A method, apparatus, and electronic equipment for regulating storage environment parameters inside a factory.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2026-08-14
AI Technical Summary
而现有常规厂房空调系统采用传统中央空调控制方式,在存储不同种类的烟丝时,不但需要不断手动调节来满足存储环境参数要求,更无法保证调控的存储环境参数精确且稳定
在本说明书一个或多个实施例中,当控制系统收到调控指令后,根据所存储的烟丝种类自动选择环境控制模式和模式控制参数,根据目标存储厂房实际布局自动确定送风扇叶角度,经过目标厂房内部参数传感器采集实时内部存储环境参数后,通过预设的控制算法经过控制器不断自动调控,使实时内部存储环境参数达到目标环境参数。通过传感器、控制器和执行器构成的控制系统,达到了根据不同种类烟丝实时自动精确调节厂房内部存储环境参数的目的。针对传统空调系统为了满足环境控制要求常设定较大的冗余量,此控制系统可根据不同厂房的布局与实时环境参数来实际调控吹风装置的控制参数以及扇叶开合角度满足节约能耗的要求。
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Figure CN117968239B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automatic control technology, and more particularly to a method, device and electronic equipment for regulating the storage environment parameters inside a factory. Background Technology
[0002] In the tobacco industry, the process from harvesting tobacco leaves to forming the final cigarette involves a series of complex steps. Among these, the storage of tobacco shreds is crucial, as factors such as the ambient temperature and pressure differences during storage directly affect the quality of the tobacco. However, existing conventional factory air conditioning systems use traditional central air conditioning control methods. When storing different types of tobacco shreds, this not only requires constant manual adjustment to meet the storage environment parameters, but also cannot guarantee the precision and stability of these parameters. Summary of the Invention
[0003] This specification provides an embodiment of a method, apparatus, and electronic device for controlling internal storage environment parameters in a factory, the technical solution of which is as follows: Firstly, embodiments of this specification provide a method for regulating storage environment parameters inside a factory, the method comprising: Upon receiving a parameter control instruction, the system responds to the instruction, determines the environmental control mode and mode control parameters corresponding to the current storage object, and determines the opening and closing angle range of the fan blades based on the layout of the target factory building. The environmental control mode includes a temperature control mode or a pressure control mode, and the mode control parameters include the target temperature control temperature or the target pressure control differential. The fan blades are located at the outlet of the air supply duct of the target factory building. When the environmental control mode is the temperature control mode, the opening and closing angle of the blower fan blades is adjusted to the maximum value of the opening and closing angle range, and the air supply temperature of the blower is adjusted based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building. The blower is located at the air supply duct inlet of the target factory building. When the environmental control mode is the pressure control mode, the target opening and closing angle of the air outlet position furthest from the air outlet position is determined based on the air outlet position of the target factory building. The opening and closing angle of the blower fan blades is adjusted to the target opening and closing angle. The air supply speed of the blower is adjusted based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening and closing angle.
[0004] Secondly, a device for regulating storage environment parameters inside a factory is provided, the device comprising: The response module is used to respond to the parameter control instruction when it receives the parameter control instruction, determine the environmental control mode and mode control parameters corresponding to the current storage object, and determine the opening and closing angle range of the fan blades according to the layout of the target plant. The environmental control mode includes temperature control mode or pressure control mode, and the mode control parameters include target temperature control temperature or target pressure control differential. The fan blades are set at the air supply duct outlet of the target plant. The first judgment module is used to adjust the opening and closing angle of the blower fan blades to the maximum value of the opening and closing angle range when the environmental control mode is the temperature control mode, and adjust the air supply temperature of the blower device based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building. The blower device is set at the air supply duct inlet of the target factory building. The second judgment module is used to determine the target opening and closing angle of the air outlet direction furthest from the air outlet position based on the air outlet position of the target factory building when the environmental control mode is the pressure control mode, adjust the opening and closing angle of the blower fan blades to the target opening and closing angle, and adjust the air supply speed of the blower device based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening and closing angle.
[0005] Thirdly, an electronic device is provided, including a processor and a memory; The processor is connected to the memory; The memory is used to store executable program code; The processor runs a program corresponding to the executable program code stored in the memory to perform the steps of the method provided as in the first aspect or any possible implementation thereof.
[0006] Fourthly, a computer-readable storage medium is provided having a computer program stored thereon, the computer-readable storage medium storing instructions that, when executed on a computer or processor, cause the computer or processor to perform the method provided as in the first aspect or any possible implementation thereof.
[0007] The beneficial effects of the technical solutions provided in some embodiments of this specification include at least the following: In one or more embodiments of this specification, when the control system receives a control command, it automatically selects the environmental control mode and mode control parameters according to the stored tobacco types. It automatically determines the fan blade angle based on the actual layout of the target storage facility. After real-time internal storage environmental parameters are collected by sensors inside the target facility, the controller continuously and automatically adjusts the parameters through a preset control algorithm to achieve the target environmental parameters. The control system, composed of sensors, controllers, and actuators, achieves the goal of automatically and accurately adjusting the internal storage environmental parameters of the facility in real time according to different types of tobacco. Traditional air conditioning systems often have large redundancies to meet environmental control requirements; this control system can actually adjust the control parameters of the blowing device and the fan blade opening and closing angle according to the layout of different facilities and real-time environmental parameters to meet energy-saving requirements. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0009] Figure 1 A schematic diagram of a system architecture for a method of controlling internal storage environment parameters in a factory, provided in the embodiments of this specification; Figure 2 A flowchart illustrating a method for controlling internal storage environment parameters in a factory, provided as an embodiment of this specification; Figure 3 A schematic diagram of a device for regulating storage environment parameters inside a factory, provided as an embodiment of this specification; Figure 4 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this specification. Detailed Implementation
[0010] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.
[0011] The terms "first," "second," "third," etc., in the description, claims, and accompanying drawings are used to distinguish different objects, not to describe a specific order. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to such processes, methods, products, or apparatus.
[0012] The following description provides examples and does not limit the scope, applicability, or examples set forth in the claims. Changes may be made to the function and arrangement of the described elements without departing from the scope of this specification. Various processes or components may be appropriately omitted, substituted, or added to the examples. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Furthermore, features described with respect to some examples may be combined into other examples.
[0013] First, some of the embodiments of this application will be explained below to facilitate understanding by those skilled in the art.
[0014] A Programmable Logic Controller (PLC) is a specific computer hardware device used in automated control systems. It monitors and controls mechanical, electrical, and technological processes through programmable logic functions and digital / analog input / output interfaces.
[0015] Proportional-Integral-Derivative (PID) control is a commonly used control algorithm widely applied in industrial automation and process control. It achieves precise system control by adjusting the control signal based on a comprehensive consideration of current, past, and future errors. Proportional control adjusts the control signal proportionally to the current error, making the control signal linearly related to the error. When the error is large, proportional control can respond quickly and provide a larger control signal to accelerate the system's response speed. Integral control adjusts the control signal based on the cumulative value of past errors, eliminating steady-state errors. Even with system parameter errors or external disturbances, the integral action continuously adjusts the control signal, bringing the system output closer to the setpoint. Derivative control adjusts the control signal based on the rate of change of future errors, predicting future error trends and adjusting the control signal accordingly to reduce the rate of error change, improving system stability and anti-interference capabilities.
[0016] Please see Figure 1 , Figure 1 This document illustrates a system architecture diagram of a method for controlling internal storage environment parameters in a factory, as provided in an embodiment of this specification.
[0017] like Figure 1 As shown, the system architecture of the method for controlling the internal storage environment parameters of the factory building can include at least a terminal 10, a server 20, and a network 30.
[0018] Terminal 10 includes, but is not limited to, electronic devices such as smartphones, desktop computers, tablets, laptops, smart speakers, digital assistants, and smart wearable devices, and may also be software running on the aforementioned electronic devices, such as applications. Optionally, the operating system running on the electronic device may include, but is not limited to, Android, iOS, Linux, and Windows. Optionally, terminal 10 provides users with adjustable parameters of the factory's internal storage environment. Terminal 10 can obtain operation instructions from the application programming interface and send parameter adjustment requests to server 20.
[0019] Server 20 can provide background services for terminal 10. Based on the parameter adjustment request sent by terminal 10, server 20 will obtain a series of adjustment instructions and transmit the adjustment instructions to other terminals 10 through network 30. Specifically, server 20 can be an independent physical server, a server cluster or distributed system composed of multiple physical servers, or a cloud server that provides basic cloud computing services such as cloud services, cloud databases, cloud computing, cloud functions, cloud storage, network services, cloud communication, middleware services, domain name services, security services, CDN (Content Delivery Network), and big data and artificial intelligence platforms.
[0020] Network 30 is a medium used to provide a communication link between terminal 10 and server 20. Network 30 may include various connection types, such as wired, wireless communication links, or fiber optic cables, etc.
[0021] In addition, it should be noted that, Figure 1 The system shown is merely one example of the system provided in this disclosure. In practical applications, other systems may also be included, such as more terminals.
[0022] In the embodiments described in this specification, the terminal 10 and the server 20 can be directly or indirectly connected through wired or wireless communication, and this disclosure does not impose any restrictions.
[0023] Please refer to the following. Figure 2 , Figure 2 This specification illustrates an overall flowchart of a method for regulating internal storage environment parameters in a factory, which can be used in a server control system.
[0024] like Figure 2 As shown, the method for regulating the internal storage environment parameters of this factory building may include at least the following steps: Step 201: Upon receiving a parameter control instruction, respond to the parameter control instruction, determine the environmental control mode and mode control parameters corresponding to the current storage object, and determine the opening and closing angle range of the fan blades according to the layout of the target factory.
[0025] The environmental control mode includes a temperature control mode or a pressure control mode, and the mode control parameters include a target temperature control temperature or a target pressure control differential. The fan blades are located at the outlet of the air supply duct of the target plant.
[0026] In the embodiments described in this specification, when the server's control system receives parameter adjustment instructions sent by the terminal used by the administrator, it will generate a series of responses to the adjustment instructions. First, the control system determines the current storage object and selects the corresponding environmental control mode and mode control parameters according to the type of storage object through a preset storage information database. The environmental control mode includes temperature control mode or pressure control mode, and the mode control parameters include target temperature control temperature or target pressure control differential. When the environmental control mode is selected as temperature control mode, the mode control parameters are selected accordingly as target temperature control temperature. When the environmental control mode is selected as pressure control mode, the mode control parameters are selected accordingly as target pressure control differential. Due to different factory layouts, the storage areas of the storage objects in the factory are different, and the temperature and pressure differential of each area in the factory are different. The air blown out from the fan blades should be directed towards the storage area to prioritize the temperature or pressure control effect of the storage area. Therefore, it is necessary to determine the opening and closing angle range of the fan blades in the target factory based on the layout of the target factory. In the target factory, the fan blades are located at the outlet of the air supply duct.
[0027] As an example, the stored objects could be different types of tobacco shreds, and the target facility could be a warehouse for storing these shreds. To maintain the quality of the tobacco shreds, different types require different storage conditions. For instance, tobacco shred A needs to be stored at an ambient temperature of around 25°C to ensure its quality remains unaffected, but the pressure difference requirement within the target facility is not high. On the other hand, tobacco shred B needs to be stored at a pressure difference of around 10 Pa within the target facility to ensure its quality remains unaffected, but the temperature requirement within the target facility is not high. Therefore, before using the warehouse to store tobacco shreds, managers need to determine the environmental control mode and mode control parameters of the target facility based on the type of tobacco shreds, and then generate parameter control instructions, which are then sent to the server.
[0028] When selecting the control mode for the internal storage environment of the factory, a custom mode can also be selected. By simultaneously setting the temperature and pressure difference parameters of the internal storage environment, it is possible to meet the situation where some types of tobacco in the storage have high requirements for both temperature and pressure difference in the internal storage environment.
[0029] In one possible implementation, determining the environment control mode and mode control parameters corresponding to the current storage object includes: According to the parameter control instructions, the target type information of the current storage object is obtained, and the target type information is queried in the preset storage information database to obtain the environmental control mode and mode control parameters corresponding to the target type information.
[0030] In the embodiments of this specification, after receiving the control command, the control system first obtains the target type information of the currently stored object, and queries the target type information in the preset storage information database to find the environmental control mode and mode control parameters corresponding to the target type information in the storage information database.
[0031] The pre-set storage information database is created by administrators who, based on the characteristics of different types of tobacco and their own experience, pre-set corresponding environmental control modes and mode control parameters for each type of storage object. This data is then aggregated to form the storage information database. Through this pre-set database, the environmental control mode and mode control parameters corresponding to each type of storage object can be retrieved.
[0032] In one possible implementation, determining the opening and closing angle range of the fan blades based on the layout of the target factory building includes: Based on the layout of the target factory, the storage area of the current storage object in the target factory is determined, and the opening angle range of the fan blade opening angle is determined according to the fan blade opening angle between each point in the storage area and the fan blade position of the target factory.
[0033] In the embodiments of this specification, the actual layout of the target factory where the current storage object is located is first determined, and the storable area of the current storage object in the target factory is determined based on the actual layout. If the factory is large, the temperature and pressure difference at different locations within the factory will vary. The air blown from the fan blades should be directed towards the storable area to prioritize the temperature and pressure control effect of the storable area. Therefore, the air outlet angle range of the fan blades needs to be adjusted according to the different layouts of the factory. The lines connecting each point within the storable area to the fan blade position point in the target factory and the fan blade closure line can form fan blade opening and closing angles. Generally, the fan blade limit opening and closing angle range can be determined by connecting the extreme position points within the storable area to the fan blade position point and the fan blade closure line.
[0034] As an example, when the stored object is tobacco shreds, the required storage quantity for different types of tobacco shreds in actual production is different. Therefore, the required factory size for storing different types of tobacco shreds is different, resulting in different actual layouts of different factories during actual storage, which in turn affects the available storage area of the stored object in the target factory.
[0035] Step 202: When the environmental control mode is the temperature control mode, the opening and closing angle of the blower fan blades is adjusted to the maximum value of the opening and closing angle range, and the air supply temperature of the blower is adjusted based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory.
[0036] The blower is located at the inlet of the air supply duct of the target factory building.
[0037] In the embodiments of this specification, when the control system selects the environmental control mode as temperature control mode according to the type of stored object, the control system will obtain the target temperature control temperature of the currently stored object. First, the opening and closing angle of the fan blades in the target factory is adjusted to the maximum value of the opening and closing angle range by a stepper motor, and the difference between the target temperature control temperature and the real-time temperature of the target factory is calculated. Based on this difference, the air supply temperature of the blowing device is adjusted.
[0038] The air supply ducts of the target factory building typically have an inlet and an outlet. The inlet connects to other main ducts, while the outlet is connected to the internal environment of the factory building. The blower is usually located at the inlet of the air supply duct, and the blower fan blades are located at the outlet.
[0039] The opening and closing angle of the fan blades in the target factory is adjusted to the maximum value of the opening and closing angle range by a stepper motor. This is to make the temperature control speed the fastest, so that the actual ambient temperature in the target factory reaches the target temperature control temperature in a short time, thereby minimizing the impact of the control time on the quality of the stored objects.
[0040] Adjusting the opening and closing angle of the blower fan blades using a stepper motor involves the following steps: First, the control system needs to set a preset angle, i.e., the specific angle the blower fan blades are expected to rotate to. Then, an angle sensor or encoder is used to monitor the current angle of the blower fan blades in real time and transmits this feedback information back to the control system. Next, the control system uses a specific control algorithm to compare the difference between the target angle and the current angle and calculates the stepper motor's required step angle. Common control algorithms include PID control and closed-loop control. The calculated step angle command is sent to the stepper motor via the motor driver. The motor driver controls the coil current of the stepper motor according to the command, causing it to rotate by the corresponding step angle. To ensure control accuracy, the control system needs to perform angle calibration periodically, achieved through a specific calibration procedure. Typically, the stepper motor is rotated to a known position, and the actual angle is determined by sensor feedback. During the control process, the control system monitors the angle feedback of the blower fan blades in real time and compares it with the preset angle. If an error exists, the control system will adjust according to the feedback information to gradually bring the blower fan blade angle closer to the preset angle.
[0041] In one possible implementation, adjusting the air supply temperature of the blower based on the temperature difference between the target temperature and the real-time temperature of the target factory building includes: The real-time temperature of the target factory building is obtained by a temperature sensor installed inside the target factory building, and the temperature difference between the target temperature control temperature and the real-time temperature is calculated. When the temperature difference is less than or equal to the preset temperature difference, the air supply temperature of the blower is adjusted to the target temperature control temperature. When the temperature difference is greater than the preset temperature difference, an excess value is calculated based on the difference between the temperature difference and the preset temperature difference. The temperature correction value corresponding to the excess value is queried in the preset temperature correction database, and the air supply temperature of the blower is adjusted to the sum of the target temperature control temperature and the temperature correction value.
[0042] In the embodiments of this specification, the real-time temperature of the target factory building is first obtained through a temperature sensor inside the target factory building. The temperature difference is calculated by subtracting the target temperature from the real-time temperature. The calculated temperature difference is then compared with a preset temperature difference value. If the temperature difference is less than or equal to the preset temperature difference value, the air supply temperature of the blower is directly adjusted to the target temperature. If the temperature difference is greater than the preset temperature difference value, due to the large temperature difference, heat transfer will occur between the internal and external environments of the factory building. Directly adjusting the air supply temperature of the blower to the target temperature would lead to a significant error in the actual temperature control result. Therefore, it is necessary to further calculate the difference between the temperature difference and the preset temperature difference value to obtain the excess value. The temperature correction value corresponding to the calculated excess value is then retrieved from a preset temperature correction database. Finally, the target temperature and the temperature correction value are added to obtain the corrected temperature, and the air supply temperature of the blower is adjusted to the corrected temperature.
[0043] As an example, the temperature regulation process of the control system can be achieved through the following steps: Temperature sensors inside the target plant collect real-time plant temperature data, generating analog signals. These analog signals are then converted into digital signals by an analog-to-digital converter. This digital signal is input to the PLC's input module. A pre-programmed PID control algorithm in the PLC calculates the corresponding control signal based on the set target temperature and the actual temperature. The PLC's output module converts the control signal into the electrical signal required by the air blower and sends it to the air blower. The air blower adjusts its temperature according to the PLC's output signal. Temperature sensors periodically measure the temperature and feed the measured values back to the PLC's input module. The PLC uses these feedback values to check if the actual temperature is close to the set target temperature. Based on the temperature feedback values and the set target temperature, a new control signal is calculated to regulate the air blower. This process is repeated continuously to keep the actual temperature as close as possible to the target temperature.
[0044] In addition to PID control algorithms, fuzzy control algorithms can also be used in PLCs. First, the input and output variables of the fuzzy control system need to be defined. In temperature control mode, the input variables can be the actual temperature and error, and the output variable can be the control signal. Based on the characteristics of the input and output variables, fuzzy sets need to be designed. Fuzzy sets map actual physical quantities to the membership functions of fuzzy sets, usually represented by shapes such as triangles or trapezoids. The fuzzy rule base defines the relationship between the input and output variables. It consists of a series of fuzzy rules, each representing the mapping relationship between the membership degrees of the input and output variables. In the fuzzy inference stage, the membership degree of the output variable is calculated through fuzzy logic operations based on the membership degrees of the input variables and the fuzzy rule base. Commonly used fuzzy logic operations include fuzzy AND, fuzzy OR, and fuzzy NOT. The fuzzy output obtained from fuzzy inference is then converted into a specific control signal through defuzzification methods. Commonly used defuzzification methods include the maximum membership method and the weighted average method.
[0045] Real-time control is implemented in the PLC, and the control signal obtained from defuzzification is output to the actuator to adjust the air supply temperature of the blower. Based on the actual control effect, the fuzzy set, fuzzy rule base, and defuzzification method of the fuzzy control system are adjusted and optimized to improve the performance and stability of the constant temperature control.
[0046] Step 203: When the environmental control mode is the pressure control mode, determine the target opening angle of the air outlet position furthest from the air outlet position based on the air outlet position of the target factory building, adjust the opening angle of the blower fan blades to the target opening angle, and adjust the air supply speed of the blower device based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening angle.
[0047] In the embodiments of this specification, when the control system selects the environmental control mode as the pressure control mode based on the type of stored object, it first determines the position of the blower blades in the target factory where the airflow direction of the blower blades is furthest from the exhaust port of the target factory. The blade angle of the blower blades at this point is then fixed, and this opening and closing angle is defined as the target opening and closing angle. Further, the pressure difference between the target control pressure difference and the real-time pressure difference in the target factory is calculated. Since the size of the opening and closing angle also affects the adjustment of the pressure difference, the airflow speed of the blower device needs to be adjusted based on the calculated pressure difference and the target opening and closing angle.
[0048] The purpose of fixing the fan blade angle at the exhaust port direction furthest from the target factory building is to prevent the air delivered by the fan blade from being directly discharged through the exhaust port, which would result in low pressure differential control efficiency inside the factory building and cause energy waste to a certain extent.
[0049] In one possible implementation, adjusting the airflow velocity of the blowing device based on the pressure difference between the target controlled pressure difference and the real-time pressure difference of the target plant and the target opening / closing angle includes: The real-time differential pressure of the target factory building is obtained by a differential pressure sensor installed inside the target factory building. The differential pressure difference is calculated based on the difference between the target control differential pressure and the real-time differential pressure. The corresponding first air supply velocity is obtained based on the differential pressure difference. The second air supply speed is determined based on the target opening and closing angle and the standard air supply angle. The air supply speed of the blower is adjusted to be the sum of the first air supply speed and the second air supply speed. The standard air supply angle is the air supply angle corresponding to the first air supply speed.
[0050] In the embodiments of this specification, the real-time differential pressure of the target factory building is obtained through a differential pressure sensor inside the target factory building. The difference between the target controlled differential pressure and the real-time differential pressure of the target factory building is calculated to obtain the differential pressure difference value. Since the differential pressure control inside the target factory building is adjusted by changing the wind speed, it is necessary to obtain the first supply air velocity corresponding to the calculated differential pressure difference value. After obtaining the first supply air velocity, the standard supply air angle of the supply fan blades at the first supply air velocity is determined. Since there is an angle difference between the standard supply air angle and the target opening angle, and the angle difference will affect the differential pressure inside the factory building, it is necessary to determine the second supply air velocity using the target opening angle and the standard supply air angle. Finally, the first supply air velocity and the second supply air velocity are added to obtain the corrected air velocity. Only the corrected air velocity can meet the differential pressure control requirements, so the supply air velocity of the blowing device is then adjusted to the corrected air velocity.
[0051] As an example, the differential pressure control process can be implemented through the following steps: A differential pressure sensor inside the target plant collects real-time plant differential pressure data, generating an analog signal. This analog signal is then converted into a digital signal by an analog-to-digital converter. This digital signal is input to the PLC's input module. A pre-programmed control algorithm in the PLC calculates the corresponding control signal based on the set target differential pressure and the actual differential pressure. The PLC's output module converts the control signal into the electrical signal required by the blower and sends it to the blower. The blower adjusts its airflow speed according to the PLC's output signal. The differential pressure sensor periodically measures the plant's internal differential pressure and feeds the measured values back to the PLC's input module. The PLC uses these feedback values to check if the actual differential pressure is close to the set target differential pressure. Based on the temperature feedback value and the set target differential pressure, a new control signal is calculated to adjust the blower's airflow speed. This process is repeated continuously to keep the actual differential pressure as close as possible to the target control differential pressure.
[0052] In one possible implementation, obtaining the corresponding first supply air velocity based on the pressure difference includes: The first supply air velocity corresponding to the pressure difference is obtained by comparing the pressure difference value with the preset wind speed database.
[0053] In the embodiments of this specification, after the pressure difference is calculated by difference, the first air supply speed corresponding to the corresponding blowing device is obtained by querying the preset wind speed database.
[0054] The pre-set wind speed database is created by managers who, based on the target factory layout, test the pressure difference changes corresponding to altering unit wind speeds within the target factory. This test data is then compiled to construct a pre-set wind speed database. Using this database, managers can determine the corresponding supply air speed adjustment for each pressure difference.
[0055] In one possible implementation, obtaining the corresponding second air supply velocity based on the target opening / closing angle and the standard air supply angle obtained based on the first air supply velocity includes: Calculate the difference between the target opening angle and the standard air supply angle to obtain the correction angle, where the standard air supply angle is the air supply angle corresponding to the first air supply speed; The system queries the preset differential pressure correction database for the corrected differential pressure corresponding to the corrected angle, and queries the wind speed database for the second supply wind speed corresponding to the corrected differential pressure.
[0056] In the embodiments of this specification, the difference between the target opening angle and the standard air supply angle is first calculated to obtain the correction angle. Based on the calculated correction angle, the correction pressure difference corresponding to the correction angle is obtained according to the preset pressure difference correction database. Then, the second air supply velocity corresponding to the correction pressure difference is obtained according to the previously preset wind speed database.
[0057] The preset differential pressure correction database is created by managers who test the pressure difference corresponding to changing a unit fan blade angle while keeping the supply air velocity constant in the target plant. This test data is then compiled into a preset wind speed database. Using this database, the required corrected differential pressure for each correction angle can be retrieved.
[0058] The foregoing has described specific embodiments of this specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims may be performed in a different order than that shown in the embodiments and may still achieve the desired result. Furthermore, the processes depicted in the drawings do not necessarily require the specific or sequential order shown to achieve the desired result. In some embodiments, multitasking and parallel processing are possible or may be advantageous.
[0059] Please refer to the following. Figure 3 , Figure 3 A schematic diagram of a device for controlling parameters of an internal storage environment in a factory, as provided in an embodiment of this specification, is shown. It should be noted that... Figure 3 The plant internal storage environment parameter control device shown is used to perform the functions described in this application. Figure 2 The methods shown in the embodiments are for illustrative purposes only, illustrating the parts relevant to the embodiments of this application. For specific technical details not disclosed, please refer to this application. Figure 2 The example shown.
[0060] like Figure 3 As shown, the internal storage environment parameter control device of the factory building may include at least: The response module 301 is used to respond to the parameter control instruction when it receives the parameter control instruction, determine the environmental control mode and mode control parameters corresponding to the current storage object, and determine the opening and closing angle range of the fan blades according to the layout of the target plant. The environmental control mode includes temperature control mode or pressure control mode, and the mode control parameters include target temperature control temperature or target pressure control differential. The fan blades are set at the outlet of the air supply duct of the target plant. The first judgment module 302 is used to adjust the opening and closing angle of the blower fan blades to the maximum value of the opening and closing angle range when the environmental control mode is the temperature control mode, and adjust the air supply temperature of the blower device based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building. The blower device is set at the air supply duct inlet of the target factory building. The second judgment module 303 is used to determine the target opening and closing angle of the air outlet direction furthest from the air outlet position based on the air outlet position of the target factory building when the environmental control mode is the pressure control mode, adjust the opening and closing angle of the blower fan blades to the target opening and closing angle, and adjust the air supply speed of the blower device based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening and closing angle.
[0061] In one possible implementation, the response module 301 is specifically used for: According to the parameter control instructions, the target type information of the current storage object is obtained, and the target type information is queried in the preset storage information database to obtain the environmental control mode and mode control parameters corresponding to the target type information.
[0062] In one possible implementation, the response module 301 is specifically used for: Based on the layout of the target factory, the storage area of the current storage object in the target factory is determined, and the opening angle range of the fan blade opening angle is determined according to the fan blade opening angle between each point in the storage area and the fan blade position of the target factory.
[0063] In one possible implementation, the first determination module 302 is specifically used for: The real-time temperature of the target factory building is obtained by a temperature sensor installed inside the target factory building, and the temperature difference between the target temperature control temperature and the real-time temperature is calculated. When the temperature difference is less than or equal to the preset temperature difference, the air supply temperature of the blower is adjusted to the target temperature control temperature. When the temperature difference is greater than the preset temperature difference, an excess value is calculated based on the difference between the temperature difference and the preset temperature difference. The temperature correction value corresponding to the excess value is queried in the preset temperature correction database, and the air supply temperature of the blower is adjusted to the sum of the target temperature control temperature and the temperature correction value.
[0064] In one possible implementation, the second determination module 303 is specifically used for: The real-time differential pressure of the target factory building is obtained by a differential pressure sensor installed inside the target factory building. The differential pressure difference is calculated based on the difference between the target control differential pressure and the real-time differential pressure. The corresponding first air supply velocity is obtained based on the differential pressure difference. The second air supply speed is determined based on the target opening and closing angle and the standard air supply angle. The air supply speed of the blower is adjusted to be the sum of the first air supply speed and the second air supply speed. The standard air supply angle is the air supply angle corresponding to the first air supply speed.
[0065] In one possible implementation, the second determination module 303 is further configured to: The first supply air velocity corresponding to the pressure difference is obtained by comparing the pressure difference value with the preset wind speed database.
[0066] In one possible implementation, the second determination module 303 is further configured to: Calculate the difference between the target opening angle and the standard air supply angle to obtain the correction angle, where the standard air supply angle is the air supply angle corresponding to the first air supply speed; The system queries the preset differential pressure correction database for the corrected differential pressure corresponding to the corrected angle, and queries the wind speed database for the second supply wind speed corresponding to the corrected differential pressure.
[0067] Those skilled in the art will clearly understand that the technical solutions of the embodiments of this application can be implemented by means of software and / or hardware. In this specification, "unit" and "module" refer to software and / or hardware that can independently complete or cooperate with other components to complete a specific function, wherein the hardware may be, for example, a field-programmable gate array (FPGA), an integrated circuit (IC), etc.
[0068] Each processing unit and / or module in the embodiments of this application can be implemented by an analog circuit that implements the functions described in the embodiments of this application, or by software that executes the functions described in the embodiments of this application.
[0069] Please refer to the following. Figure 4 , Figure 4 A schematic diagram of the structure of an electronic device provided in an embodiment of this specification is shown.
[0070] like Figure 4 As shown, the electronic device 400 may include at least one processor 401, at least one network interface 404, a user interface 403, a memory 405, and at least one communication bus 402.
[0071] The communication bus 402 can be used to realize the connection and communication of the above components.
[0072] The user interface 403 may include buttons, and the optional user interface may also include a standard wired interface or a wireless interface.
[0073] Among them, network interface 404 may include, but is not limited to, Bluetooth module, NFC module, Wi-Fi module, etc.
[0074] The processor 401 may include one or more processing cores. The processor 401 connects to various parts within the electronic device 400 using various interfaces and lines. It executes various functions and processes data by running or executing instructions, programs, code sets, or instruction sets stored in the memory 405, and by calling data stored in the memory 405. Optionally, the processor 401 may be implemented using at least one hardware form of DSP, FPGA, or PLA. The processor 401 may integrate one or more of the following: CPU, GPU, and modem. The CPU primarily handles the operating system, user interface, and applications; the GPU is responsible for rendering and drawing the content required for display; and the modem handles wireless communication. It is understood that the modem may also not be integrated into the processor 401 and may be implemented as a separate chip.
[0075] The memory 405 may include RAM or ROM. Optionally, the memory 405 may include a non-transitory computer-readable medium. The memory 405 may be used to store instructions, programs, code, code sets, or instruction sets. The memory 405 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for at least one function (such as touch function, sound playback function, image playback function, etc.), instructions for implementing the above-described method embodiments, etc.; the data storage area may store data involved in the above-described method embodiments, etc. Optionally, the memory 405 may also be at least one storage device located remotely from the aforementioned processor 401. Figure 4 As shown, the memory 405, which serves as a computer storage medium, may include an operating system, a network communication module, a user interface module, and program instructions.
[0076] Specifically, processor 401 can be used to call the real-time video transmission application stored in memory 405 and perform the following operations: Upon receiving a parameter control instruction, the system responds to the instruction, determines the environmental control mode and mode control parameters corresponding to the current storage object, and determines the opening and closing angle range of the fan blades based on the layout of the target factory building. The environmental control mode includes a temperature control mode or a pressure control mode, and the mode control parameters include the target temperature control temperature or the target pressure control differential. The fan blades are located at the outlet of the air supply duct of the target factory building. When the environmental control mode is the temperature control mode, the opening and closing angle of the blower fan blades is adjusted to the maximum value of the opening and closing angle range, and the air supply temperature of the blower is adjusted based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building. The blower is located at the air supply duct inlet of the target factory building. When the environmental control mode is the pressure control mode, the target opening and closing angle of the air outlet position furthest from the air outlet position is determined based on the air outlet position of the target factory building. The opening and closing angle of the blower fan blades is adjusted to the target opening and closing angle. The air supply speed of the blower is adjusted based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening and closing angle.
[0077] As an optional embodiment of this specification, determining the environment control mode and mode control parameters corresponding to the current storage object includes: According to the parameter control instructions, the target type information of the current storage object is obtained, and the target type information is queried in the preset storage information database to obtain the environmental control mode and mode control parameters corresponding to the target type information.
[0078] As an optional embodiment of this specification, determining the opening and closing angle range of the fan blades based on the layout of the target factory building includes: Based on the layout of the target factory, the storage area of the current storage object in the target factory is determined, and the opening angle range of the fan blade opening angle is determined according to the fan blade opening angle between each point in the storage area and the fan blade position of the target factory.
[0079] As an optional embodiment of this specification, adjusting the air supply temperature of the blower based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building includes: The real-time temperature of the target factory building is obtained by a temperature sensor installed inside the target factory building, and the temperature difference between the target temperature control temperature and the real-time temperature is calculated. When the temperature difference is less than or equal to the preset temperature difference, the air supply temperature of the blower is adjusted to the target temperature control temperature. When the temperature difference is greater than the preset temperature difference, an excess value is calculated based on the difference between the temperature difference and the preset temperature difference. The temperature correction value corresponding to the excess value is queried in the preset temperature correction database, and the air supply temperature of the blower is adjusted to the sum of the target temperature control temperature and the temperature correction value.
[0080] As an optional embodiment of this specification, the step of adjusting the airflow velocity of the blowing device based on the pressure difference between the target controlled pressure difference and the real-time pressure difference of the target plant and the target opening / closing angle includes: The real-time differential pressure of the target factory building is obtained by a differential pressure sensor installed inside the target factory building. The differential pressure difference is calculated based on the difference between the target control differential pressure and the real-time differential pressure. The corresponding first air supply velocity is obtained based on the differential pressure difference. The second air supply speed is determined based on the target opening and closing angle and the standard air supply angle corresponding to the first air supply speed, and the air supply speed of the blower is adjusted to be the sum of the first air supply speed and the second air supply speed.
[0081] As an optional embodiment of this specification, obtaining the corresponding first supply air velocity based on the pressure difference includes: The first supply air velocity corresponding to the pressure difference is obtained by comparing the pressure difference value with the preset wind speed database.
[0082] As an optional embodiment of this specification, the step of obtaining the corresponding second air supply velocity based on the target opening / closing angle and the standard air supply angle obtained based on the first air supply velocity includes: Calculate the difference between the target opening / closing angle and the standard air supply angle corresponding to the first air supply velocity to obtain the correction angle; The system queries the preset differential pressure correction database for the corrected differential pressure corresponding to the corrected angle, and queries the wind speed database for the second supply wind speed corresponding to the corrected differential pressure.
[0083] This specification also provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the above-described method. The computer-readable storage medium may include, but is not limited to, any type of disk, including floppy disks, optical disks, DVDs, CD-ROMs, microdrives, as well as magneto-optical disks, ROMs, RAMs, EPROMs, EEPROMs, DRAMs, VRAMs, flash memory devices, magnetic cards or optical cards, nanosystems (including molecular memory ICs), or any type of medium or device suitable for storing instructions and / or data.
[0084] It should be noted that, for the sake of simplicity, the foregoing method embodiments are all described as a series of actions. However, those skilled in the art should understand that this application is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to this application. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to this application.
[0085] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0086] In the several embodiments provided in this application, it should be understood that the disclosed apparatus can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some service interface; the indirect coupling or communication connection between devices or units may be electrical or other forms.
[0087] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0088] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.
[0089] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage device (CMD). Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a memory and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned memory includes various media capable of storing program code, such as USB flash drives, read-only memory (ROM), random access memory (RAM), portable hard drives, magnetic disks, or optical disks.
[0090] Those skilled in the art will understand that all or part of the steps in the various methods of the above embodiments can be implemented by a program instructing related hardware. The program can be stored in a computer-readable storage medium, which may include: a flash drive, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk, etc.
[0091] The foregoing has described specific embodiments of this specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims may be performed in a different order than that shown in the embodiments and may still achieve the desired result. Furthermore, the processes depicted in the drawings do not necessarily require the specific or sequential order shown to achieve the desired result. In some embodiments, multitasking and parallel processing are possible or may be advantageous.
Claims
1. A method for controlling storage environment parameters inside a factory, characterized in that, The method includes: Upon receiving a parameter control instruction, the system responds to the instruction, determines the environmental control mode and mode control parameters corresponding to the current storage object, and determines the opening and closing angle range of the fan blades based on the layout of the target factory building. The environmental control mode includes a temperature control mode or a pressure control mode, and the mode control parameters include the target temperature control temperature or the target pressure control differential. The fan blades are located at the outlet of the air supply duct of the target factory building. When the environmental control mode is the temperature control mode, the opening and closing angle of the blower fan blades is adjusted to the maximum value of the opening and closing angle range, and the air supply temperature of the blower is adjusted based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building. The blower is located at the air supply duct inlet of the target factory building. When the environmental control mode is the pressure control mode, the target opening and closing angle of the air outlet position furthest from the air outlet position is determined based on the air outlet position of the target factory building. The opening and closing angle of the blower fan blades is adjusted to the target opening and closing angle. The air supply speed of the blower is adjusted based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening and closing angle.
2. The method according to claim 1, characterized in that, The process of determining the environment control mode and mode control parameters corresponding to the current storage object includes: According to the parameter control instructions, the target type information of the current storage object is obtained, and the target type information is queried in the preset storage information database to obtain the environmental control mode and mode control parameters corresponding to the target type information.
3. The method according to claim 1, characterized in that, Determining the opening and closing angle range of the fan blades based on the layout of the target factory building includes: Based on the layout of the target factory, the storage area of the current storage object in the target factory is determined, and the opening angle range of the fan blade opening angle is determined according to the fan blade opening angle between each point in the storage area and the fan blade position of the target factory.
4. The method according to claim 1, characterized in that, The method of adjusting the air supply temperature of the blower based on the temperature difference between the target temperature and the real-time temperature of the target factory building includes: The real-time temperature of the target factory building is obtained by a temperature sensor installed inside the target factory building, and the temperature difference between the target temperature control temperature and the real-time temperature is calculated. When the temperature difference is less than or equal to the preset temperature difference, the air supply temperature of the blower is adjusted to the target temperature control temperature. When the temperature difference is greater than the preset temperature difference, an excess value is calculated based on the difference between the temperature difference and the preset temperature difference. The temperature correction value corresponding to the excess value is queried in the preset temperature correction database, and the air supply temperature of the blower is adjusted to the sum of the target temperature control temperature and the temperature correction value.
5. The method according to claim 1, characterized in that, The method of adjusting the airflow velocity of the blowing device based on the pressure difference between the target controlled pressure difference and the real-time pressure difference of the target plant and the target opening angle includes: The real-time differential pressure of the target factory building is obtained by a differential pressure sensor installed inside the target factory building. The differential pressure difference is calculated based on the difference between the target control differential pressure and the real-time differential pressure. The corresponding first air supply velocity is obtained based on the differential pressure difference. The second air supply speed is determined based on the target opening and closing angle and the standard air supply angle. The air supply speed of the blower is adjusted to be the sum of the first air supply speed and the second air supply speed. The standard air supply angle is the air supply angle corresponding to the first air supply speed.
6. The method according to claim 5, characterized in that, The step of obtaining the corresponding first supply air velocity based on the pressure difference includes: The first supply air velocity corresponding to the pressure difference is obtained by comparing the pressure difference value with the preset wind speed database.
7. The method according to claim 6, characterized in that, The step of determining the second air supply velocity based on the target opening / closing angle and the standard air supply angle includes: Calculate the difference between the target opening angle and the standard air supply angle to obtain the correction angle, where the standard air supply angle is the air supply angle corresponding to the first air supply speed; The system queries the preset differential pressure correction database for the corrected differential pressure corresponding to the corrected angle, and queries the wind speed database for the second supply wind speed corresponding to the corrected differential pressure.
8. A device for controlling storage environment parameters inside a factory, characterized in that, The device includes: The response module is used to respond to the parameter control instruction when it receives the parameter control instruction, determine the environmental control mode and mode control parameters corresponding to the current storage object, and determine the opening and closing angle range of the fan blades according to the layout of the target plant. The environmental control mode includes temperature control mode or pressure control mode, and the mode control parameters include target temperature control temperature or target pressure control differential. The fan blades are set at the air supply duct outlet of the target plant. The first judgment module is used to adjust the opening and closing angle of the blower fan blades to the maximum value of the opening and closing angle range when the environmental control mode is the temperature control mode, and adjust the air supply temperature of the blower device based on the temperature difference between the target temperature control temperature and the real-time temperature of the target factory building. The blower device is set at the air supply duct inlet of the target factory building. The second judgment module is used to determine the target opening and closing angle of the air outlet direction furthest from the air outlet position based on the air outlet position of the target factory building when the environmental control mode is the pressure control mode, adjust the opening and closing angle of the blower fan blades to the target opening and closing angle, and adjust the air supply speed of the blower device based on the pressure difference between the target control pressure difference and the real-time pressure difference of the target factory building and the target opening and closing angle.
9. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the steps of the method as described in any one of claims 1-7.
10. A computer-readable storage medium having a computer program stored thereon, the computer-readable storage medium storing instructions that, when executed on a computer or processor, cause the computer or processor to perform the steps of the method as claimed in any one of claims 1-7.
Citation Information
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