A template removing device and removing method based on hydraulic mode

Abstract

This invention relates to the field of formwork construction engineering technology, and particularly to a hydraulic formwork removal device and method, solving the technical problem of the lack of a method for removing large-volume, large-area construction formwork in the prior art. Specifically, it includes: a hydraulic lifting mechanism comprising a first hydraulic cylinder that moves horizontally to raise a lifting plate a preset distance and lift the lower edge of the formwork to be removed; a reciprocating traction mechanism mounted on top of a support; a second hydraulic component connected to the upper edge of the formwork to be removed via a pull rope; and an intermediate traction component arranged on a platform below the reciprocating traction mechanism. The advantages of this technical solution are that the lifting force provided by the hydraulic lifting mechanism is more stable, the traction force of the reciprocating traction mechanism has a gradual effect to prevent continuous pulling from damaging the formwork components, and the intermediate traction component ensures the stability of the traction force. These three components can cooperate with each other during operation, making it suitable for the removal of large formwork.

Description

Technical Field

[0001] This invention relates to the field of formwork construction engineering technology, and in particular to a hydraulic formwork removal device and method. Background Technology

[0002] In current practices, formwork and formwork supports are widely used in the molding of concrete for building construction. Their function is to support building components and modularize them. However, in reality, formwork is a temporary structure that needs to be dismantled after the casting process is completed.

[0003] Currently, the dismantling method is still mainly manual, which requires removing the iron nails or components connecting the formwork. Therefore, the amount of work involved in formwork dismantling is huge, and there are many safety hazards during the dismantling process. There is also a lack of large-scale dismantling tools.

[0004] In the prior art, there is a Chinese utility model patent, publication number CN216276957U, entitled "A Template Removal Device for Template Engineering Construction". This design can replace manual operation and can support the template during dismantling, thus increasing the safety of template dismantling. However, this technical solution is only applicable to a small range of construction templates and cannot be used for large-volume, large-area template modules. Summary of the Invention

[0005] The present invention aims to solve the technical problem of the lack of a method for dismantling large-volume, large-area construction formwork in the prior art, and provides a formwork dismantling device and method based on hydraulic system.

[0006] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0007] A hydraulically operated formwork removal device includes:

[0008] The working base is located on one side of the template to be dismantled;

[0009] A hydraulic lifting mechanism is provided on the working base. The hydraulic lifting mechanism includes a first hydraulic cylinder, which moves in the horizontal direction to raise a lifting plate by a preset distance and lift the lower edge of the template to be removed.

[0010] A reciprocating traction mechanism, mounted on top of a support frame, includes a second hydraulic component. The reciprocating motion of the second hydraulic component causes its traction end to move along a virtual elliptical trajectory. The second hydraulic component is connected to the upper edge of the template to be dismantled via a pull rope.

[0011] An intermediate traction assembly is arranged on a platform below the reciprocating traction mechanism, the platform being mounted on the support.

[0012] The intermediate traction assembly includes an intermediate traction end, which is used to connect and traction the side of the template to be dismantled via another pull rope.

[0013] Specifically, multiple U-shaped connectors can be prefabricated and fixed on the side of the template to be removed;

[0014] A strip-shaped notch was cut at the bottom of the template to be removed.

[0015] Specifically, the hydraulic lifting mechanism includes:

[0016] Two sets of symmetrically arranged fixed blocks;

[0017] Each set of fixed blocks is connected to a threaded component;

[0018] The threaded component includes:

[0019] The threaded end is screwed onto a threaded post.

[0020] The threaded rods consist of two sets and are fixedly connected to one side of the lifting plate.

[0021] Specifically, an opening slot is formed on the other side of the lifting plate;

[0022] The lifting plate can be inserted into the strip-shaped notch.

[0023] Specifically, the threaded component further includes:

[0024] The shaft end is connected to the second end of the threaded end;

[0025] Each of the said rotating shaft ends is rotatably connected to one of the said fixed blocks;

[0026] The second end of the shaft extends through the fixing block and connects to a shaft arm;

[0027] The rotating arm is perpendicular to the rotating shaft end;

[0028] Each of the fixed blocks is connected to the working base via a connecting plate.

[0029] Specifically, the fixed end of the first hydraulic cylinder is provided with a first rotating connection part;

[0030] The output end of the first hydraulic cylinder is provided with a second rotating connection part;

[0031] The first rotating connection part is rotatably connected to one of the rotating shaft arms;

[0032] The second rotating connection is rotatably connected to another of the rotating shaft arms.

[0033] Specifically, the second hydraulic component includes:

[0034] A hydraulic cylinder is fixed to the support platform of the bracket, and the first end of the hydraulic cylinder is open;

[0035] A piston sleeve is provided inside the hydraulic cylinder;

[0036] The piston sleeve has an inner cavity, and a piston shaft is disposed inside the inner cavity;

[0037] The piston actuating rod has one end rotatably connected to the piston shaft and the other end connected to the traction end;

[0038] A connecting ring is radially arranged at the traction end, and the connecting ring is connected to a U-shaped connector by a steel wire rope.

[0039] Specifically, the reciprocating traction mechanism further includes:

[0040] A balancing mechanism is connected to the traction end and is used to balance the pressure generated when the traction end reciprocates with the piston rod.

[0041] The balancing mechanism includes two sets of balancing arm assemblies;

[0042] Each set of the counterweight arm assembly includes:

[0043] A connecting arm, the first end of which is connected to the side of the traction end, and the two sets of connecting arms form a 45-degree angle with the traction end as the vertex;

[0044] Each set of connecting arms is connected to a rotating part via a connector;

[0045] The rotating part is connected to a rotating seat via a rotating shaft;

[0046] The rotating seat is connected to the support platform.

[0047] Specifically, the intermediate traction assembly includes:

[0048] The first master cylinder has its fixed end rotatably connected to a fixed base, which is fixed to the platform.

[0049] The output end of the first main cylinder can be connected to the U-shaped connector via a steel wire rope;

[0050] An auxiliary cylinder, the fixed end of which is fixed to the platform and located on one side of the first main cylinder;

[0051] The output end of the auxiliary cylinder is rotatably connected to an actuating shaft seat, which is fixedly connected to the radial direction of the first main cylinder.

[0052] The dismantling method using the hydraulically based template dismantling equipment includes the following steps:

[0053] Step S1: First, use hoisting machinery to hoist and connect one or more sets of U-shaped connectors on the template to be dismantled to ensure the safety of the overall dismantling.

[0054] Step S2: Cut a strip-shaped notch at the bottom of the template to be removed to ensure that the lifting plate can be inserted into the strip-shaped notch;

[0055] Step S3: Erect the support frame and the platform, and arrange the reciprocating traction mechanism and the intermediate traction assembly;

[0056] The connection between the reciprocating traction mechanism, the intermediate traction component, and the template to be dismantled is arranged by a pull rope, wherein the pull rope is a steel wire rope;

[0057] Step S4: First drive the first hydraulic cylinder, then drive the second hydraulic component, and finally complete the traction and disassembly of the template through the intermediate traction assembly.

[0058] The present invention has the following beneficial effects:

[0059] The advantage of this technical solution is that the lifting force provided by the hydraulic jacking mechanism is more stable, the traction force of the reciprocating traction mechanism has a gradual effect to prevent continuous pulling from damaging the template components, and the intermediate traction component ensures the stability of the traction force. The above three can cooperate with each other when they operate, and it can be applied to the dismantling of large templates. Attached Figure Description

[0060] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0061] Figure 1 This is a schematic diagram of the structure of the present invention;

[0062] Figure 2 This is a schematic diagram of the working base of the present invention;

[0063] Figure 3 This is a schematic diagram of the reciprocating traction mechanism of the present invention;

[0064] Figure 4 This is a schematic diagram of the hydraulic lifting mechanism of the present invention;

[0065] Figure 5 This is a schematic diagram showing the configuration of the first hydraulic cylinder of the present invention;

[0066] Figure 6This is a schematic diagram illustrating the configuration of the fixing block of the present invention;

[0067] Figure 7 This is a schematic diagram of the configuration of the hydraulic cylinder of the present invention.

[0068] The reference numerals in the figure are:

[0069] Working base 10, hydraulic lifting mechanism 100, first hydraulic cylinder 101, lifting plate 102, reciprocating traction mechanism 200, second hydraulic component 201, template to be dismantled 1, intermediate traction assembly 300, platform 40, bracket 30, pull rope 20;

[0070] Strip notch 12, U-shaped connector 11, fixing block 110, threaded part 111, threaded end 111a, opening groove 102a;

[0071] Shaft end 111b, connecting plate 110a;

[0072] First rotating connection 101a, the rotating shaft arm 113, and second rotating connection 101b;

[0073] Hydraulic cylinder 201a, piston sleeve 201b, piston rod 202, traction end 202a;

[0074] Connecting arm 211, connecting piece 212, rotating part 213, rotating shaft 214, rotating seat 215;

[0075] First main cylinder 310, fixed seat 311, auxiliary cylinder 320, actuating shaft seat 321, auxiliary cylinder 320. Detailed Implementation

[0076] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention. It should be noted that, for ease of description, in this application, "left side" is referred to as "first end", "right side" as "second end", "upper side" as "first end", and "lower side" as "second end" in the current view. The purpose of such description is to clearly express the technical solution and should not be construed as an improper limitation of the technical solution of this application.

[0077] This invention aims to address the technical problem of the lack of a method for dismantling large-volume, large-area construction formwork in existing technologies. Please refer to [link / reference needed]. Figure 1-7As shown, this technical solution is mainly used for the dismantling of large-volume, large-module templates. Specifically, the template dismantling equipment based on hydraulic means in this solution is equipped with a working base 10, which is arranged on one side of the template 1 to be dismantled. The template 1 to be dismantled can be inclined or vertical. The characteristics of this type of template are that it is relatively large in volume, and sufficient safety needs to be ensured. In addition, the dismantling pulling force needs to be more flexible and stable. First, this technical solution sets up a hydraulic jacking mechanism 100, which is set on the working base 10. Unlike a jack, the hydraulic jacking mechanism 100 in this technical solution includes a... A hydraulic cylinder 101 is used. The first hydraulic cylinder 101 moves horizontally to raise a lifting plate 102 by a preset distance and lift the lower edge of the template 1 to be dismantled. The lifting method using a jack is not adopted. The main reason is that although the template is large, excessive lifting pressure during actual dismantling will cause force accumulation and serious damage during dismantling. On the other hand, the lifting method using a jack has high requirements for the foundation support surface and is easy to damage the foundation support surface, which poses a safety hazard. Therefore, this technical solution needs to provide a more stable lifting force to complete the dismantling. Therefore, the horizontal movement of the first hydraulic cylinder 101 is used to convert the lifting force.

[0078] Furthermore, a reciprocating traction mechanism 200 was designed, which is mounted on top of a support 30. The reciprocating traction mechanism 200 includes a second hydraulic component 201. The reciprocating motion of the second hydraulic component 201 enables the traction end of the second hydraulic component 201 to move along a virtual elliptical trajectory. The second hydraulic component 201 is connected to the upper edge of the template 1 to be dismantled via a pull rope 20. In this way, the force that can be applied during dismantling is variable and has a gradual effect, which is more conducive to dismantling than continuous tension dismantling, which would cause damage to the template injection components.

[0079] Additionally, the intermediate traction assembly 300 is arranged on a platform 40 below the reciprocating traction mechanism 200, and the platform 40 is mounted on the support 30; the intermediate traction assembly 300 includes an intermediate traction end 3011, which is used to connect to and traction the side of the template 1 to be demolished via another pull rope 20; as the main implementation of the demolition force.

[0080] Therefore, the advantage of this technical solution is that the lifting force provided by the hydraulic jacking mechanism 100 is more stable, the traction force of the reciprocating traction mechanism 200 has a gradual effect to prevent continuous pulling from damaging the template components, and the intermediate traction component 300 ensures the stability of the traction force. The above three can cooperate with each other when they operate, and it can be applied to the dismantling of large templates.

[0081] In one specific embodiment, please refer to Figure 1 , 2As shown, multiple U-shaped connectors 11 can be prefabricated and fixed on the side of the template 1 to be dismantled; a strip-shaped notch 12 is cut out at the bottom of the template 1 to be dismantled.

[0082] An opening groove 102a is formed on the other side of the lifting plate 102; the lifting plate 102 can be inserted into the strip-shaped notch 12.

[0083] In one specific embodiment, please refer to Figure 1 , 2 As shown in Figures 4 and 5, the hydraulic lifting mechanism 100 includes:

[0084] Two sets of symmetrically arranged fixing blocks 110; each set of fixing blocks 110 is connected to a threaded component 111;

[0085] Threaded component 111 includes:

[0086] The threaded end 111a is screwed onto a threaded post 112; the threaded post 112 includes two sets and is fixedly connected to one side of the lifting plate 102.

[0087] The threaded component 111 further includes: a rotating shaft end 111b, which is connected to the second end of the threaded end 111a; each rotating shaft end 111b is rotatably connected to a fixing block 110; the second end of the rotating shaft end 111b extends out of the fixing block 110 and is connected to a rotating shaft arm 113; the rotating shaft arm 113 is perpendicular to the rotating shaft end 111b; each fixing block 110 is connected to the working base 10 through a connecting plate 110a.

[0088] In one specific embodiment, please refer to Figure 1 , 2 As shown in Figures 4, 5, and 6, the fixed end of the first hydraulic cylinder 101 is provided with a first rotating connection part 101a; the output end of the first hydraulic cylinder 101 is provided with a second rotating connection part 101b; the first rotating connection part 101a is rotatably connected to a rotating shaft arm 113; and the second rotating connection part 101b is rotatably connected to another rotating shaft arm 113.

[0089] As can be seen from the above configuration, when the hydraulic lifting mechanism 100 is working, as shown in the attached... Figure 4 As shown, the retraction action of the first hydraulic cylinder 101 causes the two rotating shaft arms 113 to rotate, while the opposing fixed block 110 is connected to the working base 10 and remains stationary. At this time, the action of the threaded part 111 causes the lifting plate 102 to be raised a small distance. The lifting plate 102 can be inserted into the strip notch 12. The small-distance lifting action is completed through the above principle. The opening slot 102a of the lifting plate 102 is used to arrange some filler materials, which play a role in anti-slip and shock absorption.

[0090] In one specific embodiment, please refer to Figure 1 , 2As shown in Figure 3, the second hydraulic component 201 includes: a hydraulic cylinder 201a fixed to the support platform 301 of the bracket 30, with the first end of the hydraulic cylinder 201a open;

[0091] A piston sleeve 201b is provided inside the hydraulic cylinder 201a; the piston sleeve 201b has an inner cavity, and a piston shaft 201c is provided inside the inner cavity; a piston actuating rod 202 has one end rotatably connected to the piston shaft 201c, and the other end is connected to a traction end 202a; a connecting ring 203 is radially provided on the traction end 202a, and the connecting ring 203 is connected to a U-shaped connector 11 by a steel wire rope.

[0092] Additionally, in one specific embodiment, please refer to Figure 1 , 2 As shown in Figures 3 and 7, the reciprocating traction mechanism 200 further includes a balancing action mechanism, which is connected to the traction end 202a and used to balance the pressure generated when the traction end 202a reciprocates with the piston rod 202; the balancing action mechanism includes two sets of balancing arm assemblies 210; each set of balancing arm assembly 210 includes a connecting arm 211, the first end of which is connected to the side of the traction end 202a, and the two sets of connecting arms 211 form a 45-degree angle with the traction end 202a as the vertex;

[0093] Each set of connecting arms 211 is connected to a rotating part 213 via a connecting piece 212; the rotating part 213 is connected to a rotating seat 215 via a rotating shaft 214; the rotating seat 215 is connected to the support platform 301. This design serves two purposes: firstly, the force on the traction end 202a is balanced by the connecting arms 211, resulting in a more uniform force distribution. In particular, the traction end 202a at the end of the piston rod 202 will oscillate in an elliptical trajectory under the action of the piston, and the connecting arms 211 ensure the stability of this motion; secondly, it ensures the overall stability of the reciprocating traction mechanism 200.

[0094] In one specific embodiment, please refer to Figure 1 , 2 As shown, the intermediate traction assembly 300 includes:

[0095] The first main cylinder 310 has its fixed end rotatably connected to a fixed seat 311, which is fixed on the platform 40. The output end of the first main cylinder 310 can be connected to the U-shaped connector 11 via a wire rope. The auxiliary cylinder 320 has its fixed end fixed on the platform 40 and located on one side of the first main cylinder 310. The output end of the auxiliary cylinder 320 is rotatably connected to an actuating shaft seat 321, which is fixedly connected to the radial direction of the first main cylinder 310.

[0096] The dismantling method using the hydraulically based template dismantling equipment includes the following steps:

[0097] Step S1: First, use hoisting machinery to hoist and connect one or more sets of U-shaped connectors 11 connected to the template 1 to be dismantled, so as to ensure the safety of the overall dismantling.

[0098] Step S2: Cut a strip-shaped notch 12 at the bottom of the template 1 to be removed to ensure that the lifting plate 102 can be inserted into the strip-shaped notch 12.

[0099] Step S3: Erect the support 30 and the platform 40, and arrange the reciprocating traction mechanism 200 and the intermediate traction assembly 300;

[0100] The connection between the reciprocating traction mechanism 200, the intermediate traction component 300 and the template 1 to be dismantled is arranged by the pull rope 20, and the pull rope is a steel wire rope;

[0101] Step S4: First drive the first hydraulic cylinder 101, then drive the second hydraulic component 201, and finally complete the traction and disassembly of the template through the intermediate traction component 300.

[0102] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.

Claims

1. A hydraulic-based form stripping apparatus, comprising: include: The working base (10) is arranged on one side of the template (1) to be dismantled; A hydraulic lifting mechanism (100) is provided on the working base (10). The hydraulic lifting mechanism (100) includes a first hydraulic cylinder (101). The first hydraulic cylinder (101) moves in the horizontal direction to raise a lifting plate (102) by a preset distance and lift the lower edge of the template (1) to be removed. A reciprocating traction mechanism (200) is installed on the top of a bracket (30). The reciprocating traction mechanism (200) includes a second hydraulic component (201). The reciprocating action of the second hydraulic component (201) enables the traction end of the second hydraulic component (201) to move along a virtual elliptical trajectory. The second hydraulic component (201) is connected to the upper edge of the template (1) to be removed via a pull rope (20). And an intermediate traction assembly (300), which is arranged on a platform (40) below the reciprocating traction mechanism (200), the platform (40) being mounted on the bracket (30); The intermediate traction assembly (300) includes an intermediate traction end (3011), which is used to connect and traction the side of the template (1) to be removed via another pull rope (20); The reciprocating traction mechanism (200) also includes: A balancing mechanism is connected to the traction end (202a) and is used to balance the pressure generated when the traction end (202a) reciprocates with the piston rod (202); The balancing mechanism includes two sets of balancing arm assemblies (210). Each of the aforementioned counterweight arm assemblies (210) includes: The connecting arm (211) has its first end connected to the side of the traction end (202a), and the two sets of connecting arms (211) form a 45-degree angle with the traction end (202a) as the vertex; Each of the connecting arms (211) is connected to a rotating part (213) via a connector (212); The rotating part (213) is connected to a rotating seat (215) via a rotating shaft (214); The rotating seat (215) is connected to the support platform (301).

2. The hydraulic-based form removal apparatus of claim 1, wherein, Multiple U-shaped connectors (11) can be prefabricated and fixed on the side of the template (1) to be dismantled. A strip-shaped notch (12) is cut at the bottom of the template (1) to be removed.

3. The hydraulic form removal apparatus of claim 2, wherein, The hydraulic lifting mechanism (100) includes: Two sets of symmetrically arranged fixing blocks (110); Each set of fixing blocks (110) is connected to a threaded part (111); The threaded component (111) includes: The threaded end (111a) is screwed onto a threaded post (112); The threaded column (112) comprises two sets and is fixedly connected to one side of the lifting plate (102).

4. The hydraulic form removal apparatus according to claim 3, wherein An opening groove (102a) is formed on the other side of the lifting plate (102). The lifting plate (102) can be inserted into the strip notch (12).

5. The hydraulic form removal apparatus of claim 4, wherein, The threaded component (111) also includes: The shaft end (111b) is connected to the second end of the threaded end (111a); Each of the said rotating shaft ends (111b) is rotatably connected to one of the said fixed blocks (110). The second end of the shaft end (111b) extends out of the fixing block (110) and connects to a shaft arm (113). The rotating arm (113) is perpendicular to the rotating end (111b). Each of the fixed blocks (110) is connected to the working base (10) via a connecting plate (110a).

6. The hydraulic form removal apparatus of claim 5, wherein, The fixed end of the first hydraulic cylinder (101) is provided with a first rotating connection part (101a). The output end of the first hydraulic cylinder (101) is provided with a second rotating connection part (101b). The first rotating connection (101a) is rotatably connected to one of the rotating shaft arms (113). The second rotating connection (101b) is rotatably connected to another of the said rotating shaft arms (113).

7. The hydraulic formwork dismantling apparatus according to claim 6, wherein The second hydraulic component (201) includes: A hydraulic cylinder (201a) is fixed to the support platform (301) of the bracket (30), and the first end of the hydraulic cylinder (201a) is open; A piston sleeve (201b) is provided inside the hydraulic cylinder (201a); The piston sleeve (201b) has an inner cavity, and a piston shaft (201c) is disposed in the inner cavity. The piston rod (202) has one end rotatably connected to the piston shaft (201c) and the other end connected to the traction end (202a). The traction end (202a) is radially provided with a connecting ring (203), and the connecting ring (203) is connected to a U-shaped connector (11) by a steel wire rope.

8. The hydraulic formwork dismantling apparatus according to claim 7, wherein The intermediate traction assembly (300) includes: The first master cylinder (310) has its fixed end rotatably connected to a fixed seat (311), which is fixed on the platform (40); The output end of the first master cylinder (310) can be connected to the U-shaped connector (11) by a steel wire rope; An auxiliary cylinder (320) has its fixed end fixed on the platform (40) and is located on one side of the first main cylinder (310); The output end of the auxiliary cylinder (320) is rotatably connected to an actuating shaft seat (321), and the actuating shaft seat (321) is fixedly connected to the radial direction of the first main cylinder (310).

9. A demolition method using the hydraulic-based formwork dismantling apparatus according to claim 8, characterized by, Includes the following steps: Step S1: First, use hoisting machinery to hoist and connect one or more sets of U-shaped connectors (11) connected to the template (1) to be dismantled, so as to ensure the safety of the overall dismantling. Step S2: Cut a strip-shaped notch (12) at the bottom of the template (1) to be removed, so that the lifting plate (102) can be inserted into the strip-shaped notch (12); Step S3: Erect the support (30) and the platform (40), and arrange the reciprocating traction mechanism (200) and the intermediate traction assembly (300). The connection between the reciprocating traction mechanism (200), the intermediate traction component (300), and the template (1) to be dismantled is arranged by a pull rope (20), wherein the pull rope is a steel wire rope; Step S4, first drive the first hydraulic cylinder (101), then drive the second hydraulic component (201), and finally complete the traction of the template through the action of the intermediate traction assembly (300).

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