to move on the roll material similar to a 3D printer, lowering the cutting blade 2401b and sliding it on the roll material, so that the roll material is cut into a suitable shape and size. After all the cutting is completed, the roll material fixing is released. Mechanism 2005 raises the electric push rod 2004b of the cutting platform, causing the roll material to be partially raised to create a height difference, which is convenient for the roll material clamping unit 2300 to clamp. After clamping, the irregular roll material conveying unit 2200 is controlled to move to the vicinity of the roll material cutting tent 2006. The roll material clamping unit 2300 clamps the irregular roll material and places it into the inner area of its roll material conveying box 2104a, and starts the roll material conveying electric gripper 2202 to clamp and fix the irregular roll material. Then, the roll material conveying second rotary motor 2201 is started to automatically rotate and retract the roll material. Excess irregular roll material can be placed in the irregular roll material storage area 2003b for storage. Similarly, after carrying the irregular roll material, the irregular roll material conveying unit 2200 moves to the vicinity of the roll material laying machine fixing seat 2007 to wait for supply.For the roll material in the ordinary roll material conveying unit 2100, after a whole roll material is used up, the second electric push rod 2105 of the roll material conveying is retracted, so that the roll material slides from the roll material conveying box 2104a into the waste roll recycling area 2003a.
[0078] S4. Roll Material Laying: When the roll material laying process is required, first connect the laying machine to the main body 1001 and fix it in place. Then, open the roll material output baffle 2104c of the ordinary roll material conveying unit 2100 or the irregular roll material conveying unit on the nearby roll material transfer track 2002, allowing the roll material to fall into the roll material receiving area 4004 and slide into the roll material picking area 4005. The irregular roll material conveying unit 2200 then clamps and secures the roll material in the same manner. Finally, disconnect the connection between the main and auxiliary bodies and move the laying machine. Upon reaching the installation location, the roll material laying laser rangefinder matrix 4007 is activated to monitor the installation area in real time. The roll material clamping unit 2300, roll material cutting unit 2400, and roll material compaction unit 4100 on the second roll material laying tent 4006 are controlled to cooperate in the construction, completing the processes of clamping, placing, compacting, and peeling the roll material. If the roll material is to be laid between roll materials or at inside and outside corners, a cleaning machine can be activated to assist in clamping, compacting, and applying cement slurry nearby. At this point, the entire roll waterproofing layer installation is completed.
[0079] The method for laying the roll waterproofing layer of the present invention can be directly applied to the existing roll waterproofing layer laying construction. First, the cement slurry material required for surface preparation and underlayer treatment in the construction process is pre-stored on the main body 1001. When needed, it is directly stirred and synthesized on the main body 1001 and supplied to each cleaning machine by the cement slurry pump 1004. The cement slurry storage tank 3003a equipped on the cleaning machine, together with the flattening and brushing unit 3100, can apply cement slurry to the roof. Before the laying begins, the cutting and scraping unit 3200 and the grinding machine 3006 on the cleaning machine grind the roof surface, while an industrial vacuum cleaner 3008 cleans the roof dust in real time. The flattening and brushing unit 3100 is also used to apply the cement slurry when laying the rolls. Cement grout is used, and the auxiliary clamping unit 3300 is used to clamp and fix the roll material, assisting the laying machine in completing the laying. Before the laying process, a certain amount of roll material is pre-stored in the roll material storage box 2001 on the main body 1001. After measuring the roof, the required amount of roll material of various sizes and shapes is calculated. The roll material is transported to the roll material cutting tent 2006 for cutting using the roll material conveying unit. After cutting, it is transported to the laying machine, and finally the laying machine performs the laying work. This method highly integrates the pretreatment, cutting and laying processes in the roll material laying construction, forming a close-knit construction group. During construction, each group of machines cooperates with each other, effectively making each process proceed in an orderly manner, improving laying efficiency and laying quality.
[0080] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any transformations or substitutions that can be understood by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of the present invention.
Claims
1. An intelligent device for laying roll waterproofing layers, characterized in that, include: The cement slurry supply section (1000) includes a main body (1001), a cement slurry material box (1002) installed on the main body (1001), and a cement slurry mixer (1003). The output port at the bottom of the cement slurry mixer (1003) is connected to a cement slurry pump (1004). The output pipe of the cement slurry pump (1004) extends from back to front on the main body (1001) and passes through four cement slurry distribution structures (1005). The roll material supply section (2000), located in the middle of the cement slurry supply section (1000), includes a roll material storage box (2001) installed at the rear of the main body (1001) and a roll material transfer track (2002) located below the roll material storage box (2001). The roll material transfer track (2002) extends forward from the rear of the main body (1001) and branches into two tracks, left and right. The left track is shorter and has a roll material cutting canopy (2006) near its end. The right track is longer and has horizontal spacing. The transfer interface extends to the vicinity of the roll material laying machine fixing base (2007); the lower surface of the canopy of the roll material cutting tent (2006) is provided with a transverse roll material cutting track (2006a), and the roll material cutting track (2006a) is provided with several roll material clamping units (2300) and roll material cutting units (2400); the roll material transfer track (2002) is provided with several ordinary roll material conveying units (2100) and irregular roll material conveying units (2200) for completing the cutting, transfer and supply of roll materials; The auxiliary cleaning section (3000) is located on one side of the cement slurry supply section (1000) and consists of several cleaning machines. Each cleaning machine consists of a cleaning machine chassis (3001) as its main body. A cement slurry storage tank (3003a) is provided in the middle of the cleaning machine chassis (3001). Several columns are provided around the cleaning machine chassis (3001). A circular baffle with an area slightly larger than the cleaning machine chassis (3001) is provided at the top of the columns. An arc-shaped cleaning track (3004) is provided around the cement slurry storage tank (3003a) on the cleaning machine chassis (3001). The same cleaning track is provided at the corresponding position on the lower surface of the circular baffle. Several sets of flattening and brushing units (3100), cutting and scraping units (3200), and auxiliary clamping units (3300) are provided between the two cleaning tracks via an electric trolley for surface preparation and bottom treatment processes. The roll material laying section (4000) is located on the other side of the cement slurry supply section (1000). It is mainly composed of the laying machine chassis (4001). A rectangular opening is provided in the middle, and a second roll material laying tent (4006) is provided above and around it. The roll material cutting track on the lower surface of the canopy of the second roll material laying tent (4006) is equipped with a roll material clamping unit (2300), a roll material cutting unit (2400), and a roll material compaction unit (4100) to complete the processes of clamping, placing, compacting, and tearing the roll material.
2. The intelligent equipment for laying roll waterproofing layers according to claim 1, characterized in that, The cement slurry distribution structure (1005) includes a portal plate installed on the main body (1001). The top of the portal plate is provided with a cement slurry feeding area (1005b), which is composed of a box with an opening near the edge of the main body (1001) and a sloping bottom plate inside. A cement slurry electric valve (1005a) is provided on the side away from the edge of the main body (1001). The bottom of the roll material storage box (2001) is provided with a roll material feeding port (2001a). The inside of the box is funnel-shaped. A sliding baffle is provided near the roll material feeding port (2001a). A rack and pinion track is provided on one side of the sliding baffle. A stepper motor fixed near the roll material feeding port (2001a) drives the gear on its output shaft to rotate on the rack and pinion track, thereby opening and closing the sliding baffle, thus realizing the opening and closing of the roll material feeding port (2001a), and thus causing the roll material to fall.
3. The intelligent equipment for laying roll waterproofing layers according to claim 2, characterized in that, The roll material cutting tent (2006) consists of a main body composed of several columns installed on the main body (1001) around its perimeter. A rectangular canopy is provided on the top of each column, and a roll material cutting platform (2004a) is provided near the lower end of each column. Several upward-facing electric push rods (2004b) are provided on the lower surface of the roll material cutting platform (2004a). The output end of each push rod passes through the roll material cutting platform (2004a) and is connected to a rectangular baffle. When the electric push rod (2004b) pushes the rectangular baffle to be parallel with the roll material cutting platform (2004a), they match perfectly, making the roll material cutting platform (2004a) with rectangular notches become a flat cutting platform. The roll cutting platform (2004a) is also provided with several roll fixing mechanisms (2005) at intervals on the left and right sides. Each roll fixing mechanism (2005) is based on an upward-facing roll fixing rotary motor (2005a). Its output end is connected to a horizontal roll fixing electric push rod mounting seat (2005b). The upper surface of the end of the roll fixing electric push rod mounting seat (2005b) is provided with a downward-facing roll fixing electric push rod (2005c). Its output shaft passes through the roll fixing electric push rod mounting seat (2005b) and is connected to a roll fixing plate (2005d).
4. The intelligent equipment for laying roll waterproofing layers according to claim 3, characterized in that, The ordinary roll material conveying unit (2100) consists of an electric trolley, a first rotary motor mounting base for roll material conveying (2101), a first rotary motor for roll material conveying (2102), a first electric push rod for roll material conveying (2103), and a roll material conveying box (2104a) from bottom to top. The roll material conveying box (2104a) is shaped like a bucket with a sloping bottom. Two roll material output baffle mounting bases (2104b) are provided in the middle to clamp the roll material output baffle (2104c). A rack and pinion track is provided on one side of the roll material output baffle (2104c). A stepper motor is provided on the roll material output baffle mounting base (2104b), and the output shaft is connected to a gear. The gear meshes with the rack and pinion track, so that the roll material output baffle (2104c) can slide up and down between the two roll material output baffle mounting bases (2104b), thereby realizing the opening and closing of the internal channel under the roll material conveying box (2104a). The outer surfaces of the two ends of the roll material output baffle (2104c) near the inner area of the roll material conveying box (2104a) are provided with inward-facing second electric push rods (2105) for conveying roll material. Their output shafts extend into the interior of the roll material conveying box (2104a) and are connected to the third electric push rod mounting base (2106) for conveying roll material. The upper and lower surfaces of the third electric push rod mounting base (2106) for conveying roll material are respectively provided with an outward-facing third electric push rod (2107) for conveying roll material. The output end of the third electric push rod (2107) for conveying roll material is connected to an arc-shaped fixing member, which is used to push out the arc-shaped fixing member when the output shaft of the second electric push rod (2105) for conveying roll material is inserted into the roll material drum. The arc-shaped fixing members at both ends simultaneously press against the inner wall of the drum, so that the roll material is fixed and can be rotated when released. The general structure of the irregular roll material conveying unit (2200) is similar to that of the ordinary roll material conveying unit (2100), except that its roll material conveying third electric push rod mounting base (2106) is replaced with a roll material conveying second rotary motor (2201). The output end of the roll material conveying second rotary motor (2201) connected to the roll material conveying second electric push rod (2105) is connected to an outward roll material conveying electric gripper (2202). The roll material conveying electric gripper (2202) extends out to clamp the roll material and fix one end of it. Then, the roll material conveying second rotary motor (2201) is started to rotate the roll material to achieve automatic folding.
5. The intelligent equipment for laying roll waterproofing layers according to claim 4, characterized in that, The roll material gripping unit (2300) consists of an operating unit track mounting base (2301) mounted on the roll material cutting track (2006a) via an electric trolley. The operating unit track mounting base (2301) is provided with an operating unit track (2302). The operating unit track (2302) is provided with, from top to bottom, a gripping first rotary motor mounting base (2303), a gripping first rotary motor (2304), a gripping first electric push rod mounting base (2305), a gripping first electric push rod (2306), and an operating component mounting plate (2307) via an electric trolley. The upper surface of the operating component mounting plate (2307) is provided with a horizontally outward gripping second rotary motor (2308a), and the lower surface is provided with two vertically downward gripping electric jaws (2308b). The output end of the gripping second rotary motor (2308a) is connected to the gripping electric jaws (2308b) for gripping at multiple angles. The general structure of the roll material cutting unit (2400) is similar to that of the roll material clamping unit (2300), except that the mechanism on its operating component mounting plate (2307) is replaced. The upper surface of the operating component mounting plate (2307) is provided with three downward-facing electric cutting blade push rods (2401a), and the output end of which is connected to a cutting blade (2401b). When the roll material cutting unit (2400) moves within the area of the roll material cutting platform (2004a), the cutting blade (2401b) is lowered to accurately slide and cut the roll material.
6. The intelligent equipment for laying roll waterproofing layers according to claim 5, characterized in that, The cement slurry storage tank (3003a) is divided into two areas, left and right. The circular area on the left is the cement slurry taking area (3003d), which is used to store and take cement slurry. The rectangular area on the right is divided into two spaces, namely the cement slurry upper input area (3003b) and the cement slurry lower output area (3003c). The specific channel shape is similar to a rotating figure eight, narrower on the left and wider on the right. The bottom of the circular area is sloping and an electric valve is provided at the end. The other end of the electric valve is located above the lower discharge space. The upper feeding space is open and the lower discharge space is semi-closed, so that the cement slurry supplied by the main body (1001) can fall directly into the circular area through the upper feeding space. The excess cement slurry in the circular area can fall back into the excess cement slurry storage tank below the cement slurry distribution structure (1005) through the electric valve through the lower discharge space. The excess cement slurry storage tank is a storage tank with an open top.
7. The intelligent equipment for laying roll waterproofing layers according to claim 6, characterized in that, The cleaning machine chassis (3001) is also provided with several downward-facing cleaning lifting electric push rods (3005). The output end of the cleaning lifting electric push rod (3005) passes through the cleaning machine chassis (3001) and is connected to the universal wheel mounting seat. The bottom of the universal wheel mounting seat is connected to the universal wheel. A grinder (3006) and an industrial vacuum cleaner (3008) are respectively provided on the left and right sides of the lower surface of the cleaning machine chassis (3001). The industrial vacuum cleaner (3008) is connected to the dust collection box (3009) installed on the upper surface of the cleaning machine chassis (3001). The cement slurry storage tank (3003a) has horizontally outward-facing cleaning rotary motors (3002) on the chassis on both sides of the right side area. The output end of the motor is connected to a body fixing piece (3002a), which is a rectangular fixing piece. The output shaft of the cleaning rotary motor (3002) is inserted into the auxiliary cleaning machine fixing seat (1006) and then locked by the fixing seat under the rotation of its output shaft, thus realizing the connection between the main and auxiliary bodies.
8. The intelligent equipment for laying roll waterproofing layers according to claim 7, characterized in that, The flattening and coating unit (3100) consists of a base formed by a screw slide mounting seat (3101) mounted on an electric trolley, on which a screw slide (3102) is connected. A construction unit mounting seat (3103) that can move up and down is mounted on the screw. A rotary motor is also provided between the electric trolley at the bottom and the screw slide mounting seat (3101), which can be used to rotate the entire flattening and coating unit (3100). From left to right, the construction unit mounting seat (3103) is connected to a first flattening and coating electric push rod (3104), a first flattening and coating rotary motor (3105), a second flattening and coating electric push rod (3106), and a second flattening and coating rotary motor (3107). The rotary motor (3107) and roller brush (3108) are used, and the second electric push rod (3106) for flattening and the second rotary motor (3107) for flattening and coating are both vertically oriented. The general structure of the cutting and scraping unit (3200) and the auxiliary clamping unit (3300) is similar to that of the flattening and coating unit (3100), except that the working part of the output end of the second rotary motor (3107) for flattening and coating is switched to a cutting and scraping plate (3201) and an auxiliary electric clamp (3301). The auxiliary clamping unit (3300) has multiple reasonably spaced construction unit mounting seats (3103) on the screw slide, thereby enhancing the auxiliary clamping capability of the mechanism.
9. The intelligent equipment for laying roll waterproofing layers according to claim 8, characterized in that, The general structure of the roll compaction unit (4100) is similar to that of the roll clamping unit (2300), but the mechanism on its operating component mounting plate (2307) is changed to the structure of the flattening and coating first rotary motor (3105), flattening and coating second electric push rod (3106), flattening and coating second rotary motor (3107), and roller brush (3108) on the flattening and coating unit (3100), so that the second roll laying tent (4006) not only has the function of laying and cutting, but can also further assist in laying through compaction.
10. A method for laying a smart device for laying a roll waterproofing layer as described in claim 9, characterized in that, The steps are as follows: S1. Cement slurry supply: Before the cement slurry coating process, the cement slurry needs to be synthesized and supplied. At this time, according to the actual mixing ratio, sufficient raw materials are added to the cement slurry material box (1002), and the electric valve on it is controlled to open and close to feed the cement slurry mixer (1003). The cement slurry mixer (1003) is started to mix the cement slurry. After completion, the cement slurry pump (1004) is started to supply the cement slurry to each cement slurry distribution structure (1005). At this time, each cleaning machine is fixed to the main body (1005) through the auxiliary cleaning machine fixing seat (1006). 01) Nearby, and the receiving plate of the cement slurry input area (3003b) has extended to the bottom of the cement slurry discharge area (1005b). At this time, the number of cement slurry electric valves (1005a) to be opened is determined according to the number of cleaning machines to be dispatched, so that all cleaning machines that need to work can be supplied with cement slurry quickly and simultaneously. After the supply is completed, the cement slurry electric valve (1005a) is closed, and the cleaning rotary motor (3002) of the cleaning machine is controlled to rotate the machine body fixing part (3002a) on its output shaft to make it disengage from the auxiliary cleaning machine fixing seat (1006) and complete the supply process. S2. Grinding and cleaning cement slurry application: When surface preparation and base treatment are required, multiple cleaning machines can be started simultaneously. First, the machine body fixing part (3002a) is rotated by the cleaning rotary motor (3002) and inserted into the auxiliary cleaning fixing seat (1006) to complete the fixing. At this time, the cement slurry input area (3003b) is aligned with the cement slurry feeding area (1005b), and the corresponding cement slurry electric valve (1005a) is opened to supply cement slurry. After obtaining sufficient cement slurry, the valve is closed, the fixed connection between the main and auxiliary machines is disconnected, the cleaning machine is moved to the corresponding position, and the auxiliary cleaning laser rangefinder matrix (3007) is started to monitor the flatness of the roof in real time. The universal wheel is retracted by the cleaning lifting electric push rod (3005), so that the grinder (3006) and industrial vacuum cleaner (3008) are close to the ground. The grinder (3006) and industrial vacuum cleaner (3008) are started to grind, clean and remove dust from the roof, while controlling the cleaning track. The cutting and smoothing unit (3200) on (3004) uses its various mechanisms in conjunction with the cutting and smoothing plate (3201) to simulate manual smoothing operations at the inside and outside corners of the roof, compensating for the gaps in the grinding range of the grinder (3006). After all grinding, cleaning and dust removal are completed, the above-mentioned mechanisms are shut down, and preparation is made for the cement slurry coating process. The pressing and coating unit (3100) on the cleaning track (3004) is started, causing it to turn to the internal cement slurry taking area (3003d), and its control is adjusted accordingly. The above mechanisms cause the roller brush (3108) to be wetted with cement slurry. The roller brush (3108) is retrieved and controlled to simulate the brushing method of human hand brushing on the roof. In addition to the cement slurry brushing process before laying, cement slurry brushing is also required between laying the roll material. At this time, the auxiliary electric gripper (3301) of the auxiliary clamping unit (3300) can be used to clamp and fix the corners of the roll material to assist in brushing. Similarly, the roller brush (3108) can also be used to assist in flattening the roll material. S3. Roll material cutting and supply: After the roof topography is completed, the construction personnel calculate the required size, shape and quantity of roll material. The roll material supply section (2000) completes the cutting, transportation and supply of the roll material. First, according to the actual situation, the roll material to be used is divided into two types: one is roll material that does not need to be cut in advance, and the other is roll material that needs to be cut in advance and then transported. The specific division standard can be set according to the length and shape of the roll material to be used.First, control the ordinary roll material conveying unit (2100) to move below the roll material storage box (2001), open the sliding baffle of the roll material unloading port (2001a) so that a complete roll material falls into the storage area inside the roll material conveying box (2104a). Control the second electric push rod (2105) of the roll material conveying to extend so that the mounting seat (2106) of the third electric push rod of the roll material conveying is inserted into the roll material drum. Extend the third electric push rod (2107) of the roll material conveying to fix the roll material. At this time, the ordinary roll material conveying unit (2100) can be moved to a suitable position. If the roll material does not need to be pre-cut, it can be moved directly to the track near the roll material laying machine fixing seat (2007) to wait for supply. If it needs to be pre-cut... The material to be cut is moved to the track near the roll cutting tent (2006) to wait for cutting. Before cutting, a roll clamping unit (2300) is moved to the top of the roll, the roll output baffle (2104c) is opened, the roll output third electric push rod (2107) is slightly retracted, and the clamping electric jaws (2308b) of the roll clamping unit (2300) are lowered to the vicinity of the outer end of the roll. In coordination with the clamping first rotary motor (2304), clamping first electric push rod (2306), and clamping second rotary motor (2308a), the clamping electric jaws (2308b) clamp one end of the roll. The roll clamping unit (2300) is moved to rotate and drag the roll out to the roll cutting platform (2006). At a certain distance on the roll material cutting platform (2004a), the roll material fixing rotary motor (2005a) and roll material fixing electric push rod (2005c) on each set of roll material fixing mechanisms (2005) on the roll material cutting platform (2004a) can be controlled to press the roll material fixing plate (2005d) onto the roll material, so that the roll material is fixed in various parts. At this time, the roll material cutting unit (2400) is controlled to move on the roll material similar to a 3D printer, lowering the cutting blade (2401b) and sliding it on the roll material, so that the roll material is cut into a suitable shape and size. After all the cutting is completed, the roll material fixing mechanism (2005) is released and the cutting platform electric push rod (2004b) is raised, so that the roll material is partially lifted to leave a height difference. This facilitates the gripping of the roll material by the roll material clamping unit (2300). After the gripping is completed, the irregular roll material conveying unit (2200) is controlled to come to the vicinity of the roll material cutting tent (2006). The roll material clamping unit (2300) clamps the irregular roll material and places it into the inner area of its roll material conveying box (2104a). The roll material conveying electric gripper (2202) is activated to clamp and fix the irregular roll material. Then, the roll material conveying second rotary motor (2201) is activated to automatically rotate and retract the roll material. Excess irregular roll material can be placed in the irregular roll material storage area (2003b) for storage. Similarly, after carrying the irregular roll material, the irregular roll material conveying unit (2200) comes to the vicinity of the roll material laying machine fixing seat (2007) to wait for supply.For the roll material in the ordinary roll material conveying unit (2100), after a whole roll material is used up, the second electric push rod (2105) of the roll material conveying is retracted, so that the roll material slides from the roll material conveying box (2104a) into the waste roll recycling area (2003a). S4. Roll Material Laying: When the roll material laying process is required, first connect the laying machine to the main body (1001) and fix it. By opening the roll material output baffle (2104c) of the ordinary roll material conveying unit (2100) or the irregular roll material conveying unit on the nearby roll material transfer track (2002), the roll material falls into the roll material receiving area (4004) and slides to the roll material picking area (4005). The irregular roll material conveying unit (2200) fixes and clamps the roll material in the same way. Then, cut off the connection between the main and auxiliary machine bodies and lay the roll material. The machine moves to the laying position and starts the roll material laying laser rangefinder matrix (4007) to monitor the laying area in real time. It controls the roll material clamping unit (2300), roll material cutting unit (2400), and roll material compaction unit (4100) on the second roll material laying tent (4006) to cooperate in the construction, complete the process of clamping, placing, compacting and tearing the roll material. If it is the laying between roll materials or at the inside and outside corners, a cleaning machine can be started to go to the vicinity to assist in clamping, compacting and applying cement slurry. At this point, the entire roll waterproof layer laying construction is completed.