Quickly disassembled and assembled recyclable prefabricated modular house structure and construction method thereof
Patent Information
- Application Number
- CN202410124451.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2044-01-30
AI Technical Summary
[0003]本发明的目的是提供一种快拆装式可循环使用的装配式模块房屋结构及其施工方法,要解决传统的模块化用房无法同时达到房屋品质、保温节能效果、居住体验和防水性能受用寿命均满足设计要求的技术问题
[0026] 1. This invention relates to a prefabricated modular housing structure that can be quickly installed and reused repeatedly. This prefabricated modular housing structure enables the house to be manufactured in a factory using standardized, modular, and universal production. The house can be assembled on-site anytime and anywhere, and the entire process can be completed in just a few hours. The modular integrated building is easy to transport, install, dismantle, and reuse.
Smart Images

Figure CN117947875B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of building construction technology, and specifically relates to a quick-assembly and reusable prefabricated modular housing structure and its construction method. Background Technology
[0002] Currently, there are four types of modular housing: prefabricated houses, packaged houses, solid PC module houses, simple PC module houses, and light steel module houses. Among them, prefabricated houses are of low quality, have poor wind resistance, poor energy efficiency, and are basically not reusable; packaged houses have wall panels composed of metal-clad rock wool wall panels, resulting in a poor living experience, easy water seepage, and a service life of about 3 years, with a turnover rate of about 1.5 times and high losses; solid PC module houses, although of good quality and with a high number of cycles, are too heavy and have difficulty solving the insulation problem; simple PC module houses do not meet structural specifications, are formed in one piece, and are difficult to pre-embed or reserve. Summary of the Invention
[0003] The purpose of this invention is to provide a quick-assembly and reusable prefabricated modular housing structure and its construction method, in order to solve the technical problem that traditional modular housing cannot simultaneously meet the design requirements for housing quality, thermal insulation and energy saving, living experience, waterproof performance and service life.
[0004] To achieve the above objectives, the present invention adopts the following technical solution.
[0005] A quick-assembly and reusable prefabricated modular housing structure includes a top plate, horizontal wall panels, and vertical wall panels; two horizontal wall panels and two vertical wall panels are provided, and the two horizontal wall panels and two vertical wall panels are arranged in a rectangular shape on a bottom plate; the top plate is located on top of the four wall panels; the vertical wall panel includes a vertical wall panel unit and a wall panel connecting structure; the vertical wall panel unit is a ribbed wall panel, including a vertical wall panel body, a first vertical rib, a longitudinal rib, and a first lightweight filling plate; there are two longitudinal ribs, respectively located at the top and bottom of the inner side of the vertical wall panel body; along the longitudinal rib... A first strip of timber is embedded longitudinally along its length, and first vertical threaded holes are spaced along the longitudinal direction on the longitudinal ribs; there are two first vertical ribs, respectively located between the two ends of the two longitudinal ribs; a second strip of timber is embedded longitudinally in the first vertical ribs; a first groove is provided longitudinally on the first vertical rib, near the splice joint of adjacent longitudinal wall panel units; the first grooves of the two longitudinal wall panel units together enclose a first cavity; a first truss steel reinforcement skeleton is provided in both the first vertical ribs and the longitudinal ribs; the wall panel connection structure is set in the first cavity to connect adjacent... The longitudinal wall panel units are connected; the wall panel connection structure includes wire ropes, anchor rings, reinforcing bars, and tie bolts; a set of wire ropes is arranged vertically at intervals in the first groove on one side of the splice joint, and the collar at one end of the wire rope is located in the first groove on the corresponding side, while the other end of the wire rope is embedded in the longitudinal wall panel unit on the corresponding side; a set of anchor rings is arranged vertically at intervals in the first groove on the other side of the splice joint, and the annular structure at one end of the anchor ring is located in the first groove on the corresponding side, while the other end of the anchor ring is connected to the water supply system pre-embedded in the longitudinal wall panel unit on the corresponding side. The flat sleeve threaded connection; the anchor ring and the wire rope are staggered; the insert bar is vertically inserted into the annular structure of the wire rope and the anchor ring, connecting the longitudinal wall panel units on both sides; there is a set of tie bolts, which are vertically spaced between the longitudinal wall panel units on both sides; longitudinal channels are opened on the first vertical rib of the longitudinal wall panel unit at the corresponding positions of the tie bolts; concrete is poured into the first cavity; the first lightweight filling plate fills the rectangular grid formed by the first vertical rib and the longitudinal rib; the first decorative panel is covered on the outside of the first lightweight filling plate; The transverse wall panel includes a transverse wall panel unit; the transverse wall panel unit is a ribbed wall panel, including a transverse wall panel body, a second vertical rib, a transverse rib, and a second lightweight filler board; there are two transverse ribs, respectively located at the top and bottom of the inner side of the transverse wall panel body; a third strip of timber is embedded in the transverse rib along its entire length, and second vertical threaded holes are spaced apart on the transverse rib along its entire length; there are two second vertical ribs, respectively located between the two ends of the two transverse ribs; a fourth strip of timber is embedded in the second vertical rib along its entire length; first transverse threaded holes are spaced apart on the second vertical rib; a second truss steel reinforcement skeleton is provided in both the second vertical rib and the transverse rib; the second lightweight filler board fills the rectangular grid formed by the second vertical rib and the transverse rib; a second decorative panel covers the outside of the second lightweight filler board; The second vertical rib of the transverse wall panel is provided corresponding to the first vertical rib at the outermost edge of the longitudinal wall panel, and the transverse wall panel and the longitudinal wall panel are connected by horizontal connecting bolts; a second transverse threaded hole is provided on the second vertical rib at the position corresponding to the first transverse threaded hole; the horizontal connecting bolt passes through the first transverse threaded hole and the second transverse threaded hole. Both the horizontal and vertical wall panels are connected to the base plate via a self-leveling device. The self-leveling device includes a vertical sleeve, an adjusting screw, a support block, and a fastening nut. Through holes are provided on the horizontal ribs at the bottom of the horizontal wall panel and the vertical ribs at the bottom of the vertical wall panel. A groove is provided below each through hole. The vertical sleeve is embedded in the base plate at the position corresponding to the groove, and has an internal thread. The adjusting screw passes through the through holes and the vertical sleeve, with its lower end threaded to the vertical sleeve. The support block is fixedly sleeved on the adjusting screw and located in the groove. The fastening nut is threaded onto the upper end of the adjusting screw, extending beyond the through holes, to fix the corresponding horizontal or vertical rib. A strip-shaped groove is provided along the longitudinal side of the top plate; the top surface of the strip-shaped groove is an inclined surface that gradually slopes downward from the groove opening to the inside of the groove, and the bottom surface of the strip-shaped groove is an inclined surface that gradually slopes downward from the inside of the groove to the groove opening; a drip groove is provided on the top surface of the strip-shaped groove along its longitudinal length.
[0006] Preferably, when at least two horizontal wall panel units are provided, a second groove is provided on the second vertical rib along the vertical length of the side near the splice seam of the adjacent horizontal wall panel unit; the second grooves of the two horizontal wall panel units together form a second cavity; the horizontal wall panel also includes a wall panel connecting structure, which is set in the second cavity to connect the adjacent horizontal wall panel units.
[0007] Preferably, four self-leveling devices are provided at the bottom of each longitudinal wall panel unit, and the four self-leveling devices are arranged at the four corners of each longitudinal wall panel unit; four self-leveling devices are provided at the bottom of each transverse wall panel unit, and the four self-leveling devices are arranged at the four corners of each transverse wall panel unit. Preferably, a fifth strip of timber is provided along the four edges of the top plate; a third vertical threaded hole is provided in the top plate at the position corresponding to the first and second vertical threaded holes; the top plate is connected to the horizontal and vertical wall plates by vertical connecting bolts; the vertical connecting bolts are respectively inserted in the third and first vertical threaded holes and in the third and second vertical threaded holes.
[0008] Preferably, the first truss steel reinforcement cage includes a first top chord steel bar and a first bottom chord steel bar; there is one first top chord steel bar, which is arranged along the longitudinal axis of the first truss steel reinforcement cage; there are two first bottom chord steel bars, which are respectively arranged below the first top chord steel bar, and the two first bottom chord steel bars and the one first top chord steel bar are arranged in a triangle; a first web bar is provided between the first top chord steel bar and the two first bottom chord steel bars; the first web bar is wavy and is connected along the longitudinal axis between the first top chord steel bar and the corresponding first bottom chord steel bar; the top of the first web bar is welded to the first top chord steel bar, and the bottom of the first web bar is welded to the first top chord steel bar.
[0009] Preferably, the second truss reinforcement cage includes a second top chord reinforcement and a second bottom chord reinforcement; there is one second top chord reinforcement, which runs along the longitudinal axis of the second truss reinforcement cage; there are two second bottom chord reinforcements, which are respectively arranged below the second top chord reinforcement, and the two second bottom chord reinforcements and the one second top chord reinforcement are arranged in a triangle; second web reinforcements are respectively provided between the second top chord reinforcement and the two second bottom chord reinforcements; the second web reinforcements are wavy and run along the longitudinal axis between the second top chord reinforcement and the corresponding second bottom chord reinforcement; the top of the second web reinforcement is welded to the second top chord reinforcement, and the bottom of the second web reinforcement is welded to the second top chord reinforcement.
[0010] Preferably, the lower part of the longitudinal wall panel body, above the bottom longitudinal rib, and the upper part of the longitudinal wall panel body, above the top longitudinal rib are all provided with first mounting grooves at intervals; the first mounting grooves are correspondingly provided with first vertical threaded holes; the lower part of the transverse wall panel body, above the bottom transverse rib, and the upper part of the transverse wall panel body, below the top transverse rib are all provided with second mounting grooves at intervals; the second mounting grooves are correspondingly provided with second vertical threaded holes.
[0011] Preferably, when horizontally adjacent prefabricated modular housing structures are spliced together, a waterproof structure is provided in the joint of the top slab; the joint width of adjacent top slabs is 5mm~10mm; the waterproof structure includes a roll material layer, drip strips, sealing rods, and structural adhesive; the strip grooves on adjacent top slabs together form a channel; the cross-section of the roll material layer is arc-shaped, installed in the channel, and the two longitudinal edges of the roll material layer respectively abut against the top corners of the two strip grooves; the drip strips are correspondingly installed in the drip grooves; the cross-section of the drip strips is inverted U-shaped; anchors are longitudinally spaced along the side of the drip strip facing the sidewall of the drip groove; the anchors are cast into the sidewall of the drip groove; the sealing rods are filled in the joint of adjacent top slabs, near the top position; the structural adhesive seals the joint at the top of the sealing rods. A construction method for a quick-assembly and reusable prefabricated modular housing structure includes the following steps.
[0012] Step 1: Fabricate the longitudinal wall panel units, transverse wall panel units, and top panel separately; the specific fabrication methods for the longitudinal wall panel units and transverse wall panel units are as follows.
[0013] Step 1: Making the mold.
[0014] Step 2: Place the truss steel reinforcement skeleton in the plate mold.
[0015] Step 3: Lay out lightweight filler boards and leave installation grooves.
[0016] Step 4: Lay wire mesh on top of the lightweight filler board.
[0017] Step 5: Lay the strip timber and pour the concrete layer so that the top surface of the concrete layer is flush with the top surface of the strip timber.
[0018] Step 6, installation of decorative panels.
[0019] Step 7: Follow the methods in steps 2 to 6 until all wall panel units are completed.
[0020] Step 2: Hoist the longitudinal wall panel units and transverse wall panel units onto the base plate, and level the self-leveling devices at the bottom of the longitudinal wall panel units and transverse wall panel units.
[0021] Step 3: Connect adjacent longitudinal wall panel units using a wall panel connection structure.
[0022] Step 4: Connect the longitudinal wall panels and the transverse wall panels using horizontal connecting bolts.
[0023] Step 5, Install the top plate: Connect the top plate to the longitudinal wall panel unit and the transverse wall panel unit respectively. The construction is now complete.
[0024] Preferably, during the prefabrication of the top slab in step one, the drip strip is fixed to the slab mold before the truss steel reinforcement skeleton is placed in the slab mold.
[0025] Compared with the prior art, the present invention has the following features and beneficial effects.
[0026] 1. This invention relates to a prefabricated modular housing structure that can be quickly installed and reused repeatedly. This prefabricated modular housing structure enables the house to be manufactured in a factory using standardized, modular, and universal production. The house can be assembled on-site anytime and anywhere, and the entire process can be completed in just a few hours. The modular integrated building is easy to transport, install, dismantle, and reuse.
[0027] 1. The quick-assembly and reusable prefabricated modular housing structure of the present invention has the characteristics of being lightweight and high-strength, having good thermal insulation, long service life, high turnover rate, good thermal insulation and energy-saving effect, and excellent living experience. It can solve the technical defects related to current modular housing. Furthermore, the invention can achieve standardization and realize efficient and rapid on-site installation.
[0028] 2. The wall panel of the present invention is provided with ribs, which can increase the bending load capacity and overall strength of the panel; in addition, the presence of ribs can distribute the load force acting on the wall panel, thereby improving the overall stress performance of the wall panel by increasing the stiffness and stability of the wall panel.
[0029] 3. The present invention embeds strip-shaped timber in the ribs, which can increase the overall strength of the concrete slab; by tightly integrating the timber with the concrete slab, it provides additional support and reinforcement in the transverse and longitudinal directions, thereby increasing the load-bearing capacity of the concrete slab and making it more robust and durable; in addition, the setting of the strip-shaped timber avoids direct drilling into the concrete slab, which would cause damage such as concrete cracking, and facilitates the connection between adjacent slabs.
[0030] 4. This invention changes the traditional box-type bolt connection to a rib-type bolt connection, eliminating the need for setting up and pre-embedding the connection box, which is more economical.
[0031] 5. In this invention, the vertical and horizontal ribs on the wall panel together form a concave cavity, and no formwork is needed for later filling with concrete; and when pouring concrete, the cavities of the two walls can be temporarily fixed with bolts, which can reduce the need for support.
[0032] 6. This invention installs wire ropes and anchor rings on the sides of the wall panel units on both sides of the splicing joint. Both the wire ropes and horizontal sleeves are pre-embedded in the wall panels. Because the wire ropes are relatively soft and the anchor rings are relatively hard, the combination of these two materials fully utilizes their advantages. If ropes are used at both ends, their softness can cause them to sag if the pre-existing length is too long, hindering the connection between the two walls. If rings are used on both sides, their hardness can lead to misalignment and a loose connection during installation, requiring high precision and hindering construction. Furthermore, the rings cannot deform during the hoisting of the last wall panel unit, as this would impede its descent. This invention, using ropes and anchor rings, reduces the number of bolt connections. Simultaneously, the constraint effect of the anchor rings and rope openings ensures the effectiveness of the vertical wall connection. Additionally, during anchor ring production, only a horizontal sleeve needs to be pre-embedded in the wall for direct connection, facilitating factory production.
[0033] 7. The waterproof structure of the present invention has a two-layer waterproof system: First, PE polyethylene rods are used to seal the top of the splicing joint, and structural adhesive is applied to the top to form the first layer of material waterproof system; Second, a strip groove is reserved on the side of the precast concrete roof slab, and a PVC drip strip is embedded in the top of the strip groove. After the modular house is spliced, a PC polycarbonate roll of appropriate size is inserted into the strip groove. The PC polycarbonate roll is pre-adheded into a cylinder with tape. After being placed in the strip groove, the tape is cut open at the top of the splicing joint with a tool, so that the PC polycarbonate roll spreads out and is squeezed onto the side wall of the groove to form the second layer of structural waterproof system. The present invention employs two waterproofing measures. The first, material waterproofing, is completed on-site, making construction simple and convenient, largely unaffected by the substrate environment. Upon completion, it prevents most roof water from entering the interior through the joints of the modular houses. The second, structural waterproofing, is primarily manufactured in a factory, directly assembled on-site, and then filled using a pre-finished PC roll material layer. This construction is convenient and unaffected by minor structural deformations. The present invention features simple and fast construction, unaffected by the substrate, excellent waterproofing effect, low cost, and the ability to be reused for construction, thus solving current defects in waterproofing at the joints of modular houses. Attached Figure Description
[0034] The present invention will now be described in further detail with reference to the accompanying drawings.
[0035] Figure 1 This is a schematic diagram of the connection structure between the horizontal wall panel, the vertical wall panel, and the top panel of the present invention.
[0036] Figure 2 This is a schematic diagram of the structure in this invention where tie bolts are installed between adjacent longitudinal wall panel units.
[0037] Figure 3 This is a schematic diagram of the structure in this invention where adjacent longitudinal wall panel units are connected by a wall panel connection structure.
[0038] Figure 4 This is a structural schematic diagram of the longitudinal wall panel unit in this invention.
[0039] Figure 5 This is a schematic diagram of the structure in which the first groove is provided on the side of the longitudinal wall panel in this invention.
[0040] Figure 6 This is a schematic diagram of the structural layers of the longitudinal wall panel in this invention.
[0041] Figure 7 This is a structural schematic diagram of the transverse wall panel unit in this invention.
[0042] Figure 8 This is a schematic diagram of the structure in which a second groove is provided on the side of the transverse wall panel in this invention.
[0043] Figure 9This is a schematic diagram of the structural layers of the longitudinal wall panel in this invention.
[0044] Figure 10 This is a schematic diagram of the connection structure between the anchor ring and the horizontal sleeve in this invention.
[0045] Figure 11 This is a schematic diagram of the top plate structure in this invention.
[0046] Figure 12 This is a schematic diagram of the structure of the vertical sleeve pre-embedded in the base plate in this invention.
[0047] Figure 13 This is a schematic diagram of the adjusting screw in this invention.
[0048] Figure 14 This is a schematic diagram of the connection structure between the adjusting screw and the vertical sleeve in this invention.
[0049] Figure 15 This is a schematic diagram of the structure in this invention, in which the bottom of the longitudinal wall panel is provided with perforations and grooves.
[0050] Figure 16 This is a schematic diagram of the structure of the self-leveling device installed between the longitudinal wall plate and the bottom plate in this invention.
[0051] Figure 17 This is a schematic diagram of the structure of the second truss steel reinforcement skeleton in the plate mold of the present invention.
[0052] Figure 18 This is a schematic diagram of the structure of the first truss steel reinforcement skeleton in the plate mold of the present invention.
[0053] Figure 19 This is a structural schematic diagram of the first truss steel reinforcement skeleton in this invention.
[0054] Figure 20 This is a schematic diagram of the steel reinforcement skeleton of the second truss in this invention.
[0055] Figure 21 This is a schematic diagram of the structure in this invention where adjacent transverse wall panel units are connected by a wall panel connection structure.
[0056] Figure 22 This is a schematic diagram of the waterproof structure in this invention, which is set between adjacent top plates.
[0057] Figure 23 This is a schematic diagram of the waterproof structure in this invention.
[0058] Figure reference numerals: 1 – Top slab, 2 – Horizontal wall slab, 2.1 – Horizontal wall slab unit, 2.1.1 – Horizontal wall slab main body, 2.1.2 – Second vertical rib, 2.1.3 – Horizontal rib, 2.1.4 – Second lightweight infill board, 2.1.5 – Third strip timber, 2.1.6 – Fourth strip timber, 2.1.7 – Second truss reinforcement cage, 2.1.7a – Second top chord reinforcement, 2.1.7b – Second bottom chord reinforcement, 2.1.7c – Second web reinforcement, 2.1.8 – [Missing information - likely a typo, should be "1-top slab", "2-horizontal wall slab", "2-horizontal wall slab unit", "2-horizontal wall slab main body ... 3 - Longitudinal wall panel, 3.1 - Longitudinal wall panel unit, 3.1.1 - Longitudinal wall panel body, 3.1.2 - First vertical rib, 3.1.3 - Longitudinal rib, 3.1.4 - First lightweight infill board, 3.1.5 - First strip timber, 3.1.6 - Second strip timber, 3.1.7 - First truss reinforcement skeleton, 3.1.7a - First top chord reinforcement, 3.1.7b - First bottom chord reinforcement, 3.1.7c - First web reinforcement, 3.1.8 - First decorative panel, 3.2 - Wire rope, 3.3 - Anchor ring, 3.4 - Insert bar, 3.5 - Tie bolt, 3.6 - Horizontal sleeve, 4 - Base plate, 5 - First groove, 6 - First vertical threaded hole, 7 - First cavity, 8 - Longitudinal channel, 9 - Second vertical threaded hole, 10 - Horizontal connecting bolt, 11 - First transverse threaded hole, 12 - Second transverse threaded hole, 13 - Self-leveling device, 13.1 - Vertical sleeve, 13.2 - Adjusting screw, 13.3 - Support block, 13. 4 - Fastening nut, 14 - Through hole, 15 - Groove, 16 - Second groove, 17 - Second cavity, 18 - Fifth strip of timber, 19 - First mounting groove, 20 - Vertical connecting bolt, 21 - Third vertical threaded hole, 22 - Second mounting groove, 23 - Board mold, 24 - Third mounting groove, 24 - Strip groove, 25 - Drip groove, 26 - Roll material layer, 27 - Drip strip, 28 - Sealing rod, 29 - Structural adhesive, 30 - Channel, 31 - Anchor, A - Waterproof structure. Detailed Implementation
[0059] like Figure 1-23As shown, this quick-assembly and reusable prefabricated modular housing structure includes a top plate 1, horizontal wall panels 2, and vertical wall panels 3; each of the horizontal wall panels 2 and vertical wall panels 3 has two panels, and the two horizontal wall panels 2 and two vertical wall panels 3 are arranged in a rectangular shape on the bottom plate 4; the top plate 1 is set on top of the four wall panels; the vertical wall panel 3 includes a vertical wall panel unit 3.1 and a wall panel connecting structure; the vertical wall panel unit 3.1 is a ribbed wall panel, including a vertical wall panel body 3.1.1, a first vertical rib 3.1.2, a vertical rib 3.1.3, and a first lightweight filling plate 3.1.4; there are two vertical ribs 3.1.3, respectively set on the top and bottom of the inner side of the vertical wall panel body 3.1.1; along the longitudinal direction of the vertical rib 3.1.3... A first strip of timber 3.1.5 is embedded along its entire length, and first vertical threaded holes 6 are spaced along the longitudinal direction on the longitudinal ribs 3.1.3; there are two first vertical ribs 3.1.2, respectively located between the two ends of the two longitudinal ribs 3.1.3; a second strip of timber 3.1.6 is embedded along its entire length in the first vertical rib 3.1.2; a first groove 5 is provided along its entire length on the first vertical rib 3.1.2, near the splice joint of the adjacent longitudinal wall panel unit 3.1; the first grooves 5 of the two longitudinal wall panel units 3.1 together form a first cavity 7; a first truss steel reinforcement frame 3.1.7 is provided in both the first vertical rib 3.1.2 and the longitudinal ribs 3.1.3; the wall panel connection structure is located in the first cavity 7, for use in... Connect adjacent longitudinal wall panel units 3.1; the wall panel connection structure includes wire ropes 3.2, anchor rings 3.3, reinforcing bars 3.4, and tie bolts 3.5; there is one set of wire ropes 3.2, arranged vertically at intervals in the first groove 5 on one side of the splice joint, and the collar at one end of the wire rope 3.2 is located in the first groove 5 on the corresponding side, and the other end of the wire rope 3.2 is embedded in the longitudinal wall panel unit 3.1 on the corresponding side; there is one set of anchor rings 3.3, arranged vertically at intervals in the first groove 5 on the other side of the splice joint, and the annular structure at one end of the anchor ring 3.3 is located in the first groove 5 on the corresponding side, and the other end of the anchor ring 3.3 is threadedly connected to the horizontal sleeve 3.6 pre-embedded in the longitudinal wall panel unit 3.1 on the corresponding side. The anchor ring 3.3 and the wire rope 3.2 are staggered; the insert bar 3.4 is vertically inserted into the annular structure of the loop of the wire rope 3.2 and the anchor ring 3.3, connecting the longitudinal wall panel units 3.1 on both sides; there is a set of tie bolts 3.5, which are vertically spaced between the longitudinal wall panel units 3.1 on both sides; a longitudinal channel 8 is provided on the first vertical rib 3.1.2 of the longitudinal wall panel unit 3.1, corresponding to the passage position of the tie bolts 3.5; concrete is poured into the first cavity 7; the first lightweight filling plate 3.1.4 fills the rectangular grid formed by the first vertical rib 3.1.2 and the longitudinal rib 3.1.3; the first decorative panel 3.1.8 covers the outside of the first lightweight filling plate 3.1.4; The transverse wall panel 2 includes a transverse wall panel unit 2.1; the transverse wall panel unit 2.1 is a ribbed wall panel, including a transverse wall panel body 2.1.1, a second vertical rib 2.1.2, a transverse rib 2.1.3, and a second lightweight filling board 2.1.4; there are two transverse ribs 2.1.3, which are respectively set at the top and bottom of the inner side of the transverse wall panel body 2.1.1; a third strip of timber 2.1.5 is pre-embedded in the transverse rib 2.1.3 along its transverse length, and second vertical threaded holes 9 are arranged at intervals along the transverse direction on the transverse rib 2.1.3; there are two second vertical ribs 2.1.2, which are respectively set at the top and bottom of the inner side of the transverse wall panel body 2.1.1; a third strip of timber 2.1.5 is pre-embedded in the transverse rib 2.1.3 along its transverse length; and second vertical threaded holes 9 are arranged at intervals along the transverse direction on the transverse rib 2.1.3; there are two second vertical ribs 2.1.2, which are respectively set at the top and bottom of the inner side of the transverse wall panel body 2.1.1, and second lightweight filling board 2.1.4. The second vertical rib 2.1.2 is pre-embedded with a fourth strip of timber 2.1.6 along its vertical length in the second vertical rib 2.1.2; the second vertical rib 2.1.2 is provided with first transverse threaded holes 11 at vertical intervals; the second vertical rib 2.1.2 and the second horizontal rib 2.1.3 are both provided with second truss steel reinforcement skeletons 2.1.7; the second lightweight filling board 2.1.4 fills the rectangular grid formed by the second vertical rib 2.1.2 and the second horizontal rib 2.1.3; the second decorative panel 2.1.8 covers the outside of the second lightweight filling board 2.1.4. The second vertical rib 2.1.2 of the horizontal wall plate 2 is correspondingly provided with the first vertical rib 3.1.2 at the outermost part of the longitudinal wall plate 3, and the horizontal wall plate 2 and the longitudinal wall plate 3 are connected by a horizontal connecting bolt 10; a second horizontal threaded hole 12 is provided on the second vertical rib 2.1.2 at the position corresponding to the first horizontal threaded hole 11; the horizontal connecting bolt 10 passes through the first horizontal threaded hole 11 and the second horizontal threaded hole 12. Both the horizontal wall panel 2 and the vertical wall panel 3 are connected to the base plate 4 via a self-leveling device 13. The self-leveling device 13 includes a vertical sleeve 13.1, an adjusting screw 13.2, a support block 13.3, and a fastening nut 13.4. Through holes 14 are respectively provided on the horizontal ribs 2.1.3 at the bottom of the horizontal wall panel 2 and the vertical ribs 3.1.3 at the bottom of the vertical wall panel 3. A groove 15 is provided below the through holes 14. The vertical sleeve 13.1 is embedded in the base plate 4 at the position corresponding to the groove 15. An internal thread is provided inside the vertical sleeve 13.1; the adjusting screw 13.2 passes through the through hole 14 and the vertical sleeve 13.1, and the lower end of the adjusting screw 13.2 is threadedly connected to the vertical sleeve 13.1; the support block 13.3 is fixedly sleeved on the adjusting screw 13.2 and located in the groove 15; the fastening nut 13.4 is threadedly connected to the part of the upper end of the adjusting screw 13.2 that extends beyond the through hole 14, and is used to fix the corresponding transverse rib 2.1.3 or longitudinal rib 3.1.3; A strip groove 24 is provided along the longitudinal side of the top plate 1; the top surface of the strip groove 24 is an inclined surface that gradually slopes downward from the groove opening to the inside of the groove, and the bottom surface of the strip groove 24 is an inclined surface that gradually slopes downward from the inside of the groove to the groove opening; a drip groove 25 is provided along the longitudinal length of the top surface of the strip groove 24.
[0060] In this embodiment, when at least two horizontal wall panel units 2.1 are provided, a second groove 16 is provided on the second vertical rib 2.1.2 along the vertical length of the side near the splice seam of the adjacent horizontal wall panel unit 2.1; the second grooves 16 of the two horizontal wall panel units 2.1 together form a second cavity 17; the horizontal wall panel 2 also includes a wall panel connecting structure, which is provided in the second cavity 17 to connect the adjacent horizontal wall panel units 2.1.
[0061] In this embodiment, four self-leveling devices 13 are provided at the bottom of each longitudinal wall panel unit 3.1, and the four self-leveling devices 13 are arranged at the four corners of each longitudinal wall panel unit 3.1; four self-leveling devices 13 are provided at the bottom of each transverse wall panel unit 2.1, and the four self-leveling devices 13 are arranged at the four corners of each transverse wall panel unit 2.1. In this embodiment, a fifth strip of timber 18 is provided along the four edges of the top plate 1; a third vertical threaded hole 21 is provided in the top plate 1 at the position corresponding to the first vertical threaded hole 6 and the second vertical threaded hole 9; the top plate 1 is connected to the horizontal wall plate 2 and the vertical wall plate 3 by vertical connecting bolts 20; the vertical connecting bolts 20 are respectively inserted in the third vertical threaded hole 21 and the first vertical threaded hole 6, as well as in the third vertical threaded hole 21 and the second vertical threaded hole 9.
[0062] In this embodiment, the first truss reinforcement frame 3.1.7 includes a first upper chord reinforcement 3.1.7a and a first lower chord reinforcement 3.1.7b; there is one first upper chord reinforcement 3.1.7a, which runs continuously along the longitudinal axis of the first truss reinforcement frame 3.1.7; there are two first lower chord reinforcements 3.1.7b, which are respectively arranged below the first upper chord reinforcement 3.1.7a, and the two first lower chord reinforcements 3.1.7b and one first upper chord reinforcement 3.1.7a are arranged in a triangle; A first web reinforcement 3.1.7c is provided between the first top chord reinforcement 3.1.7a and the two first bottom chord reinforcements 3.1.7b respectively; the first web reinforcement 3.1.7c is wavy and is connected along its length between the first top chord reinforcement 3.1.7a and the corresponding first bottom chord reinforcement 3.1.7b; the top of the first web reinforcement 3.1.7c is welded to the first top chord reinforcement 3.1.7a, and the bottom of the first web reinforcement 3.1.7c is welded to the first top chord reinforcement 3.1.7a.
[0063] In this embodiment, the second truss reinforcement frame 2.1.7 includes a second upper chord reinforcement 2.1.7a and a second lower chord reinforcement 2.1.7b; there is one second upper chord reinforcement 2.1.7a, which runs along the longitudinal axis of the second truss reinforcement frame 2.1.7; there are two second lower chord reinforcements 2.1.7b, which are respectively arranged below the second upper chord reinforcement 2.1.7a, and the two second lower chord reinforcements 2.1.7b and one second upper chord reinforcement 2.1.7a are arranged in a triangle; A second web reinforcement 2.1.7c is provided between the second top chord reinforcement 2.1.7a and the two second bottom chord reinforcements 2.1.7b respectively; the second web reinforcement 2.1.7c is wavy and is connected along its length between the second top chord reinforcement 2.1.7a and the corresponding second bottom chord reinforcement 2.1.7b; the top of the second web reinforcement 2.1.7c is welded to the second top chord reinforcement 2.1.7a, and the bottom of the second web reinforcement 2.1.7c is welded to the second top chord reinforcement 2.1.7a.
[0064] In this embodiment, first mounting grooves 19 are provided at intervals on the lower part of the longitudinal wall panel body 3.1.1, above the bottom longitudinal rib 3.1.3, and on the upper part of the longitudinal wall panel body 3.1.1, above the top longitudinal rib 3.1.3; the first mounting grooves 19 are corresponding to the first vertical threaded holes 6; second mounting grooves 22 are provided at intervals on the lower part of the transverse wall panel body 2.1.1, above the bottom transverse rib 2.1.3, and on the upper part of the transverse wall panel body 2.1.1, below the top transverse rib 2.1.3; the second mounting grooves 22 are corresponding to the second vertical threaded holes 9; third mounting grooves 24 are provided on the left and right sides of the transverse wall panel body 2.1.1, near the second vertical rib 2.1.2.
[0065] In this embodiment, door openings and window openings are provided on the surface of the front horizontal wall panel 2; window openings are provided on the surface of the rear horizontal wall panel 2.
[0066] In this embodiment, the support block 13.3 is constructed with double nuts, which are welded to the adjusting screw 13.2. The lower end of the reinforcing bar 3.4 is anchored in the base plate 4. The upper end of the adjusting screw 13.2 is flat (for easy screwing) and the lower end is cylindrical (with the same diameter as the vertical sleeve 13.1). Two nuts are screwed into the flat screw, with a washer placed between the nuts, which effectively serves to fix the screw. The purposes are: first, to increase the contact surface between the screw and the nut, thus increasing strength; and second, to increase the friction between the nuts, preventing them from loosening. The flat screw (lower end) is screwed into the vertical sleeve 13.1 on the concrete foundation or base plate. A certain gap is left between the two tightly connected nuts and the concrete foundation or base plate. After all nodes are connected, self-leveling is achieved by adjusting the screw 13.2 and the double nuts, ensuring that the concrete wall panel and the panel surface are at the same horizontal level.
[0067] In this embodiment, the tie bolt 3.5 and the dowel bar 3.4 are horizontally offset, and the tie bolt 3.5 is located on the side close to the corresponding wall panel body.
[0068] In this embodiment, the anchor ring 3.3 includes a steel ring and a screw; the screw is threadedly connected to a horizontal sleeve 3.6 pre-embedded in the corresponding longitudinal wall panel unit 3.1; the wire rope 3.2 includes a flexible steel cable and a steel ring; the flexible steel cable is pre-embedded in the corresponding longitudinal wall panel unit 3.1.
[0069] In this embodiment, when the horizontally adjacent prefabricated modular house structures are spliced together, a waterproof structure A is provided in the joint of the top plate 1; the joint width of the adjacent top plates 1 is 5mm~10mm; the waterproof structure A includes a roll material layer 26, a drip strip 27, a sealing rod 28, and structural adhesive 29; the strip grooves 24 on the adjacent top plates 1 together form a channel 30; the cross-section of the roll material layer 26 is arc-shaped, installed in the channel 30, and the two longitudinal edges of the roll material layer 26 respectively abut against the top corners of the two strip grooves 24; the drip strip 27 is correspondingly installed in the drip groove 25; the cross-section of the drip strip 27 is an inverted U-shape; anchors 31 are longitudinally spaced along the side of the drip strip 27 facing the side wall of the drip groove 25; the anchors 31 are cast into the side wall of the drip groove 25; the sealing rod 28 is filled in the joint of the adjacent top plates 1, near the top position; the structural adhesive 29 seals the joint at the top of the sealing rod 28.
[0070] In this embodiment, both the first lightweight filler plate 3.1.4 and the second lightweight filler plate 2.1.4 are made of ALC plate or XPS plate.
[0071] In this embodiment, the distance between adjacent first vertical threaded holes 6 does not exceed 1500mm; the distance between adjacent second vertical threaded holes 9 does not exceed 1500mm; and the distance between adjacent third vertical threaded holes 21 is adapted to the distance between adjacent first vertical threaded holes 6, which does not exceed 1500mm.
[0072] In this embodiment, the distance between adjacent first transverse threaded holes 11 does not exceed 1500mm; the distance between adjacent first transverse threaded holes 11 is adapted to the distance between adjacent second transverse threaded holes 12, which does not exceed 1500mm.
[0073] In this embodiment, the anchor 31 is a fixing nail nailed to the side wall of the drip strip 27, and the drip strip 27 is made of PVC.
[0074] In this embodiment, the roll layer 26 is made of PC roll material.
[0075] Of course, in other embodiments, the roll layer 26 may also be made of PVC roll or PET roll.
[0076] In this embodiment, the roll layer 26 is in the shape of a long arc groove, and a longitudinal slope is provided at the bottom of the groove to drain the water dripping onto the roll layer 26.
[0077] In this embodiment, the strip groove 24, drip groove 25, and drip strip 27 on the side of the top plate are manufactured in a factory. The construction method for this quick-assembly and reusable prefabricated modular housing structure is characterized by the following steps.
[0078] Step 1: Construct the longitudinal wall panel unit 3.1, the transverse wall panel unit 2.1, and the top panel 1 respectively; the specific construction methods for the longitudinal wall panel unit 3.1 and the transverse wall panel unit 2.1 are as follows.
[0079] Step 1, making plate mold 23.
[0080] Step 2: Place the truss steel reinforcement frame in the plate mold 23.
[0081] Step 3: Lay out lightweight filler boards and leave installation grooves.
[0082] Step 4: Lay wire mesh on top of the lightweight filler board.
[0083] Step 5: Lay the strip timber and pour the concrete layer so that the top surface of the concrete layer is flush with the top surface of the strip timber.
[0084] Step 6, installation of decorative panels.
[0085] Step 7: Follow the methods in steps 2 to 6 until all wall panel units are completed.
[0086] Step 2: Hoist the longitudinal wall panel unit 3.1 and the transverse wall panel unit 2.1 onto the base plate 4, and level the self-leveling device 13 at the bottom of the longitudinal wall panel unit 3.1 and the transverse wall panel unit 2.1.
[0087] Step 3: Connect the adjacent longitudinal wall panel units 3.1 using a wall panel connection structure.
[0088] Step 4: Connect the longitudinal wall panel 3 and the transverse wall panel 2 using horizontal connecting bolts 10.
[0089] Step 5, Install Top Plate 1: Connect Top Plate 1 to the longitudinal wall panel unit 3.1 and the transverse wall panel unit 2.1 respectively. The construction is now complete.
[0090] In this embodiment, during the prefabrication of the top plate 1 in step one, before placing the truss steel reinforcement skeleton in the plate mold 23, the drip strip 27 is fixed on the plate mold 23.
[0091] In this embodiment, the process flow for constructing the waterproof structure at the joint of adjacent prefabricated modular house structures is as follows: Step 1: After the prefabricated modular housing structure is assembled, it is transported to the site for overall assembly and construction.
[0092] Step 2: Use tape to attach the roll material layer 26 to form a cylinder; then insert the cylinder into the pre-reserved channel 30 on the top plate 1 after the assembly construction is completed; Step 3: After the roll layer 26 cylinder is placed in place, use a tool to cut the tape at the top so that it is pressed against the side walls of the channel 30.
[0093] The above embodiments are not exhaustive examples of specific implementation methods, and other embodiments are also possible. The purpose of the above embodiments is to illustrate the present invention, rather than to limit the scope of protection of the present invention. All applications derived from simple variations of the present invention fall within the scope of protection of the present invention.
Claims
1. A quick-assembly and reusable prefabricated modular housing structure, comprising a top plate (1), horizontal wall panels (2), and vertical wall panels (3); each of the horizontal wall panels (2) and vertical wall panels (3) has two panels, and the two horizontal wall panels (2) and two vertical wall panels (3) are arranged in a rectangular shape on a bottom plate (4); the top plate (1) is located on top of the four wall panels; characterized in that: The longitudinal wall panel (3) includes a longitudinal wall panel unit (3.1) and a wall panel connection structure; the longitudinal wall panel unit (3.1) is a ribbed wall panel, including a longitudinal wall panel body (3.1.1), a first vertical rib (3.1.2), a longitudinal rib (3.1.3), and a first lightweight filling board (3.1.4); there are two longitudinal ribs (3.1.3), which are respectively located at the top and bottom of the inner side of the longitudinal wall panel body (3.1.1); a first strip of timber (3.1.5) is pre-embedded in the longitudinal rib (3.1.3) along its entire length, and a first vertical threaded hole (6) is provided at intervals along the longitudinal direction on the longitudinal rib (3.1.3); there are two first vertical ribs (3.1.2), which are respectively located between the two ends of the two longitudinal ribs (3.1.3). A second strip of timber (3.1.6) is embedded along the vertical length of the first vertical rib (3.1.2); a first groove (5) is provided along the vertical length of the first vertical rib (3.1.2) on the side near the splice joint of the adjacent longitudinal wall panel unit (3.1); the first grooves (5) of the two longitudinal wall panel units (3.1) together form a first cavity (7); a first truss steel reinforcement skeleton (3.1.7) is provided in both the first vertical rib (3.1.2) and the longitudinal rib (3.1.3); the wall panel connection structure is set in the first cavity (7) to connect the adjacent longitudinal wall panel units (3.1); the wall panel connection structure includes a wire rope (3.2), an anchor ring (3.3), a dowel bar (3.4) and a tie bolt (3.5). .5); The wire rope (3.2) is arranged in a set, vertically spaced in the first groove (5) on one side of the splice joint, and the collar at one end of the wire rope (3.2) is located in the first groove (5) on the corresponding side, and the other end of the wire rope (3.2) is embedded in the longitudinal wall panel unit (3.1) on the corresponding side; The anchor ring (3.3) is arranged in a set, vertically spaced in the first groove (5) on the other side of the splice joint, and the annular structure at one end of the anchor ring (3.3) is located in the first groove (5) on the corresponding side, and the other end of the anchor ring (3.3) is threadedly connected to the horizontal sleeve (3.6) pre-embedded in the longitudinal wall panel unit (3.1) on the corresponding side; The anchor ring (3.3) and the wire rope (3.2) are staggered; The reinforcing bar (3.4) Vertically inserted into the annular structure of the collar and anchor ring (3.3) of the wire rope (3.2), connecting the longitudinal wall panel units (3.1) on both sides; a set of tie bolts (3.5) are vertically spaced between the longitudinal wall panel units (3.1) on both sides; a longitudinal channel (8) is provided on the first vertical rib (3.1.2) of the longitudinal wall panel unit (3.1) at the position where the tie bolts (3.5) pass through; concrete is poured into the first cavity (7); the first lightweight filling plate (3.1.4) is filled in the rectangular grid formed by the first vertical rib (3.1.2) and the longitudinal rib (3.1.3); the first decorative panel (3.1.8) is covered on the outside of the first lightweight filling plate (3.1.4); The transverse wall panel (2) includes a transverse wall panel unit (2.1); the transverse wall panel unit (2.1) is a ribbed wall panel, including a transverse wall panel body (2.1.1), a second vertical rib (2.1.2), a transverse rib (2.1.3), and a second lightweight filling board (2.1.4); there are two transverse ribs (2.1.3), which are respectively set at the top and bottom of the inner side of the transverse wall panel body (2.1.1); a third strip of wood (2.1.5) is pre-embedded in the transverse rib (2.1.3) along its transverse length, and second vertical threaded holes (9) are set at intervals along the transverse direction on the transverse rib (2.1.3); there are two second vertical ribs (2.1.2). The first truss steel reinforcement frame (2.1.7) is set between the two ends of the two transverse ribs (2.1.3); a fourth strip of timber (2.1.6) is pre-embedded in the second vertical rib (2.1.2) along its vertical length; a first transverse threaded hole (11) is set at intervals along the vertical length on the second vertical rib (2.1.2); a second truss steel reinforcement frame (2.1.7) is set in both the second vertical rib (2.1.2) and the transverse rib (2.1.3); a second lightweight filling board (2.1.4) is filled in the rectangular grid formed by the second vertical rib (2.1.2) and the transverse rib (2.1.3); a second decorative panel (2.1.8) is covered on the outside of the second lightweight filling board (2.1.4); The second vertical rib (2.1.2) of the transverse wall plate (2) is correspondingly provided with the first vertical rib (3.1.2) at the outermost part of the longitudinal wall plate (3), and the transverse wall plate (2) and the longitudinal wall plate (3) are connected by a horizontal connecting bolt (10); a second transverse threaded hole (12) is provided on the second vertical rib (2.1.2) at the position corresponding to the first transverse threaded hole (11); the horizontal connecting bolt (10) passes through the first transverse threaded hole (11) and the second transverse threaded hole (12); Both the horizontal wall panel (2) and the vertical wall panel (3) are connected to the base plate (4) via a self-leveling device (13); the self-leveling device (13) includes a vertical sleeve (13.1), an adjusting screw (13.2), a support block (13.3), and a fastening nut (13.4); perforations (14) are respectively provided on the horizontal ribs (2.1.3) at the bottom of the horizontal wall panel (2) and the vertical ribs (3.1.3) at the bottom of the vertical wall panel (3); a groove (15) is provided at the lower part of the perforation (14); the vertical sleeve (13.1) is embedded in the base plate (4) and corresponds to the groove (15). At the location, and an internal thread is provided in the vertical sleeve (13.1); the adjusting screw (13.2) passes through the through hole (14) and the vertical sleeve (13.1), and the lower end of the adjusting screw (13.2) is threadedly connected to the vertical sleeve (13.1); the support block (13.3) is fixedly sleeved on the adjusting screw (13.2) and located in the groove (15); the fastening nut (13.4) is threadedly connected to the part of the upper end of the adjusting screw (13.2) that extends beyond the through hole (14) to fix the corresponding transverse rib (2.1.3) or longitudinal rib (3.1.3); A strip groove (24) is provided along the longitudinal side of the top plate (1); the top surface of the strip groove (24) is an inclined surface that gradually slopes downward from the groove opening to the inside of the groove, and the bottom surface of the strip groove (24) is an inclined surface that gradually slopes downward from the inside of the groove to the groove opening; a drip groove (25) is provided along the longitudinal length on the top surface of the strip groove (24).
2. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: When at least two horizontal wall panel units (2.1) are provided, a second groove (16) is provided on the second vertical rib (2.1.2) along the vertical length of the side near the splice joint of the adjacent horizontal wall panel unit (2.1); the second grooves (16) of the two horizontal wall panel units (2.1) together form a second cavity (17); the horizontal wall panel (2) also includes a wall panel connecting structure, which is set in the second cavity (17) to connect the adjacent horizontal wall panel units (2.1).
3. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: The self-leveling device (13) is provided at the bottom of each longitudinal wall panel unit (3.1) with four self-leveling devices (13) arranged at the four corners of each longitudinal wall panel unit (3.1); the self-leveling device (13) is provided at the bottom of each transverse wall panel unit (2.1) with four self-leveling devices (13) arranged at the four corners of each transverse wall panel unit (2.1).
4. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: The top plate (1) is provided with a fifth strip of timber (18) along its four edges; a third vertical threaded hole (21) is provided in the top plate (1) at the position corresponding to the first vertical threaded hole (6) and the second vertical threaded hole (9); the top plate (1) is connected to the horizontal wall plate (2) and the vertical wall plate (3) by vertical connecting bolts (20); the vertical connecting bolts (20) are respectively inserted in the third vertical threaded hole (21) and the first vertical threaded hole (6) as well as in the third vertical threaded hole (21) and the second vertical threaded hole (9).
5. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: The first truss reinforcement cage (3.1.7) includes a first top chord reinforcement (3.1.7a) and a first bottom chord reinforcement (3.1.7b); there is one first top chord reinforcement (3.1.7a), which runs the entire length of the first truss reinforcement cage (3.1.7); there are two first bottom chord reinforcements (3.1.7b), which are respectively arranged below the first top chord reinforcement (3.1.7a), and the two first bottom chord reinforcements (3.1.7b) and one first top chord reinforcement (3.1.7a) are arranged in a triangle; on the first top chord... A first web reinforcement (3.1.7c) is provided between the reinforcing bar (3.1.7a) and the two first lower chord reinforcing bars (3.1.7b); the first web reinforcement (3.1.7c) is wavy and is connected along its length between the first upper chord reinforcing bar (3.1.7a) and the corresponding first lower chord reinforcing bar (3.1.7b); the top of the first web reinforcement (3.1.7c) is welded to the first upper chord reinforcing bar (3.1.7a), and the bottom of the first web reinforcement (3.1.7c) is welded to the first upper chord reinforcing bar (3.1.7a).
6. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: The second truss reinforcement cage (2.1.7) includes a second top chord reinforcement (2.1.7a) and a second bottom chord reinforcement (2.1.7b); there is one second top chord reinforcement (2.1.7a), which runs the entire length of the second truss reinforcement cage (2.1.7); there are two second bottom chord reinforcements (2.1.7b), which are respectively arranged below the second top chord reinforcement (2.1.7a), and the two second bottom chord reinforcements (2.1.7b) and one second top chord reinforcement (2.1.7a) are arranged in a triangle; on the second top chord... A second web reinforcement (2.1.7c) is provided between the reinforcing bar (2.1.7a) and the two second lower chord reinforcing bars (2.1.7b); the second web reinforcement (2.1.7c) is wavy and is connected along its length between the second upper chord reinforcing bar (2.1.7a) and the corresponding second lower chord reinforcing bar (2.1.7b); the top of the second web reinforcement (2.1.7c) is welded to the second upper chord reinforcing bar (2.1.7a), and the bottom of the second web reinforcement (2.1.7c) is welded to the second upper chord reinforcing bar (2.1.7a).
7. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: The lower part of the main body of the longitudinal wall panel (3.1.1), the upper part of the longitudinal rib (3.1.3) at the bottom, and the upper part of the main body of the longitudinal wall panel (3.1.1), the upper part of the longitudinal rib (3.1.3) at the top 3.1.3) Each of the following is provided with a first mounting groove (19) at intervals below; the first mounting groove (19) is provided corresponding to the first vertical threaded hole (6); the lower part of the horizontal wall panel body (2.1.1), the upper part of the bottom horizontal rib (2.1.3), and the upper part of the horizontal wall panel body (2.1.1), the top horizontal rib ( 2.1.3) A second mounting groove (22) is provided at intervals below; the second mounting groove (22) is provided in correspondence with the second vertical threaded hole (9).
8. The quick-assembly and reusable prefabricated modular housing structure according to claim 1, characterized in that: When horizontally adjacent prefabricated modular housing structures are spliced together, a waterproof structure (A) is provided in the joint of the top plate (1); the joint width of adjacent top plates (1) is 5mm~10mm; the waterproof structure (A) includes a roll material layer (26), a drip strip (27), a sealing rod (28), and structural adhesive (29); the strip grooves (24) on adjacent top plates (1) together form a channel (30); the cross-section of the roll material layer (26) is arc-shaped, installed in the channel (30), and the two longitudinal sides of the roll material layer (26) are divided into The drip strip (27) is installed at the top corner of the two strip grooves (24); the drip strip (27) is installed in the drip groove (25); the cross-section of the drip strip (27) is an inverted U-shape; anchors (31) are arranged longitudinally at intervals on the side of the drip strip (27) facing the side wall of the drip groove (25); the anchors (31) are cast in the side wall of the drip groove (25); the sealing rod (28) is filled in the joint of the adjacent top plate (1) near the top position; the structural adhesive (29) is sealed in the joint at the top of the sealing rod (28).
9. A construction method for a quick-assembly and reusable prefabricated modular housing structure as described in any one of claims 1-8, characterized in that: Step 1: Construct the longitudinal wall panel unit (3.1), the transverse wall panel unit (2.1), and the top panel (1) respectively; the specific construction methods for the longitudinal wall panel unit (3.1) and the transverse wall panel unit (2.1) are as follows: Step 1, making the plate mold (23); Step 2: Place the truss steel reinforcement cage in the plate mold (23); Step 3: Lay out lightweight filler boards and leave installation grooves; Step 4: Lay wire mesh on top of the lightweight filler board; Step 5: Lay the strip timber and pour the concrete layer so that the top surface of the concrete layer is flush with the top surface of the strip timber. Step 6, installation of decorative panels; Step 7: Continue the process from Steps 2 to 6 until all wall panel units are completed. Step 2: Hoist the longitudinal wall panel unit (3.1) and the transverse wall panel unit (2.1) onto the base plate (4), and level the self-leveling device (13) at the bottom of the longitudinal wall panel unit (3.1) and the transverse wall panel unit (2.1); Step 3: Connect adjacent longitudinal wall panel units (3.1) using a wall panel connection structure; Step 4: Connect the longitudinal wall panel (3) and the transverse wall panel (2) using horizontal connecting bolts (10); Step 5, Install the top plate (1): Connect the top plate (1) to the longitudinal wall panel unit (3.1) and the transverse wall panel unit (2.1) respectively. The construction is now complete.
10. The construction method of the quick-assembly and reusable prefabricated modular housing structure according to claim 9, characterized in that: In step one, when the top plate (1) is prefabricated, before placing the truss steel reinforcement skeleton in the plate mold (23), the drip strip (27) is fixed on the plate mold (23).
Citation Information
Patent Citations
Prefabricated part standard box module structure
CN221702722U
Waterproof structure at splicing position of detachable assembly type module house
CN221702724U
Lightweight filling block rib type wallboard structure
CN221702803U