A full-automatic metal roof support self-walking intelligent installation device and a use method thereof

Abstract

The application discloses a full-automatic metal roof support self-walking intelligent installation equipment and a use method thereof, which comprises an equipment body, the equipment body comprises a telescopic installation channel located at the bottom of the equipment body, a T-shaped support storage room, a support heat insulation pad storage room and a running equipment storage room located in the interior of the equipment body, and further comprises a self-tightening installation arm, a rotary placing arm, a self-tapping screw storage room and an installation channel opening located in the interior of the equipment body, the application can automatically install the metal roof T-shaped support, can improve the safety factor of project operation labor personnel, can effectively reduce personnel cost to complete the process construction, meanwhile, the full-automatic self-walking intelligent installation mode can better control quality, can reduce the disturbance of human factors on construction quality, and can more efficiently perform process construction.

Description

Technical Field

[0001] This invention relates to the field of metal roofing construction technology, and in particular to a fully automatic self-propelled intelligent installation device for metal roofing supports and its usage method. Background Technology

[0002] With the continuous development of infrastructure construction in my country, the demand for industrial construction such as large-scale factories in photovoltaic, new energy, and chemical industries is gradually increasing, and the scale of metal roofing construction projects is also gradually expanding. However, the current metal roofing construction is still mainly manual, and with the gradual increase in project size and the exponential increase in the number of T-shaped supports installed, it is difficult to improve construction quality and efficiency, resulting in high project costs and making it difficult to align with the industry's green and low-carbon development model of intelligent construction. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a fully automatic self-propelled intelligent installation device for metal roof supports. The device includes a main body, comprising a telescopic installation channel at its bottom, a T-shaped support storage compartment, a support insulation pad storage compartment, and a running equipment storage compartment inside the main body. It also includes a self-tightening installation arm, a rotating storage arm, a self-tapping screw storage compartment, and an installation channel opening, all located within the main body. The installation channel opening is connected to the telescopic installation channel, which allows the sleeve to descend automatically onto the waterproof membrane. The T-shaped support storage compartment holds rows of T-shaped supports, ensuring a continuous supply. The support insulation pad storage compartment provides real-time supply of insulation pads to the device. The self-tapping screw storage compartment stores self-tapping screws. The running equipment storage compartment provides reliable support for the overall operation of the main body. The self-tightening installation arm is used for gripping and installing self-tapping screws. The rotating storage arm can grip and install T-shaped supports and insulation pads.

[0004] Preferably, the equipment body further includes equipment tires bolted to the bottom of the equipment body, and an openable cover and a cover handle are provided on the top of the equipment body. The openable cover is connected to the equipment body by a hinge.

[0005] Preferably, the telescopic installation channel is installed at the bottom of the equipment body and adopts an inner and outer sleeve structure. The outer sleeve descends onto the waterproof membrane before the T-shaped support is installed and is retracted after the T-shaped support is installed.

[0006] Preferably, the T-shaped support storage compartment consists of a T-shaped support power base plate, a support storage compartment side baffle, and a support storage compartment top partition. A row of T-shaped supports are placed inside, and are pushed forward by the support power base plate. The support storage compartment side baffle and the support storage compartment top partition form a partition space for the T-shaped support storage compartment.

[0007] Preferably, the support insulation pad storage compartment consists of a side baffle, a power-side slide, a power-side slide fixing component, a power-bottom slide, and an insulation pad transfer chute. The side baffle has an irregular U-shaped structure. The power-side slide consists of a panel and a vertical power push plate on the back, enabling the insulation pads to be pushed out and replenished after use. The power-bottom slide consists of a panel and a vertical power push plate on the back, allowing for timely replenishment of the insulation pads after use and timely retraction after each row of parts is used up. The insulation pad transfer chute is placed at the opening of the T-shaped support storage compartment to transport the insulation pads pushed out by the power-bottom slide forward in a timely manner.

[0008] Preferably, the storage room of the operating equipment consists of energy storage equipment, power equipment, drive equipment, positioning equipment, and data processing equipment, providing reliable support for the overall operation of the intelligent equipment.

[0009] Preferably, the self-tightening mounting arm consists of a fixed end, a rotating mechanism, and a magnetic self-tightening device. The rotating mechanism rotates around the fixed end and moves back and forth between the self-tapping screw storage compartment and the upper part of the mounting channel. The magnetic self-tightening device is located at the front of the rotating mechanism and automatically grabs screws when it reaches the upper part of the self-tapping screw storage compartment. When it rotates to the upper part of the mounting channel, it extends downward to install the self-tapping screws.

[0010] Preferably, the rotating storage arm consists of a fixed end, a support column, a rotating component, and a telescopic clamp. The fixed end is securely connected to the interior of the equipment via the support column, where the equipment wiring is laid out. The rotating component and telescopic clamp can rotate in all directions (up, down, left, and right) and grip items, enabling the gripping and installation of the T-shaped support and the heat insulation pad.

[0011] A fully automatic self-propelled intelligent installation device for metal roof supports and its usage method include the following steps: S1: Preparatory work, complete the preliminary work such as metal roof secondary purlins, thermal insulation cotton, waterproof membrane, etc., and replenish the materials such as T-shaped brackets, bracket heat insulation pads, and self-tapping screws in the intelligent installation equipment; S2: The equipment starts up and imports the drawings and model of the metal roof top. The equipment analyzes its location and the area to be worked through 3D scanning and real-time positioning. S3: When the equipment reaches the designated location, the bottom telescopic installation channel is activated, and the outer sleeve descends automatically onto the waterproof membrane. S4: The power bottom slide of the heat insulation pad storage room pushes out the heat insulation pad and retracts it in time after each row of parts is used up. The power side slide pushes out the rear row of heat insulation pads for replenishment. Finally, it is pushed onto the heat insulation pad transfer slide at the opening of the T-shaped support storage room for forward transport. The front end of the rotating storage arm telescopic clamp is inserted into the installation channel opening. S5: The support power base plate pushes forward to push the rear T-shaped supports to the front opening in sequence. The storage arm rotating parts rotate to adjust the direction. The storage arm telescopic clamps pick up the T-shaped supports in sequence and put them into the installation channel opening. S6: The mounting arm rotation mechanism rotates around the fixed end of the mounting arm and moves to the upper part of the self-tapping screw storage compartment. The front mounting arm magnetic self-tightening device extends into the self-tapping screw storage compartment to grab the self-tapping screws and then retracts them. After rotating to the upper part of the mounting channel opening, it extends down into the mounting channel opening to install and self-tighten the self-tapping screws. S7: After the self-tapping screws of the support are installed, the magnetic self-tightening device of the front mounting arm retracts from the installation channel and rotates to the upper part of the self-tapping screw storage room for preparation. S8: The bottom telescopic installation channel is activated, the external sleeve rises and retracts automatically, and the intelligent installation equipment moves forward according to the drawing plan to carry out the installation of the next support, and so on in a cycle. S9: Complete the installation of the entire metal roof T-shaped support, conduct measurement, acceptance and re-inspection, and after confirming that there are no errors, lift the intelligent installation equipment off the roof and perform charging, maintenance and other work.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: It can automatically install T-shaped supports for metal roofs, which can improve the safety of workers and effectively reduce labor costs to complete this process. At the same time, the fully automatic self-propelled intelligent installation mode can better control quality, reduce the disturbance of human factors to construction quality, and carry out the process more efficiently. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a construction effect diagram of the present invention; Figure 2 This is a side view of the main body of the device of the present invention; Figure 3 This is an internal structural diagram of the device body of the present invention; Figure 4 This is an internal cross-sectional view of the main body of the device of the present invention; Figure 5 This is an internal sectional view of the T-shaped support storage compartment of the present invention; Figure 6 This is an internal sectional view of the storage compartment for the support heat insulation pad of the present invention; Figure 7 This is a detailed view of the self-tightening mounting arm and rotating storage arm of the present invention; Figure 8 This is a flowchart of the construction and operation process of the equipment body of the present invention.

[0014] In the diagram, 1. Metal roof secondary purlin; 2. Thermal insulation cotton; 3. Waterproof membrane; 4. Equipment body; 401. Equipment tires; 402. Telescopic installation channel; 403. Openable cover; 404. Cover handle; 405. T-type support storage compartment; 4051. T-type support power base plate; 4052. Support storage compartment side baffle; 4053. Support storage compartment top partition; 406. Support insulation pad storage compartment; 4061. Insulation pad storage compartment side baffle; 4062. Insulation pad storage compartment power side slide; 4063. Power side slide fastener; 406 4. Thermal insulation pad storage compartment power base plate; 4065. Thermal insulation pad transfer slide; 407. Operating equipment storage compartment; 408. Self-tightening mounting arm; 4081. Mounting arm fixed end; 4082. Mounting arm rotating mechanism; 4083. Mounting arm magnetic self-tightening device; 409. Rotating storage arm; 4091. Storage arm fixed end; 4092. Storage arm support column; 4093. Storage arm rotating component; 4094. Storage arm telescopic clamp; 410. Self-tapping screw storage compartment; 411. Installation channel opening; 5. T-shaped support; 6. Support thermal insulation pad; 7. Self-tapping screw. Detailed Implementation

[0015] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the embodiments.

[0016] Reference Figures 1 to 8 The present invention discloses a fully automatic self-propelled intelligent installation device for metal roof supports. The device body 4 consists of a device tire 401, a telescopic installation channel 402, an openable cover plate 403, a cover plate handle 404, a T-shaped support storage room 405, a support heat insulation pad storage room 406, a running equipment storage room 407, a self-tightening installation arm 408, a rotating storage arm 409, a self-tapping screw storage room 410, and an installation channel opening 411. Inside the main body 4, T-shaped supports 5, support heat insulation pads 6, and self-tapping screws 7 are placed. According to the built-in model and drawings, it moves on the top of the insulation cotton 2 and waterproof membrane 3, and installs the T-shaped supports 5 on the top of the secondary purlins 1 of the metal roof in sequence. The equipment tires 401 are bolted to the bottom of the equipment body 4, ensuring that the equipment can move and turn freely on the roof. The telescopic installation channel 402 is installed at the bottom of the equipment body 4. It adopts an inner and outer sleeve structure. The outer sleeve descends onto the waterproof membrane before the T-shaped support is installed. After the T-shaped support is installed, it is retracted to avoid collisions between the equipment and the installed support during movement. The openable cover 403 and cover handle 404 are connected to the equipment via hinges, forming a closed space in the storage room to protect the internal components. The T-type support storage chamber 405 consists of a T-type support power base plate 4051, a support storage chamber side baffle 4052, and a support storage chamber top partition 405.3. Rows of T-type supports are placed inside, and are pushed forward by the T-type support power base plate 4051 to ensure the continuous supply of T-type supports inside. The side baffle 4052 and the top partition 4053 of the support storage compartment form a partition space for the T-shaped support storage compartment 405, enabling good storage and supply of materials. The support insulation pad storage chamber 406 consists of a side baffle 4061, a power side slide 4062, a power side slide fixing component 4063, a power bottom slide 4064, and an insulation pad transmission slide 4065, which provides real-time supply of insulation pads to the equipment. The side baffle 4061 of the heat insulation pad storage room has an irregular U-shaped structure, forming an integral partition space with the equipment; The heat insulation pad storage compartment power side slide 4062 consists of a panel and a back vertical power push plate, which can be pushed out to replenish the front row of heat insulation pads after they are used up, and the entire row of heat insulation pads is fixed by the power side slide fastener 4063. The heat insulation pad storage compartment power base plate 4064 consists of a front panel and a back vertical power push plate. After the front heat insulation pad is used up, it is pushed out for replenishment in time, and after each row of parts is used up, it is retracted and moved back in time. The heat insulation pad transfer slide 4065 is placed at the opening of the T-shaped support storage compartment 405 to promptly transport the heat insulation pad pushed out by the power base plate forward. The operating equipment storage room 407 consists of energy storage equipment, power equipment, drive equipment, positioning equipment, and data processing equipment, providing reliable support for the overall operation of the intelligent equipment; The self-tightening mounting arm 408 consists of a mounting arm fixed end 4081, a mounting arm rotation mechanism 4082, and a mounting arm magnetic self-tightening device 4083. The mounting arm rotating mechanism 4082 rotates around the fixed end 4081 of the mounting arm according to the program control, and moves back and forth above the self-tapping screw storage room 410 and the mounting channel opening 411. The mounting arm magnetic self-tightening device 4083 is located in front of the mounting arm rotating mechanism 4082. When it runs to the upper part of the self-tapping screw storage chamber 410, it automatically grabs the screws and extends downward to install the self-tapping screws when it rotates to the upper part of the mounting channel opening 411. The rotating storage arm 409 consists of a storage arm fixed end 4091, a storage arm support column 4092, a storage arm rotating component 4093, and a storage arm telescopic clamp 4094. The fixed end 4091 of the storage arm is stably connected to the inside of the equipment through the support column 4092 of the storage arm, and the equipment wiring is laid inside. The rotating arm 4093 and the telescopic clamping arm 4094 can rotate in all directions (up, down, left, and right) and clamp items, enabling the gripping and installation of the T-shaped support and the heat insulation pad.

[0017] The working method steps of this invention are as follows: S1: Preparatory work, complete the preliminary work such as metal roof secondary purlins, thermal insulation cotton, waterproof membrane, etc., and replenish the materials such as T-shaped brackets, bracket heat insulation pads, and self-tapping screws in the intelligent installation equipment; S2: The equipment starts up and imports the drawings and model of the metal roof top. The equipment analyzes its location and the area to be worked through 3D scanning and real-time positioning. S3: When the equipment reaches the designated location, the bottom telescopic installation channel is activated, and the outer sleeve descends automatically onto the waterproof membrane. S4: The heat insulation pad storage compartment power bottom slide 4064 pushes out the heat insulation pad and retracts it in time after each row of parts is used up. The power side slide pushes out the rear row of heat insulation pads for replenishment. Finally, it is pushed onto the heat insulation pad transfer slide 4065 at the opening of the T-shaped support storage compartment 405 for forward transport. The rotating storage arm front end storage arm telescopic clamp 4094 is inserted into the installation channel opening 411. S5: The support power base plate pushes forward to push the rear T-shaped supports to the front opening in sequence. The storage arm rotating part 4093 rotates to adjust the direction. The storage arm telescopic clamp 4094 clamps the T-shaped supports in sequence and puts them into the installation channel opening 411. S6: The mounting arm rotating mechanism 4082 rotates around the fixed end 4081 of the mounting arm and moves to the upper part of the self-tapping screw storage chamber 410. The front mounting arm magnetic self-tightening device 4083 extends into the self-tapping screw storage chamber 410 to grab the self-tapping screw and then retracts it. After rotating to the upper part of the mounting channel opening 411, it extends down into the mounting channel opening 411 to install and self-tighten the self-tapping screw. S7: After the self-tapping screws of the support are installed, the front mounting arm magnetic self-tightening device 4083 retracts from the installation channel 411 and rotates to the upper part of the self-tapping screw storage room 410 for preparation. S8: The bottom telescopic installation channel is activated, the external sleeve rises and retracts automatically, and the intelligent installation equipment moves forward according to the drawing plan to carry out the installation of the next support, and so on in a cycle. S9: Complete the installation of the entire metal roof T-shaped support, conduct measurement, acceptance and re-inspection, and after confirming that there are no errors, lift the intelligent installation equipment off the roof and perform charging, maintenance and other work.

[0018] As described above, although the invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. A fully automatic self-propelled intelligent installation device for metal roof supports, characterized in that: The device includes a main body, which comprises a telescopic installation channel at the bottom, a T-shaped support storage room, a support insulation pad storage room, and a running equipment storage room inside the main body. It also includes a self-tightening installation arm, a rotating storage arm, a self-tapping screw storage room, and an installation channel opening inside the main body. The installation channel opening is connected to the telescopic installation channel, which allows the sleeve to descend onto the waterproof membrane. The T-shaped support storage room holds rows of T-shaped supports to ensure a continuous supply. The support insulation pad storage room provides real-time supply of insulation pads to the device. The self-tapping screw storage room stores self-tapping screws. The running equipment storage room provides reliable support for the overall operation of the main body. The self-tightening installation arm is used for gripping and installing self-tapping screws. The rotating storage arm can grip and install T-shaped supports and insulation pads. The T-shaped support storage room consists of a T-shaped support power base plate, a support storage room side baffle, and a support storage room top partition. Rows of T-shaped supports are placed inside and pushed forward by the T-shaped support power base plate. The support storage room side baffle and support storage room top partition form a partition space for the T-shaped support storage room. The support insulation pad storage compartment consists of a side baffle, a power side slide, a power side slide fixing component, a power bottom slide, and an insulation pad transfer slide. The side baffle has an irregular U-shaped structure. The power side slide consists of a front panel and a back vertical power push plate, enabling the insulation pad to be pushed out and replenished after use. The power bottom slide consists of a front panel and a back vertical power push plate, allowing for timely pushing out and replenishment of the insulation pad after use. After the front insulation pad is used up, it is promptly pushed out for replenishment and retracted after each row of parts is used up. The insulation pad transfer slide is placed at the opening of the T-shaped support storage compartment, allowing the insulation pad pushed out by the power bottom slide to be transported forward in a timely manner. The rotating storage arm consists of a fixed end, a support column, a rotating component, and a telescopic clamp. The fixed end is securely connected to the interior of the equipment via the support column, where the equipment wiring is installed. The rotating component and telescopic clamp allow for omnidirectional rotation and item gripping, enabling the gripping and installation of T-shaped supports and heat insulation pads.

2. The fully automatic self-propelled intelligent installation equipment for metal roof supports according to claim 1, characterized in that: The equipment body also includes equipment tires that are bolted to the bottom of the equipment body. An openable cover and a cover handle are provided on the top of the equipment body. The openable cover is connected to the equipment body by a hinge.

3. The fully automatic self-propelled intelligent installation equipment for metal roof supports according to claim 2, characterized in that: The telescopic installation channel is installed at the bottom of the equipment body and adopts an inner and outer sleeve structure. The outer sleeve descends automatically onto the waterproof membrane before the T-shaped support is installed and is retracted after the T-shaped support is installed.

4. The fully automatic self-propelled intelligent installation equipment for metal roof supports according to claim 3, characterized in that: The storage room for the operating equipment consists of energy storage equipment, power equipment, drive equipment, positioning equipment, and data processing equipment, providing reliable support for the overall operation of the intelligent equipment.

5. The fully automatic self-propelled intelligent installation equipment for metal roof supports according to claim 4, characterized in that: The self-tightening mounting arm consists of a fixed end, a rotating mechanism, and a magnetic self-tightening device. The rotating mechanism rotates around the fixed end and moves back and forth between the self-tapping screw storage compartment and the upper part of the mounting channel. The magnetic self-tightening device is located at the front of the rotating mechanism and automatically grabs screws when it reaches the upper part of the self-tapping screw storage compartment. When it rotates to the upper part of the mounting channel, it extends downward to install the self-tapping screws.

6. A method of using the fully automatic self-propelled intelligent installation device for metal roof supports as described in claim 5, comprising the following steps: S1: Preparatory work, complete the preliminary work such as metal roof secondary purlins, thermal insulation cotton, waterproof membrane, etc., and replenish the materials such as T-shaped brackets, bracket heat insulation pads, and self-tapping screws in the intelligent installation equipment; S2: The equipment starts up and imports the drawings and model of the metal roof top. The equipment analyzes its location and the area to be worked through 3D scanning and real-time positioning. S3: When the equipment reaches the designated location, the bottom telescopic installation channel is activated, and the outer sleeve descends automatically onto the waterproof membrane. S4: The power bottom slide of the heat insulation pad storage room pushes out the heat insulation pad and retracts it in time after each row of parts is used up. The power side slide of the heat insulation pad storage room pushes out the rear row of heat insulation pads for replenishment. Finally, it is pushed onto the heat insulation pad transfer slide at the opening of the T-shaped support storage room for forward transport. The front end of the rotating storage arm telescopic clamp is clamped into the installation channel opening. S5: The T-shaped support power base plate pushes forward to push the rear T-shaped supports to the front opening in sequence. The storage arm rotating parts rotate to adjust the direction. The storage arm telescopic clamps pick up the T-shaped supports in sequence and put them into the installation channel opening. S6: The mounting arm rotation mechanism rotates around the fixed end of the mounting arm and moves to the upper part of the self-tapping screw storage compartment. The mounting arm magnetic self-tightening device extends into the self-tapping screw storage compartment to grab the self-tapping screws and then retracts them. After rotating to the upper part of the mounting channel opening, it extends down into the mounting channel opening to install and self-tighten the self-tapping screws. S7: After the self-tapping screws of the support are installed, the magnetic self-tightening device of the mounting arm retracts from the installation channel and rotates to the upper part of the self-tapping screw storage room for preparation. S8: The bottom telescopic installation channel is activated, the external sleeve rises and retracts automatically, and the intelligent installation equipment moves forward according to the drawing plan to carry out the installation of the next support, and so on in a cycle. S9: Complete the installation of the entire metal roof T-shaped support, conduct measurement, acceptance and re-inspection, and after confirming that there are no errors, lift the intelligent installation equipment off the roof and perform charging, maintenance and other work.

Images