Digital commissioning control method and system for a concrete mixing plant, concrete mixing plant and medium
Patent Information
- Application Number
- CN202410342679.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2044-03-25
AI Technical Summary
[0003]相关技术中,在大多数生产厂商和企业中,混凝土搅拌站调试工作基本上沿用传统人工的方法进行,即设计工程师依照经验手工拟写包含调试过程和调试步骤的调试技术文档,然后传递给调试人员指导调试工作;因此导致目前搅拌站调试效率比较低
1、构建初始调试模型的目的是,在根据搅拌站的初始参数构建初始调试模型后,在搅拌站试运行时,该初始调试模型也会同步进行仿真试运行;在搅拌站试运行时,会获取试运行过程中的过程数据,对过程数据进行判断,若不达标,则定位搅拌站不达标区域,定位后,在初始调试模型中也会进行突出显示;而后按照调整规则先对调试模型中突出的区域进行参数调整,调整后,进行虚拟试运行,直至虚拟试运行达标,虚拟试运行达标后,将当前该调试模型的参数反馈至搅拌站,以控制搅拌站按照该参数重新实际试运行,再判断重新实际试运行中产生的过程数据是否达标,若依然不达标,则说明调试模型与搅拌站不适配,因此需要定位不达标区域,根据不达标区域类型,发送调试信息至相关调试人员,进行人工调试,此时无法自动调试;由于可以进行自动调试,只有在自动调试无法达标时,再进行人工调试,因此提高了搅拌站调试效率。
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Figure CN117984443B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of batching plant commissioning, and in particular to a digital commissioning control method, system, concrete batching plant and medium for batching plants. Background Technology
[0002] The commissioning phase of the concrete mixing plant is a crucial part of the overall production and acceptance process, accounting for approximately 15% of the entire production cycle. The level of automation and modernization in the commissioning work has become an important factor affecting the production cycle, product quality, and reliability of the entire product.
[0003] In related technologies, most manufacturers and enterprises still rely on traditional manual methods for the commissioning of concrete mixing plants. This means that design engineers manually draft technical documents containing the commissioning process and steps based on their experience, and then pass them on to the commissioning personnel to guide the commissioning work. As a result, the commissioning efficiency of mixing plants is currently relatively low. Summary of the Invention
[0004] To improve the commissioning efficiency of a batching plant, this application provides a digital commissioning control method, system, concrete batching plant, and medium for a batching plant.
[0005] Firstly, this application provides a digital commissioning and control method for a mixing plant, which adopts the following technical solution: A digital commissioning and control method for a mixing plant includes: Receive the initial parameters of the mixing plant; Based on the initial parameters, an initial commissioning model of the mixing plant is constructed; Receive debugging commands; Based on the aforementioned debugging instructions, the actual trial operation of the mixing plant is controlled, and the initial debugging model is simultaneously subjected to virtual trial operation. Obtain process data during the actual trial operation; Determine whether the process data meets the standards; If not, locate the substandard area in the mixing plant; According to the preset adjustment rules, adjust the virtual parameters of the prominent area corresponding to the substandard area in the initial debugging model; After the virtual trial run meets the standards, the final virtual parameters of the highlighted area will be fed back. According to the final virtual parameters, the mixing plant was restarted for actual trial operation. Determine whether the non-compliant areas meet the standards; If not, then based on the type of non-compliant area, send debugging information to the relevant debugging personnel.
[0006] By adopting the above technical solution, after constructing an initial debugging model based on the initial parameters of the mixing plant, the initial debugging model will also conduct a dynamic simulation trial run simultaneously during the trial operation of the mixing plant. During the trial operation of the mixing plant, process data during the trial run will be acquired and judged. If the process data does not meet the standards, the non-compliant areas of the mixing plant will be located and highlighted in the initial debugging model. Then, according to the adjustment rules, the parameters of the highlighted areas in the debugging model will be adjusted first. After adjustment, a virtual trial run will be conducted until the virtual trial run meets the standards. After the virtual trial run meets the standards, the current parameters of the debugging model will be fed back to the mixing plant to control the mixing plant to re-run the actual trial run according to the parameters. Then, it will be judged whether the non-compliant areas meet the standards. If they still do not meet the standards, it means that the equipment in the non-compliant area may be faulty. Therefore, according to the type of non-compliant area, debugging information will be sent to the relevant debugging personnel for manual debugging. Since automatic debugging can be performed, manual debugging is only performed when automatic debugging fails, thus improving the debugging efficiency of the mixing plant.
[0007] Optionally, after sending the debugging information to the relevant debugging personnel, the process includes: After manual debugging is completed, upload the debugging and adjustment parameters; Based on the adjusted debugging parameters, update the final debug model and save it.
[0008] By adopting the above technical solution, since the final commissioning model is matched with the commissioned batching plant, it can be directly applied to commission other concrete batching plants, thereby further improving the commissioning efficiency of the batching plant.
[0009] Optionally, the debugging control method further includes: Obtain the completion number of the batching plant that has completed commissioning and the incomplete number of the batching plant that has not completed commissioning within a certain area; Retrieve the completed debugging model corresponding to the completion number; Determine if there are similar, completed debugging models; If so, retrieve the parameters of any completed debug model and send them to the complete debug model corresponding to the incomplete number to update the complete debug model.
[0010] By adopting the above technical solution, during commissioning, batching plants in a certain area can be commissioned simultaneously. If the commissioning models of the batching plants that have completed commissioning in a certain area are similar, it indicates that the batching plants in that area are of similar types. Therefore, the parameters of the commissioning models can be directly applied to the complete commissioning models of the batching plants that have not yet completed commissioning to update the complete commissioning models. This allows the batching plants that have not yet completed commissioning to run trial operations according to the updated complete commissioning model parameters, thereby shortening the commissioning time of the batching plants in that area. Furthermore, by enabling the exchange of commissioning data among the batching plants in that area, the commissioning efficiency of the batching plants can be further improved.
[0011] Optionally, after determining whether a completed debugging model with similar parameters exists, the following steps are included: If no complete debugging model with similar parameters exists, the debugging priority is generated in descending order of the error between the parameters of the substandard area of the perfect debugging model and the parameters of the corresponding area in the complete debugging model. According to the aforementioned debugging priority, the corresponding completed debugging model parameters are retrieved and sent to the improved debugging model to update and improve the debugging model.
[0012] By adopting the above technical solution, if the completed commissioning models of the batching plants that have completed commissioning in a certain area are not similar, it means that the types of batching plants in that area are different. Therefore, the commissioning models can be updated and improved in sequence according to the generated commissioning priority so that the batching plants that have not completed commissioning can complete commissioning. Since the completed commissioning model is used as a reference, it is not necessary to commission each batching plant that has not completed commissioning according to the adjustment rules, so that flexible commissioning can be carried out and commissioning efficiency can be further improved.
[0013] Optionally, before determining whether a completed debugging model with similar parameters exists, the following steps are included: Identify the non-compliant areas corresponding to the incomplete numbers; Filter parameters that are different from those in the non-compliant areas from the parameters of the completed and improved debugging models, and retrieve the corresponding completed debugging models.
[0014] Optionally, the debugging control method further includes: After all the mixing plants in a certain area have completed commissioning, the model that has completed commissioning most frequently is counted. The model that appears most frequently during the commissioning process will be given the highest priority for subsequent batching plant commissioning.
[0015] By adopting the above technical solution, after all batching plants have completed commissioning, the commissioning completion model that appears most frequently is the most adaptable commissioning completion model. This commissioning completion model can be matched with most batching plants. Therefore, this commissioning completion model is the first priority for subsequent batching plant commissioning, thereby further improving commissioning efficiency.
[0016] Optionally, the debugging control method further includes: Before the mixing plant is put back into actual trial operation, the mixing plant should be rinsed and dried.
[0017] By adopting the above technical solutions, we can ensure that each debugging session is relatively accurate and reduce the factors that may affect the debugging results.
[0018] Secondly, this application provides a digital commissioning and control system for a mixing plant, which adopts the following technical solution: A digital commissioning and control system for a mixing plant includes: The parameter receiving module is used to receive the initial parameters of the mixing plant; The model building module is used to build an initial debugging model of the mixing plant based on the initial parameters. The instruction receiving module is used to receive debugging instructions; The control module, based on the debugging instructions, controls the actual trial operation of the mixing plant and controls the synchronous virtual trial operation of the initial debugging model; The data acquisition module is used to acquire process data during the actual trial operation. The judgment module is used to determine whether the process data meets the standards; The positioning module is used to locate the non-compliant areas in the mixing plant when standards are not met. The adjustment module is used to adjust the virtual parameters of the protruding area corresponding to the substandard area in the initial debugging model according to preset adjustment rules; The feedback module is used to provide feedback on the final virtual parameters of the outstanding areas after the virtual trial run has met the standards; the control module controls the mixing plant to restart the actual trial run according to the final virtual parameters; the judgment module is used to determine whether the non-compliant areas have met the standards. The information sending module is used to send debugging information to relevant debugging personnel based on the type of non-compliant area.
[0019] By adopting the above technical solution, after constructing an initial debugging model based on the initial parameters of the mixing plant, the initial debugging model will also conduct a simultaneous simulation test run during the trial operation of the mixing plant. During the trial operation of the mixing plant, process data during the trial run will be acquired and judged. If the process data does not meet the standards, the non-compliant areas of the mixing plant will be located and highlighted in the initial debugging model. Then, according to the adjustment rules, the parameters of the highlighted areas in the debugging model will be adjusted first. After adjustment, a virtual test run will be conducted until the virtual test run meets the standards. After the virtual test run meets the standards, the current parameters of the debugging model will be fed back to the mixing plant to control the mixing plant to re-run the actual test run according to the parameters. Then, it will be judged whether the process data generated in the re-run of the actual test run meets the standards. If it still does not meet the standards, it means that the debugging model is not compatible with the mixing plant. Therefore, it is necessary to locate the non-compliant areas and send debugging information to the relevant debugging personnel for manual debugging according to the type of non-compliant area. At this time, automatic debugging is not possible. Since automatic debugging can be performed, manual debugging is only performed when automatic debugging fails, thus improving the debugging efficiency of the mixing plant.
[0020] Thirdly, this application provides a concrete mixing plant, which adopts the following technical solution: A concrete mixing plant includes the aforementioned commissioning and control system.
[0021] Fourthly, this application provides a computer-readable storage medium, which adopts the following technical solution: A computer-readable storage medium storing a computer program that can be loaded by a processor and executed by the above-described digital commissioning and control method for a mixing plant.
[0022] In summary, this application has at least the following beneficial effects: 1. The purpose of constructing the initial debugging model is to simultaneously conduct simulation trials during the trial operation of the mixing plant after constructing the initial debugging model based on the initial parameters of the mixing plant. During the trial operation of the mixing plant, process data during the trial operation will be acquired and judged. If the process data does not meet the standards, the non-compliant areas of the mixing plant will be located and highlighted in the initial debugging model. Then, according to the adjustment rules, the parameters of the highlighted areas in the debugging model will be adjusted first. After adjustment, a virtual trial operation will be conducted until the virtual trial operation meets the standards. After the virtual trial operation meets the standards, the current parameters of the debugging model will be fed back to the mixing plant to control the mixing plant to re-run the actual trial operation according to the parameters. Then, it will be judged whether the process data generated in the re-run of the actual trial operation meets the standards. If it still does not meet the standards, it means that the debugging model is not compatible with the mixing plant. Therefore, it is necessary to locate the non-compliant areas and send debugging information to the relevant debugging personnel according to the type of non-compliant area for manual debugging. Automatic debugging is not possible at this time. Since automatic debugging can be performed, manual debugging is only performed when automatic debugging fails, thus improving the debugging efficiency of the mixing plant.
[0023] 2. After completing the debugging, the purpose of uploading the debugging adjustment parameters is to directly apply the final debugging model to debug other concrete mixing plants, thereby further improving the debugging efficiency of the mixing plant.
[0024] 3. The purpose of determining whether the completed commissioning model parameters of the batching plants that have completed commissioning within a certain area are similar is to allow for simultaneous commissioning of batching plants within that area. If the completed commissioning models of the batching plants that have completed commissioning within a certain area are similar, it indicates that the batching plants in that area are of similar types. Therefore, the parameters of the completed commissioning model can be directly applied to the improved commissioning model corresponding to the batching plants that have not yet completed commissioning to update the improved commissioning model. This allows the batching plants that have not yet completed commissioning to run trial operations according to the updated improved commissioning model parameters, thereby shortening the commissioning time of the batching plants in that area. Furthermore, by enabling the exchange of commissioning data among the batching plants in that area, the commissioning efficiency of the batching plants can be further improved.
[0025] 4. The purpose of rinsing and drying the mixing plant before its actual trial operation is to ensure that each commissioning is relatively accurate and to reduce the factors that may affect the commissioning results. Attached Figure Description
[0026] Figure 1 This is a flowchart of an embodiment of the method described in this application; Figure 2 This is a flowchart of another embodiment of the method of this application; Figure 3 This is a structural block diagram of an embodiment of the system described in this application; Figure 4 This is a structural block diagram of another embodiment of the system in this application.
[0027] Explanation of reference numerals in the attached diagram: 101. Parameter receiving module; 102. Model building module; 103. Command receiving module; 104. Control module; 105. Data acquisition module; 106. Judgment module; 107. Positioning module; 108. Adjustment module; 109. Feedback module; 110. Information sending module; 111. Washing module; 112. Drying module; 113. Parameter uploading module; 114. Update and save module; 115. Number acquisition module; 116. Retrieval module; 117. Priority generation module; 118. Statistics module. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will be described in conjunction with the appendices in the embodiments of the present invention. Figure 1 - Appendix Figure 4 The technical solutions in the embodiments of the present invention are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] The first embodiment of this application discloses a digital commissioning and control method for a mixing plant. (Refer to...) Figure 1 As one embodiment of the debugging control method, the debugging control method may include S101-S112: S101, receives the initial parameters of the mixing plant; S102, Based on the initial parameters, construct the initial commissioning model of the mixing plant; S103 receives debugging commands; S104, based on the commissioning instructions, controls the actual trial operation of the mixing plant, and the initial commissioning model is simultaneously virtualized for trial operation; S105, Obtain process data during the actual trial operation; S106, Determine whether the process data meets the standards; S107, if not, locate the non-compliant area in the mixing plant; S108, adjust the virtual parameters of the prominent areas corresponding to the substandard areas in the initial debugging model according to the preset adjustment rules; S109, after the virtual trial run meets the standards, the final virtual parameters of the outstanding areas are fed back; S110, according to the final virtual parameters, control the mixing plant to start actual trial operation again; S111, determine whether non-compliant areas meet the standards; S112, if not, then send debugging information to the relevant debugging personnel based on the type of non-compliant area.
[0030] Specifically, the initial parameters of the mixing plant include relevant parameters for 3D modeling of the plant, such as equipment types, connections, locations, and dimensions. Various sensors, such as flow sensors, pressure sensors, and speed sensors, are installed in the mixing plant. During actual trial operation, sensor data is synchronized to the initial debugging model, which then performs dynamic simulation testing (virtual trial operation) based on this data. Debugging commands can be sent by a host computer located within the mixing plant. During the actual trial operation, process data generated during the test is acquired. This data may include mixer speed, conveyor belt speed, and data displayed by the weighing system. The process data is compared with preset standard data. If they match, the process data meets the standard; otherwise, it does not. When the process data does not meet the standard, the non-compliant area in the mixing plant, such as the mixer area, is located and highlighted in the initial debugging model, for example, by highlighting it in red. The parameters of this area are adjusted in the initial debugging model according to the adjustment rules. For example, if the initial mixer speed is 60, the speed is adjusted to 80. The adjustment rules can be modified through the backend. After adjusting the parameters of the highlighted areas in the initial debugging model, a virtual trial run is conducted again until the virtual trial run meets the standards. After the virtual trial run meets the standards, the final virtual parameters of the highlighted areas are fed back, so that the non-compliant areas in the mixing plant can be tested according to these final virtual parameters. If the non-compliant areas still do not meet the standards, it is possible that there is a malfunction in the equipment within the non-compliant area. Therefore, debugging information is sent to the relevant debugging personnel for manual debugging. The relevant debugging personnel refer to personnel matching the type of non-compliant area; for example, if the non-compliant area is the mixer area, then the debugging personnel should be personnel familiar with the mechanical equipment.
[0031] It should be noted that before the mixing plant is put back into actual trial operation, it needs to be rinsed and dried to ensure that there is no material residue inside the mixing plant, so as to ensure that each commissioning is relatively accurate.
[0032] In addition, after manual debugging is completed, the debugging adjustment parameters are uploaded, and the final debugging model is updated and saved based on these parameters. The final debugging model refers to the debugging model when the virtual trial run meets the standards.
[0033] Reference Figure 2 As another embodiment of the debugging control method, the debugging control method may further include S210-S260: S210, obtain the completion number of the mixing plant that has completed commissioning and the incomplete number of the mixing plant that has not completed commissioning in a certain area; S220, retrieve the completed debugging model corresponding to the completion number; S230, determine if there is a completed debugging model with similar parameters; S240, if so, retrieve the parameters of any completed debug model and send them to the complete debug model corresponding to the incomplete number to update the complete debug model; S250, if not, then generate debugging priorities based on the error between the parameters of the non-compliant areas in the improved debugging model and the parameters of the corresponding areas in the completed debugging model, in descending order; S260 retrieves the corresponding completed debugging model parameters according to the debugging priority and sends them to the improved debugging model to update the improved debugging model.
[0034] Specifically, each batching plant within a certain area is assigned a number, which can be a natural number. During commissioning, all batching plants within the area can be commissioned simultaneously. Once a batching plant in the area has completed commissioning, steps S210-S260 can be executed. Parameter similarity refers to the error in parameters between corresponding equipment at each batching plant being within a preset error threshold range. After updating and improving the commissioning model, a virtual trial run is conducted. If the results are not satisfactory, virtual parameter adjustments are made according to the adjustment rules until the results are satisfactory. After the virtual trial run is successful, steps S109-S112 are executed.
[0035] It should be noted that after S220 and before S230, it is necessary to identify the non-compliant areas corresponding to the incomplete numbers and determine the current parameters of the non-compliant areas. After retrieving the parameters of the areas corresponding to the non-compliant areas from the completed debugging model, parameters that are different from the current parameters are selected from these parameters.
[0036] In addition, after all the mixing plants in a certain area have completed commissioning, the model that has completed commissioning most frequently is counted, and the model that has completed commissioning most frequently is given the first priority for subsequent mixing plant commissioning.
[0037] One application scenario is as follows: After receiving the initial parameters of the mixing plant, an initial commissioning model of the mixing plant is constructed based on these parameters. Once the initial commissioning model is completed, it establishes a connection with the mixing plant. Upon receiving commissioning instructions, it controls the actual trial operation of the mixing plant, while the initial commissioning model simultaneously performs a virtual trial operation. During the actual trial operation, process data is acquired, and it is determined whether the process data meets the standards. If any process data fails to meet the standards, the non-compliant area is located, and the virtual parameters of the corresponding prominent area in the initial commissioning model are adjusted. Simultaneously, the mixing plant is flushed and dried. After the virtual trial operation meets the standards, the final virtual parameters of the prominent area are fed back, allowing the mixing plant to undergo another actual trial operation according to these final virtual parameters. If the non-compliant area still fails to meet the standards, commissioning information is sent to the relevant commissioning personnel based on the type of non-compliant area. After manual commissioning is completed, the commissioning adjustment parameters are uploaded, and the final commissioning model is updated and saved based on these parameters. Next, the system obtains the completion numbers of the completed mixing plants and the incomplete numbers of the incomplete mixing plants within a certain area. It then retrieves the completed debugging model corresponding to the completion number, identifies the substandard areas corresponding to the incomplete numbers, and determines the current parameters of these substandard areas. After retrieving the parameters corresponding to the substandard areas from the completed debugging models, it filters out parameters that differ from the current parameters. It then determines whether there are completed debugging models with similar parameters. If so, it retrieves the parameters of any completed debugging model and sends them to the improved debugging model corresponding to the incomplete number to update the improved debugging model. If not, it generates debugging priorities based on the error between the parameters of the substandard areas in the improved debugging model and the parameters of the corresponding areas in the completed debugging model, in descending order. Finally, according to the debugging priorities, it retrieves the corresponding completed debugging model parameters and sends them to the improved debugging model to update the improved debugging model.
[0038] Based on the above method embodiments, the second embodiment of this application discloses a digital commissioning and control system for a mixing plant. (Refer to...) Figure 3 As one embodiment of the debugging and control system, the debugging and control system may include: The parameter receiving module 101 is used to receive the initial parameters of the mixing plant; Model building module 102 is used to build an initial debugging model of the mixing plant based on the initial parameters; Instruction receiving module 103 is used to receive debugging instructions; Control module 104, based on debugging instructions, controls the actual trial operation of the mixing plant and controls the synchronous virtual trial operation of the initial debugging model; Data acquisition module 105 is used to acquire process data during the actual trial operation. Module 106 is used to determine whether the process data meets the standards. Positioning module 107 is used to locate the non-compliant area in the mixing plant when the standard is not met; The adjustment module 108 is used to adjust the virtual parameters of the protruding area corresponding to the substandard area in the initial debugging model according to the preset adjustment rules; Feedback module 109 is used to provide feedback on the final virtual parameters of the outstanding areas after the virtual trial run meets the standards; control module 104 controls the mixing plant to restart the actual trial run according to the final virtual parameters; judgment module 106 is used to determine whether the non-compliant areas meet the standards. The information sending module 110 is used to send debugging information to relevant debugging personnel according to the type of non-compliant area.
[0039] In addition, the commissioning and control system also includes: The flushing module 111 is used to flush the mixing plant before it is put back into actual trial operation. The drying module 112 is used to dry the mixing plant after rinsing it. The parameter upload module 113 is used to upload the debugging and adjustment parameters after manual debugging is completed; Update and save module 114, which is used to update the final debug model and save it based on the adjusted parameters during debugging.
[0040] The rinsing module 111 can be a conventional cleaning system, and the drying module 112 is a conventional hot air system that provides hot air.
[0041] Reference Figure 4 As another implementation of the debugging and control system, the debugging and control system may further include: The number acquisition module 115 is used to acquire the completion number corresponding to the batching plant that has completed commissioning and the incomplete number corresponding to the batching plant that has not completed commissioning within a certain area; Module 116 is used to retrieve the completed debugging model corresponding to the completion number; The judgment module 106 is used to determine whether there is a completed debugging model with similar parameters. If so, the retrieval module 116 retrieves the parameters of any completed debugging model and sends them to the complete debugging model corresponding to the incomplete number by the information sending module 110. The update and save module 114 updates the complete debugging model. The priority generation module 117 is used to generate debugging priorities in descending order of the error between the parameters of the substandard areas of the perfect debugging model and the parameters of the corresponding areas in the perfect debugging model when there is no complete debugging model with similar parameters; the retrieval module 116 retrieves the corresponding parameters of the complete debugging model according to the debugging priority, and sends them to the perfect debugging model by the information sending module 110; the update and storage module 114 updates the perfect debugging model. The statistics module 118 is used to count the most frequently occurring commissioning model after all the mixing plants in a certain area have completed commissioning.
[0042] The third embodiment of this application also provides a concrete mixing plant, including the above-mentioned digital commissioning and control system for the mixing plant.
[0043] The fourth embodiment of this application provides a computer-readable storage medium storing a computer program that can be loaded by a processor and executed by the above-described digital debugging and control method for a mixing plant.
[0044] Computer-readable storage media can be any usable medium that a computer can access, or a data storage device such as a server or data center that integrates one or more usable media. Usable media can be magnetic media (e.g., floppy disks, hard disks, magnetic tapes), optical media (e.g., DVDs), or semiconductor media (e.g., solid-state drives).
[0045] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Any feature disclosed in this specification (including the abstract and drawings) may be replaced by other equivalent or similar features unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is only one example of a series of equivalent or similar features.
Claims
1. A digital commissioning and control method for a mixing plant, characterized in that, include: Receive the initial parameters of the mixing plant; Based on the initial parameters, an initial commissioning model of the mixing plant is constructed; Receive debugging commands; Based on the aforementioned debugging instructions, the actual trial operation of the mixing plant is controlled, and the initial debugging model is simultaneously subjected to virtual trial operation. Obtain process data during the actual trial operation; Determine whether the process data meets the standards; If not, locate the substandard area in the mixing plant; According to the preset adjustment rules, adjust the virtual parameters of the prominent area corresponding to the substandard area in the initial debugging model; After the virtual trial run meets the standards, the final virtual parameters of the highlighted area will be fed back. According to the final virtual parameters, the mixing plant was restarted for actual trial operation. Determine whether the non-compliant areas meet the standards; If not, then based on the type of non-compliant area, send debugging information to the relevant debugging personnel.
2. The digital commissioning and control method for a mixing plant according to claim 1, characterized in that, After sending debugging information to the relevant debugging personnel, the process includes: After manual debugging is completed, upload the debugging and adjustment parameters; Based on the adjusted debugging parameters, update the final debug model and save it.
3. The digital commissioning and control method for a mixing plant according to claim 1, characterized in that, The debugging control method further includes: Obtain the completion number of the batching plant that has completed commissioning and the incomplete number of the batching plant that has not completed commissioning within a certain area; Retrieve the completed debugging model corresponding to the completion number; Determine if there are similar, completed debugging models; If so, retrieve the parameters of any completed debug model and send them to the complete debug model corresponding to the incomplete number to update the complete debug model.
4. The digital commissioning and control method for a mixing plant according to claim 3, characterized in that, After determining whether a debugged model with similar parameters exists, the following steps are included: If no complete debugging model with similar parameters exists, the debugging priority is generated in descending order of the error between the parameters of the substandard area of the perfect debugging model and the parameters of the corresponding area in the complete debugging model. According to the aforementioned debugging priority, the corresponding completed debugging model parameters are retrieved and sent to the improved debugging model to update and improve the debugging model.
5. The digital commissioning and control method for a mixing plant according to claim 4, characterized in that, Before determining whether a completed debugging model with similar parameters exists, the following steps are included: Identify the non-compliant areas corresponding to the incomplete numbers; Filter parameters that are different from those in the non-compliant areas from the parameters of the completed and improved debugging models, and retrieve the corresponding completed debugging models.
6. The digital commissioning and control method for a mixing plant according to claim 5, characterized in that, The debugging control method further includes: After all the mixing plants in a certain area have completed commissioning, the model that has completed commissioning most frequently is counted. The model that appears most frequently during the commissioning process will be given the highest priority for subsequent batching plant commissioning.
7. The digital commissioning and control method for a mixing plant according to claim 1, characterized in that, The debugging control method further includes: Before the mixing plant is put back into actual trial operation, the mixing plant should be rinsed and dried.
8. A digital commissioning and control system for a mixing plant, characterized in that, The method for digital commissioning and control of a mixing plant as described in any one of claims 1-7 includes: The parameter receiving module (101) is used to receive the initial parameters of the mixing plant; The model building module (102) is used to build an initial debugging model of the mixing plant based on the initial parameters; The instruction receiving module (103) is used to receive debugging instructions; The control module (104) controls the actual trial operation of the mixing plant based on the debugging instructions, and controls the initial debugging model to perform a synchronous virtual trial operation. The data acquisition module (105) is used to acquire process data during the actual trial operation. The judgment module (106) is used to determine whether the process data meets the standard; The positioning module (107) is used to locate the non-compliant area in the mixing plant when the standard is not met; The adjustment module (108) is used to adjust the virtual parameters of the protruding area corresponding to the substandard area in the initial debugging model according to the preset adjustment rules; The feedback module (109) is used to provide feedback on the final virtual parameters of the outstanding area after the virtual trial run meets the standards; the control module (104) controls the mixing plant to restart the actual trial run according to the final virtual parameters; the judgment module (106) is used to determine whether the non-compliant area meets the standards. The information sending module (110) is used to send debugging information to relevant debugging personnel according to the type of non-compliant area.
9. A concrete mixing plant, characterized in that, This includes a digital commissioning and control system for a mixing plant as described in claim 8.
10. A computer-readable storage medium, characterized in that, The system contains a computer program that can be loaded by a processor and executed as described in any one of claims 1-7 for the digital commissioning and control method of a mixing plant.
Citation Information
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