Double-anchor-cable automatic unloading and bending integrated machine
By designing an automatic double anchor cable feeding and bending integrated machine, and adopting an automatic bending and binding mechanism, the automated processing of anchor cables is realized, which solves the safety hazards and low efficiency problems of manual operation and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA CONSTR FIRST BUILDING (GRP) CORP LTD
- Filing Date
- 2024-04-07
- Publication Date
- 2026-07-21
AI Technical Summary
Manually bending and binding anchor cables poses safety hazards and has low production efficiency. The existing anchor cable processing process is cumbersome and difficult to automate and achieve efficient production.
Design an automatic double anchor cable bending and unloading integrated machine, including an automatic bending mechanism, an automatic binding mechanism, an automatic feeding mechanism, and an automatic unloading mechanism. It realizes automatic bending and binding of anchor cables through mechanization, and performs feeding and unloading operations simultaneously.
It avoids the safety hazards of manual operation, improves the efficiency and safety of anchor cable production, realizes the automated processing of anchor cables, and simultaneously completes the bending and binding processes, thereby increasing production speed.
Smart Images
Figure CN118060450B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of anchor cable processing and production technology, specifically to an automatic double anchor cable feeding and bending integrated machine. Background Technology
[0002] Anchor cables are mainly used on construction sites to reinforce and stabilize structures. In slope protection, anchor cables can provide necessary tension to prevent slope landslides. When the foundation of a building needs additional reinforcement, anchor cables can provide additional support. During tunnel construction, anchor cables can ensure the stability of the tunnel and prevent collapse. In the production process of anchor cables, they need to be cut into the required lengths. After cutting, the anchor cables are bent and tied. The bending and tying of anchor cables is done manually by bending the anchor cables into a circle and then tying them with wire. If the manual tying is not done properly, the anchor cable rebound can cause serious physical injury to the operator, posing a great safety hazard. Secondly, in the process of cutting and tying, the anchor cables need to be cut first, then removed by workers before tying, which is cumbersome and has low production efficiency. In order to solve the above problems, the inventor proposes a double anchor cable automatic feeding and bending integrated machine. Summary of the Invention
[0003] To address the safety hazards and low efficiency issues in manual anchor cable bending and binding, this invention aims to provide an integrated automatic feeding and bending machine for dual anchor cables.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a double anchor cable automatic feeding and bending integrated machine, including a base plate, a shell fixedly installed on the top of the base plate, a fixing frame fixedly installed in the middle of the top of the base plate, an automatic bending mechanism provided on the fixing frame, an automatic binding mechanism provided at the bottom of the automatic bending mechanism, an automatic feeding mechanism provided directly below the automatic binding mechanism, an automatic feeding mechanism provided on the top of the base plate away from the automatic feeding mechanism, a feeding traction device provided on the top of the base plate near the automatic feeding mechanism, and a cutting device provided on the feeding traction device near the automatic feeding mechanism.
[0005] Preferably, the automatic bending mechanism includes a first fixed frame, which is fixedly mounted on a fixed bracket. A first fixed block, symmetrically distributed, is fixedly mounted on the bottom center of the inner wall of the first fixed frame. A first rotating shaft is rotatably mounted on the first fixed block. Couplings are fixedly mounted at both ends of the first rotating shaft. A second rotating shaft is fixedly mounted at the other end of the couplings, and the second rotating shaft passes through the first fixed frame. A fixed outer frame is fixedly mounted at the bottom end of the second rotating shaft. A fixed gear, symmetrically distributed, is fixedly mounted at the bottom end of the first fixed frame, and the second rotating shaft passes through the fixed gears. A first rotating shaft is rotatably mounted on the inner wall of the fixed outer frame near the fixed gears. A first transmission gear is fixedly installed on the wall, and the first transmission gear is meshed with a fixed gear. A second rotating shaft is rotatably installed on the inner wall of the fixed outer frame near the first transmission gear. A second transmission gear is fixedly installed on the outer wall of the second rotating shaft, and the first transmission gear and the second transmission gear are meshed with each other. A rotating inner frame is rotatably installed on the side of the fixed outer frame away from the second rotating shaft. A gear ring is fixedly installed on the outer wall of the rotating inner frame, and the gear ring is meshed with the second transmission gear. A first electric clamp is fixedly installed in the inner wall of the rotating inner frame. A first drive motor is fixedly installed at the bottom of the inner wall of the first fixed frame, and the drive end of the first drive motor and the first rotating shaft are connected by a belt pulley transmission group.
[0006] Preferably, the automatic strapping mechanism includes a second fixing frame, which is fixedly installed at the bottom of the first fixing frame. A top frame is fixedly installed at the top of the second fixing frame. A feeding component is provided in the middle of the inner wall of the second fixing frame. A bending component is provided at the bottom of the inner wall of the second fixing frame near the feeding component. A driving component is provided at the top of the second fixing frame near the top frame. A strapping component is provided on the side of the second fixing frame away from the top frame.
[0007] Preferably, the feeding assembly includes a hopper, which is fixedly installed on the outer middle of the second fixed frame and is connected to the second fixed frame. A first feeding rotating shaft is rotatably installed on the second fixed frame near the hopper. Feeding trays are symmetrically distributed on the outer wall of the first feeding rotating shaft. A second feeding rotating shaft is rotatably installed on the second fixed frame near the first feeding rotating shaft. A feeding frame is fixedly installed in the middle of the outer wall of the second feeding rotating shaft. Four second electric clamps are fixedly installed in a circular array on the feeding frame. A first rotating gear is fixedly installed on the outer wall of the first feeding rotating shaft near the top frame. A second rotating gear is fixedly installed on the second feeding rotating shaft near the first rotating gear, and the first and second rotating gears are meshed together.
[0008] Preferably, the bending assembly includes a bending frame, which is fixedly installed on the bottom of the inner wall of the second fixed frame near the first feeding rotating shaft. A first rotating shaft is rotatably installed in the middle of the bending frame, and a cam is fixedly installed on the outer wall of the first rotating shaft. A bending block that cooperates with the cam is slidably installed on the bending frame. Four symmetrically distributed springs are fixedly installed on the bending block, and the other ends of the four springs are fixedly connected to the bending frame. A first bevel gear is fixedly installed on the end of the first rotating shaft away from the cam. A second fixed block is fixedly installed on the inner wall of the second fixed frame near the first bevel gear. A second rotating shaft is rotatably installed on the second fixed block, and a second bevel gear is fixedly installed at the bottom of the second rotating shaft. The first bevel gear and the second bevel gear are meshed together.
[0009] Preferably, the drive assembly includes a first drive shaft, which is rotatably mounted on the top of a second fixed frame near the first feeding rotating shaft, and the top of the first drive shaft is rotatably connected to the top frame. A first half gear is fixedly mounted on the outer wall of the first drive shaft. A second drive shaft is rotatably mounted on the top of the second fixed frame near the first feeding rotating shaft, and a first drive gear is fixedly mounted on the outer wall of the second drive shaft. The first drive gear and the first half gear are meshed together. A second half gear is fixedly mounted on the outer wall of the first drive shaft. The top of the second fixed frame is located away from the second feeding rotating shaft. A third drive shaft is rotatably mounted on one side of the drive shaft, and the third drive shaft and the second rotating shaft are connected by a synchronous pulley transmission group. A second drive gear is fixedly mounted on the outer wall of the third drive shaft, and the second half gear and the second drive gear are meshed. A drive turntable is fixedly mounted on the outer wall of the second drive shaft. An intermittent turntable that works with the drive turntable is fixedly mounted at the top of the first feeding rotating shaft. A second drive motor is fixedly mounted at the top of the second fixed frame near the first drive shaft, and the drive end of the second drive motor is connected to the first drive shaft by a belt pulley transmission group.
[0010] Preferably, the binding assembly includes a third rotating shaft, which is rotatably mounted at the top center of the inner wall of the second fixed frame, and the third rotating shaft is connected to the third drive shaft via a synchronous wheel transmission group. A first rotating rod is fixedly mounted on the outer wall of the third rotating shaft, and a first connecting rod is rotatably mounted on the other end of the first rotating rod. A movable frame is rotatably mounted on the other end of the first connecting rod, and the movable frame is slidably connected to the second fixed frame. A rotating electric clamp is fixedly mounted on the side of the movable frame near the feeding assembly.
[0011] Preferably, the automatic feeding mechanism includes three fixing blocks, four of which are symmetrically distributed. All four fixing blocks are fixedly installed on the inner wall of the outer casing. A first rotating shaft is rotatably mounted on the fixing blocks. Feeding rods are symmetrically distributed and fixedly mounted on the outer wall of the first rotating shaft. A first fixing block is symmetrically distributed and fixedly mounted on the top of the bottom plate near the first rotating shaft. A second rotating shaft is rotatably mounted on the first fixing blocks, and the second rotating shaft and the first rotating shaft are connected by a synchronous wheel transmission group.
[0012] Preferably, the automatic feeding mechanism includes a second fixed block, which has two symmetrically distributed second fixed blocks. A third rotating shaft is rotatably mounted on the two second fixed blocks. A second rotating rod is fixedly mounted on the end of the third rotating shaft away from the second rotating shaft. A symmetrically distributed movable plate is slidably mounted on the top of the bottom plate near the second rotating rod. The movable plate is slidably connected to the top of the inner wall of the outer shell. A guide frame is fixedly mounted on the outer wall of the movable plate near the second rotating rod, and the guide frame is slidably connected to the second rotating rod. A third fixed block is fixedly mounted on the top of the bottom plate near the guide frame. A rotating plate is rotatably mounted on the third fixed block. A second connecting rod is rotatably mounted on both ends of the rotating plate. The other end of the second connecting rod is engaged with the movable plate. A third drive motor is fixedly mounted on the top of the bottom plate near the third rotating shaft, and the drive end of the third drive motor is connected to the third rotating shaft through a belt pulley transmission group.
[0013] Preferably, a fourth bevel gear is fixedly installed on the side of the second rotating shaft near the third rotating shaft, and a third bevel gear is fixedly installed on the side of the third rotating shaft near the fourth bevel gear, and the third bevel gear and the fourth bevel gear are meshed together. A guide rod is fixedly installed on the inner wall of the outer casing near the moving plate, and the moving plate and the guide rod are slidably connected.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. This invention incorporates an automatic bending mechanism and an automatic binding mechanism. The automatic bending mechanism bends the anchor cable, and the automatic binding mechanism binds and secures the overlapping points of the bent anchor cables. An automatic feeding mechanism and an automatic unloading mechanism simultaneously feed the anchor cable and discharge and collect the bound anchor cables. These operations achieve the automatic bending and binding of the anchor cable and the simultaneous feeding and unloading of the cut and bound anchor cables. This not only avoids the safety hazards associated with manual bending and binding of anchor cables but also accelerates production and improves work efficiency through simultaneous feeding and unloading.
[0016] 2. This invention sets up an automatic bending mechanism to bend two anchor cables into a closed circle. An automatic binding mechanism drives the feeding component to transfer the steel wire rod to the intersection of the corresponding bent anchor cables. Then, the bending component bends the steel wire rod into a U-shape while the binding component moves closer to the steel wire rod. The binding component then twists the bent steel wire rod to bind the anchor cable. Through the above operations, the automatic bending, binding and fixing of the anchor cable is achieved.
[0017] 3. This invention sets up an automatic feeding mechanism and an automatic unloading mechanism. The first rotating shaft rotates to drive the feeding rod to flip and move the cut anchor cable to the automatic bending mechanism. At the same time, two moving plates open and close once. When the moving plates open, the bundled anchor cable falls into the bottom collection box for collection. Through the above operation, the synchronous operation of anchor cable feeding and unloading is achieved, which improves production efficiency. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the front of the present invention.
[0021] Figure 3 for Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0022] Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point B.
[0023] Figure 5 This is a schematic diagram of the automatic feeding mechanism and the automatic unloading mechanism in this invention.
[0024] Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point C.
[0025] Figure 7 This is a schematic diagram of the automatic bending mechanism in this invention.
[0026] Figure 8 This is a schematic diagram of the feeding assembly in this invention.
[0027] Figure 9This is a schematic diagram of the bending component in this invention.
[0028] Figure 10 This is a schematic diagram of the driving component in this invention.
[0029] Figure 11 This is a schematic diagram of the binding component in this invention.
[0030] In the diagram: 1. Base plate; 2. Outer shell; 3. Fixing frame; 4. Automatic bending mechanism; 401. Fixing frame 1; 402. Fixing block 1; 403. Rotating shaft 1; 404. Coupling; 405. Rotating shaft 2; 406. Fixed outer frame; 407. Rotating inner frame; 408. Fixed gear; 409. Rotating shaft 1; 410. Transmission gear 1; 411. Rotating shaft 2; 412. Transmission gear 2; 413. Gear ring; 414. Electric clamp 1; 415. Drive motor 1; 5. Automatic strapping mechanism; 501 502. Fixed frame; 503. Drive motor No. 2; 51. Feeding assembly; 511. Hopper; 512. Feeding rotating shaft No. 1; 513. Feeding rotating shaft No. 2; 514. Rotating gear No. 1; 515. Rotating gear No. 2; 516. Feeding tray; 517. Feeding frame; 518. Electric clamp No. 2; 52. Bending assembly; 521. Bending frame; 522. First rotating shaft; 523. Cam; 524. Bending block; 525. Bevel gear No. 1; 526. Fixed block No. 2; 527. Second rotating shaft; 5 28. Second bevel gear; 529. Spring; 53. Drive assembly; 531. First drive shaft; 532. First half gear; 533. Second drive shaft; 534. First drive gear; 535. Second half gear; 536. Third drive shaft; 537. Second drive gear; 538. Drive turntable; 539. Intermittent turntable; 54. Binding assembly; 541. Third rotating shaft; 542. First rotating rod; 543. First connecting rod; 544. Moving frame; 545. Rotating electric clamp; 6. Automatic feeding mechanism; 601. 602. Fixed block No. 3; 603. First rotating shaft; 604. Feeding rod; 605. Second rotating shaft; 7. Automatic unloading mechanism; 706. Second fixed block; 707. Third rotating shaft; 708. Second rotating rod; 709. Moving plate; 700. Third fixed block; 700. Rotating plate; 701. Second connecting rod; 702. Guide frame; 703. Guide rod; 710. Third drive motor; 711. Third bevel gear; 712. Fourth bevel gear; 8. Feeding traction device; 9. Cutting device. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] Example: Figure 1-11 As shown, the present invention provides a technical solution: an automatic feeding and bending machine for double anchor cables, including a base plate 1, a shell 2 fixedly installed on the top of the base plate 1, a fixed frame 3 fixedly installed in the middle of the top of the base plate 1, an automatic bending mechanism 4 provided on the fixed frame 3, an automatic binding mechanism 5 provided at the bottom of the automatic bending mechanism 4, an automatic feeding mechanism 7 provided directly below the automatic binding mechanism 5, an automatic feeding mechanism 6 provided on the top of the base plate 1 away from the automatic feeding mechanism 7, a feeding traction device 8 provided on the top of the base plate 1 near the automatic feeding mechanism 6, and a cutting device 9 provided on the feeding traction device 8 near the automatic feeding mechanism 6.
[0033] The automatic bending mechanism 4 includes a first fixed frame 401, which is fixedly mounted on a fixed frame 3. A first fixed block 402, symmetrically distributed, is fixedly mounted on the bottom center of the inner wall of the first fixed frame 401. A first rotating shaft 403 is rotatably mounted on the first fixed block 402. Couplings 404 are fixedly mounted at both ends of the first rotating shaft 403. A second rotating shaft 405 is fixedly mounted at the other end of the couplings 404, and the second rotating shaft 405 passes through the first fixed frame 401. A fixed outer frame 406 is fixedly mounted at the bottom end of the second rotating shaft 405. A fixed gear 408, symmetrically distributed, is fixedly mounted at the bottom end of the first fixed frame 401, and the second rotating shaft 405 passes through the fixed gear 408. A first rotating shaft 409 is rotatably mounted on the inner wall of the fixed outer frame 406 near the fixed gear 408. A first rotating shaft 409 is fixedly mounted on the outer wall of the first rotating shaft 409. There is a first transmission gear 410, which meshes with a fixed gear 408. A second rotating shaft 411 is rotatably mounted on the inner wall of the fixed outer frame 406 near the first transmission gear 410. A second transmission gear 412 is fixedly mounted on the outer wall of the second rotating shaft 411, and the first transmission gear 410 and the second transmission gear 412 mesh with each other. A rotating inner frame 407 is rotatably mounted on the side of the fixed outer frame 406 away from the second rotating shaft 411. A gear ring 413 is fixedly mounted on the outer wall of the rotating inner frame 407, and the gear ring 413 meshes with the second transmission gear 412. A first electric clamp 414 is fixedly mounted in the inner wall of the rotating inner frame 407. A first drive motor 415 is fixedly mounted at the bottom of the inner wall of the first fixed frame 401, and the drive end of the first drive motor 415 and the first rotating shaft 403 are connected by a belt pulley transmission group.
[0034] By adopting the above technical solution, the automatic bending mechanism 4 bends the anchor cable.
[0035] The automatic strapping mechanism 5 includes a second fixed frame 501, which is fixedly installed at the bottom of the first fixed frame 401. A top frame 502 is fixedly installed at the top of the second fixed frame 501. A feeding component 51 is provided in the middle of the inner wall of the second fixed frame 501. A bending component 52 is provided at the bottom of the inner wall of the second fixed frame 501 near the feeding component 51. A driving component 53 is provided at the top of the second fixed frame 501 near the top frame 502. A strapping component 54 is provided on the side of the second fixed frame 501 away from the top frame 502.
[0036] By adopting the above technical solution, the drive component 53 drives the feeding component 51, the bending component 52 and the binding component 54 to operate respectively.
[0037] The feeding assembly 51 includes a hopper 511, which is fixedly installed on the outer middle of the second fixed frame 501, and the hopper 511 and the second fixed frame 501 are connected through each other. A first feeding rotating shaft 512 is rotatably installed on the side of the second fixed frame 501 near the hopper 511. Feeding trays 516 are symmetrically distributed and fixedly installed on the outer wall of the first feeding rotating shaft 512. A second feeding rotating shaft 51 is rotatably installed on the side of the second fixed frame 501 near the first feeding rotating shaft 512. 3. A feeding frame 517 is fixedly installed in the middle of the outer wall of the second feeding rotating shaft 513. Four second electric clamps 518 arranged in a circular array are fixedly installed in the feeding frame 517. A first rotating gear 514 is fixedly installed on the outer wall of the first feeding rotating shaft 512 near the top frame 502. A second rotating gear 515 is fixedly installed on the second feeding rotating shaft 513 near the first rotating gear 514. The first rotating gear 514 and the second rotating gear 515 are meshed together.
[0038] By adopting the above technical solution, the No. 1 feeding rotating shaft 512 and the No. 2 feeding rotating shaft 513 rotate synchronously in opposite directions to feed the iron wire.
[0039] The bending assembly 52 includes a bending frame 521, which is fixedly installed on the bottom of the inner wall of the second fixed frame 501 near the first feeding rotating shaft 512. A first rotating shaft 522 is rotatably mounted in the middle of the bending frame 521. A cam 523 is fixedly mounted on the outer wall of the first rotating shaft 522. A bending block 524 that cooperates with the cam 523 is slidably mounted on the bending frame 521. Four symmetrically distributed springs 529 are fixedly mounted on the bending block 524. The other end is fixedly connected to the bending frame 521. A first bevel gear 525 is fixedly installed on the end of the first rotating shaft 522 away from the cam 523. A second fixing block 526 is fixedly installed on the inner wall of the second fixing frame 501 near the first bevel gear 525. A second rotating shaft 527 is rotatably installed on the second fixing block 526. A second bevel gear 528 is fixedly installed at the bottom of the second rotating shaft 527, and the first bevel gear 525 and the second bevel gear 528 are meshed together.
[0040] By adopting the above technical solution, the cam 523 drives the bending block 524 to move and bend the wire.
[0041] The drive assembly 53 includes a first drive shaft 531, which is rotatably mounted on the top of a second fixed frame 501 near the first feeding rotating shaft 512. The top of the first drive shaft 531 is rotatably connected to the top frame 502. A first half gear 532 is fixedly mounted on the outer wall of the first drive shaft 531. A second drive shaft 533 is rotatably mounted on the top of the second fixed frame 501 near the first feeding rotating shaft 512. A first drive gear 534 is fixedly mounted on the outer wall of the second drive shaft 533, and the first drive gear 534 meshes with the first half gear 532. A second half gear 535 is fixedly mounted on the outer wall of the first drive shaft 531. The top of the second fixed frame 501 is located away from the second drive shaft 532. A third drive shaft 536 is rotatably mounted on one side of shaft 33, and the third drive shaft 536 and the second rotating shaft 527 are connected by a synchronous pulley transmission group. A second drive gear 537 is fixedly mounted on the outer wall of the third drive shaft 536, and the second half gear 535 and the second drive gear 537 are meshed together. A drive turntable 538 is fixedly mounted on the outer wall of the second drive shaft 533. An intermittent turntable 539 that works with the drive turntable 538 is fixedly mounted at the top of the first feeding rotating shaft 512. A second drive motor 503 is fixedly mounted on the top of the second fixed frame 501 near the first drive shaft 531, and the drive end of the second drive motor 503 is connected to the first drive shaft 531 by a belt pulley transmission group.
[0042] By adopting the above technical solution, the first drive shaft 531 drives the second drive shaft 533 and the third drive shaft 536 to rotate respectively.
[0043] The strapping assembly 54 includes a third rotating shaft 541, which is rotatably mounted on the top center of the inner wall of the second fixed frame 501. The third rotating shaft 541 is connected to the third drive shaft 536 via a synchronous wheel transmission group. A first rotating rod 542 is fixedly mounted on the outer wall of the third rotating shaft 541. A first connecting rod 543 is rotatably mounted on the other end of the first rotating rod 542. A movable frame 544 is rotatably mounted on the other end of the first connecting rod 543. The movable frame 544 is slidably connected to the second fixed frame 501. A rotating electric clamp 545 is fixedly mounted on the side of the movable frame 544 near the feeding assembly 51.
[0044] By adopting the above technical solution, the first rotating rod 542 drives the moving frame 544 to move through the first connecting rod 543.
[0045] The automatic feeding mechanism 6 includes three fixed blocks 601. Four fixed blocks 601 are symmetrically distributed and fixedly installed on the inner wall of the outer shell 2. A first rotating shaft 602 is rotatably installed on the fixed blocks 601. Feeding rods 603 are symmetrically distributed and fixedly installed on the outer wall of the first rotating shaft 602. A first fixed block 604 is symmetrically distributed and fixedly installed on the top of the bottom plate 1 near the first rotating shaft 602. A second rotating shaft 605 is rotatably installed on the first fixed block 604, and the second rotating shaft 605 and the first rotating shaft 602 are connected by a synchronous pulley transmission group.
[0046] By adopting the above technical solution, the first rotating shaft 602 rotates, driving the feeding rod 603 to rotate synchronously.
[0047] The automatic feeding mechanism 7 includes two symmetrically distributed second fixed blocks 701. A third rotating shaft 702 is rotatably mounted on each of the two second fixed blocks 701. A second rotating rod 703 is fixedly mounted on the end of the third rotating shaft 702 away from the second rotating shaft 605. A symmetrically distributed movable plate 704 is slidably mounted on the top of the base plate 1 near the second rotating rod 703. The movable plate 704 is slidably connected to the top of the inner wall of the outer casing 2. A guide frame 708 is fixedly mounted on the outer wall of the movable plate 704 near the second rotating rod 703. Furthermore, the guide frame 708 and the second rotating rod 703 are slidably connected. A third fixing block 705 is fixedly installed on the top of the base plate 1 near the guide frame 708. A rotating plate 706 is rotatably installed on the third fixing block 705. A second connecting rod 707 is rotatably installed on both ends of the rotating plate 706. The other end of the second connecting rod 707 is meshed with the moving plate 704. A third drive motor 710 is fixedly installed on the top of the base plate 1 near the third rotating shaft 702. The drive end of the third drive motor 710 and the third rotating shaft 702 are connected by a belt pulley transmission group.
[0048] By adopting the above technical solution, the second rotating rod 703 drives the moving plate 704 to move through the guide frame 708.
[0049] A fourth bevel gear 712 is fixedly installed on the side of the second rotating shaft 605 near the third rotating shaft 702. A third bevel gear 711 is fixedly installed on the side of the third rotating shaft 702 near the fourth bevel gear 712, and the third bevel gear 711 and the fourth bevel gear 712 are meshed together. A guide rod 709 is fixedly installed on the inner wall of the outer casing 2 near the moving plate 704, and the moving plate 704 and the guide rod 709 are slidably connected.
[0050] By adopting the above technical solution, the third rotating shaft 702 drives the second rotating shaft 605 to rotate.
[0051] Working principle: First, the two anchor cables are moved to the cutting table at the top of the outer shell 2 under the traction of the feeding traction device 8. The anchor cables are cut to the required length by the cutting device 9. After the cutting is completed, the control starts the third drive motor 710. The drive end of the third drive motor 710 drives the third rotating shaft 702 to rotate counterclockwise one revolution through the belt pulley transmission group. The third rotating shaft 702 drives the second rotating shaft 605 to rotate clockwise one revolution through the third bevel gear 711 and the fourth bevel gear 712. The second rotating shaft 605 flips through the feeding rod 603 to move the cut anchor cable from the cutting table to the top of the outer shell 2. It slides down the top of the outer shell 2 to the grid column fixed at the bottom of the first fixed frame 401 and stops.
[0052] At this time, the two No. 1 electric clamps 414 on the automatic bending mechanism 4 clamp and fix the outer walls of the two anchor cables. After fixing, the No. 1 drive motor 415 is turned on. The drive end of the No. 1 drive motor 415 drives the No. 1 rotating shaft 403 to rotate counterclockwise by one-quarter turn through the belt pulley transmission group. The No. 1 rotating shaft 403 drives the two No. 2 rotating shafts 405 to rotate synchronously in the opposite direction by one-quarter turn through the couplings 404 fixed at both ends. The two No. 2 rotating shafts 405 drive the two fixed outer frames 406 to rotate synchronously in the opposite direction by one-quarter turn. The two fixed outer frames 406 rotate in the opposite direction and move closer to each other to perform the first bending of the two anchor cables. Simultaneously, the fixed gear 408, the first transmission gear 410, the second transmission gear 412, and the gear ring 413 drive the rotating inner frame 407 to rotate one-quarter turn in the same direction on the fixed outer frame 406. The first transmission gear 410 and the second transmission gear 412 are the same, and the fixed gear 408 and the gear ring 413 have the same number of teeth. The rotating inner frame 407 drives the first electric clamp 414 to rotate synchronously. The two first electric clamps 414 rotate one-quarter turn in the same direction while rotating one-quarter turn with the fixed outer frame 406. The rotation of the two first electric clamps 414 causes the two anchor cables to bend so that the two ends of the anchor cables cross and overlap to form an α-shape. At this time, the anchor cables are bent and interlocked to close into an α-shape.
[0053] After the anchor cable is bent, the control starts the second drive motor 503. The drive end of the second drive motor 503 drives the first drive shaft 531 to rotate counterclockwise one revolution through the belt pulley transmission group. The counterclockwise rotation of the first drive shaft 531 drives the first half gear 532 to mesh with the first drive gear 534. The first half gear 532 and the first drive gear 534 have the same number of teeth. The first drive shaft 531 drives the second drive shaft 533 to rotate clockwise one revolution through the first half gear 532 and the first drive gear 534. The second drive shaft 533 drives the drive turntable 538 and intermittent... Turntable 539 drives the first feeding rotating shaft 512 to rotate counterclockwise by a quarter turn. The counterclockwise rotation of the first feeding rotating shaft 512 moves the wire rod in the hopper 511 intermittently, one by one, through the feeding plate 516. The counterclockwise rotation of the first feeding rotating shaft 512 drives the second feeding rotating shaft 513 to rotate clockwise synchronously through the first rotating gear 514 and the second rotating gear 515. The first rotating gear 514 and the second rotating gear 515 are identical. When the wire rod rotates intermittently twice to the feeding frame 517, the second electric clamp 518 in the feeding frame 517 clamps the wire rod. After the wire rod is clamped and fixed in the middle, it rotates with the second feeding rotating shaft 513. This rotation continues until the two anchor cables intersect. At this point, the first half gear 532 separates from the first driving gear 534. Then, the first driving shaft 531 drives the second half gear 535 to mesh with the second driving gear 537. The second half gear 535 has two symmetrically distributed sets of teeth, each set identical to that of the first half gear 532. The tooth ratio of the second driving gear 537 to the first driving gear 534 is 2:1. When the first set of teeth of the second half gear 535 meshes with the second driving gear 537... At that time, the second half gear 535 drives the second drive gear 537 to rotate half a turn, the second drive gear 537 drives the third drive shaft 536 to rotate half a turn, the third drive shaft 536 drives the second rotating shaft 527 to rotate synchronously through the synchronous gear transmission group, the second rotating shaft 527 drives the first rotating shaft 522 to rotate half a turn through the first bevel gear 525 and the second bevel gear 528, the first rotating shaft 522 rotates through the cam 523 to drive the bending block 524 to move, the bending block 524 moves to squeeze and bend the wire rod held by the second electric clamp 518 to make the wire rod into a U shape;
[0054] While the third drive shaft 536 rotates, it drives the third rotating shaft 541 to rotate half a turn via the synchronous pulley transmission group. The rotation of the third rotating shaft 541 drives the moving frame 544 to move towards the wire rod via the first rotating rod 542 and the first connecting rod 543. The U-shaped wire rod is clamped and fixed by the rotating electric clamp 545 and then rotated. The rotating electric clamp 545 drives the wire rod to rotate and tighten it. By tightening the wire rod, the two anchor cables are bundled and formed. When the second set of teeth of the second half gear 535 meshes with the second drive gear 537, the bending block 524 and the moving frame 544 are reset through the same operation described above.
[0055] After the anchor cables are secured, the third rotating shaft 702 rotates while sliding in the guide frame 708 via the second rotating rod 703, causing the right moving plate 704 to move. As the right moving plate 704 moves, another moving plate 704 moves synchronously via the second connecting rod 707 and the rotating plate 706. The two moving plates 704 move in opposite directions synchronously to open, and the secured anchor cables fall downward into the corresponding collection box for centralized collection.
[0056] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.
Claims
1. A double-anchor cable automatic feeding and bending integrated machine, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly installed with a shell (2), and a fixing frame (3) is fixedly installed in the middle of the top of the base plate (1). The fixing frame (3) is provided with an automatic bending mechanism (4). The bottom of the automatic bending mechanism (4) is provided with an automatic binding mechanism (5). An automatic unloading mechanism (7) is provided directly below the automatic binding mechanism (5). An automatic loading mechanism (6) is provided on the side of the top of the base plate (1) away from the automatic unloading mechanism (7). A loading traction device (8) is provided on the side of the top of the base plate (1) close to the automatic loading mechanism (6). A cutting device (9) is provided on the side of the loading traction device (8) close to the automatic loading mechanism (6). The automatic strapping mechanism (5) includes a second fixed frame (501), which is fixedly installed at the bottom of the first fixed frame (401). A top frame (502) is fixedly installed at the top of the second fixed frame (501). A feeding component (51) is provided in the middle of the inner wall of the second fixed frame (501). A bending component (52) is provided on the bottom of the inner wall of the second fixed frame (501) near the feeding component (51). A driving component (53) is provided on the top of the second fixed frame (501) near the top frame (502). A strapping component (54) is provided on the side of the second fixed frame (501) away from the top frame (502). The feeding assembly (51) includes a hopper (511), which is fixedly installed in the middle of the outer side of the second fixed frame (501), and the hopper (511) and the second fixed frame (501) are connected through each other. A first feeding rotating shaft (512) is rotatably installed on the side of the second fixed frame (501) near the hopper (511). A symmetrically distributed feeding tray (516) is fixedly installed on the outer wall of the first feeding rotating shaft (512). A second feeding rotating shaft (516) is rotatably installed on the side of the second fixed frame (501) near the first feeding rotating shaft (512). 513), a feeding frame (517) is fixedly installed in the middle of the outer wall of the second feeding rotating shaft (513). Four second electric clamps (518) arranged in a circular array are fixedly installed in the feeding frame (517). A first rotating gear (514) is fixedly installed on the outer wall of the first feeding rotating shaft (512) near the top frame (502). A second rotating gear (515) is fixedly installed on the second feeding rotating shaft (513) near the first rotating gear (514). The first rotating gear (514) and the second rotating gear (515) are meshed and connected. The bending assembly (52) includes a bending frame (521), which is fixedly installed on the bottom of the inner wall of the second fixed frame (501) near the first feeding rotating shaft (512). A first rotating shaft (522) is rotatably installed in the middle of the bending frame (521). A cam (523) is fixedly installed on the outer wall of the first rotating shaft (522). A bending block (524) that cooperates with the cam (523) is slidably installed on the bending frame (521). Four symmetrically distributed springs (529) are fixedly installed on the bending block (524). The other end of (529) is fixedly connected to the bending frame (521). A first bevel gear (525) is fixedly installed on the end of the first rotating shaft (522) away from the cam (523). A second fixing block (526) is fixedly installed on the inner wall of the second fixing frame (501) near the first bevel gear (525). A second rotating shaft (527) is rotatably installed on the second fixing block (526). A second bevel gear (528) is fixedly installed at the bottom end of the second rotating shaft (527). The first bevel gear (525) and the second bevel gear (528) are meshed together. The drive assembly (53) includes a first drive shaft (531), which is rotatably mounted on the top of the second fixed frame (501) near the first feeding rotating shaft (512). The top of the first drive shaft (531) is rotatably connected to the top frame (502). A first half gear (532) is fixedly mounted on the outer wall of the first drive shaft (531). A second drive shaft (533) is rotatably mounted on the top of the second fixed frame (501) near the first feeding rotating shaft (512). A first drive gear (534) is fixedly mounted on the outer wall of the second drive shaft (533), and the first drive gear (534) and the first half gear (532) are meshed. A second half gear (535) is fixedly mounted on the outer wall of the first drive shaft (531). The top of the second fixed frame (501) is away from the second half gear (512). A third drive shaft (536) is rotatably mounted on one side of the drive shaft (533), and the third drive shaft (536) and the second rotating shaft (527) are connected by a synchronous pulley transmission group. A second drive gear (537) is fixedly mounted on the outer wall of the third drive shaft (536), and the second half gear (535) and the second drive gear (537) are meshed. A drive turntable (538) is fixedly mounted on the outer wall of the second drive shaft (533). An intermittent turntable (539) that works with the drive turntable (538) is fixedly mounted at the top of the first feeding rotating shaft (512). A second drive motor (503) is fixedly mounted on the top of the second fixed frame (501) near the first drive shaft (531), and the drive end of the second drive motor (503) and the first drive shaft (531) are connected by a belt pulley transmission group. The binding assembly (54) includes a third rotating shaft (541), which is rotatably mounted on the top center of the inner wall of the second fixed frame (501). The third rotating shaft (541) and the third drive shaft (536) are connected by a synchronous wheel transmission group. A first rotating rod (542) is fixedly mounted on the outer wall of the third rotating shaft (541). A first connecting rod (543) is rotatably mounted on the other end of the first rotating rod (542). A movable frame (544) is rotatably mounted on the other end of the first connecting rod (543). The movable frame (544) and the second fixed frame (501) are slidably connected. A rotating electric clamp (545) is fixedly mounted on the side of the movable frame (544) near the feeding assembly (51).
2. The automatic feeding and bending machine for double anchor cables as described in claim 1, characterized in that, The automatic bending mechanism (4) includes a first fixed frame (401), which is fixedly mounted on a fixed frame (3). A first fixed block (402) is fixedly mounted symmetrically at the bottom center of the inner wall of the first fixed frame (401). A first rotating shaft (403) is rotatably mounted on the first fixed block (402). A coupling (404) is fixedly mounted at both ends of the first rotating shaft (403). A second rotating shaft is fixedly mounted at the other end of the coupling (404). (405), and the second rotating shaft (405) passes through the first fixed frame (401). A fixed outer frame (406) is fixedly installed at the bottom end of the second rotating shaft (405). Fixed gears (408) are fixedly installed at the bottom end of the first fixed frame (401) in a symmetrical arrangement. The second rotating shaft (405) passes through the fixed gears (408). A first rotating shaft (409) is rotatably installed on the inner wall of the fixed outer frame (406) near the fixed gears (408). The outer wall of the first rotating shaft (409) A first transmission gear (410) is fixedly installed on the upper part of the fixed outer frame (406), and the first transmission gear (410) is meshed with the fixed gear (408). A second rotating shaft (411) is rotatably installed on the inner wall of the fixed outer frame (406) near the first transmission gear (410). A second transmission gear (412) is fixedly installed on the outer wall of the second rotating shaft (411), and the first transmission gear (410) and the second transmission gear (412) are meshed with each other. The fixed outer frame (406) is located away from the second rotating shaft (411). A rotating inner frame (407) is rotatably mounted. A gear ring (413) is fixedly mounted on the outer wall of the rotating inner frame (407), and the gear ring (413) is meshed with a second transmission gear (412). A first electric clamp (414) is fixedly mounted in the inner wall of the rotating inner frame (407). A first drive motor (415) is fixedly mounted at the bottom of the inner wall of the first fixed frame (401), and the drive end of the first drive motor (415) and the first rotating shaft (403) are connected by a belt pulley transmission group.
3. The automatic double-anchor cable feeding and bending integrated machine as described in claim 1, characterized in that, The automatic feeding mechanism (6) includes a third fixed block (601), which has four symmetrically distributed blocks. All four blocks are fixedly installed on the inner wall of the outer shell (2). A first rotating shaft (602) is rotatably installed on the third fixed block (601). Feeding rods (603) are symmetrically distributed on the outer wall of the first rotating shaft (602). A first fixed block (604) is symmetrically distributed on the top of the bottom plate (1) near the first rotating shaft (602). A second rotating shaft (605) is rotatably installed on the first fixed block (604). The second rotating shaft (605) and the first rotating shaft (602) are connected by a synchronous wheel transmission group.
4. The automatic feeding and bending machine for double anchor cables as described in claim 1, characterized in that, The automatic feeding mechanism (7) includes a second fixed block (701), which has two symmetrically distributed blocks. A third rotating shaft (702) is rotatably mounted on the two blocks. A second rotating rod (703) is fixedly mounted on the end of the third rotating shaft (702) away from the second rotating shaft (605). A symmetrically distributed movable plate (704) is slidably mounted on the top of the base plate (1) near the second rotating rod (703). The movable plate (704) is slidably connected to the top of the inner wall of the outer shell (2). A guide frame (708) is fixedly mounted on the outer wall of the movable plate (704) near the second rotating rod (703). The guide frame (708) and the second rotating rod (703) are slidably connected. A third fixing block (705) is fixedly installed on the top of the base plate (1) near the guide frame (708). A rotating plate (706) is rotatably installed on the third fixing block (705). A second connecting rod (707) is rotatably installed on both ends of the rotating plate (706). The other end of the second connecting rod (707) is meshed with the moving plate (704). A third drive motor (710) is fixedly installed on the top of the base plate (1) near the third rotating shaft (702). The drive end of the third drive motor (710) and the third rotating shaft (702) are connected by a belt pulley transmission group.
5. The automatic feeding and bending machine for double anchor cables as described in claim 4, characterized in that, A fourth bevel gear (712) is fixedly installed on the side of the second rotating shaft (605) near the third rotating shaft (702). A third bevel gear (711) is fixedly installed on the side of the third rotating shaft (702) near the fourth bevel gear (712), and the third bevel gear (711) and the fourth bevel gear (712) are meshed together. A guide rod (709) is fixedly installed on the inner wall of the outer shell (2) near the moving plate (704), and the moving plate (704) and the guide rod (709) are slidably connected.