一种玻璃熔制方法

By combining ceramic ball mill mixing with water glass gelling layer, the problems of uneven mixing and material splatter in glass batches were solved, achieving a highly efficient and stable glass melting process, improving melting rate and quality, and reducing costs.

CN118005260BActive Publication Date: 2026-07-17江智亮

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
江智亮
Filing Date
2024-02-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing glass batching technology suffers from poor mixing uniformity, high binder costs, and serious material splattering issues, resulting in low glass melting efficiency, unstable quality, and difficulty in achieving large-scale industrial application.

Method used

A ceramic ball mill is used to mix the raw materials and cover them with an air-hardening gelling layer. Water glass reacts with CO2 to form silica gel, which prevents the batch from becoming loose and flying material. Combined with an extended pre-melting pool and a sealed conveyor belt, stable conveying and efficient melting of the compacted batch are achieved.

Benefits of technology

It improves glass melting rate and quality, reduces fuel consumption, and solves the problems of uneven stirring, high binder cost, and material splatter that exist in traditional methods, thus achieving stability and high efficiency in the glass melting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明为一种玻璃熔制方法,先转动陶瓷球磨机搅拌包括过细石英砂在内的各类玻璃原料以得到混合均匀且温度大于40℃的配合料,随即进行压制得到压实配合料板块,并通过平稳的输送带将覆盖一层含一定浓度的水玻璃溶液的胶凝层的压实配合料送入加长预熔池进行预熔,并连续进入熔化池熔化。本发明利用陶瓷球磨机研磨过细石英砂等玻璃原料,并于压实配合料面上覆盖胶凝层,再配合加长预熔池的预熔,不仅使在传统玻璃工厂被弃用的过细石英砂也能用于玻璃制造,并且配合料无需混入粘结剂也能确保配合料在输送和熔化过程中均不会分层和飞扬,使玻璃品质提高的同时也有效降低玻璃配合料压块的应用成本,并显著提高熔化率、熔化质量和降低燃料消耗量。
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