A processing device for producing double high bars

Abstract

The application discloses a process layout of double-high-rod bar shears, which comprises main line one side equipment and auxiliary line one side equipment, the main line one side equipment comprises main line fixed type entrance pinch roll, main line fixed type bar shears and switch and fixed type outlet guide groove, the auxiliary line one side equipment comprises auxiliary line movable type entrance guide groove, auxiliary line fixed type entrance pinch roll and fixed type bar shears and auxiliary line bar shears and switch, the main line fixed type entrance pinch roll, the auxiliary line movable type entrance guide groove, the main line fixed type bar shears and switch, the auxiliary line fixed type entrance pinch roll, the main line movable type outlet guide groove and the auxiliary line fixed type bar shears and switch are sequentially staggered arranged in upstream and downstream; the process layout has the advantages of greatly reducing equipment infrastructure difficulty, shortening equipment installation and debugging period, reducing equipment maintenance work intensity, shortening equipment maintenance operation time, improving equipment stability and improving operation rate.

Description

Technical Field

[0001] This invention relates to the field of double-height bar multiple-length shearing technology, and more particularly to a processing apparatus for producing double-height bars. Background Technology

[0002] In high-speed bar production, especially in the process layout of double-high-speed bar multiple-length shears, the current approach uses one main line with the multiple-length shears, switches, and pinch rolls fixed in place, and another auxiliary line where the multiple-length shears, switches, and pinch rolls need to be movable to allow sufficient space for maintenance and roll changes during downtime. Designing the multiple-length shears, switches, and pinch rolls as movable necessitates that the corresponding lubrication, automation, and compressed air systems be designed to be mobile as well. Furthermore, an additional hydraulic system is required to provide power for the moving equipment. This process layout increases the difficulty and cost of constructing the equipment foundation, increases the design, manufacturing, and installation costs of the multiple-length shears, switches, and pinch rolls, increases the possibility of lubrication system leaks, and increases the amount and time required for maintenance.

[0003] Therefore, a processing apparatus for producing high-density bars is provided, which can solve the above problems. Summary of the Invention

[0004] The technical problem this invention aims to solve is that existing process layouts increase the difficulty and cost of equipment foundation construction, increase the design, manufacturing, and installation costs of the double-length shear, switch, and pinch rollers, increase the possibility of lubrication system leakage, and increase maintenance work and time. Therefore, this invention provides a processing apparatus for producing double-high bar stock, wherein the process layout of the double-high bar double-length shear includes: The equipment consists of a main line side device and an auxiliary line side device. The main line side device includes a main line fixed inlet pinch roller, a main line fixed multiple-length shear and switch, and a fixed outlet guide trough. The auxiliary line side device includes an auxiliary line movable inlet guide trough, an auxiliary line fixed inlet pinch roller, a fixed multiple-length shear, and an auxiliary line multiple-length shear and switch. The main line fixed inlet pinch roller, the auxiliary line movable inlet guide trough, the main line fixed multiple-length shear and switch, the auxiliary line fixed inlet pinch roller, the main line movable outlet guide trough, and the auxiliary line fixed multiple-length shear and switch are arranged sequentially, staggered upstream and downstream.

[0005] Furthermore, the auxiliary line movable inlet guide channel includes a first fixed flip-top guide channel, which is fixedly installed on a first guide channel base. A first waist hole is provided on the first guide channel base, and the first fixed flip-top guide channel is fixedly connected to the first guide channel base through the first waist hole and a first bolt.

[0006] Furthermore, the first fixed flip-type guide channel and the first guide channel base are integrally fixedly installed on three parallel first slide rails with the same elevation. A set of guide wheels are installed at the contact position between the first guide channel base and the first slide rail, and the guide wheels are set close to the first slide rail. A first fixed lug is designed at the lower part of the mechanical center of the first guide channel base. The first fixed lug is used to fix and connect with the first hydraulic cylinder. The first hydraulic cylinder is installed at the outer end of the first slide rail at the center line of the first fixed flip-type guide channel and the first guide channel base. A first position detection device is fixedly installed on the outer side of the first slide rail in the inlet and outlet directions of the first fixed flip-type guide channel. When the first fixed flip-type guide channel and the first guide channel base pass through the work station, a first fixing pin is set at the inlet and outlet sections.

[0007] Furthermore, the first position detection device is one of a first proximity switch, a first limit switch, an infrared detector, and a grating.

[0008] Furthermore, the first slide rail is a rack and pinion linear guide rail, the first fixed lug is used to fix it to the first motor, and the first motor is installed at the outer end of the first slide rail at the center line of the first fixed flip-type guide groove and the first guide groove base.

[0009] Furthermore, the main line movable outlet guide channel includes a second fixed flip-top guide channel, which is fixedly installed on the second guide channel base. The second guide channel base has a second waist hole, and the second fixed flip-top guide channel is fixedly connected to the second guide channel base through the second waist hole and the second bolt.

[0010] Furthermore, the second fixed flip-type guide channel and the second guide channel base are installed as a whole on three parallel second slide rails with the same elevation. A pair of guide wheels are installed at the bottom of the second guide channel base and the contact position with the second slide rail. The guide wheels are close to the two sides of the second slide rail. A second fixed ear is designed at the lower position of the mechanical center of the second fixed flip-type guide channel. A second hydraulic cylinder is provided at the outer end of the second slide rail at the center line of the second fixed flip-type guide channel and the second guide channel base. The second hydraulic cylinder and the second fixed ear are fixedly connected.

[0011] Furthermore, a second position detection device is fixedly installed on the outer side of the second slide rail in the inlet and outlet directions of the second fixed flip-type guide channel.

[0012] Implementing this invention has the following beneficial effects: This invention simplifies the mobile equipment by changing the "movable multiple-length shear unit" to a "movable guide channel" and the "movable multiple-length shear unit" to a fixed multiple-length shear unit. This greatly simplifies the installation foundation requirements, piping requirements, automation control requirements, and hydraulic system requirements of the mobile equipment, significantly reduces the difficulty of equipment foundation construction, shortens the equipment installation and commissioning cycle, reduces the intensity of equipment maintenance work, shortens the operation time of equipment maintenance, improves the stability of the equipment, and increases the operating rate of the entire production line. Attached Figure Description

[0013] Figure 1 This is the current layout diagram of a double-high bar multiple-length shear; Figure 2 This is a layout diagram of the multiple-length shear and the front and rear guide grooves in an embodiment of the present invention; Figure 3 This is a structural diagram of the movable inlet guide groove in an embodiment of the present invention; Figure 4 This is a structural diagram of the movable outlet guide channel in an embodiment of the present invention. Detailed Implementation

[0014] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0015] Example Please refer to the instruction manual appendix. Figure 1-4 The technical problem to be solved in this embodiment is that the existing process layout increases the difficulty and cost of manufacturing the equipment foundation, increases the design, manufacturing and installation costs of the double-length shear, switch and pinch roller, increases the possibility of lubrication system leakage, and increases maintenance work and maintenance time. Therefore, a processing device for producing double-high bar stock is provided, wherein the process layout of the double-high bar stock double-length shear includes: The equipment consists of equipment on one side of the main line and equipment on one side of the auxiliary line. The equipment on the main line side includes a fixed inlet pinch roller, a fixed multiple-length shear and switch, and a fixed outlet guide chute. The equipment on the auxiliary line side includes a movable inlet guide chute, a fixed inlet pinch roller, a fixed multiple-length shear, and a multiple-length shear and switch. The fixed inlet pinch roller, movable inlet guide chute, fixed multiple-length shear and switch are arranged sequentially, staggered upstream and downstream.

[0016] The auxiliary line movable inlet guide channel includes a first fixed flip-top guide channel 10, which is fixedly installed on a first guide channel base 14. A first waist hole is provided on the first guide channel base 14, and the first fixed flip-top guide channel 10 is fixedly connected to the first guide channel base 14 through the first waist hole and the first bolt.

[0017] The first fixed flip-type guide channel 10 and the first guide channel base 14 are fixedly installed as a whole on three parallel first slide rails 11 with the same elevation. A set of guide wheels are installed at the contact position between the first guide channel base 14 and the first slide rail 11. The guide wheels are set close to the first slide rail 11. The mechanical center of the first guide channel base 14 is designed with a first fixed ear seat at the lower part. The first fixed ear seat is used to fix and connect with the first hydraulic cylinder 12. The first hydraulic cylinder 12 is installed at the outer end of the first slide rail 11 at the center line of the first fixed flip-type guide channel 10 and the first guide channel base 14. A first position detection device is fixedly installed on the outside of the first slide rail 11 in the inlet and outlet directions of the first fixed flip-type guide channel 10. When the first fixed flip-type guide channel 10 and the first guide channel base 14 pass through the station, a first fixed pin 15 is set at the inlet and outlet sections.

[0018] The first position detection device is one of the following: a first proximity switch, a first limit switch, an infrared detector, and a grating.

[0019] The first slide rail 11 is a rack and pinion linear guide rail. The first fixed lug is used to fix and connect with the first motor. The first motor is installed at the outer end of the first slide rail 11 at the center line of the first fixed flip-type guide groove 10 and the first guide groove base 14.

[0020] The main line movable outlet guide channel includes a second fixed flip-top guide channel 20, which is fixedly installed on a second guide channel base 24. The second guide channel base 24 has a second waist hole, and the second fixed flip-top guide channel 20 is fixedly connected to the second guide channel base 24 through the second waist hole and the second bolt.

[0021] The second fixed flip-type guide groove 20 and the second guide groove base 24 are installed as a whole on three parallel second slide rails 21 with the same elevation. A pair of guide wheels are installed at the bottom of the second guide groove base 24 and the contact position with the second slide rail 21. The guide wheels are close to the two sides of the second slide rail 21. A second fixed ear is designed at the lower part of the mechanical center of the second fixed flip-type guide groove 20. A second hydraulic cylinder 22 is provided at the outer end of the second slide rail 21 at the center line of the second fixed flip-type guide groove 20 and the second guide groove base 24. The second hydraulic cylinder 22 and the second fixed ear are fixedly connected.

[0022] A second position detection device is fixedly installed on the outer side of the second slide rail 21 in the inlet and outlet directions of the second fixed flip-type guide channel 20.

[0023] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0024] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0025] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing apparatus for producing high-density bar stock, characterized in that, include: The system comprises equipment on one side of the main line and equipment on one side of the auxiliary line. The equipment on the main line side includes a fixed inlet pinch roller, a fixed multiple-length shear and switch, a fixed outlet guide trough, and a movable outlet guide trough. The movable outlet guide trough is installed at the outlet of the multiple-length shear, and the fixed outlet guide trough is located at the outlet of the movable outlet guide trough. The equipment on the auxiliary line side includes a movable inlet guide trough, a fixed inlet pinch roller, and a fixed multiple-length shear and switch. The fixed inlet pinch roller, the movable inlet guide trough, the fixed multiple-length shear and switch, the fixed inlet pinch roller, the movable outlet guide trough, and the fixed multiple-length shear and switch are arranged sequentially, staggered upstream and downstream. The auxiliary line movable inlet guide groove includes a first fixed flip-top guide groove, which is fixedly installed on a first guide groove base. A first waist hole is provided on the first guide groove base, and the first fixed flip-top guide groove is fixedly connected to the first guide groove base through the first waist hole and a first bolt. The first fixed flip-top guide channel and the first guide channel base are integrally mounted on three parallel first slide rails at the same elevation. A pair of guide wheels are installed at the contact position between the first guide channel base and the first slide rail, with the guide wheels closely attached to the first slide rail. A first fixed lug is designed at the lower part of the mechanical center of the first guide channel base, which is used to fix and connect with a first hydraulic cylinder. The first hydraulic cylinder is installed at the outer end of the first slide rail at the center line of the first fixed flip-top guide channel and the first guide channel base. A first position detection device is fixedly installed on the outer side of the first slide rail in the inlet and outlet directions of the first fixed flip-top guide channel. When the first fixed flip-top guide channel and the first guide channel base pass through the steel position, a first fixing pin is provided at the inlet and outlet sections respectively.

2. The processing apparatus for producing double-high-strength bars according to claim 1, characterized in that, The first position detection device is one of a first proximity switch, a first limit switch, an infrared detector, and a grating.

3. The processing apparatus for producing double-high-strength bars according to claim 1, characterized in that, The first slide rail is a rack and pinion linear guide rail, and the first fixed lug is used to fix it to the first motor. The first motor is installed at the outer end of the first slide rail at the center line of the first fixed flip-type guide groove and the first guide groove base.

4. A processing apparatus for producing double-high-strength bars according to any one of claims 2 or 3, characterized in that, The main line movable outlet guide channel includes a second fixed flip-top guide channel, which is fixedly installed on a second guide channel base. The second guide channel base has a second waist hole, and the second fixed flip-top guide channel is fixedly connected to the second guide channel base through the second waist hole and a second bolt.

5. The processing apparatus for producing double-high-strength bars according to claim 4, characterized in that, The second fixed flip-type guide groove and the second guide groove base are installed as a whole on three parallel second slide rails with the same elevation. A pair of guide wheels are installed at the bottom of the second guide groove base and the contact position with the second slide rail. The guide wheels are close to the two sides of the second slide rail. A second fixed ear is designed at the lower position of the mechanical center of the second fixed flip-type guide groove. A second hydraulic cylinder is provided at the outer end of the second slide rail at the center line of the second fixed flip-type guide groove and the second guide groove base. The second hydraulic cylinder and the second fixed ear are fixedly connected.

6. The processing apparatus for producing double-high-strength bars according to claim 5, characterized in that, A second position detection device is fixedly installed on the outer side of the second slide rail in the inlet and outlet directions of the second fixed flip-type guide channel.

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