A shot blasting machine anti-blocking structure
By introducing a combination structure of rotating shaft, dial wheel, and dial plate into the shot blasting machine, along with telescopic tube and guide plate, the problem of shot feed jamming was solved, achieving efficient shot blasting operation and anti-clogging effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WEIFANG HUAXING MASCH CO LTD
- Filing Date
- 2024-03-22
- Publication Date
- 2026-08-04
AI Technical Summary
The feed pipes of existing shot blasting machines are prone to jamming due to the irregular shape of the sand, which causes the sand to rub against each other during feeding, affecting normal shot blasting operations.
A shot blasting machine anti-clogging structure was designed, including a shot blasting structure composed of a rotating shaft, a dial wheel, and a dial plate inside the housing. Combined with a telescopic tube and a guide plate, the rotating dial wheel drives the dial plate and telescopic tube to achieve efficient pushing and guiding, thus preventing clogging.
It improves the efficiency of shot blasting operations, prevents material blockage, and ensures the normal operation of the shot blasting machine.
Smart Images

Figure CN118061091B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of shot blasting machines, and specifically relates to an anti-clogging structure for shot blasting machines. Background Technology
[0002] Shot blasting machine is a casting equipment that uses high-speed shot to clean or strengthen the surface of castings. Shot blasting machine can simultaneously remove sand, core, and clean castings. In some regions, it is also colloquially called sandblasting machine or sandblasting machine. When using shot blasting machine, a corresponding feed pipe needs to be set up to continuously feed sand. However, because the shape of sand is irregular, the shot can easily get stuck inside the feed pipe due to mutual friction, which will affect the normal shot blasting operation.
[0003] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking excellence, and with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, this invention was created. It provides a shot blasting machine anti-clogging structure to solve the problem that existing shot blasting machines require the setting of corresponding feed pipes for continuous feeding of sand. However, due to the irregular shape of the sand, the shot is easily stuck inside the feed pipe due to mutual friction, which affects the normal shot blasting operation. Summary of the Invention
[0004] This invention proposes an anti-clogging structure for shot blasting machines, which solves the problem in existing technologies where a corresponding feed pipe is required for continuous feeding of sand. However, due to the irregular shape of the sand, the shot can easily get stuck inside the feed pipe due to mutual friction, thus affecting normal shot blasting operations.
[0005] The technical solution of this invention is implemented as follows: a shot blasting machine anti-clogging structure includes a shell. The main body of the shell is a hollow structure with a channel inside. This channel has a narrower upper section and a wider lower section, and is used for ejecting shot blasting material. A booster pump is fixedly connected to the left end face of the shell. The booster pump is used for air extraction and ejection. A connecting pipe is fixedly connected to the top face of the booster pump. The connecting pipe has a flexible structure and is connected to the air outlet of the booster pump for air discharge. A guide tube is fixedly connected to the top face of the shell. The guide tube has a bidirectional through-structure on both the upper and lower sides and communicates with the top opening of the shell for feeding material into the shell. A guide plate is fixedly connected to the top face of the guide tube.
[0006] In a preferred embodiment, a helical gear A is coaxially mounted on the rear side of the rotating shaft on the left side. The helical gear A is perpendicular to the helical gear B located at the top of the motor and meshes with the helical gear B for transmission. Furthermore, a dial wheel is fixedly connected to the outer side of both rotating shafts. The main body of the dial wheel is circular, and the diameter of the dial wheel is larger than the diameter of the rotating shaft. A dial plate is fixedly connected in a ring array on the outer circumference of the dial wheel. The main body of the dial plate is arc-shaped, and the dial plate and the dial wheel together form a shot blasting structure.
[0007] In a preferred embodiment, a motor is installed at the bottom of the bracket. The motor is bolted to the bottom of the bracket, and an output shaft is provided at the top of the motor. The output shaft is connected to a bearing seat in the bracket, and a helical gear B is installed on the top output shaft of the motor. The helical gear B and the motor together form a rotation drive structure. A rotating shaft is installed inside the housing. There are two rotating shafts, and the two rotating shafts are installed in a linear array inside the housing.
[0008] In a preferred embodiment, the main body of the guide plate is circular, and the diameter of the guide plate is larger than the diameter of the conduit. The guide plate has a through hole inside, which is a guide hole. There are two guide holes, and the two guide holes are arranged in a straight line array on the left and right sides inside the guide plate. The guide holes and the guide plate together form a guide and conveying structure. A bracket is fixedly connected to the rear end face of the housing, and the bracket is perpendicular to the rear end face of the housing.
[0009] In a preferred embodiment, a mounting plate is fixedly connected to the top surface of the connecting pipe. The main body of the mounting plate is circular, and the diameter of the mounting plate is larger than the diameter of the connecting pipe. The interior of the mounting plate has through holes arranged in a ring array. These through holes are connection holes, which are used to install fixing bolts. The mounting plate and the connection holes together form the hoisting structure for the device.
[0010] In a preferred embodiment, a telescopic tube is fixedly connected to the top surface of the guide plate. The main body of the telescopic tube is a telescopic structure, and the diameter of the telescopic tube is smaller than the diameter of the guide plate. A connecting plate is fixedly connected to the top surface of the telescopic tube. The main body of the connecting plate is a circular structure, and a connecting tube is fixedly connected to the top surface of the connecting plate. The main body of the connecting tube is a hollow tubular structure, and the connecting tube is fixedly connected to and communicates with the connecting plate.
[0011] In a preferred embodiment, a guide plate is fixedly connected to the front end of the rotating shaft. The main body of the guide plate is rectangular, and the top and bottom ends of the guide plate are arc-shaped. Transmission gears are also installed on the outer sides of the two rotating shafts. The transmission gears are located on the rear side of the guide plate, and the two transmission gears mesh with each other. When one dial wheel and dial plate are rotating, the other dial wheel and dial plate are rotating synchronously.
[0012] In a preferred embodiment, a guide rod is fixedly connected to the bottom end face of the connecting plate. The main body of the guide rod is a cylindrical structure, and there are two guide rods. The two guide rods are fixedly connected to the bottom end face of the connecting plate in a linear array. A base plate is fixedly connected to the bottom end face of each guide rod. The main body of the base plate is a circular structure, and a spring is fixedly connected to the top end face of the base plate. The top end of the spring is connected to the bottom end face of the guide plate. A connecting rod is fixedly connected to the front end face of the connecting plate, and a guide rod is fixedly connected to the bottom end face of the connecting rod. The main body of the guide rod is an arc-shaped structure and matches the guide plate set on the outside of the rotating shaft.
[0013] After adopting the above technical solution, the beneficial effects of the present invention are:
[0014] 1. In this invention, by providing two dial wheels and dial plates mounted on a rotating shaft inside the housing, when a single dial wheel rotates, the meshing transmission between the two transmission gears drives the other dial wheel and dial plate to rotate. The rotation of the double dial wheels and dial plates can provide a more efficient pushing force to the material fed through the guide tube, so that the surface of castings and other workpieces can be processed more efficiently in the same amount of time.
[0015] 2. In this invention, by providing a telescopic tube that can be extended and adjusted, when the material falls into the inside of the telescopic tube, the reciprocating peristaltic operation of the telescopic tube can be achieved by the contact between the guide plate and the guide rod, so that the material in the telescopic tube can be discharged more efficiently, thereby preventing blockage. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the anti-blocking structure of the present invention in a semi-sectional state of the housing.
[0018] Figure 2 This is a schematic diagram of the combined structure of the anti-clogging structure of the present invention;
[0019] Figure 3 This is a rear view schematic diagram of the anti-clogging structure of the present invention;
[0020] Figure 4 This is a front view schematic diagram of the anti-clogging structure of the present invention;
[0021] Figure 5 This is a schematic diagram of the assembly structure of the connecting rod and guide rod of the anti-clogging structure of the present invention;
[0022] Figure 6 This is a schematic diagram of the meshing structure of helical gear A and helical gear B in the anti-clogging structure of the present invention;
[0023] Figure 7 This is a schematic diagram of the left-side structure of the anti-blocking structure of the present invention;
[0024] Figure 8 This is a top view schematic diagram of the anti-clogging structure of the present invention;
[0025] In the diagram, 1. Housing; 101. Booster pump; 102. Assembly pipe; 103. Conduit; 104. Guide plate; 105. Guide hole; 2. Bracket; 201. Motor; 202. Shaft; 203. Helical gear A; 204. Dial wheel; 205. Dial plate; 206. Guide plate; 207. Transmission gear; 208. Helical gear B; 3. Telescopic pipe; 301. Connecting plate; 302. Connecting pipe; 303. Mounting plate; 304. Connecting hole; 4. Guide rod; 401. Base plate; 402. Spring component; 403. Connecting rod; 404. Guide rod. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] like Figures 1-8As shown, an anti-clogging structure for a shot blasting machine includes: a housing 1, the main body of which is a hollow structure with a channel inside, the channel being narrower at the top and wider at the bottom for ejecting shot blasting material; a booster pump 101 fixedly connected to the left end face of the housing 1, the booster pump 101 being used for air extraction and ejection; an assembly pipe 102 fixedly connected to the top face of the booster pump 101, the main body of the assembly pipe 102 being a flexible structure, the assembly pipe 102 being connected to the air outlet of the booster pump 101 for air discharge; and a conduit 103 fixedly connected to the top face of the housing 1, the conduit 103 being a bidirectional through structure on both the top and bottom sides, the conduit 103 being through the top opening of the housing 1 for feeding material into the housing 1; and the top face of the conduit 103... A guide plate 104 is fixedly connected to the top. A guide rod 4 is fixedly connected to the bottom end face of the connecting plate 301. The main body of the guide rod 4 is a cylindrical structure. There are two guide rods 4, and the two guide rods 4 are fixedly connected to the bottom end face of the connecting plate 301 in a straight array. A base plate 401 is fixedly connected to the bottom end face of both guide rods 4. The main body of the base plate 401 is a circular structure. A spring 402 is fixedly connected to the top end face of the base plate 401. The top end of the spring 402 is connected to the bottom end face of the guide plate 104. A connecting rod 403 is fixedly connected to the front end face of the connecting plate 301. A guide rod 404 is fixedly connected to the bottom end face of the connecting rod 403. The main body of the guide rod 404 is an arc-shaped structure and matches the guide plate 206 set on the outside of the rotating shaft 202.
[0028] The guide plate 104 has a circular structure, and its diameter is larger than that of the guide tube 103. The guide plate 104 has through holes, which are guide holes 105. There are two guide holes 105, arranged in a straight line on the left and right sides of the guide plate 104. The guide holes 105 and the guide plate 104 together form a guiding and conveying structure. A bracket 2 is fixedly connected to the rear end face of the housing 1. The bracket 2 is perpendicular to the rear end face of the housing 1. A motor 201 is installed at the bottom and is bolted to the position directly below the bracket 2. An output shaft is provided at the top of the motor 201, which is connected to a bearing seat in the bracket 2. A helical gear B208 is installed on the top output shaft of the motor 201. The helical gear B208 and the motor 201 together form a rotation drive structure. A rotating shaft 202 is installed inside the housing 1. There are two rotating shafts 202, and the two rotating shafts 202 are installed in a linear array inside the housing 1.
[0029] Among them, a helical gear A203 is coaxially mounted on the rear side of the left-side rotating shaft 202. The helical gear A203 is perpendicular to the helical gear B208 located at the top of the motor 201 and meshes with the helical gear B208 for transmission. Furthermore, a dial wheel 204 is fixedly connected to the outer side of both rotating shafts 202. The main body of the dial wheel 204 is circular, and the diameter of the dial wheel 204 is larger than the diameter of the rotating shaft 202. A dial plate 205 is fixedly connected in a ring array on the outer circumference of the dial wheel 204. The main body of the dial plate 205 is arc-shaped. Furthermore, the dial plate 205 and the dial wheel 204 together form a shot blasting structure. The front end of the rotating shaft 202 is fixedly connected to the guide plate 206. The main body of the guide plate 206 is a rectangular structure, and the top and bottom ends of the guide plate 206 are arc-shaped. A transmission gear 207 is also installed on the outer side of the two rotating shafts 202. The transmission gear 207 is located on the rear side of the guide plate 206, and the two transmission gears 207 mesh with each other. When one dial wheel 204 and the dial plate 205 are rotating, the other dial wheel 204 and the dial plate 205 are rotating synchronously.
[0030] The guide plate 104 has a telescopic tube 3 fixedly connected to its top surface. The telescopic tube 3 has a telescopic structure and its diameter is smaller than that of the guide plate 104. A connecting plate 301 is fixedly connected to the top surface of the telescopic tube 3. The connecting plate 301 has a circular structure and a connecting tube 302 is fixedly connected to its top surface. The connecting tube 302 has a hollow tubular structure and is fixedly connected to and communicates with the connecting plate 301. An mounting plate 303 is fixedly connected to the top surface of the connecting tube 302. The mounting plate 303 has a circular structure and its diameter is larger than that of the connecting tube 302. The mounting plate 303 has through holes arranged in a ring array inside. These through holes are connecting holes 304, which are used to install fixing bolts. The mounting plate 303 and the connecting holes 304 together form the hoisting structure for the device.
[0031] When in use, when the shot blasting machine needs to be connected, the mounting plate 303 fixedly connected to the top surface of the connecting pipe 302 can be connected to the main body of the material box used by the shot blasting machine. At the same time, the fixing bolt is passed through the connection hole 304 opened in the mounting plate 303 to realize the quick connection and limit operation of the current shot blasting machine body and the connecting pipe 302. After the connection is completed, the device can be powered on. When in use, the motor 201 installed at the bottom of the bracket 2 can be started to mesh with the helical gear B208 set on its top output shaft. The helical gear B208 meshes with the helical gear A203 set on the outside of the rotating shaft 202 to rotate the dial 204 set on the outside of the rotating shaft 202.
[0032] Furthermore, when a single dial wheel 204 rotates, the meshing transmission gear 207 installed on the outside of the rotating shaft 202 can drive another dial wheel 204 and the dial plate 205 to rotate, thus achieving rapid shot blasting. During shot blasting, the guide tube 103, telescopic tube 3, and connecting tube 302 installed on the top surface of the housing 1 can be used to quickly guide and transport the sand. The material entering the guide tube 103 and the dial wheel 204 and dial plate 205 installed on the outside of the rotating shaft 202 rotate at high speed to quickly eject the sand shot, thus achieving shot blasting. When in use, the booster pump 101 installed on the outside of the housing 1 can be started to supply air into the assembly tube 102 and then into the connecting tube 302 through the assembly tube 102, so that the sand shot entering the connecting tube 302 can be quickly pressurized and ejected, thereby achieving a more practical purpose.
[0033] Furthermore, when the guide plate 206 located at the front end of the rotating shaft 202 rotates, it can synchronously connect with the connecting rod 403 and the guide rod 404 fixedly connected to the bottom end face of the connecting plate 301. When the guide plate 206 contacts the guide rod 404 fixedly connected to the bottom end face of the connecting rod 403, the connecting plate 301 and the connecting pipe 302 fixedly connected to the top end face of the connecting plate 301 can move upward together, and stretch the telescopic pipe 3 located between the connecting plate 301 and the guide plate 104, so that the material in the telescopic pipe 3 can fall quickly. When the connecting plate 301 moves, the guide rod 4 located on the bottom end face of the connecting plate 301 can move along the guide hole 105 opened in the guide plate 104 to achieve fast and stable guidance.
[0034] In the description of this invention, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. In the description of this invention, unless otherwise specified and limited, it should be noted that the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two elements; they can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0035] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A shot blasting machine anti-blocking structure, characterized in that, Includes a shell (1), the main body of which is a hollow structure, and the interior of the shell (1) is provided with a channel, which is a structure that is thinner at the top and thicker at the bottom, and is used for shot blasting material to be sprayed out. A booster pump (101) is fixedly connected to the left end face of the shell (1), which is used for air extraction and spraying. An assembly pipe (102) is fixedly connected to the top face of the booster pump (101), the main body of which is a flexible structure, and the assembly pipe (102) is connected to the air outlet of the booster pump (101) and is used for air discharge. A conduit (103) is fixedly connected to the top face of the shell (1), the main body of which is a two-way through structure on both the top and bottom sides, and the conduit (103) is connected to the top opening of the shell (1) and is used for feeding material into the interior of the shell (1). A guide plate (104) is fixedly connected to the top face of the conduit (103). The main body of the guide plate (104) is circular, and the diameter of the guide plate (104) is larger than the diameter of the guide tube (103). The guide plate (104) has a through hole inside, which is a guide hole (105). There are two guide holes (105), and the two guide holes (105) are arranged in a straight line array on the left and right sides inside the guide plate (104). The guide holes (105) and the guide plate (104) together form a guide and conveying structure. A bracket (2) is fixedly connected to the rear end face of the housing (1). The bracket (2) is perpendicular to the rear end face of the housing (1). A telescopic tube (3) is fixedly connected to the top surface of the guide plate (104). The main body of the telescopic tube (3) is a telescopic structure, and the diameter of the telescopic tube (3) is smaller than the diameter of the guide plate (104). A connecting plate (301) is fixedly connected to the top surface of the telescopic tube (3). The main body of the connecting plate (301) is a circular structure, and a connecting tube (302) is fixedly connected to the top surface of the connecting plate (301). The main body of the connecting tube (302) is a hollow tubular structure, and the connecting tube (302) is fixedly connected to the connecting plate (301) and communicates with the connecting plate (301). A guide rod (4) is fixedly connected to the bottom end face of the connecting plate (301). The main body of the guide rod (4) is a cylindrical structure. There are two guide rods (4), and the two guide rods (4) are fixedly connected to the bottom end face of the connecting plate (301) in a straight array. A base plate (401) is fixedly connected to the bottom end face of both guide rods (4). The main body of the base plate (401) is a circular structure. A spring (402) is fixedly connected to the top end face of the base plate (401). The top end of the spring (402) is connected to the bottom end face of the guide plate (104). A connecting rod (403) is fixedly connected to the front end face of the connecting plate (301). A guide rod (404) is fixedly connected to the bottom end face of the connecting rod (403). The main body of the guide rod (404) is an arc-shaped structure and matches the guide plate (206) set outside the rotating shaft (202).
2. The anti-blocking structure of a shot blasting machine according to claim 1, characterized in that, The bottom end of the bracket (2) is equipped with a motor (201). The motor (201) is bolted to the position directly below the bracket (2). The top end of the motor (201) is provided with an output shaft, which is connected to a bearing seat in the bracket (2). A helical gear B (208) is installed on the top output shaft of the motor (201). The helical gear B (208) and the motor (201) together form a rotation drive structure. A rotating shaft (202) is installed inside the housing (1). There are two rotating shafts (202), and the two rotating shafts (202) are installed in a linear array inside the housing (1).
3. The anti-blocking structure of a shot blasting machine according to claim 2, characterized in that, A helical gear A (203) is coaxially mounted on the rear side of the rotating shaft (202) on the left side. The helical gear A (203) is perpendicular to the helical gear B (208) set at the top of the motor (201) and meshes with the helical gear B (208) for transmission. A dial wheel (204) is also fixedly connected to the outer side of the two rotating shafts (202). The main body of the dial wheel (204) is circular, and the diameter of the dial wheel (204) is larger than the diameter of the rotating shaft (202). A dial plate (205) is fixedly connected in a ring array on the outer circumference of the dial wheel (204). The main body of the dial plate (205) is arc-shaped, and the dial plate (205) and the dial wheel (204) together form a shot blasting structure.
4. The anti-blocking structure of a shot blasting machine according to claim 3, characterized in that, A guide plate (206) is fixedly connected to the front end of the rotating shaft (202) located on the right. The main body of the guide plate (206) is rectangular, and the top and bottom ends of the guide plate (206) are arc-shaped. A transmission gear (207) is also installed on the outer side of the two rotating shafts (202). The transmission gear (207) is located on the rear side of the guide plate (206), and the two transmission gears (207) mesh with each other. When one dial wheel (204) and dial plate (205) are rotating, the other dial wheel (204) and dial plate (205) are rotating synchronously.
5. The anti-clogging structure for a shot blasting machine according to claim 1, characterized in that, A mounting plate (303) is fixedly connected to the top surface of the connecting pipe (302). The main body of the mounting plate (303) is circular, and the diameter of the mounting plate (303) is larger than the diameter of the connecting pipe (302). The interior of the mounting plate (303) is provided with through holes in a ring array. These through holes are connecting holes (304). The connecting holes (304) are used to install fixing bolts. The mounting plate (303) and the connecting holes (304) together form the hoisting structure for the device.