Deodorized cat litter processing device and preparation process thereof

CN118079702BActive Publication Date: 2026-09-15JIANGSU CHOMPING PET PROD CO LTD
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Patent Information

Application Number
CN202410224214.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2026-09-15
Estimated Expiration
2044-02-29

AI Technical Summary

Technical Problem

[0003]在对除臭猫砂原材料进行混合过程中,工作人员以特定比例将猫砂原料投入至调配机内,并通过单轴搅拌机进行搅拌混合,搅拌混合后,利用输送机构输送至成型机内,成型过后的猫砂通过干燥、除尘等多道工序进行处理,在对除臭猫砂原材料进行混合过程中,原材料进入到单轴搅拌机内进行搅拌,由于原材料中含有大量的膨润土,若膨润土未与其他原材料混合均匀,则会产生大量的粉尘,该类粉尘具有一定粘附力,易黏附在混合过后的猫砂颗粒上,为了避免该种状况的发生,在对含有膨润土的原材料进行搅拌时,常需要搅拌较长时间,以确保膨润土与原材料混合均匀,然而在实际加工过程中,部分厂商的生产量较大时,常会选择缩短混合时间以达到提高产量的目的,进而容易导致膨润土与原材料混合不均匀,使得粉尘黏附在猫砂颗粒上,在后续出料过程中容易在出料口出现起拱状况,以造成出料口堵塞,为此,我们提出一种除臭猫砂加工装置及其制备工艺

Benefits of technology

[0024]This invention utilizes a dredging frame to apply force to the inner walls of the discharge port and discharge chamber of a single-shaft mixing mechanism, causing materials blocking the discharge ports to fall off. Under the action of the annular electromagnetic panel and the circular magnetic plate, the rotating shaft connected to the output end of the servo motor drives the drive shaft to rotate. Furthermore, through the cooperation between the cam and the roller, the directional movement of the action rod is controlled, thereby causing the magnetic plate frame to generate a repulsive force on the annular magnetic plate. This facilitates the application of force by the dredging frame to the discharge port, promoting the falling off of blocked materials and preventing blockage at the discharge port.

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Abstract

The present application relates to cat litter preparation technical field, disclose a kind of deodorization cat litter processing device and preparation process, including rack, single-shaft stirring mechanism and transport mechanism installed on rack, single-shaft stirring mechanism discharge port is fixedly installed with discharge chamber, support sleeve is installed in discharge chamber interior, annular magnetic plate is installed in support sleeve interior, extension shaft body is installed on annular magnetic plate, unblock frame body is installed on extension shaft body, this deodorization cat litter processing device and preparation process, exert force to single-shaft stirring mechanism discharge port and discharge chamber discharge port inner wall using unblock frame body, and under the action of annular electromagnetic panel and circular magnetic plate, so that the rotating shaft body connected with servo motor output end drives driving shaft body to rotate, and by the cooperation between cam and roller, to control the directional action of action rod, so that the magnetic plate frame generates repulsive force to annular magnetic plate, so as to exert force to discharge port using unblock frame body.
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Description

Technical Field

[0001] This invention relates to the field of cat litter preparation technology, specifically to a deodorizing cat litter processing device and its preparation process. Background Technology

[0002] Cat litter is a product used for cats' excrement. It absorbs cat urine and feces, maintaining the cat's hygiene and health. The manufacturing process of cat litter includes raw material preparation, mixing, molding, drying, and packaging. Raw material preparation is the first step in cat litter production. The main raw materials for deodorizing cat litter are silica gel, wood chips, corn cobs, and bentonite. These raw materials need to undergo screening, washing, and disinfection to ensure the quality and hygiene of the cat litter. In the mixing process, different raw materials need to be mixed together in a certain proportion to achieve optimal water absorption, air absorption, and deodorization. The mixing process requires the use of professional mixing equipment to ensure that the raw materials are thoroughly and evenly mixed. In the molding process, the mixed raw materials are placed in a molding machine and pressed and extruded to form cat litter granules of different shapes and sizes. The molding process requires careful control of parameters such as temperature, pressure, and speed to ensure the quality and stability of the cat litter granules. In the drying process, the molded cat litter granules are placed in a drying chamber and dried at high temperature for a certain period of time to achieve a certain degree of dryness. The drying process requires careful control of parameters such as temperature and humidity to ensure the dryness and quality of the cat litter granules.

[0003] During the mixing process of deodorizing cat litter raw materials, workers add the raw materials to a mixing machine in a specific ratio and mix them using a single-shaft mixer. After mixing, the mixture is conveyed to a forming machine. The formed cat litter undergoes multiple processes such as drying and dust removal. During the mixing process, the raw materials enter the single-shaft mixer for mixing. Because the raw materials contain a large amount of bentonite, if the bentonite is not mixed evenly with other raw materials, a large amount of dust will be generated. This type of dust has a certain adhesive force and easily adheres to the mixing process. To avoid this situation, when mixing raw materials containing bentonite, it is often necessary to stir for a relatively long time to ensure that the bentonite and raw materials are mixed evenly. However, in actual processing, some manufacturers often choose to shorten the mixing time to increase production when the production volume is large. This can easily lead to uneven mixing of bentonite and raw materials, causing dust to adhere to the cat litter granules. During the subsequent discharge process, arching can easily occur at the discharge port, causing blockage. To address this, we propose a deodorizing cat litter processing device and its preparation process. Summary of the Invention

[0004] The purpose of this invention is to provide a deodorizing cat litter processing device and its preparation process to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a deodorizing cat litter processing device and its preparation process, comprising a frame, a single-shaft stirring mechanism fixedly installed on the frame, and a transport mechanism located below the single-shaft stirring mechanism. A discharge chamber is fixedly installed at the discharge port of the single-shaft stirring mechanism, and the transport mechanism is located below the discharge port of the discharge chamber. A pneumatic valve is fixedly installed on the discharge chamber. A support sleeve is fixedly installed inside the discharge chamber, and an annular magnetic plate slidably connected to the support sleeve is symmetrically installed inside the support sleeve. An extension shaft is fixedly installed on the annular magnetic plate. The end of the extension shaft penetrates the inner wall of the support sleeve and extends to the outside. A drainage frame is fixedly installed at the outer end of the extension shaft. A buffer spring is connected between the annular magnetic plate and the inner wall of the support sleeve.

[0006] A connecting frame is fixedly connected between the discharge chamber and the frame. A drive shaft is rotatably connected to the inner wall of one side of the connecting frame, and a cam is fixedly installed on the drive shaft. An actuating rod is provided inside the discharge chamber. The other end of the actuating rod passes through the inner wall of the discharge chamber and extends into the connecting frame, where a roller is rotatably connected. The roller is in contact with the cam. A return spring is connected between the other end of the actuating rod and the inner wall of the connecting frame. Magnetic plate frames are symmetrically installed on the actuating rod. The magnetic plate frames are located inside the support sleeve, and the annular magnetic plate is located on the movement trajectory of the magnetic plate frames. The magnetic plate frames generate a repulsive force on the annular magnetic plate on the magnetic trajectory. A servo motor is fixedly installed on the frame, and a rotating shaft is fixedly installed on the output end of the servo motor. The end of the rotating shaft passes through the side wall of the connecting frame and extends into it. The end of the rotating shaft is connected to the drive shaft through an electromagnetic connection mechanism.

[0007] Preferably, the electromagnetic connection mechanism includes a limiting disk fixedly installed on a rotating shaft, the limiting disk being located inside a connecting frame, and a drive sleeve slidably connected to its outer wall installed on the rotating shaft, with a circular magnetic plate installed at the end of the drive sleeve. An annular electromagnetic panel is fixedly installed at one end of the drive shaft, and the annular electromagnetic panel generates an attractive force on the circular magnetic plate when energized. The circular magnetic plate and the limiting disk are connected by multiple telescopic columns.

[0008] Preferably, a connecting shell is fixedly installed on both sides of the single-shaft stirring mechanism, and a protective shell is fixedly installed on the outer wall of one of the connecting shells. A stirring shaft is provided inside the single-shaft stirring mechanism, and both ends of the stirring shaft penetrate through the inner walls of both sides of the single-shaft stirring mechanism and extend to the outside of the connecting shell. One end of the stirring shaft penetrates through the inner wall of the protective shell and extends to the outside. Pulleys are fixedly installed on both the stirring shaft and the output end of the servo motor, and the pulleys are located inside the protective shell. The pulleys are connected by belt drive.

[0009] Preferably, a meshing gear is fixedly installed on the stirring shaft, and the meshing gear is located inside the connecting housing. An annular toothed row is installed inside the connecting housing and rotatably connected to its inner wall. An extension sleeve is fixedly installed on one side of the annular toothed row, and the end of the extension sleeve passes through the connecting housing and the side wall of the single-shaft stirring mechanism in sequence and extends into the interior of the single-shaft stirring mechanism. The stirring shaft is rotatably connected to the inner wall of the extension sleeve. A plurality of limiting shafts are fixedly installed on the inner wall of the connecting housing, and a transmission gear is installed on each limiting shaft and rotatably connected to it. The transmission gear is located between the meshing gear and the annular toothed row and meshes with the meshing gear and the annular toothed row.

[0010] Preferably, a fixed plate frame is fixedly installed at the end of the extension sleeve, and the fixed plate frame is rotatably connected to the inner wall of the single-shaft stirring mechanism. Multiple connecting shafts are fixedly installed on each fixed plate frame, and the connecting shafts on two fixed plate frames are connected by a support rod frame. Multiple force application panels are fixedly installed on each support rod frame.

[0011] Preferably, a plurality of stirring components are mounted on the stirring shaft, and the plurality of stirring components are distributed laterally at equal intervals on the stirring shaft. The stirring components include a plurality of transmission shafts mounted on the stirring shaft, and each transmission shaft is rotatably connected to the stirring shaft. The plurality of transmission shafts are distributed in a ring at equal angles on the stirring shaft. A plurality of force-bearing plates are fixedly mounted on the transmission shafts. Flexible plastic rods are provided on two laterally adjacent transmission shafts, and the two ends of the flexible plastic rods are fixedly connected to the two force-bearing plates respectively.

[0012] Preferably, the force-bearing plate is located on the movement trajectory of the force-applying panel, and multiple buffer pads are fixedly installed on both sides of the force-bearing plate.

[0013] Preferably, a silicone scraper is fixedly installed on the support rod frame.

[0014] Preferably, one of the unblocking frames is located inside the discharge port of the single-shaft mixing mechanism, and the other unblocking frame is located inside the discharge port of the discharge chamber.

[0015] A manufacturing process for a deodorizing cat litter processing device includes the following steps:

[0016] S1. Prepare raw materials and weigh them quantitatively. The raw materials include silica gel, sawdust, corn cob, bentonite and activated carbon. These raw materials are screened, cleaned and disinfected. After treatment, they are put into the single-shaft mixing mechanism.

[0017] S2. The servo motor starts, the annular electromagnetic panel is de-energized, and the output of the servo motor drives the stirring shaft to rotate through the pulley. The stirring shaft meshes with the transmission gear through the meshing gear, and under the action of the transmission gear, it drives the annular gear rack to rotate. Multiple stirring components on the stirring shaft rotate synchronously with it. At the same time, the annular gear rack drives the fixed plate frame to rotate through the extension sleeve. Under the action of the connecting shaft, the fixed plate frame drives the support rod frame and multiple force application panels on it to rotate. During the rotation of the force application panels, a force is applied to the force plate frame, so that the transmission shaft rotates on the stirring shaft through the force plate frame. During the rotation of the force plate frame with the transmission shaft, the flexible plastic rod is deformed.

[0018] S3. After uniform mixing, the pneumatic valve opens, and the material flows from the outlet of the single-shaft mixing mechanism into the discharge chamber, and then enters the conveying mechanism through the outlet of the discharge chamber. During the opening of the pneumatic valve, the annular electromagnetic panel is energized, and the annular electromagnetic panel generates an attractive force on the circular magnetic plate. The circular magnetic plate and the annular electromagnetic panel are tightly attached. The rotating shaft drives the circular magnetic plate to rotate through the drive sleeve. The circular magnetic plate rotates through the control of the drive shaft and the cam on it via the annular electromagnetic panel. The cam acts on the roller, causing the action rod to move in a directional direction. The magnetic plate frame on the action rod generates a repulsive force on the annular magnetic plate. The force on the annular magnetic plate drives the unblocking frame through the extension shaft to unblock the material in the outlet of the single-shaft mixing mechanism and the outlet of the discharge chamber, thereby allowing the material in the two outlets to flow out.

[0019] S4. Mixing: The transport mechanism transports the material to the molding machine, and the molding machine extrudes and shapes the material.

[0020] S5. Drying: The molded material is transported to the drying and cooling integrated machine for drying and dehydration.

[0021] S6. Dust removal: Multiple dust removal processes are performed on the finished materials, followed by packaging after dust removal.

[0022] S7. Warehousing: Transfer the packaged cat litter to the warehouse for storage.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] This invention utilizes a dredging frame to apply force to the inner walls of the discharge port and discharge chamber of a single-shaft mixing mechanism, causing materials blocking the discharge ports to fall off. Under the action of the annular electromagnetic panel and the circular magnetic plate, the rotating shaft connected to the output end of the servo motor drives the drive shaft to rotate. Furthermore, through the cooperation between the cam and the roller, the directional movement of the action rod is controlled, thereby causing the magnetic plate frame to generate a repulsive force on the annular magnetic plate. This facilitates the application of force by the dredging frame to the discharge port, promoting the falling off of blocked materials and preventing blockage at the discharge port.

[0025] This invention modifies the shape of the flexible plastic rod, making the material mixing pattern inside the single-shaft mixing mechanism more variable. By using the force-applying panel on the support frame to apply force to the force-bearing frame, the two transmission shafts corresponding to the two ends of the flexible plastic rod move in opposite directions. Under the action of the force-bearing frame, the flexible plastic rod deforms during the mixing process, which facilitates the thorough mixing of materials inside the single-shaft mixing mechanism, promotes the mixing of raw materials, and reduces the dust emission rate of bentonite. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the internal structure of the single-shaft stirring mechanism of the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of the stirring shaft and the annular toothed row of the present invention;

[0029] Figure 4 This is a schematic diagram of the structure of the stirring component of the present invention;

[0030] Figure 5 This is a schematic diagram of the structure of the fixed disk frame and its mechanical components according to the present invention;

[0031] Figure 6 This is a schematic diagram of the motion trajectory structure of the force-applying panel of the present invention;

[0032] Figure 7 This is a schematic diagram showing the separation of the internal structure of the connecting shell of the present invention;

[0033] Figure 8 This is a partial cross-sectional view of the single-shaft stirring mechanism of the present invention.

[0034] Figure 9 This is a schematic diagram of the discharge chamber structure of the present invention;

[0035] Figure 10 This is a schematic diagram of the structure of the connecting frame of the present invention after partial cross-section;

[0036] Figure 11This is a schematic diagram showing the separation of the annular electromagnetic panel, circular magnetic plate, and rotating shaft structure of the present invention.

[0037] Figure 12 This is a partial cross-sectional front view of the discharge chamber and connecting frame of the present invention.

[0038] Figure 13 This is a schematic diagram of the internal structure of the support sleeve of the present invention.

[0039] In the diagram: 1-Frame; 2-Single-shaft mixing mechanism; 3-Transporting mechanism; 4-Discharge chamber; 41-Pneumatic valve; 42-Support sleeve; 421-Annular magnetic plate; 422-Extension shaft; 423-Unblocking frame; 424-Buffer spring; 43-Connecting frame; 431-Drive shaft; 432-Cam; 433-Annular electromagnetic panel; 44-Actuating rod; 441-Roller; 442-Reset spring; 443-Magnetic plate frame; 6-Servo motor; 61-Rotating shaft; 7-Electromagnetic connection mechanism; 71-Limiting disc; 72-Drive sleeve; 73-Circular magnetic plate; 74-Telescopic column; 8-Connecting shell; 81-Limiting shaft; 82-Transmission gear; 9-Protective shell; 10-Stirring shaft; 101-Meshing gear; 11-Pulley; 12-Annular gear rack; 121-Extension sleeve; 122-Fixed disc frame; 123-Connecting shaft; 124-Support rod frame; 125-Force application panel; 126-Silicone scraper; 13-Stirring component; 131-Transmission shaft; 132-Force-bearing plate frame; 133-Flexible plastic rod; 134-Buffer pad. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] Please see Figure 1-13This invention provides a technical solution: a deodorizing cat litter processing device and its preparation process. This invention addresses the technical problems in the background art by making corresponding improvements, including a frame 1 fixedly installed on a supporting surface (ground), a single-shaft stirring mechanism 2 fixedly installed on the frame 1, and a transport mechanism 3 located below the single-shaft stirring mechanism 2. A discharge chamber 4 is fixedly installed at the discharge port of the single-shaft stirring mechanism 2, and the transport mechanism 3 is located below the discharge port of the discharge chamber 4. A pneumatic valve 41 is fixedly installed on the discharge chamber 4, wherein a support is fixedly installed inside the discharge chamber 4. The sleeve 42 is symmetrically equipped with annular magnetic plates 421 that are slidably connected to it. An extension shaft 422 is fixedly installed on the annular magnetic plate 421. The end of the extension shaft 422 penetrates the inner wall of the support sleeve 42 and extends to the outside. A dredging frame 423 is fixedly installed at the outer end of the extension shaft 422. A buffer spring 424 is connected between the annular magnetic plate 421 and the inner wall of the support sleeve 42. One dredging frame 423 is located in the discharge port of the single-shaft stirring mechanism 2, and the other dredging frame 423 is located in the discharge port of the discharge chamber 4.

[0042] A connecting frame 43 is fixedly connected between the discharge chamber 4 and the frame 1. A drive shaft 431, rotatably connected to the inner wall of one side of the connecting frame 43, is installed, and a cam 432 is fixedly installed on the drive shaft 431. An actuating rod 44 is provided inside the discharge chamber 4. The end of the actuating rod 44 is made of rubber, and the other end of the actuating rod 44 passes through the inner wall of the discharge chamber 4 and extends into the interior of the connecting frame 43. That is, the actuating rod 44 is slidably connected to the inner wall of the discharge chamber 4 and the inner wall of the connecting frame 43. A roller 441, rotatably connected to the end inside the connecting frame 43, is installed, and the roller 441 is in contact with the cam 432. A return spring 442 is connected between the other end of the actuating rod 44 and the inner wall of the connecting frame 43. Magnetic plate frames 443 are symmetrically installed on the actuating rod 44. The magnetic plate frames 443 are located inside the support sleeve 42, and the annular magnetic plate 421 is located on the movement trajectory of the magnetic plate frame 443. The plate frame 443 generates a repulsive force on the annular magnetic plate 421 located on the magnetic trajectory. A servo motor 6 is fixedly installed on the frame 1, and a rotating shaft 61 is fixedly installed on the output end of the servo motor 6. The end of the rotating shaft 61 passes through the side wall of the connecting frame 43 and extends into it. The end of the rotating shaft 61 is connected to the drive shaft 431 through an electromagnetic connection mechanism 7. As a further limitation of the present invention, the electromagnetic connection mechanism 7 includes a limiting disk 71 fixedly installed on the rotating shaft 61, and the limiting disk 71 is located inside the connecting frame 43. A drive sleeve 72 is installed on the rotating shaft 61 and slidably connected to its outer wall. A circular magnetic plate 73 is installed at the end of the drive sleeve 72. An annular electromagnetic panel 433 is fixedly installed at one end of the drive shaft 431. When the annular electromagnetic panel 433 is energized, it generates an attractive force on the circular magnetic plate 73. The circular magnetic plate 73 and the limiting disk 71 are connected through multiple telescopic columns 74.

[0043] Specifically, when the single-shaft stirring mechanism 2 discharges material, the annular electromagnetic panel 433 is energized, generating an attractive force on the circular magnetic plate 73. The circular magnetic plate 73 is in close contact with the annular electromagnetic panel 433. The rotating shaft 61 rotates with the output end of the servo motor 6, and during the rotation, it drives the limiting disc 71 and the drive sleeve 72 to rotate synchronously. Since the circular magnetic plate 73 is installed at the end of the drive sleeve 72, it drives the annular electromagnetic panel 433 to rotate synchronously under the action of the circular magnetic plate 73, thereby causing the drive shaft 431 to drive the cam 4. 32 rotates, and during the rotation of cam 432, it applies a force to roller 441, so that the action rod 44 performs directional action under the action of return spring 442. During the movement, the magnetic plate frame 443 on the action rod 44 generates a repulsive force on the annular magnetic plate 421. After the annular magnetic plate 421 is subjected to the force, it drives the unblocking frame 423 through the extension shaft 422 to unblock the material in the discharge port of the single shaft mixing mechanism 2 and the discharge port of the discharge chamber 4, so that the blocked material in the two discharge ports collapses, so that the cat litter granules can be discharged.

[0044] A connecting housing 8 is fixedly installed on both sides of the single-shaft stirring mechanism 2. A protective housing 9 is fixedly installed on the outer wall of one of the connecting housings 8. A stirring shaft 10 is provided inside the single-shaft stirring mechanism 2. Both ends of the stirring shaft 10 penetrate the inner walls of both sides of the single-shaft stirring mechanism 2 and extend to the outside of the connecting housing 8. One end of the stirring shaft 10 penetrates the inner wall of the protective housing 9 and extends to the outside. Pulleys 11 are fixedly installed on both the stirring shaft 10 and the output end of the servo motor 6. The pulleys 11 are located inside the protective housing 9 and are connected by a belt drive so that when the servo motor 6 rotates, its output end drives the stirring shaft 10 to rotate synchronously through the pulleys 11. A meshing gear 101 is fixedly installed on the stirring shaft 10 and is located inside the connecting housing 8. An annular toothed rack 12 is installed inside the connecting housing 8 and rotatably connected to its inner wall. An extension sleeve 121 is fixedly installed on one side of the annular toothed rack 12, and the end of the extension sleeve 121 passes through the connecting housing 8 and the single-shaft stirring mechanism 6 in sequence. The sidewall of mechanism 2 extends into the interior of the single-shaft stirring mechanism 2. The stirring shaft 10 is rotatably connected to the inner wall of the extension sleeve 121. Multiple limiting shafts 81 are fixedly installed on the inner wall of the connecting housing 8, and each limiting shaft 81 is equipped with a transmission gear 82 rotatably connected to it. The transmission gear 82 is located between the meshing gear 101 and the annular gear row 12, and meshes with the meshing gear 101 and the annular gear row 12. A fixed plate frame 122 is fixedly installed at the end of the extension sleeve 121, and the fixed plate frame 122 is connected to the single-shaft stirring mechanism 2. The inner walls of the single-shaft stirring mechanism 2 are rotatably connected. Multiple connecting shafts 123 are fixedly installed on each fixed plate frame 122. The connecting shafts 123 on two fixed plate frames 122 are connected by a support rod frame 124. Multiple force application panels 125 are fixedly installed on each support rod frame 124. A silicone scraper 126 is fixedly installed on the support rod frame 124. The silicone scraper 126 is in contact with the inner wall of the single-shaft stirring mechanism 2 to scrape off the material adhering to the inner wall of the single-shaft stirring mechanism 2.

[0045] Multiple stirring components 13 are installed on the stirring shaft 10. The multiple stirring components 13 are distributed laterally at equal intervals on the stirring shaft 10. The stirring components 13 include multiple transmission shafts 131 installed on the stirring shaft 10, and each transmission shaft 131 is rotatably connected to the stirring shaft 10. The multiple transmission shafts 131 are distributed in a ring at equal angles on the stirring shaft 10. Multiple force-bearing plates 132 are fixedly installed on the transmission shafts 131. Flexible plastic rods 133 are provided on two laterally adjacent transmission shafts 131, and the two ends of the flexible plastic rods 133 are fixedly connected to the two force-bearing plates 132 respectively. Further, the force-bearing plates 132 are located on the movement trajectory of the force-applying panel 125. Multiple buffer pads 134 are fixedly installed on both sides of the force-bearing plates 132.

[0046] Furthermore, in this invention, the force-applying panel 125 on the support rod frame 124 has a fixed movement trajectory, that is, it acts on the force-bearing plate frame 132 on the movement trajectory. For ease of description, it is referred to in conjunction with the appendix. Figure 6 As shown: the movement trajectories of the multiple force-applying panels 125 can be divided into region A and region B. For example, when one force-applying panel 125 moves along the trajectory in region A, it applies a force to one of the force-bearing plates 132 on the transmission shaft 131. The force-bearing plate 132, under this force, will cause the transmission shaft 131 to rotate clockwise. Simultaneously, another force-applying panel 125 moves along the trajectory in region B and applies a force to one of the force-bearing plates 132 on another transmission shaft 131. This force-bearing plate 132, under this force, will cause the transmission shaft 131 to rotate counterclockwise. Due to the flexible plastic... The two ends of the flexible plastic rod 133 are respectively installed on two force-bearing plates 132 (the two force-bearing plates 132 correspond to one of the force-bearing plates 132 on the two transmission shafts 131). When the two transmission shafts 131 move in opposite directions, the flexible plastic rod 133 will deform, that is, bend. The degree of bending is determined by the distance between the two ends. The closer the two ends are, the greater the degree of bending. Conversely, the farther the distance is, the smaller the degree of bending. Thus, during the stirring process, the flexible plastic rod 133 will deform to disperse the material in the single-shaft stirring mechanism 2, facilitate the mixing of the material, and reduce the regularity of the material mixing.

[0047] Specifically, during the mixing process of cat litter raw materials, the worker first pours the raw materials into the single-shaft mixing mechanism 2 through the inlet, and then starts the servo motor 6. During the mixing process, the annular electromagnetic panel 433 is de-energized. As the servo motor 6 rotates, its output end drives the mixing shaft 10 to rotate through the pulley 11. At the same time, the meshing gear 101 on the mixing shaft 10 meshes with the transmission gear 82 as it rotates. The transmission gear 82 rotates directionally on the limiting shaft 81 and meshes with the annular gear rack 12 during rotation. The annular gear rack 12 rotates and drives the fixed plate frame 122 to rotate through the extension sleeve 121. During the rotation of the fixed plate frame 122, the connecting shaft 123 on it drives the support rod frame 124 to rotate. The force application panel 125 on the support rod frame 124 applies a force to the force receiving plate frame 132 during the movement. Combining the above and Figure 6As shown: When one force-applying panel 125 moves along the trajectory of region A, the other force-applying panel 125 moves along the trajectory of region B. One of the force-bearing brackets 132 on the trajectory of region A will be on the trajectory of the force-applying panel 125, and correspondingly, one of the force-bearing brackets 132 on the trajectory of region B will also be on the trajectory of the force-applying panel 125. The force-applying panel 125 applies a force to the force-bearing brackets 132, and the two force-bearing brackets 132 will drive the corresponding transmission shafts 131 to move in opposite directions. When rotating in the opposite direction, since the two ends of the flexible plastic rod 133 are respectively installed on the two force-bearing plates 132, and the two force-bearing plates 132 rotate in opposite directions with the corresponding transmission shaft 131, the flexible plastic rod 133 deforms, and the degree of deformation depends on the distance between the two ends. As a result, under the action of the deformation of the flexible plastic rod 133, the material movement inside the single-shaft mixing mechanism 2 becomes irregular, so as to facilitate the mixing of raw materials, accelerate the mixing efficiency, and reduce the amount of dust generated by uneven mixing of bentonite.

[0048] During the discharge process, the annular electromagnetic panel 433 of the single-shaft stirring mechanism 2 is energized, generating an attractive force on the circular magnetic plate 73. This causes the circular magnetic plate 73 to move directionally along the rotating shaft 61 under the action of the drive sleeve 72. When the circular magnetic plate 73 is in close contact with the annular electromagnetic panel 433, the drive sleeve 72 remains on the rotating shaft 61. The output of the servo motor 6 drives the drive sleeve 72 to rotate via the rotating shaft 61, thereby causing the annular electromagnetic panel 433 to rotate under the action of the circular magnetic plate 73. Since the annular electromagnetic panel 433 is fixedly mounted on the drive shaft 431, the discharge... The drive shaft 431 rotates synchronously with it. During the rotation, the cam 432 on the drive shaft 431 applies a force to the roller 441, so that the action rod 44 compresses the return spring 442. The magnetic plate frame 443 on the action rod 44 generates a repulsive force on the annular magnetic plate 421. The annular magnetic plate 421 is subjected to the force and drives the unblocking frame 423 through the extension shaft 422 to unblock the material in the discharge port of the single shaft mixing mechanism 2 and the discharge port of the discharge chamber 4, so that the blocked material in the two discharge ports collapses, so that the cat litter granules can be discharged and fall onto the transport mechanism 3.

[0049] A manufacturing process for a deodorizing cat litter processing device includes the following steps:

[0050] S1. Prepare raw materials and weigh them quantitatively. The raw materials include silica gel, sawdust, corn cob, bentonite and activated carbon. These raw materials are screened, cleaned and disinfected. After treatment, they are put into the single-shaft mixing mechanism 2.

[0051] S2. Servo motor 6 starts, annular electromagnetic panel 433 is de-energized, servo motor 6 output drives stirring shaft 10 to rotate via pulley 11, stirring shaft 10 meshes with transmission gear 82 via meshing gear 101, and drives annular gear rack 12 to rotate under the action of transmission gear 82, multiple stirring components 13 on stirring shaft 10 rotate synchronously with it, at the same time annular gear rack 12 drives fixed plate frame 122 to rotate via extension sleeve 121, fixed plate frame 122 drives support rod frame 124 and multiple force application panels 125 on it to rotate under the action of connecting shaft 123, force application panel 125 applies force to force plate frame 132 during rotation, so that the transmission shaft 131 is driven to rotate on stirring shaft 10 through force plate frame 132, force plate frame 132 drives flexible plastic rod 133 to deform during rotation with transmission shaft 131;

[0052] S3. After uniform mixing, the pneumatic valve 41 opens, and the material flows from the outlet of the single-shaft mixing mechanism 2 into the discharge chamber 4, and then enters the conveying mechanism 3 through the outlet of the discharge chamber 4. During the opening of the pneumatic valve 41, the annular electromagnetic panel 433 is energized, and the annular electromagnetic panel 433 generates an attractive force on the circular magnetic plate 73. The circular magnetic plate 73 and the annular electromagnetic panel 433 are tightly attached. The rotating shaft 61 drives the circular magnetic plate 73 to rotate through the drive sleeve 72. The annular electromagnetic panel 433 controls the drive shaft 431 and the cam 432 thereon to rotate. The cam 432 acts on the roller 441, causing the rod 44 to move in a specific direction. The magnetic plate frame 443 on the rod 44 generates a repulsive force on the annular magnetic plate 421. The annular magnetic plate 421 is subjected to the force and drives the unblocking frame 423 through the extension shaft 422 to unblock the material in the discharge port of the single-shaft mixing mechanism 2 and the discharge port of the discharge chamber 4, so that the material in the two discharge ports flows out.

[0053] S4. Mixing: The transport mechanism 3 transports the material to the molding machine and extrudes the material into shape through the molding machine.

[0054] S5. Drying: The molded material is transported to the drying and cooling integrated machine for drying and dehydration.

[0055] S6. Dust removal: Multiple dust removal processes are performed on the finished materials, followed by packaging after dust removal.

[0056] S7. Warehousing: Transfer the packaged cat litter to the warehouse for storage.

[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0058] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A deodorizing cat litter processing device, comprising a frame (1), a single-shaft stirring mechanism (2) fixedly mounted on the frame (1), and a transport mechanism (3) located below the single-shaft stirring mechanism (2), characterized in that: The single-shaft stirring mechanism (2) is provided with a stirring shaft (10) inside. Both the stirring shaft (10) and the output end of the servo motor (6) are fixedly mounted with pulleys (11), and the pulleys (11) are located inside the protective shell (9). The pulleys (11) are connected by belt drive. A meshing gear (101) is fixedly mounted on the stirring shaft (10), and the meshing gear (101) is located inside the connecting shell (8). An annular toothed rack (12) is installed inside the connecting shell (8) and rotates with its inner wall. An extension sleeve (121) is fixedly mounted on one side of the annular toothed rack (12). The extension sleeve (121) extends through the connecting shell (8) and the side wall of the single-shaft stirring mechanism (2) and extends into the interior of the single-shaft stirring mechanism (2). The stirring shaft (10) is rotatably connected to the inner wall of the extension sleeve (121). Multiple limiting shafts (81) are fixedly installed on the inner wall of the connecting shell (8), and each limiting shaft (81) is equipped with a transmission gear (82) rotatably connected to it. The transmission gear (82) is located between the meshing gear (101) and the annular gear row (12) and meshes with the meshing gear (101) and the annular gear row (12). The extension sleeve (121) is fixedly installed at the end. A fixed plate frame (122) is fixedly installed, and the fixed plate frame (122) is rotatably connected to the inner wall of the single-shaft stirring mechanism (2). Multiple connecting shafts (123) are fixedly installed on each fixed plate frame (122), and the connecting shafts (123) on two fixed plate frames (122) are connected by a support rod frame (124). Multiple force application panels (125) are fixedly installed on each support rod frame (124). Multiple stirring components (13) are installed on the stirring shaft (10), and the multiple stirring components (13) are equidistantly distributed laterally on the stirring shaft (10). It includes multiple drive shafts (131) installed on the stirring shaft (10), and each drive shaft (131) is rotatably connected to the stirring shaft (10). The multiple drive shafts (131) are distributed in a ring at equal angles on the stirring shaft (10). Multiple force-bearing plates (132) are fixedly installed on the drive shafts (131). Flexible plastic rods (133) are provided on two horizontally adjacent drive shafts (131), and the two ends of the flexible plastic rods (133) are fixedly connected to the two force-bearing plates (132) respectively. The force-bearing plates (132) are located on the movement trajectory of the force-applying panel (125).

2. The deodorizing cat litter processing device according to claim 1, characterized in that: The single-shaft stirring mechanism (2) has a discharge chamber (4) fixedly installed at the discharge port, and the transport mechanism (3) is located below the discharge port of the discharge chamber (4). A pneumatic valve (41) is fixedly installed on the discharge chamber (4). A support sleeve (42) is fixedly installed inside the discharge chamber (4), and an annular magnetic plate (421) is symmetrically installed inside the support sleeve (42) and slidably connected to it. An extension shaft (422) is fixedly installed on the annular magnetic plate (421). The end of the extension shaft (422) penetrates the inner wall of the support sleeve (42) and extends to the outside. A dredging frame (423) is fixedly installed at the outer end of the extension shaft (422). A buffer spring (424) is connected between the annular magnetic plate (421) and the inner wall of the support sleeve (42). A connecting frame (43) is fixedly connected between the discharge chamber (4) and the frame (1), and a drive shaft (431) rotatably connected to the inner wall of one side of the connecting frame (43) is installed thereon, and a cam (432) is fixedly installed on the drive shaft (431). An actuating rod (44) is provided inside the discharge chamber (4), wherein the other end of the actuating rod (44) passes through the inner wall of the discharge chamber (4) and extends into the inner wall of the connecting frame (43), and a roller (441) rotatably connected to it is installed thereon, and the roller (441) is in contact with the cam (432). A return spring (442) is connected between the other end of the actuating rod (44) and the inner wall of the connecting frame (43). A magnetic plate frame (443) is symmetrically installed on the rod (44). The magnetic plate frame (443) is located inside the support sleeve (42), and the annular magnetic plate (421) is located on the movement trajectory of the magnetic plate frame (443). The magnetic plate frame (443) generates a repulsive force on the annular magnetic plate (421) on the magnetic trajectory. A servo motor (6) is fixedly installed on the frame (1), and a rotating shaft (61) is fixedly installed on the output end of the servo motor (6). The end of the rotating shaft (61) penetrates the side wall of the connecting frame (43) and extends into it. The end of the rotating shaft (61) is connected to the drive shaft (431) through an electromagnetic connection mechanism (7).

3. The deodorizing cat litter processing device according to claim 2, characterized in that: The electromagnetic connection mechanism (7) includes a limiting disk (71) fixedly installed on the rotating shaft (61), and the limiting disk (71) is located inside the connecting frame (43). A drive sleeve (72) is installed on the rotating shaft (61) and slidably connected to its outer wall. A circular magnetic plate (73) is installed at the end of the drive sleeve (72). An annular electromagnetic panel (433) is fixedly installed at one end of the drive shaft (431). When the annular electromagnetic panel (433) is energized, it generates an attraction force on the circular magnetic plate (73). The circular magnetic plate (73) and the limiting disk (71) are connected by multiple telescopic columns (74).

4. The deodorizing cat litter processing device according to claim 3, characterized in that: The single-shaft stirring mechanism (2) is fixedly installed with connecting shells (8) on both sides. One of the connecting shells (8) is fixedly installed with a protective shell (9) on its outer wall. The stirring shaft (10) penetrates the inner walls of both sides of the single-shaft stirring mechanism (2) and extends to the outside of the connecting shell (8). One end of the stirring shaft (10) penetrates the inner wall of the protective shell (9) and extends to the outside.

5. The deodorizing cat litter processing device according to claim 4, characterized in that: Multiple buffer pads (134) are fixedly installed on both sides of the load-bearing plate frame (132).

6. The deodorizing cat litter processing device according to claim 5, characterized in that: A silicone scraper (126) is fixedly installed on the support rod frame (124).

7. The deodorizing cat litter processing device according to claim 6, characterized in that: One of the dredging frames (423) is located inside the discharge port of the single-shaft mixing mechanism (2), and the other dredging frame (423) is located inside the discharge port of the discharge chamber (4).

8. A preparation process for a deodorizing cat litter processing device according to any one of claims 1-7, characterized in that: Includes the following steps: S1. Prepare raw materials and weigh them quantitatively. The raw materials include silica gel, sawdust, corn cob, bentonite and activated carbon. These raw materials are screened, cleaned and disinfected. After treatment, they are put into the single-shaft mixing mechanism (2). S2. The servo motor (6) starts, the annular electromagnetic panel (433) is de-energized, and the output end of the servo motor (6) drives the stirring shaft (10) to rotate through the pulley (11). The stirring shaft (10) meshes with the transmission gear (82) through the meshing gear (101), and drives the annular gear rack (12) to rotate under the action of the transmission gear (82). The multiple stirring pieces (13) on the stirring shaft (10) rotate synchronously with it. At the same time, the annular gear rack (12) drives the fixed part through the extension sleeve (121). The plate frame (122) rotates, and the fixed plate frame (122) drives the support rod frame (124) and multiple force application panels (125) on it to rotate under the action of the connecting shaft (123). During the rotation of the force application panel (125), a force is applied to the force plate frame (132), so that the transmission shaft (131) is driven to rotate on the stirring shaft (10) through the force plate frame (132). During the rotation of the force plate frame (132) with the transmission shaft (131), the flexible plastic rod (133) is deformed. S3. After mixing evenly, the pneumatic valve (41) is opened, and the material flows from the outlet of the single-shaft stirring mechanism (2) into the discharge chamber (4), and enters the conveying mechanism (3) along the outlet of the discharge chamber (4). During the opening of the pneumatic valve (41), the annular electromagnetic panel (433) is energized, and the annular electromagnetic panel (433) generates an attraction force on the circular magnetic plate (73). The circular magnetic plate (73) and the annular electromagnetic panel (433) are tightly attached. The rotating shaft (61) drives the circular magnetic plate (73) to rotate through the drive sleeve (72). The circular magnetic plate (73) is energized through the drive sleeve (72). The drive shaft (431) and the cam (432) on it are controlled to rotate by the annular electromagnetic panel (433). The cam (432) acts on the roller (441) to make the rod (44) move in a direction. The magnetic plate frame (443) on the rod (44) generates a repulsive force on the annular magnetic plate (421). The annular magnetic plate (421) is subjected to the force and drives the dredging frame (423) through the extension shaft (422) to dredge the material in the discharge port of the single shaft stirring mechanism (2) and the discharge port of the discharge chamber (4), so that the material in the two discharge ports flows out. S4, Mixing, the transport mechanism (3) transports the material to the molding machine and extrudes the material into shape through the molding machine; S5. Drying: The molded material is transported to the drying and cooling integrated machine for drying and dehydration. S6. Dust removal: Multiple dust removal processes are performed on the finished materials, followed by packaging after dust removal. S7. Warehousing: Transfer the packaged cat litter to the warehouse for storage.

Citation Information

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