High-precision aluminum alloy template conveying, cleaning and brushing integrated device and control method

Abstract

The application relates to a high-precision aluminum alloy template conveying, cleaning and brushing integrated device and a control method. The integrated device comprises a main jacking mechanism, a storage platform, an auxiliary jacking mechanism, a cleaning mechanism and a brushing mechanism. The main jacking mechanism can be controlled to reciprocate along the vertical direction. The storage platform is arranged on the main jacking mechanism, a plurality of partition plates for partitioning and fixing a plurality of aluminum alloy templates are arranged on the storage platform at intervals, and a partition cavity is formed between two adjacent partition plates. The auxiliary jacking mechanism is arranged on the storage platform and can be controlled to reciprocate along the vertical direction, and a bearing frame is arranged on the auxiliary jacking mechanism. The cleaning mechanism comprises a plurality of mud scraping plates arranged on the bearing frame and corresponding to the plurality of aluminum alloy templates. The brushing mechanism comprises a plurality of roller brushes arranged on the bearing frame and corresponding to the plurality of aluminum alloy templates. The integrated device is arranged to vertically jack up the aluminum alloy templates by the main jacking mechanism to convey the aluminum alloy templates between floors, and the mud scraping plates and the roller brushes are controlled to move downward relative to the corresponding aluminum alloy templates by the cooperation of the main jacking mechanism and the auxiliary jacking mechanism to sequentially clean and brush the aluminum alloy templates.

Description

Technical Field

[0001] This invention relates to the field of aluminum alloy formwork construction technology, specifically to a high-precision integrated device and control method for material transfer, cleaning and coating of aluminum alloy formwork. Background Technology

[0002] In traditional aluminum alloy formwork construction, the material transfer, cleaning, and coating processes are generally carried out manually, which is not only time-consuming and labor-intensive, but also inefficient. Furthermore, it is difficult to guarantee the accuracy and stability of the operation, increasing production costs and safety risks. This can easily lead to unstable quality in material transfer, cleaning, and coating, thus affecting the construction quality of the concrete structure. In addition, existing aluminum alloy formwork material transfer, cleaning, and coating equipment can only perform single functions, and its accuracy is low. It also has a complex structure, high manufacturing costs, and is difficult to maintain, making it prone to problems such as formwork damage and unstable concrete structure quality. Moreover, existing aluminum alloy formwork material transfer processes only transfer one formwork at a time, resulting in a small quantity transferred per batch and low transfer efficiency. Summary of the Invention

[0003] The purpose of this invention is to provide a high-precision integrated device and control method for material transfer, cleaning and coating of aluminum alloy templates. It can integrate the material transfer, cleaning and coating functions of aluminum alloy templates. By using an automated mechanical structure, it improves construction efficiency, reduces the tediousness and errors of manual operation, has high material transfer accuracy, good cleaning effect, and uniform coating, further improving the quality of aluminum alloy template construction. It is also easy to operate and safer.

[0004] To achieve the above objectives, according to a first aspect of the present invention, a high-precision integrated device for aluminum alloy template material transfer, cleaning, and coating is provided, comprising:

[0005] The main lifting mechanism can move back and forth in a controlled manner along the vertical direction;

[0006] A storage platform is set on the main lifting mechanism, and multiple partition plates are spaced apart on it to separate and fix multiple aluminum alloy templates. A partition cavity is formed between two adjacent partition plates.

[0007] An auxiliary lifting mechanism is installed on the placement platform and can move back and forth in a controlled manner in the vertical direction. A support frame is installed on it.

[0008] The cleaning mechanism has multiple scraper blades mounted on the support frame and corresponding one-to-one with the multiple aluminum alloy templates;

[0009] The coating mechanism has multiple rollers mounted on the support frame and corresponding one-to-one with the multiple aluminum alloy templates;

[0010] The integrated device is configured to vertically lift the aluminum alloy template through the main lifting mechanism to transfer materials between floors. The main lifting mechanism and the auxiliary lifting mechanism work together to move the scraper and the roller brush downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence.

[0011] Optionally, the coating mechanism further includes:

[0012] Two mold release agent storage tanks are respectively disposed on both sides of the support frame, and the mold release agent storage tanks are connected to the roller coating of the hollow structure disposed between the two sides of the support frame;

[0013] Two feed pumps are respectively installed on the two release agent storage tanks for pumping release agent coating onto the rollers.

[0014] Optionally, the plurality of scrapers correspond one-to-one with the plurality of rollers, with the scrapers located below the corresponding rollers.

[0015] Optionally, the main lifting mechanism is a scissor-type lifting mechanism.

[0016] Optionally, the auxiliary lifting mechanism includes four hydraulic jacks respectively arranged around the platform, and the movable end of the hydraulic jacks is connected to the platform.

[0017] Optionally, the high-precision aluminum alloy template material transfer, cleaning, and coating integrated device further includes:

[0018] A moving mechanism, located below the main lifting mechanism, is used to move the integrated device.

[0019] Optionally, the high-precision aluminum alloy template material transfer, cleaning, and coating integrated device further includes:

[0020] The control system is connected to the main lifting mechanism, the auxiliary lifting mechanism, and the painting mechanism, and is used to control the main lifting mechanism, the auxiliary lifting mechanism, the cleaning mechanism, and the painting mechanism to work together in a preset sequence and time.

[0021] According to a second aspect of the present invention, a control method for a high-precision integrated device for aluminum alloy template material transfer, cleaning, and coating is provided, comprising the following steps:

[0022] After the integrated device moves to the material inlet position, the auxiliary lifting mechanism is controlled to adjust the distance between the cleaning mechanism, the brushing mechanism and the placement platform to accommodate the placement of aluminum alloy templates of different sizes;

[0023] After placing multiple aluminum alloy templates into the corresponding partition cavities in sequence, the main lifting mechanism is controlled to lift vertically, and the lifting stops after the support frame is in close contact with the top plate of this layer.

[0024] The main lifting mechanism is controlled to continue lifting so that the aluminum alloy template passes through the material transfer hole reserved between floors for material transfer between floors. At the same time, the hydraulic jack of the auxiliary lifting mechanism is controlled to release pressure so that the scraper and the roller brush move downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence.

[0025] Optionally, controlling the main lifting mechanism to continue lifting so that the aluminum alloy template passes through the pre-reserved material transfer hole between floors for material transfer between floors, while simultaneously controlling the hydraulic jack of the auxiliary lifting mechanism to release pressure so that the scraper and the roller brush move downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence, including the following steps:

[0026] When the hydraulic jack is depressurized, the feed pump of the coating mechanism is controlled to pump the release agent coating to the roller coating, and at the same time the roller coating is controlled to roll and coat the aluminum alloy template.

[0027] The beneficial effects of this invention are as follows: The main lifting mechanism vertically lifts multiple aluminum alloy templates for inter-floor material transfer; the main lifting mechanism, in conjunction with the auxiliary lifting mechanism, moves the scraper and roller brush downwards relative to the corresponding aluminum alloy templates to sequentially clean and coat them. This integrates the material transfer, cleaning, and coating functions of the aluminum alloy templates. Utilizing an automated mechanical structure, it improves construction efficiency, reduces the tediousness and errors of manual operation, achieves high material transfer accuracy, good cleaning effect, and uniform coating, further enhancing the quality of aluminum alloy template construction. It is also simple to operate and safer.

[0028] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0029] Figure 1 This is a schematic structural diagram of a high-precision integrated device for material transfer, cleaning, and coating of aluminum alloy templates according to an embodiment of the present invention;

[0030] Figure 2 This is a schematic diagram of the initial state of a high-precision integrated device for material transfer, cleaning and coating of aluminum alloy templates according to an embodiment of the present invention.

[0031] Figure 3This is a schematic flowchart illustrating the control method of a high-precision aluminum alloy template material transfer, cleaning and coating integrated device according to an embodiment of the present invention;

[0032] Figure 4 for Figure 3 A schematic diagram of the specific state of the device corresponding to step S10;

[0033] Figure 5 for Figure 3 A schematic diagram of the specific state of the device corresponding to step S20;

[0034] Figure 6 for Figure 3 A schematic diagram of the specific state of the device corresponding to step S30;

[0035] In the diagram: 1. Main lifting mechanism; 2. Placement platform; 21. Divider plate; 22. Divider cavity; 3. Auxiliary lifting mechanism; 31. Support frame; 311. Auxiliary positioning plate; 32. Hydraulic jack; 4. Cleaning mechanism; 41. Scraper; 42. Support plate; 5. Painting mechanism; 51. Roller paint; 52. Release agent storage tank; 53. Feed pump; 6. Moving mechanism. Detailed Implementation

[0036] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0039] Please see Figure 1 and Figure 2 The high-precision aluminum alloy template material transfer, cleaning, and coating integrated device shown in a preferred embodiment of this application includes a main lifting mechanism 1, a placement platform 2, an auxiliary lifting mechanism 3, a cleaning mechanism 4, and a coating mechanism 5. The main lifting mechanism 1 can reciprocate in a controlled vertical direction. The placement platform 2 is mounted on the main lifting mechanism 1, and has multiple partition plates 21 spaced apart to separate and fix multiple aluminum alloy templates, with adjacent partition plates 21 forming a partition cavity 22. The auxiliary lifting mechanism 3 is mounted on the placement platform 2 and can reciprocate in a controlled vertical direction; a support frame 31 is mounted on it. The cleaning mechanism 4 has multiple scraper blades 41 mounted on the support frame 31 and corresponding to each aluminum alloy template. The coating mechanism 5 has multiple roller coating blades 51 mounted on the support frame 31 and corresponding to each aluminum alloy template. The integrated device is configured to vertically lift the aluminum alloy template through the main lifting mechanism 1 to transfer materials between floors. The main lifting mechanism 1 and the auxiliary lifting mechanism 3 work together to make the scraper 41 and the roller brush 51 move downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence.

[0040] According to the embodiment of the present invention, the main lifting mechanism 1 is used to vertically lift multiple aluminum alloy templates for inter-floor material transfer. The main lifting mechanism 1 cooperates with the auxiliary lifting mechanism 3 to move the scraper 41 and the roller brush 51 downward relative to the corresponding aluminum alloy templates to clean and brush the multiple aluminum alloy templates in sequence. This integrates the material transfer, cleaning and brushing functions of aluminum alloy templates. By utilizing an automated mechanical structure, construction efficiency is improved, the tediousness and errors of manual operation are reduced, the material transfer accuracy is high, the cleaning effect is good, and the brushing is uniform, further improving the quality of aluminum alloy template construction. The operation is simple and the safety is higher.

[0041] The following detailed description uses specific examples:

[0042] Please see Figure 1 and Figure 2The coating mechanism 5 also includes two release agent storage tanks 52, two feed pumps 53, and a controller. The two release agent storage tanks 52 are respectively disposed on both sides of the support frame 31, and are connected to the roller coating 51, which is located in a hollow structure between the two sides of the support frame 31. The two feed pumps 53 are correspondingly disposed on the two release agent storage tanks 52 and are used to pump release agent coating to the roller coating 51. In use, the feed pumps 53 pump release agent coating to the roller coating 51, immersing the roller coating 51 in the release agent coating to facilitate subsequent coating of the aluminum alloy template; the controller controls the rolling motion of the roller coating 51, ensuring that the coating is evenly applied to the surface of the aluminum alloy template.

[0043] The multiple scraper blades 41 correspond one-to-one with the multiple roller coating brushes 51, with each scraper blade 41 positioned below its corresponding roller coating brush 51. The scraper blades 41 are positioned between the support plates 42 on both sides of the support frame 31. The support frame 31 is equipped with multiple downward-extending auxiliary positioning plates 311, used in conjunction with the partition plate 21 to position and fix the aluminum alloy template. This ensures the stability of the aluminum alloy template during material transfer and improves the cleaning and coating effect. During the lifting and material transfer process of the aluminum alloy template, the friction between the template and the scraper blades 41 removes residual debris, achieving efficient cleaning of the template. Subsequent coating application results in a more even coating.

[0044] The main lifting mechanism 1 is a scissor-type lifting mechanism, which can meet the requirements of vertical lifting and transportation, and realize mechanical material transfer. The auxiliary lifting mechanism 3 includes four hydraulic jacks 32 respectively set around the platform 2, and the movable end of the hydraulic jacks 32 is connected to the platform 2. The lifting height of the hydraulic jacks 32 is reasonably selected according to the length of the aluminum alloy formwork used in the project. Based on the general length of aluminum formwork, the longest lifting height is selected to be 2.3m.

[0045] The high-precision integrated device for aluminum alloy template material transfer, cleaning, and coating also includes a moving mechanism 6 and a control system. The moving mechanism 6 is located below the main lifting mechanism 1 and is used to move the integrated device. The control system is connected to the main lifting mechanism 1, the auxiliary lifting mechanism 3, and the coating mechanism 5, and is used to control the main lifting mechanism 1, the auxiliary lifting mechanism 3, the cleaning mechanism 4, and the coating mechanism 5 to work collaboratively according to a preset sequence and time, thereby achieving efficient processing of the aluminum alloy template. The moving mechanism 6 includes four moving wheels, two of which are fixed and rotating, while the other two can rotate 360° and are equipped with fixing devices. In another embodiment, the moving mechanism 6 can be a tracked type with an automatic control device to achieve intelligent movement.

[0046] Please see Figure 3The present invention also provides a control method for a high-precision integrated device for aluminum alloy template material transfer, cleaning and coating, comprising the following steps:

[0047] Step S10: After the integrated device moves to the material inlet position, control the auxiliary lifting mechanism 3 to adjust the distance between the cleaning mechanism 4, the brushing mechanism 5 and the placement platform 2 to accommodate aluminum alloy templates of different sizes.

[0048] Step S20: After placing multiple aluminum alloy templates into the corresponding partition cavities 22 in sequence, control the main lifting mechanism 1 to lift vertically, and stop lifting after the support frame 31 is in close contact with the top plate of this layer;

[0049] Step S30: Control the main lifting mechanism 1 to continue lifting so that the aluminum alloy template passes through the material transfer hole reserved between floors for material transfer between floors. At the same time, control the hydraulic jack 32 of the auxiliary lifting mechanism 3 to release pressure so that the scraper 41 and the roller brush 51 move downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence.

[0050] In step S10, the distance between the cleaning mechanism 4, the brushing mechanism 5, and the placement platform 2 needs to be adjusted so that the scraper 41 aligns with the end of the aluminum alloy template for thorough cleaning. For specific details regarding the device's configuration when placing the aluminum alloy template, please refer to [link to relevant documentation]. Figure 4 .

[0051] In step S20, please refer to the specific state of the device when the support frame 31 is in close contact with the top plate of this floor and the jacking stops. Figure 5 .

[0052] In step S30, since the support frame 31 cannot continue to rise due to its support against the top plate of this floor, the hydraulic jack 32 is depressurized. At the same time, the main lifting mechanism 1 continues to lift, allowing the support frame 31 to continue to support the top plate. The aluminum alloy template can also extend into the material transfer hole reserved between floors for material transfer between floors. Simultaneously, the scraper 41 and the roller coating 51 move downward relative to the corresponding aluminum alloy template. First, the scraper 41 cleans the surface of the aluminum alloy template, and then the roller coating 51 applies the release agent to the surface of the aluminum alloy template. Finally, the treated aluminum alloy template is removed from the device. For the specific state of the device in step S30, please refer to [link to device details]. Figure 6 .

[0053] Step S30 includes the following steps:

[0054] When the hydraulic jack 32 is depressurized, the feed pump 53 of the control coating mechanism 5 pumps the release agent coating to the roller coating 51, and at the same time controls the roller coating 51 to roll and coat the aluminum alloy template.

[0055] This integrated device boasts a material transfer capacity of up to 30 square meters per hour, a cleaning time of up to 10 minutes per square meter, and a coating time of up to 15 minutes per square meter. In practical applications, it can reduce the material transfer, cleaning, and coating time for aluminum alloy formwork by more than 50%, thereby improving construction efficiency. Experimental verification shows that concrete structures constructed using this integrated device exhibit stable quality, and the service life of the formwork is extended by more than 20%.

[0056] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0057] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.

Claims

1. A high-precision integrated device for aluminum alloy template material transfer, cleaning, and coating, characterized in that, include: The main lifting mechanism can move back and forth in a controlled manner along the vertical direction; A storage platform is set on the main lifting mechanism, and multiple partition plates are spaced apart on it to separate and fix multiple aluminum alloy templates. A partition cavity is formed between two adjacent partition plates. An auxiliary lifting mechanism is installed on the placement platform and can move back and forth in a controlled manner in the vertical direction. A support frame is installed on it. The cleaning mechanism has multiple scraper blades mounted on the support frame and corresponding one-to-one with the multiple aluminum alloy templates; The coating mechanism has multiple rollers mounted on the support frame and corresponding one-to-one with the multiple aluminum alloy templates; The integrated device is configured to vertically lift the aluminum alloy template through the main lifting mechanism to transfer materials between floors. The main lifting mechanism and the auxiliary lifting mechanism cooperate to make the scraper and the roller brush move downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence. The coating mechanism also includes: Two mold release agent storage tanks are respectively disposed on both sides of the support frame, and the mold release agent storage tanks are connected to the roller coating of the hollow structure disposed between the two sides of the support frame; Two feed pumps are correspondingly installed on the two release agent storage tanks for pumping release agent coating onto the roller coating brush; The multiple scraper blades correspond one-to-one with the multiple roller coatings, and the scraper blades are located below the corresponding roller coatings.

2. The high-precision aluminum alloy template material transfer, cleaning, and coating integrated device according to claim 1, characterized in that, The main lifting mechanism is a scissor-type lifting mechanism.

3. The high-precision aluminum alloy template material transfer, cleaning, and coating integrated device according to claim 1, characterized in that, The auxiliary lifting mechanism includes four hydraulic jacks respectively arranged around the platform, and the movable end of the hydraulic jacks is connected to the platform.

4. The high-precision aluminum alloy template material transfer, cleaning, and coating integrated device according to claim 1, characterized in that, Also includes: A moving mechanism, located below the main lifting mechanism, is used to move the integrated device.

5. The high-precision aluminum alloy template material transfer, cleaning, and coating integrated device according to claim 1, characterized in that, Also includes: The control system is connected to the main lifting mechanism, the auxiliary lifting mechanism, and the painting mechanism, and is used to control the main lifting mechanism, the auxiliary lifting mechanism, the cleaning mechanism, and the painting mechanism to work together in a preset sequence and time.

6. A control method for a high-precision integrated device for material transfer, cleaning, and coating of aluminum alloy templates as described in any one of claims 1 to 5, characterized in that, Includes the following steps: After the integrated device moves to the material inlet position, the auxiliary lifting mechanism is controlled to adjust the distance between the cleaning mechanism, the brushing mechanism and the placement platform to accommodate the placement of aluminum alloy templates of different sizes; After placing multiple aluminum alloy templates into the corresponding partition cavities in sequence, the main lifting mechanism is controlled to lift vertically, and the lifting stops after the support frame is in close contact with the top plate of this layer. The main lifting mechanism is controlled to continue lifting so that the aluminum alloy template passes through the material transfer hole reserved between floors for material transfer between floors. At the same time, the hydraulic jack of the auxiliary lifting mechanism is controlled to release pressure so that the scraper and the roller brush move downward relative to the corresponding aluminum alloy template to clean and brush the aluminum alloy template in sequence.

7. The control method for the high-precision aluminum alloy template material transfer, cleaning, and coating integrated device according to claim 6, characterized in that, The process involves controlling the main lifting mechanism to continue lifting so that the aluminum alloy template passes through the pre-reserved material transfer holes between floors for material transfer between floors. Simultaneously, the hydraulic jacks of the auxiliary lifting mechanism are depressurized, causing the scraper and the roller to move downwards relative to the corresponding aluminum alloy template to sequentially clean and coat the template. This includes the following steps: When the hydraulic jack is depressurized, the feed pump of the coating mechanism is controlled to pump the release agent coating to the roller coating, and at the same time the roller coating is controlled to roll and coat the aluminum alloy template.

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