An auxiliary clamping fixture for assembling smart toy chips

CN118060404BActive Publication Date: 2026-09-01TAICANG DB TOYS MFG CO LTD
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Patent Information

Application Number
CN202410304078.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2026-09-01
Estimated Expiration
2044-03-18

AI Technical Summary

Technical Problem

[0003]智能玩具在生产过程常需要辅助夹持工装来辅助进行芯片的组装,传统智能玩具芯片组装用辅助夹持工装其设计不够合理,在使用过程中存在不足之处,其不能满足对芯片带料的连续冲切要求,不能对冲切后的芯片带料进行可靠吸附夹持,并将其转移至智能玩具本体内部设定位置,影响芯片的组装效率,不能满足不同位置芯片的组装需求

Benefits of technology

[0015]本发明结构设计合理,其主要由玩具传送带、立板座、滑套、夹持组件、芯片带料和冲切组件构成,利用玩具传送带将智能玩具本体转移至冲切组件的下方区域,而后利用冲切组件将芯片带料中的芯片冲切,冲切后的芯片可以被吸附夹持,并根据需求转移至智能玩具本体内部设定位置,通过这种方式能够大幅提高芯片的组装效率,满足不同位置芯片的组装需求。

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Abstract

This invention belongs to the field of intelligent toy manufacturing technology, specifically relating to an auxiliary clamping fixture for assembling chips in intelligent toys. It includes a toy conveyor belt, upright bases, sliding sleeves, a clamping assembly, chip strips, and a punching assembly. Two upright bases are symmetrically arranged on both sides of the toy conveyor belt. Each upright base has a sliding sleeve that can be locked in position. A clamping assembly is installed between the inner sides of the two sliding sleeves, providing horizontal guidance for the displacement of the chip strips. A punching assembly is installed above the toy conveyor belt. In this invention, the components work together to transfer the intelligent toy body to the area below the punching assembly using the toy conveyor belt. Then, the punching assembly punches the chips from the chip strips. The punched chips can be adsorbed and clamped, and transferred to a predetermined position inside the intelligent toy body as needed. This method significantly improves chip assembly efficiency and meets the assembly requirements of chips in different positions.
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Description

Technical Field

[0001] This invention belongs to the field of intelligent toy manufacturing technology, specifically relating to an auxiliary clamping fixture for assembling intelligent toy chips. Background Technology

[0002] Smart toys are a new type of product that combines traditional toys with modern technology, offering children richer and more diverse play experiences. The main benefits of smart toys include: 1) Stimulating children's creativity and imagination: Smart toys typically have rich functions and features that can stimulate children's creativity and imagination, allowing them to try different combinations and ways to play, cultivating innovative thinking and problem-solving abilities. 2) Improving children's cognitive abilities: Smart toys can help children learn language, mathematics, science, and other knowledge through voice interaction, touch screens, etc., improving their cognitive abilities and intelligence. 3) Enhancing children's social skills: Some smart toys can interact with other smart toys or devices, allowing children to enhance their social and communication skills when playing with other children or parents. 4) Cultivating children's patience and concentration: Smart toys usually require children to spend a certain amount of time and energy to operate and explore, which can cultivate children's patience and concentration, allowing them to complete tasks more focusedly and patiently. 5) Increasing opportunities for parent-child interaction: Smart toys can serve as a bridge for parent-child interaction; parents can play with toys together with their children, increasing communication and interaction, and strengthening parent-child relationships.

[0003] In the production process of smart toys, auxiliary clamping fixtures are often required to assist in the assembly of chips. Traditional auxiliary clamping fixtures for smart toy chip assembly are poorly designed and have shortcomings in use. They cannot meet the requirements of continuous punching of chip strips, nor can they reliably hold and transfer the punched chip strips to their designated positions inside the smart toy body, affecting chip assembly efficiency and failing to meet the assembly needs of chips in different locations. Therefore, it is necessary to optimize and improve the structure of traditional auxiliary clamping fixtures for smart toy chip assembly. Summary of the Invention

[0004] The purpose of this invention is to overcome the above-mentioned problems in the prior art and provide an auxiliary clamping fixture for assembling smart toy chips.

[0005] To achieve the above-mentioned technical objectives and effects, the present invention is implemented through the following technical solution:

[0006] This invention provides an auxiliary clamping fixture for assembling chips in smart toys, including a toy conveyor belt, upright bases, sliding sleeves, clamping components, chip strips, and a punching component. Two upright bases are symmetrically arranged on both sides of the toy conveyor belt. A sliding sleeve with a lockable position is slidably installed on each upright base. A clamping component is installed between the inner sides of the two sliding sleeves. The clamping component can provide horizontal guidance for the displacement of the chip strip. A punching component is installed above the toy conveyor belt. The punching component can punch and transfer the chips in the chip strip to the smart toy body to be loaded with chips.

[0007] Furthermore, in the aforementioned auxiliary clamping fixture for assembling smart toy chips, the outer side of the toy conveyor belt is provided with a transverse partition to facilitate the conveying of the smart toy body.

[0008] Furthermore, in the aforementioned auxiliary clamping fixture for assembling smart toy chips, the outer side of the sliding sleeve is screwed with a locking screw for locking its position on the upright plate.

[0009] Furthermore, in the above-mentioned auxiliary clamping fixture for assembling smart toy chips, the chip strip includes chips, side strips, and connecting strips. The chips are evenly distributed, and both ends of the chips are connected to the corresponding side strips through connecting strips. Anti-slip grooves are evenly spaced on the side strips.

[0010] Furthermore, in the aforementioned auxiliary clamping fixture for assembling smart toy chips, the clamping assembly includes a mounting block, a pressure block, a moving gear, a height adjustment screw, and a fixed gear. The mounting block is fixed to the inner wall of the corresponding sliding sleeve, and a pressure block is connected between two mounting blocks. The pressure block has a punching clearance groove that matches the chip specifications in the chip strip. Above the pressure block, the mounting block has a strip conveying area to facilitate the passage of the chip strip. Above the pulley conveying area, the mounting block has a moving gear and a height adjustment screw for adjusting the height of the moving gear. Below the pulley conveying area, the mounting block has two fixed gears. The positions of the two fixed gears are offset from the positions of the moving gears. The moving gear and the fixed gear respectively mesh with the anti-slip tooth grooves on the side strip.

[0011] Furthermore, in the aforementioned auxiliary clamping fixture for assembling smart toy chips, a material receiving sensor for detecting whether material is arriving is installed on the lower side of the mounting block.

[0012] Furthermore, in the aforementioned auxiliary clamping fixture for assembling intelligent toy chips, the punching assembly includes a mounting top plate, a push rod bracket, an air pump, a punching push rod, an air slip ring, a hexagonal vertical shaft, a punching seat, a vacuum suction plate, an air hose, and a flipping mechanism. The mounting top plate is fixed to the upper end of the upright plate base. The push rod bracket and the air pump are mounted on the mounting top plate. The punching push rod is mounted on the push rod bracket. The movable end of the punching push rod is connected to the top end of the hexagonal vertical shaft via an air slip ring. The bottom end of the hexagonal vertical shaft is equipped with a punching seat for cutting the connecting strip in the chip strip. The bottom side of the punching seat is embedded with a vacuum suction cup. The air pump is connected to the vacuum suction cup via the air hose, the air slip ring, and the vacuum chamber of the hexagonal vertical shaft. The hexagonal vertical shaft is rotated by the flipping mechanism.

[0013] Furthermore, in the aforementioned auxiliary clamping fixture for assembling intelligent toy chips, the flipping mechanism includes a flipping motor, a transmission belt assembly, an active gear plate, and a driven gear plate. The flipping motor is fixed on the mounting top plate, and the active and driven gear plates are provided with movable support by the mounting top plate. The output end of the flipping motor is connected to the active gear plate via the transmission belt assembly. The active and driven gear plates mesh with each other. The driven gear plate is sleeved on the outside of the hexagonal vertical shaft. A hexagonal sliding groove that mates with the hexagonal vertical shaft is provided at the center of the driven gear plate. A movable groove is provided on the mounting top plate to facilitate the movement of the hexagonal vertical shaft and the transmission belt assembly.

[0014] The beneficial effects of this invention are:

[0015] The present invention has a reasonable structural design, mainly consisting of a toy conveyor belt, a stand base, a sliding sleeve, a clamping assembly, a chip strip, and a punching assembly. The toy conveyor belt transfers the smart toy body to the area below the punching assembly, and then the punching assembly punches the chip strip. The punched chip can be adsorbed and clamped, and transferred to a set position inside the smart toy body as needed. In this way, the chip assembly efficiency can be greatly improved and the assembly needs of chips in different positions can be met.

[0016] Of course, any product implementing this invention does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the chip strip structure in this invention;

[0020] Figure 3 This is a schematic diagram of the clamping component in this invention;

[0021] Figure 4 This is an enlarged schematic diagram of a portion of the clamping component in this invention;

[0022] Figure 5 This is a schematic diagram of the punching assembly in this invention;

[0023] Figure 6 This is a cross-sectional schematic diagram of the hexagonal vertical axis in this invention;

[0024] Figure 7 This is a bottom view of the vacuum adsorption disk in this invention;

[0025] Figure 8 This is a schematic diagram of the flipping mechanism in this invention;

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1-Toy conveyor belt, 2-Upright plate base, 3-Sliding sleeve, 4-Clamping assembly, 401-Mounting block, 402-Pressure block, 403-Pulley conveyor area, 404-Fixed gear, 405-Moving gear, 406-Height adjustment screw, 407-Punching clearance groove, 408-Incoming material sensor, 5-Chip tape, 501-Chip, 502-Side belt, 503-Connecting strip, 504-Anti-slip tooth groove, 6-Mounting top plate, 7-Push rod bracket, 8-Air pump, 9-Punching push rod, 10-Air slip ring, 11-Hexagonal vertical shaft, 12-Punching seat, 13-Vacuum adsorption plate, 14-Air hose, 15-Tilting mechanism, 151-Tilting motor, 152-Transmission belt assembly, 153-Active gear plate, 154-Driven gear plate, 16-Intelligent toy body. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] like Figures 1-8As shown, this embodiment provides an auxiliary clamping fixture for assembling chips in smart toys, including a toy conveyor belt 1, upright bases 2, sliding sleeves 3, clamping components 4, chip strips 5, and a punching component. Two upright bases 2 are symmetrically arranged on both sides of the toy conveyor belt 1. A sliding sleeve 3, whose position can be locked, is slidably mounted on each upright base 2. A clamping component 4 is installed between the inner sides of the two sliding sleeves 3, providing horizontal guidance for the displacement of the chip strips 5. A punching component is installed above the toy conveyor belt 1, capable of punching and transferring the chips from the chip strips 5 into the smart toy body 16 to be loaded with chips.

[0030] In this embodiment, the outer side of the toy conveyor belt 1 is provided with a cross partition to facilitate the conveying of the intelligent toy body 16.

[0031] In this embodiment, the outer side of the sliding sleeve 3 is screwed with a locking screw for locking its position on the upright plate 2.

[0032] In this embodiment, the chip strip 5 includes chips 501, side strips 502 and connecting strips 503. The chips 501 are evenly distributed, and both ends of the chips 501 are connected to the corresponding side strips 502 through the connecting strips 503. Anti-slip grooves 504 are evenly distributed on the side strips 502.

[0033] In this embodiment, the clamping assembly 4 includes a mounting block 401, a pressure block 402, a moving gear 405, a height adjustment screw 406, and a fixed gear 404. The mounting block 401 is fixed to the inner side wall of the corresponding sliding sleeve 3. A pressure block 402 is connected between two mounting blocks 401. The pressure block 402 has a punching clearance groove 407 that matches the specifications of the chip 501 in the chip strip 5. Above the pressure block 402, the mounting block 401 has a strip conveying area 403 to facilitate the passage of the chip strip 5. Above the pulley conveying area 403, a moving gear 405 and a height adjustment screw 406 for adjusting the height of the moving gear 405 are mounted on the mounting block 401. Mounting block 401 is located below pulley conveyor area 403 and has two fixed gears 404 mounted on it. The positions of the two fixed gears 404 are offset from the positions of the moving gear 405. The moving gear 405 and the fixed gears 404 respectively mesh with the anti-slip grooves 504 on the side belt 502. A material receiving sensor for detecting whether material is arriving is installed on the lower side of mounting block 401.

[0034] In this embodiment, the punching assembly includes a mounting top plate 6, a push rod bracket 7, an air pump 8, a punching push rod 9, an air slip ring 10, a hexagonal vertical shaft 11, a punching seat 12, a vacuum suction cup 13, an air passage hose 14, and a flipping mechanism 15. The mounting top plate 6 is fixed to the upper end of the upright plate base 2. The push rod bracket 7 and the air pump 8 are mounted on the mounting top plate 6. The punching push rod 9 is mounted on the push rod bracket 7. The movable end of the punching push rod 9 is connected to the top end of the hexagonal vertical shaft 11 via the air slip ring 10. The bottom end of the hexagonal vertical shaft 11 is equipped with a punching seat 12 for cutting the connecting strip 503 in the chip tape 5. The bottom side of the punching seat 12 is embedded with a vacuum suction cup 13. The air pump 8 is connected to the vacuum suction cup 13 via the air passage hose 14, the air slip ring 10, and the vacuum chamber of the hexagonal vertical shaft 11. The hexagonal vertical shaft 11 is rotated by the flipping mechanism 15.

[0035] In this embodiment, the flipping mechanism 15 includes a flipping motor 151, a transmission belt assembly 152, a driving gear 153, and a driven gear 154. The flipping motor 151 is fixed on the mounting top plate 6. The driving gear 153 and the driven gear 154 are provided with movable support by the mounting top plate 6. The output end of the flipping motor 151 is connected to the driving gear 153 via the transmission belt assembly 152. The driving gear 153 and the driven gear 154 mesh with each other. The driven gear 154 is sleeved on the outside of the hexagonal vertical shaft 11. A hexagonal groove that mates with the hexagonal vertical shaft 11 is provided at the center of the driven gear 154. The mounting top plate 6 has a movable groove to facilitate the movement of the hexagonal vertical shaft 11 and the transmission belt assembly 152.

[0036] The specific application of this embodiment is as follows: This tooling mainly consists of a toy conveyor belt 1, a stand plate 2, a sliding sleeve 3, a clamping assembly 4, a chip strip 5, and a punching assembly. The toy conveyor belt 1 is used to transfer the smart toy body 16 to the area below the punching assembly. Then, the punching assembly is used to punch the chip 501 in the chip strip 5. The punched chip 501 can be attracted and clamped, and transferred to a set position inside the smart toy body as needed. In this way, the chip assembly efficiency can be greatly improved, and the assembly needs of chips in different positions can be met.

[0037] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An auxiliary clamping tool for assembling an intelligent toy chip, characterized in that, The device includes a toy conveyor belt, upright bases, sliding sleeves, clamping components, chip strips, and a punching component. Two upright bases are symmetrically arranged on both sides of the toy conveyor belt. Each upright base has a sliding sleeve that can be locked in position. A clamping component is installed between the inner sides of the two sliding sleeves. The clamping component can provide horizontal guidance for the displacement of the chip strip. A punching component is installed above the toy conveyor belt. The punching component can punch out the chips in the chip strip and transfer them to the smart toy body to be loaded with chips. The clamping assembly includes a mounting block, a pressure block, a moving gear, a height adjustment screw, and a fixed gear. The mounting block is fixed to the inner wall of the corresponding sliding sleeve. A pressure block connects two mounting blocks. The pressure block has a punching clearance groove that matches the chip specifications in the chip strip. Above the pressure block, the mounting block has a strip conveying area to facilitate the passage of the chip strip. Above the pulley conveying area, the mounting block has a moving gear and a height adjustment screw for adjusting the height of the moving gear. Below the pulley conveying area, the mounting block has two fixed gears. The positions of the two fixed gears are offset from the positions of the moving gears. The moving gear and the fixed gears respectively mesh with the anti-slip grooves on the side strip. The punching assembly includes a mounting top plate, a push rod bracket, an air pump, a punching push rod, an air slip ring, a hexagonal vertical shaft, a punching seat, a vacuum suction plate, an air passage hose, and a flipping mechanism. The mounting top plate is fixed to the upper end of the upright base. The push rod bracket and the air pump are mounted on the mounting top plate. The punching push rod is mounted on the push rod bracket. The movable end of the punching push rod is connected to the top end of the hexagonal vertical shaft via the air slip ring. The bottom end of the hexagonal vertical shaft is equipped with a punching seat for cutting the connecting strip in the chip strip. The bottom side of the punching seat is embedded with a vacuum suction cup. The air pump is connected to the vacuum suction cup via the air passage hose, the air slip ring, and the vacuum chamber of the hexagonal vertical shaft. The hexagonal vertical shaft is rotated by the flipping mechanism.

2. The auxiliary clamping tool for assembling the smart toy chip according to claim 1, wherein, The outer side of the toy conveyor belt is provided with a crossbeam to facilitate the transport of the intelligent toy body.

3. The auxiliary clamping fixture for assembling intelligent toy chips according to claim 2, characterized in that, The outer side of the sliding sleeve is screwed with a locking screw for locking its position on the upright plate.

4. The auxiliary clamping fixture for assembling intelligent toy chips according to claim 3, characterized in that, The chip strip includes chips, side strips, and connecting strips. The chips are evenly distributed, and both ends of the chips are connected to the corresponding side strips through connecting strips. Anti-slip grooves are evenly spaced on the side strips.

5. The auxiliary clamping fixture for assembling intelligent toy chips according to claim 4, characterized in that, A material receiving sensor for detecting whether material is arriving is installed on the lower side of the mounting block.

6. The auxiliary clamping fixture for assembling intelligent toy chips according to claim 5, characterized in that, The flipping mechanism includes a flipping motor, a transmission belt assembly, a driving gear plate, and a driven gear plate. The flipping motor is fixed on the mounting top plate. The driving gear plate and the driven gear plate are provided with movable support by the mounting top plate. The output end of the flipping motor is connected to the driving gear plate via the transmission belt assembly. The driving gear plate and the driven gear plate mesh with each other. The driven gear plate is sleeved on the outside of the hexagonal vertical shaft. A hexagonal groove that mates with the hexagonal vertical shaft is opened at the center of the driven gear plate. The mounting top plate has a movable groove to facilitate the movement of the hexagonal vertical shaft and the transmission belt assembly.

Citation Information

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