A through-feed wire shot blasting machine
Patent Information
- Application Number
- CN202410278086.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2044-03-12
AI Technical Summary
然而,由于抖动导致的喷砂不均匀性,线材表面在磷化过程中往往无法形成均匀、致密的磷化层
[0021](1)本发明所呈现的通过式线材喷砂机,是一种结构独特、功能全面的表面处理设备,它至少包含固定装置、定位装置、若干喷砂枪和高压供液系统。这些组件的协同作用,使得线材在喷砂处理过程中能够实现稳定、高效的输送,同时保证处理效果的均匀性和质量。固定装置是喷砂机的基础部分,它包括对称设置的第一固定座和第二固定座。这两个固定座之间设置有同轴的槽孔一,用于线材的顺畅通过。这种设计不仅确保了线材在输送过程中的稳定性,也为后续的喷砂处理提供了良好的基础。在固定座之间,沿着线材的输送方向,间隔设置了至少一个定位装置和多个喷砂枪。定位装置的主要作用是确保线材在喷砂过程中的径向定位,防止其因受力不均而产生抖动或偏移。每个定位装置都包括一个套管和一个输送管。套管具有前后贯穿的空腔结构,其外壁面沿着圆周方向间隔设置了多个液流孔。输送管一端与高压供液系统相连通,另一端与液流孔相连通。高压供液系统通过输送管与液流孔向套管的空腔输送高压流体。当高压流体通过液流孔进入套管与线材之间的间隙时,会形成一个高压腔,对线材表面径向定位和支撑,从而确保其稳定性。同时,这种高压腔的设计还具有另一个重要作用:在线材输送过程中,高压腔会通过线材与套管之间的间隙喷射高压流体。这种喷射作用可以将附着在线材表面的钢砂等杂质冲掉,从而避免了钢砂对线材的划伤风险。这不仅保证了线材的表面质量,也延长了其使用寿命。喷砂枪则负责对线材表面进行喷砂处理。在定位装置的配合下,喷砂枪能够精确地对线材表面进行均匀、高效的喷砂处理,从而去除表面的污垢、氧化层等不良物质,提高线材的表面光洁度和附着力。
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Figure CN117961783B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of surface sandblasting technology, and more specifically to a through-type wire sandblasting machine. Background Technology
[0002] In the current production process of refined wire rod, through-feed sandblasting machines play a crucial role. They effectively clean impurities and irregularities from the wire rod surface by spraying high-speed abrasive particles, providing a solid foundation for subsequent processing. However, this step also faces a series of technical challenges, especially in dealing with high-speed flying abrasive particles.
[0003] These high-speed abrasive grains, with their extremely high velocity and sharpness, cause severe wear to traditional rolling guide rollers. The guide rollers are crucial components for wire transport, and their stability and durability are essential for the smooth operation of the sandblasting process. However, under continuous impact from high-speed abrasive grains, the guide rollers struggle to maintain stable operation for extended periods. This not only affects the stability of the wire during sandblasting but also directly leads to a decline in wire quality.
[0004] Even more challenging is that the wire, during transport within the sandbox, often exists in an unstable, suspended, and vibrating state due to the lack of proper support and positioning devices. This vibration causes the distance and angle between the wire surface and the spray gun to constantly change, resulting in severely uneven sandblasting effects. This vibration problem is particularly pronounced when processing wires with iron oxide scale on their surface. The irregularity and roughness of the iron oxide scale increase the difficulty of sandblasting, while the wire's vibration further exacerbates the unevenness of the cleaning process.
[0005] This uneven sandblasting process not only fails to completely remove the iron oxide scale, but may also leave noticeable marks and irregularities. These residues and irregular surfaces severely affect the appearance quality of the wire, reducing its overall aesthetics and smoothness. More seriously, this uneven cleaning effect can also have a severe negative impact on the subsequent phosphating process.
[0006] Phosphating is an important surface treatment process that forms a uniform and dense phosphate layer on the surface of wire through a chemical reaction. This phosphate layer can significantly improve key properties of the wire, such as corrosion resistance, mechanical strength, and adhesion. However, due to uneven sandblasting caused by vibration, a uniform and dense phosphate layer often cannot be formed on the wire surface during the phosphating process. This uneven phosphate layer not only affects the appearance quality of the wire, but more importantly, it reduces its overall performance and service life. Summary of the Invention
[0007] To address the aforementioned problems, the present invention aims to provide a through-feed wire sandblasting machine that effectively eliminates the vibration phenomenon generated during wire operation, ensuring the wire remains stably within the working area of the sandblasting gun. This guarantees that every part of the wire surface receives uniform and sufficient sandblasting treatment, completely removing surface iron oxide scale and providing a uniformly rough and uneven surface for subsequent phosphating reactions. Consequently, a more uniform and dense phosphating layer is obtained, improving the overall mechanical properties and service life of the wire and providing strong technical support for the production and application of refined wire.
[0008] This invention discloses a through-type wire blasting machine, which includes at least a fixing device, a positioning device, and several blasting guns.
[0009] The fixing device includes a first fixing seat and a second fixing seat arranged symmetrically. The first fixing seat and the second fixing seat are provided with a coaxial slot for the wire to pass through. At least one positioning device for radial positioning of the wire and a plurality of sandblasting guns for surface treatment of the wire are provided between the first fixing seat and the second fixing seat along the wire passing direction.
[0010] The positioning device includes at least a sleeve for accommodating the wire and a delivery pipe. The sleeve has an internal cavity that extends from front to back. The outer wall of the sleeve is provided with a plurality of fluid flow holes that communicate with the cavity at intervals along the circumferential direction. One end of the delivery pipe is connected to the high-pressure fluid supply system, and the other end is connected to the fluid flow holes. The high-pressure fluid supply system delivers high-pressure fluid to the cavity of the sleeve through the delivery pipe and the fluid flow holes.
[0011] In a preferred embodiment, the positioning device further includes a fixed base adapted to and connected to the sleeve, the fixed base being provided with an inlet hole that matches and communicates with the liquid flow hole, the delivery pipe being fixedly connected to the fixed base and communicating with the inlet hole, and the delivery pipe delivering high-pressure fluid to the cavity of the sleeve through the inlet hole and the liquid flow hole.
[0012] In a preferred embodiment, the fixing base includes a side wall and a top wall, the side wall and the top wall together form a bottom-open mounting cavity, one end of the sleeve is embedded in the mounting cavity and abuts against the side of the top wall near the mounting cavity, the top wall is provided with an outlet that matches the cavity, the side wall extends outward to form a fixing part, and the liquid inlet is located on the fixing part and is spaced apart along the circumferential direction.
[0013] In a preferred embodiment, the device further includes a fixing bracket, which includes a first fixing plate and a second fixing plate located between the first fixing seat and the second fixing seat. The first fixing plate and the first fixing seat are fixedly connected, and the second fixing plate and the second fixing seat are fixedly connected. The first fixing plate and the second fixing plate are respectively provided with a second slot that matches the first slot for the passage of wire. A plurality of mounting rods are provided at intervals along the circumferential direction between the first fixing plate and the second fixing plate. One end of each mounting rod is fixedly connected to the first fixing plate, and the other end is fixedly connected to the second fixing plate.
[0014] In a preferred embodiment, at least one mounting plate is provided between the first fixing plate and the second fixing plate along the wire passing direction, the mounting plate is fixedly connected to the mounting rod, and the positioning device is installed on any of the mounting plates.
[0015] In a preferred embodiment, the outlet of the fixing seat is on the same axis as the slot, and the wire enters from the bottom opening of the fixing seat and exits from the outlet of the fixing seat, passing through the cavity of the sleeve located in the fixing seat.
[0016] In a preferred embodiment, the fixing part is provided with a plurality of mounting holes spaced apart along the circumferential direction on the side near the top wall, and the positioning device is fixedly connected to the mounting plate through the mounting holes.
[0017] In a preferred embodiment, a mounting plate is provided between the first fixing plate and the second fixing plate, a first sandblasting area is formed between the mounting plate and the first fixing plate, and a second sandblasting area is formed between the mounting plate and the second fixing plate. Several sandblasting guns are staggered along the circumferential direction in both the first sandblasting area and the second sandblasting area.
[0018] In a preferred embodiment, the sandblasting gun is mounted on the mounting rod, and the sandblasting nozzle of the sandblasting gun is close to the surface of the wire.
[0019] In a preferred embodiment, the first fixing seat and the second fixing seat are provided with a connecting frame.
[0020] The through-type wire blasting machine disclosed in this invention has the following advantages compared with the prior art:
[0021] (1) The through-type wire sandblasting machine presented in this invention is a surface treatment device with a unique structure and comprehensive functions. It includes at least a fixing device, a positioning device, several sandblasting guns, and a high-pressure liquid supply system. The synergistic effect of these components enables the wire to be transported stably and efficiently during the sandblasting process, while ensuring the uniformity and quality of the treatment effect. The fixing device is the basic part of the sandblasting machine, which includes a first fixing seat and a second fixing seat arranged symmetrically. A coaxial slot is provided between the two fixing seats for the smooth passage of the wire. This design not only ensures the stability of the wire during the transport process, but also provides a good foundation for the subsequent sandblasting process. Between the fixing seats, at least one positioning device and several sandblasting guns are arranged at intervals along the wire transport direction. The main function of the positioning device is to ensure the radial positioning of the wire during the sandblasting process and prevent it from shaking or shifting due to uneven force. Each positioning device includes a sleeve and a transport pipe. The sleeve has a cavity structure that runs through the front and back, and its outer wall surface is provided with multiple liquid flow holes at intervals along the circumferential direction. One end of the delivery pipe is connected to the high-pressure liquid supply system, and the other end is connected to the liquid flow orifice. The high-pressure liquid supply system delivers high-pressure fluid to the cavity of the bushing through the delivery pipe and the liquid flow orifice. When the high-pressure fluid enters the gap between the bushing and the wire through the liquid flow orifice, a high-pressure chamber is formed, which radially positions and supports the wire surface, thereby ensuring its stability. Simultaneously, this high-pressure chamber design has another important function: during wire transport, the high-pressure chamber sprays high-pressure fluid through the gap between the wire and the bushing. This spraying action can wash away impurities such as steel shot adhering to the wire surface, thus avoiding the risk of scratches from steel shot. This not only ensures the surface quality of the wire but also extends its service life. The sandblasting gun is responsible for sandblasting the wire surface. With the cooperation of the positioning device, the sandblasting gun can precisely and efficiently sandblast the wire surface, thereby removing surface dirt, oxide layers, and other undesirable substances, improving the surface smoothness and adhesion of the wire.
[0022] (2) The through-type wire sandblasting machine designed in this invention has undergone thoughtful optimization in its overall structural layout, especially in the configuration of the sandblasting area and the sandblasting guns, ensuring that the wire can be fully and uniformly treated when passing through. Specifically, the first fixed plate and the second fixed plate, as the core support parts of the sandblasting machine, are firmly fixed on the first fixed seat and the second fixed seat. The mounting plate set between them not only plays a role in connecting and reinforcing, but also cleverly divides the entire sandblasting area into two parts, forming the first sandblasting area and the second sandblasting area. This partitioned design allows the wire to pass through two different treatment areas successively during continuous passage, achieving a more detailed and comprehensive sandblasting effect. In these two sandblasting areas, several sandblasting guns are arranged in a staggered manner along the circumference. This layout ensures that no matter which part of the wire is covered by the sandblasting guns. The sandblasting nozzle of each sandblasting gun has been precisely designed and adjusted so that it can be close to the surface of the wire, thereby ensuring the uniformity and consistency of sandblasting. When the wire passes through the first sandblasting area, its surface will first be impacted by a ring of high-pressure sand flow. These high-speed rotating abrasive particles quickly remove dirt, oxide layers, and other unwanted deposits from the wire surface. Simultaneously, a positioning device on the mounting plate jets high-pressure fluid, continuously rinsing the wire surface. This step not only removes residual sand and impurities but also pre-treats the wire surface before it enters the second sandblasting zone, making it cleaner and smoother. After the first sandblasting zone, the wire surface has undergone preliminary cleaning and smoothing. When it enters the second sandblasting zone, it is again subjected to the impact and friction of the high-pressure abrasive stream, undergoing a more meticulous and in-depth sandblasting process. This secondary treatment further improves the surface finish and adhesion of the wire, achieving a higher quality standard.
[0023] (3) One end of the sleeve is embedded in the mounting cavity of the fixing seat and abuts against the side of the top wall near the mounting cavity. The top wall is provided with an outlet that matches the cavity of the sleeve. The outlet of the fixing seat is on the same axis as the slot of the first fixing seat and the second fixing seat for the wire to pass through. This design ensures that the wire can maintain a straight trajectory when passing through these components, thereby avoiding fluid leakage or wire damage that may be caused by bending or twisting. When the positioning device is installed, the wire enters from the bottom opening of the fixing seat and exits from the outlet of the fixing seat and passes through the cavity of the sleeve located inside the fixing seat. This design can effectively ensure that the sleeve and the fixing seat are tightly abutted. This tight fit is the key to ensuring that the high-pressure fluid can flow along the predetermined path, thereby ensuring that the high-pressure fluid flows into the gap between the wire and the sleeve in sequence from the delivery pipe, the inlet hole and the flow hole, and radially fixes the wire and axially sprays high-pressure fluid. In this process, the fluid not only radially fixes the wire to ensure that it will not shake or deviate during operation, but also performs high-pressure spraying along the axial direction of the wire. This spraying method not only improves the efficiency of fluid transmission, but also helps to clean and lubricate the wires, thereby further improving the reliability and service life of the entire system. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the through-type wire blasting machine of the present invention; Figure 2 This is a front view of the overall structure of an embodiment of the through-type wire blasting machine of the present invention; Figure 3 for Figure 2 A magnified view of part A in the diagram; Figure 4 This is a schematic diagram of the fixed base structure of an embodiment of the through-type wire sandblasting machine of the present invention; Figure 5 This is a side view of the fixed base of an embodiment of a through-type wire blasting machine according to the present invention; Figure 6 This is a schematic diagram of the sleeve structure of an embodiment of the through-type wire sandblasting machine of the present invention; Figure 7 This is a cross-sectional view of the casing structure of an embodiment of a through-type wire blasting machine according to the present invention; Figure 8 This is a schematic diagram of the positioning device structure of an embodiment of a through-type wire sandblasting machine of the present invention; Figure 9 This is a cross-sectional view of the positioning device structure of an embodiment of a through-type wire sandblasting machine according to the present invention.
[0025] Explanation of reference numerals in the attached figures: 1-Fixing device; 11-First fixing seat; 12-Second fixing seat; 111-Slot hole one; 112-Connecting frame; 2-Positioning device; 21-Sleeve; 211-Cavity; 212-Liquid flow hole; 22-Conveying pipe; 23-Fixed seat; 231-Liquid inlet; 232-Side wall; 233-Top wall; 234-Mounting cavity; 235-Outlet; 236-Fixing part; 237-Liquid flow channel; 238-Guide part; 2381-Pipeline; 239-Mounting hole; 3-Sandblasting gun; 4-Fixed bracket; 41-First fixing plate; 42-Second fixing plate; 411-Slot 2; 43-Mounting rod; 44-Mounting plate; 45-First sandblasting area; 46-Second sandblasting area; 5-Wire; 6-High-pressure liquid supply system. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0027] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0029] This embodiment of a through-type sandblasting machine includes at least a fixing device 1, a positioning device 2, a plurality of sandblasting guns 3, and a high-pressure liquid supply system 6. Figure 1 As shown, the fixing device includes a first fixing seat 11 and a second fixing seat 12 arranged symmetrically. The first fixing seat and the second fixing seat are provided with coaxial slots 111 for the wire to pass through. These two coaxial slots 111 allow the wire to pass through smoothly. This design not only ensures the stability of the wire during the conveying process, but also provides a good foundation for subsequent sandblasting treatment.
[0030] Preferably, the first fixing seat 11 and the second fixing seat 12 are provided with a connecting bracket 112. The connecting bracket is used for external mounting and fixing of the first fixing seat and the second fixing seat.
[0031] like Figure 2 As shown, it also includes a fixing bracket 4, which includes a first fixing plate 41 and a second fixing plate 42 located between the first fixing seat and the second fixing seat. The first fixing plate and the first fixing seat are fixedly connected, and the second fixing plate and the second fixing seat are also fixedly connected. The first fixing plate and the second fixing plate are respectively provided with a second slot 411 that matches the first slot for wire passage. A plurality of mounting rods 43 are arranged at intervals along the circumferential direction between the first fixing plate and the second fixing plate. One end of the mounting rod is fixedly connected to the first fixing plate, and the other end is fixedly connected to the second fixing plate. In this embodiment, four mounting rods are provided, which are parallel and evenly spaced along the circumferential direction.
[0032] At least one mounting plate 44 is provided between the first fixing plate 41 and the second fixing plate 42 along the wire passing direction. The mounting plate is fixedly connected to the mounting rod, and a positioning device 2 is installed on either mounting plate. In this embodiment, a mounting plate 44 is provided between the first fixing plate 41 and the second fixing plate, forming a first sandblasting area 45 between the mounting plate and the first fixing plate, and a second sandblasting area 46 between the mounting plate and the second fixing plate. The first fixing plate and the second fixing plate serve as the core support parts of the sandblasting machine, and are firmly fixed on the first fixing seat and the second fixing seat. The mounting plate provided between them not only serves to connect and reinforce, but also cleverly divides the entire sandblasting area into two, forming the first sandblasting area and the second sandblasting area. This partitioned design allows the wire to pass through two different processing areas successively during continuous passage, achieving a more detailed and comprehensive sandblasting effect.
[0033] At least one positioning device 2 for radial positioning of the wire and several sandblasting guns 3 for surface treatment of the wire are provided at intervals between the first fixed seat and the second fixed seat along the wire passing direction.
[0034] like Figure 3 As shown, the positioning device 2 includes a sleeve 21 for accommodating the wire, a delivery pipe 22, and a fixed base 23 adapted to and connected to the sleeve. The sleeve has an internal cavity 211 that extends from front to back, and the outer wall of the sleeve is provided with a plurality of fluid flow holes 212 at intervals along the circumferential direction, which communicate with the cavity. One end of the delivery pipe is connected to the high-pressure fluid supply system 6, and the other end is connected to the fluid flow holes. The high-pressure fluid supply system 6 delivers high-pressure fluid to the cavity of the sleeve through the delivery pipe and the fluid flow holes, forming a radial force on the wire, thereby radially positioning and supporting the wire.
[0035] Preferably, the fixed base is provided with an inlet hole 231 that matches and communicates with the liquid flow hole, the delivery pipe is fixedly connected to the fixed base and communicates with the inlet hole, and the delivery pipe delivers high-pressure fluid to the cavity of the sleeve through the inlet hole and the liquid flow hole.
[0036] like Figures 4 to 5 As shown, the mounting base includes a side wall 232 and a top wall 233. The side wall and top wall together form an open-bottomed mounting cavity 234. One end of the sleeve is embedded in the mounting cavity and abuts against the side of the top wall closest to the mounting cavity. The top wall is provided with an outlet 235 that matches the cavity. The side wall extends outward to form a fixing part 236. Liquid inlet holes are located on the fixing part and are spaced apart along the circumferential direction. In this embodiment, the fixing part is evenly spaced with two liquid inlet holes. The two liquid inlet holes are symmetrically distributed at 180°, which facilitates sufficient and uniform entry of high-pressure water, applying uniform pressure to the outer wall surface of the sleeve, and avoiding the problem of damage to the seal between the sleeve and the mounting base due to uneven force on the sleeve and the mounting cavity of the mounting base.
[0037] A flow channel 237, formed by an outward indentation from the inner surface, is provided at the position corresponding to the inlet hole in the mounting cavity. The presence of the flow channel ensures that high-pressure water can adequately enter the cavity inside the sleeve. The water flow can be more easily concentrated and guided, thereby effectively filling the entire cavity and avoiding problems of water dispersion or insufficient flow. Due to the concave shape of the flow channel, the water flow is evenly distributed when entering the cavity, thus avoiding situations where the water flow is too concentrated in some areas or too sparse in others, while also avoiding noise problems.
[0038] The fixing part 236 extends outward from the end away from the top wall 233 to form a guide part 238. A conduit 2381, adapted to the outer wall surface of the sleeve 21, is provided within the guide part, and a chamfer is provided at the inlet of the conduit. Due to the presence of the guide part, the wire receives clear path guidance when passing through the sleeve. This helps ensure that the wire can smoothly enter the sleeve, reducing potential confusion or misalignment during the wire's passage. Secondly, the conduit within the guide part is adapted to the outer wall surface of the sleeve, meaning that the size and shape of the conduit are designed for a perfect match with the sleeve. This adaptability ensures that the friction and resistance between the sleeve and the conduit are reduced after the wire enters the sleeve. This design not only improves the efficiency of wire passage through the sleeve, but also significantly extends the service life of the sleeve for applications requiring frequent wire replacement, while also reducing replacement and maintenance costs.
[0039] like Figure 5 As shown, the fixing part 236 of the fixing base has a plurality of mounting holes 239 spaced along the circumferential direction on the side near the top wall 233. In this embodiment, there are 6 mounting holes for fixing the wire positioning device to the mounting plate 44.
[0040] like Figures 6 to 7As shown, the outer wall of the sleeve is adapted to the inner surface of the mounting cavity 234. The liquid flow hole penetrates the outer wall of the sleeve and is connected to the cavity of the sleeve. The liquid flow hole is connected to the liquid inlet hole 231 through the liquid flow groove 237. High-pressure water enters the inner cavity of the sleeve through the liquid inlet hole, the liquid flow groove and the liquid flow hole in sequence. The high-pressure water fills the gap between the wire and the sleeve. The high-pressure water cavity formed by the high water pressure can fix the position of the wire to the required working position, eliminate the shaking phenomenon of the wire during operation, and wash away the attached steel sand on the surface of the wire, avoiding the risk of steel sand scratching the wire.
[0041] In this embodiment, the sleeve is evenly spaced with three fluid flow holes 22 along its circumference, with an included angle of 120° between the holes. High-pressure water fills the gap between the wire and the sleeve through the fluid flow holes, creating a pressure greater than 0.4 MPa. This ensures that the wire is accurately positioned and does not vibrate during sandblasting.
[0042] like Figures 8 to 9 As shown, the sleeve is embedded in the mounting cavity, with one end abutting against the top wall 233 near the mounting cavity. The end of the sleeve away from the top wall 233 extends out of the guide portion 238. The size of the outlet 235 of the top wall is larger than the cross-sectional size of the sleeve cavity but smaller than the cross-sectional size of the outer wall of the sleeve. The inner surface size of the sleeve cavity is adapted to the outer surface size of the wire 5. The wire 5 and the sleeve cavity are in clearance fit to ensure that high pressure can enter the gap between the wire and the sleeve. The outlet 235 of the fixing seat in the positioning device 2 is the outlet for the wire to pass through the positioning device. When the positioning device is installed, the wire enters from the bottom opening of the fixing seat and exits from the outlet of the fixing seat, passing through the cavity of the sleeve located inside the fixing seat. This effectively ensures that the sleeve and the fixing seat are tightly abutted. This tight fit is the key to ensuring that the high pressure fluid can flow along a predetermined path, thereby ensuring that the high pressure fluid flows into the gap between the wire and the sleeve in sequence from the delivery pipe, the inlet hole, and the flow hole, and radially fixes the wire and axially sprays high pressure fluid. In this process, the fluid not only radially fixes the wire, ensuring it doesn't wobble or shift during operation, but also applies high-pressure jetting along the wire's axial direction. This jetting method not only improves fluid transfer efficiency but also helps clean and lubricate the wire, thereby further enhancing the overall system's reliability and lifespan.
[0043] like Figures 1 to 2 As shown, the positioning device 2 is mounted on the mounting plate through the mounting hole 237 on the fixing seat, and the outlet of the fixing seat is on the same axis as the slot hole. This design ensures that the wire maintains a straight trajectory when passing through these components, thereby avoiding fluid leakage or wire damage that may be caused by bending or twisting.
[0044] Four sandblasting guns 3 are staggered circumferentially in both the first sandblasting zone 45 and the second sandblasting zone 46. The sandblasting guns are mounted on mounting rods 43, with their nozzles close to the wire surface. This layout ensures effective coverage of the wire regardless of its location. Each sandblasting gun's nozzle is precisely designed and adjusted to ensure close proximity to the wire surface, guaranteeing uniformity and consistency in sandblasting. When the wire passes through the first sandblasting zone, its surface is first impacted by a ring of high-pressure sand. These high-speed rotating sand particles quickly remove dirt, oxide layers, and other unwanted deposits from the wire surface. Simultaneously, a positioning device on the mounting plate sprays high-pressure fluid to continuously flush the wire surface. This step not only removes residual sand and impurities but also pre-treats the wire surface before it enters the second sandblasting zone, making it cleaner and smoother. After treatment in the first sandblasting zone, the wire surface has undergone preliminary cleaning and finishing. When it enters the second sandblasting zone, it is again subjected to the impact and friction of the high-pressure sand stream, undergoing a more meticulous and in-depth sandblasting process. This secondary treatment further improves the surface finish and adhesion of the wire, enabling it to reach higher quality standards.
[0045] In summary, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A through-type wire blasting machine, comprising at least a fixing device (1), a positioning device (2), a plurality of blasting guns (3), and a high-pressure liquid supply system (6), characterized in that: The fixing device (1) includes a first fixing seat (11) and a second fixing seat (12) arranged symmetrically. The first fixing seat and the second fixing seat are provided with a coaxial slot (111) for the wire to pass through. It also includes a fixing bracket (4), which includes a first fixing plate (41) and a second fixing plate (42) located between the first fixing seat and the second fixing seat. The first fixing plate and the first fixing seat are fixedly connected, and the second fixing plate and the second fixing seat are fixedly connected. The first fixing plate and the second fixing plate are respectively provided with a slot second (411) that matches the slot first for the passage of wire. A plurality of mounting rods (43) are provided at intervals along the circumferential direction between the first fixing plate and the second fixing plate. One end of the mounting rod is fixedly connected to the first fixing plate, and the other end is fixedly connected to the second fixing plate. At least one mounting plate (44) is provided between the first fixing plate (41) and the second fixing plate (42) along the wire passing direction. The mounting plate is fixedly connected to the mounting rod, and the positioning device (2) is installed on any of the mounting plates. An mounting plate (44) is provided between the first fixing plate (41) and the second fixing plate (42). A first sandblasting area (45) is formed between the mounting plate and the first fixing plate, and a second sandblasting area (46) is formed between the mounting plate and the second fixing plate. Several sandblasting guns (3) are staggered along the circumferential direction in both the first sandblasting area and the second sandblasting area. The positioning device (2) includes at least a sleeve (21) for accommodating the wire, a delivery pipe (22), and a fixing seat (23) adapted to and connected to the sleeve. The sleeve has an internal cavity (211) that extends through the front and back. The outer wall of the sleeve is provided with a plurality of liquid flow holes (212) that communicate with the cavity at intervals along the circumferential direction. The fixing seat is provided with a liquid inlet hole (231) that matches and communicates with the liquid flow holes. The fixing seat includes a side wall (232) and a top wall (233). The side wall and the top wall together form an open mounting cavity (233) at the bottom. 34) A liquid flow groove (237) is provided at the position corresponding to the liquid inlet hole (231) and is formed by the indentation of the inner surface outward; one end of the delivery pipe is connected to the high-pressure liquid supply system and the other end is connected to the liquid flow hole. The high-pressure liquid supply system delivers high-pressure fluid to the cavity of the sleeve through the delivery pipe, the liquid inlet hole and the liquid flow hole; the high-pressure fluid enters the gap between the sleeve and the wire through the liquid flow hole to form a high-pressure cavity, which radially positions and supports the surface of the wire, and performs high-pressure spraying along the axial direction of the wire for cleaning and lubricating the wire.
2. A through-type wire blasting machine according to claim 1, characterized in that: One end of the sleeve is embedded in the mounting cavity and abuts against the top wall near the mounting cavity. The top wall is provided with an outlet (235) that matches the cavity. The side wall extends outward to form a fixing part (236). The liquid inlet is located on the fixing part and is spaced apart along the circumferential direction.
3. A through-type wire blasting machine according to claim 2, characterized in that: The outlet (235) of the fixing seat is on the same axis as the slot. The wire enters from the bottom opening of the fixing seat and exits from the outlet (235) of the fixing seat and passes through the cavity (211) of the sleeve (21) located in the fixing seat.
4. A through-type wire blasting machine according to claim 2, characterized in that: The fixing part (236) has a plurality of mounting holes (239) spaced along the circumferential direction on the side near the top wall (233), and the positioning device is fixedly connected to the mounting plate through the mounting holes.
5. A through-type wire blasting machine according to claim 1, characterized in that: The sandblasting gun is mounted on the mounting rod (43), and the sandblasting nozzle of the sandblasting gun is close to the surface of the wire.
6. A through-type wire blasting machine according to claim 1, characterized in that: The first fixing seat (11) and the second fixing seat (12) are provided with connecting brackets (112).
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